Solicitation_amd_0001.pdf
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- Solicitation number
- N6247319R3206
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Solicitation amendment one adding statement of work
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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
1. CONTRACT ID CODE PAGE OF PAGES
J 1 22
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY
16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer)(Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X 9A. AMENDMENT OF SOLICITATION NO.
N62473-19-R+3206
X 9B. DATED (SEE
ITEM11) 25-FEB-19
10B. DATED (SEE ITEM 13)
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning 0 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
25-FEB-19
CODE
NAVFAC SOUTHWEST
YUMA ROICC/CODE ROPDY
MARINE CORPS AIR STATION YUMA
PO BOX 99129 BLDG 731
YUMA AZ 85369-9129
N62473 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODECODE
EMAIL:TEL:
X
X
PICH.ROBERT.
L.1231759537
Digitally signed by
PICH.ROBERT.L.1231759537
DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USN, cn=PICH.ROBERT.L.1231759537 Date: 2019.2.25 09:30:41 -07'00'
The purpose of this amendment is to additional information regarding the specific statement of work omitted from the solicitation. Proposal due date remains unchanged . See Summary of Changes
Project Title: 1058 Replace chiller, transformer, and boilers Work Order Number: 8996659 Marine Corps Air Station Yuma, Arizona
SMALL PROJECT TEMPLATE - PART 3 STATEMENT OF WORK / PROJECT PROGRAM - Page 1
Part 3 Statement of Work / Project Program
Table of Contents
CHAPTERS
1. PROJECT DESCRIPTION
2. PROJECT OBJECTIVES
3. SITE ANALYSIS
4. BUILDING REQUIREMENTS.......................................... Not Used
5. ROOM REQUIREMENTS................................................ Not Used
6. ENGINEERING SYSTEMS REQUIREMENTS
A10 Foundations A20 Basement Construction B10 Superstructure B20 Exterior Closure B30 Roofing C10 Interior Construction C20 Stairs C30 Interior Finishes D10 Conveying Systems D20 Plumbing
D30 HVAC
D40 Fire Protection Systems D50 Electrical Power and Lighting E10 Equipment E20 Furnishings F10 Special Construction F20 Selective Building Demolition G10 Site Preparations G20 Site Improvements G30 Site Mechanical Utilities G40 Site Electrical Utilities
7. STATEMENT OF WORK
1.0 PROJECT DESCRIPTION
The intent of this project is to have the contractor demolish and remove the existing air-cooled chiller, transformer, distribution panels, cabling chilled/heating water pumps, chilled/hot water piping and all other equipment that is associated with the existing HVAC systems. Contractor shall use a crane and shall provide government with a crane plan that follows the most current EM-385 safety standards for all equipment demolition and installation.
SMALL PROJECT TEMPLATE - PART 3 STATEMENT OF WORK / PROJECT PROGRAM - Page 2
Contractor shall remove electrical disconnects, conduit, electrical wiring, controls, disconnect stands, and all other components that are attached to the existing air-conditioning, boiler and transformers as identified on the job walk. The contractor shall remove existing copper piping, piping insulation, isolation valves, safeties, conduit, wiring that are externally connected to the existing demolished equipment, any of the copper piping, piping insulation, isolation valves, safeties, conduit, wiring more than 2 feet underground may be abandoned, but all penetrations must be removed down to the 2 foot mark.
2.0 PROJECT OBJECTIVES
(a) Contractor shall ensure they will use an A&E firm to design and provide the government with engineered drawings that shall capture each new air‐cooled chiller, transformer, distribution panels, cabling chilled/heating water pumps, chilled/hot water piping and all other equipment that is associated with the existing HVAC systems, blowdowns, concrete housekeeping pads and all other components that are associated with each piece of new equipment.
2.2 SUSTAINABLE DESIGN
Design and construct project per sustainability requirements identified in Section 01 33 29.05 20, Sustainability Reporting for Design-Build. Additional specific sustainability requirements are found in this document.
2.3 STORMWATER MANAGMENT - LOW IMPACT DEVELOPMENT
(LID)
Provide a design that incorporates low impact development strategies complying with UFC 3-210- 10, Low Impact Development. For Navy and Marine Corps projects, comply with Navy LID Policy (commonly referred to as the Penn Memo). The Navy LID policy sets a goal of no net increase in storm water and sediment or nutrient loading from major renovation projects and construction projects. Major renovation projects are defined as having a storm water component and exceeding $5 million and major construction projects are defined as exceeding $750,000.
If the project footprint exceeds 5000 SF (464.5 SM) and does not maintain the predevelopment hydrology to the maximum extent technically feasible (METF), these constraints must be documented on the NAVFAC LID Data Card (NLDC) and approved by the Government's civil reviewer. The NLDC can be found at:
http://www.wbdg.org/pdfs/NAVFAC_LID_Data_Card_v2.0.pdf . If LID is not implemented to the METF as defined in UFC 3-210-10, Low Impact Development, a waiver must be obtained from the Regional Engineer. Coordinate waiver review and approval with civil Technical Discipline Coordinator (TDC). LID Waiver Form can be found at:
http://www.wbdg.org/docs/NAVFAC_LID_Waiver_Form_v3.doc .
These policies are in addition to State or Local storm water management program permit requirements. The DOR must balance all applicable requirements, Federal, State, Local and the above stated policies, and acquire required regulatory permits when managing storm water generated.
2.4 CYBERSECURITY
All control systems (including systems separate from an energy management control system) must be designed, acquired, and executed in accordance with DoD Instruction 8500.01, DoD Instruction 8510.01, and as required by individual Facilities Engineering Command (FEC) or installation implementation policy.
SMALL PROJECT TEMPLATE - PART 3 STATEMENT OF WORK / PROJECT PROGRAM - Page 3
Incorporate ICS Security Controls located in NIST 800-82, Appendix G, Table G-1.
3.0 SITE ANALYSIS
Not used.
3.1 EXISTING SITE CONDITIONS
This project is to be located at Building 1058 at Marine Corps Air Station, Yuma Arizona.
Contractor shall provide all personnel, equipment, tools, materials, technical supervision and other items and services necessary to “Replace Failing Equipment”.
3.2 SITE DEVELOPMENT
Vehicular Access and Circulation
This project will not require Flight Line Access. Access to work area shall be provided via Alpha Gate.
4.0 BUILDING REQUIREMENTS
5.0 ROOM REQUIREMENTS
6.0 ENGINEERING SYSTEMS REQUIREMENTS (ESR)
2. Scope of Work
3. REFERENCES (AS REQUIRED):
4. SUBMITTALS:
5. SPECIAL WORKING HOURS:
6. BLUESTAKE:
7. GOVERNMENT FURNISHED MATERIAL/EQUIPMENT:
8. PERIOD OF PERFORMANCE:
9. PERSONNEL CONTACTS:
10. EXAMINATION OF PREMISES:
11. INSPECTIONS AND APPROVAL:
12. CONTRACTOR SUPERINTENDENT:
13. QUALITY CONTROL:
14. DAMAGES:
15. ACCIDENT NOTIFICATION:
16. WORK WEEK:
17. SAFETY:
18. SCHEDULE:
19. CORRESPONDENCE AND OFFICE PROCEDURES:
20. SUB-CONTRACTORS:
21. LIQUIDATED DAMAGES:
SMALL PROJECT TEMPLATE - PART 3 STATEMENT OF WORK / PROJECT PROGRAM - Page 4
7.0 SCOPE OF WORK
7.1 Electrical Components, Piping and Air Dryer:
7.2 LOCATION:
The work is located at Building 1058, Marine Corps Air Station Yuma, Arizona.
7.3 DESCRIPTION:
The contractor shall provide all personnel, equipment, tools, materials, technical supervision and other items and services necessary to perform: inspection, abatement, installation and repair to all items within this SOW.
The contractor shall notify the Project Manager and building personnel before start of work and upon completion.
All newly repair and or installed items shall be complete and useable upon completion of work.
The contractor shall cleanup work site and dispose of any discarded material off station.
Scope of Work:
1. Demolition of Existing Air‐Cooled Chiller, Boilers and Transformer located at Building 1058.
a) Contractor shall be responsible for the demolition and removal of the existing air-cooled chiller, transformer, distribution panels, cabling chilled/heating water pumps, chilled/hot water piping and all other equipment that is associated with the existing HVAC systems. Contractor shall be responsible for demolition of electrical wiring from sub-panel to transformer and sub-panel inside mechanical room.
Contractor shall be responsible for the demolition of the boilers, boiler pumps, boiler system piping in the mechanical room, electrical wiring and all other components that are associated with the current boiler system.
b) Contractor shall use a crane to assist in the removal of these systems from the building. The contractor shall also be responsible for providing the government with a crane plan that follows the most current EM-385 safety standards for all equipment demolition and installation.
c) Contractor shall remove electrical disconnects, conduit, electrical wiring, EMS controls, disconnect stands and all other components that are electrically attached to the existing air cooled chiller and boiler system.
Contractor shall remove existing chilled water piping, piping insulation, isolation valves, water flow switches, safeties externally connected to the piping, EMS wiring, and EMS controls connected to existing Air-cooled chiller and boilers. Government is requiring contractor to remove all existing communication lines that are north of existing mechanical yard per base’s S-6 requirements (From Martini-MH06 manhole to communications room inside building 1060).
d) Contractor shall be responsible for demolition of the existing block wall and concrete slab that currently houses the existing chiller and transformer. Contractor shall also be responsible for the grading and removal of sand and rock that has encroached upon the existing block wall. Contractor shall be responsible for removing all earth waste to an offsite location. Government will not be responsible for providing a location for earth work waste or demolished existing mechanical HVAC equipment.
SMALL PROJECT TEMPLATE - PART 3 STATEMENT OF WORK / PROJECT PROGRAM - Page 5
e) Contractor shall be responsible for all environmental paperwork as well as all other environmental requirements associated with the disposal of an air-cooled chiller, boilers and transformer; if Government chooses not to reuse this equipment.
2. Earth‐Work:
a) Government is requiring the contractor to be responsible for all excavation and grading; to remove as well as the disposal of all vegetation, sand, rock and debris within the limits of this construction site area that will be identified during job walk. Contractor shall be responsible for all back fill, sloping, temporary shoring and compaction during this project. Contractor shall understand a large percentage of the material they will be working with will be lose, dry and sandy soil. Government is requiring contractor to follow all EM-385 requirements during this earth work portion of this project. Government is also requiring contractor to ensure area is constantly watered down to limit the amounts of particulates from being released into the atmosphere around buildings 1058 and surrounding areas; air quality must be maintained throughout the earthwork portion of this project.
b) Government will require contractor to be responsible for all classifications of materials encountered, lift requirements, compaction methods, benching, density tests, moisture content and earthwork calculations.
Government is requiring contractor to Grade and compaction to this site to a nominal 1% cross slope; with a minimum compaction rate that shall not be less than 96 percent laboratory maximum density.
Government is requiring the existing area that will be used as a right away shall include mixture of existing sand and new four inch deep base course (ABC) aggregate to achieve this minimum compaction rate to stabilize the soil in this area and add a top course of 1.5 to 2” ABC?
c) Contractor shall ensure that any items within the right-of-way that are designated to remain in place are not to be disturbed or damaged by the Contractor. Government is requiring contractor to removing all blown sand and rock that has encroached along existing mechanical yard block wall. Contractor shall use best practices while excavating, grading and disposal of materials from this location. Government is requiring contractor to ensure that any breakage of rock is required to conform to or come as closely as possible to the existing slope lines of the hill. These final slopes are required to be left reasonably smooth and uniform with all loose and overhanging rock removed.
d) Government is requiring contractor to provide hay bales on the east and west side of the existing right away that runs north and south behind the building. Contractor shall also provide a fire retardant soil stabilizing spray on the affected area as well as on the new hay bales. Government is also requiring contractor to provide bollards on the north side entrance behind the building. Contractor shall provide a lockable chain that can be latched and unlatched throughout the day; with the ability to be locked and secured after normal business hours. Contractor shall include a sign that shall state “No Private or Military Vehicles beyond this point”.
3. Installation of New Communications Wiring:
a) Government is requiring contractor to trench and install new communication cabling from the existing splice located in Martini-MH06 manhole to communications room inside building 1060. This new line and cabling is to replace the existing cabling that will be removed from the northern side of the existing mechanical yard.
b) Contractor shall ensure they follow all EM-385 requirements when trenching and installing this new communication cabling. Contractor shall trench and install a 4" conduit from Martini-MH08A to communication room location with 45 degree upsweep at building 1060. Contractor shall install a 12" x 12" x 6" NEMA box for up sweep from conduit onto the outside of building. Contractor shall install 4" sleeved penetration from back of NEMA box into building 1060 and install new 100pr PE89 copper cable into building. Government shall provide an Entrance Terminal inside communication room of building 1060.
Contractor shall install, terminate and test (both BET at 1060 and splice located in Mart-MH06) 100pr
SMALL PROJECT TEMPLATE - PART 3 STATEMENT OF WORK / PROJECT PROGRAM - Page 6
PE89 copper cable from 1060 into Martini-MH08A thru Martini-MH08 thru Martini-MH07 into Martini- MH06 and splice into case and count that will be provided after award.
c) Government is requiring contractor to match cabling that is currently being used by the base’s telephone maintenance personnel. Contractor shall be responsible for communicating with the personnel at building 1250’s S-6 offices to ensure new cabling, installation and new pathway runs will meet their requirements.
Contractor shall be responsible for all dig permits and blue stacking. Contractor will be responsible for any damage that is caused to unforeseen lines they may hit. It will be the contractor’s responsibility to verify underground utilities, pothole or hand dig to ensure pathway is clear of any unforeseen obstructions while installing this new communication line.
4. Rental and Installation of a 55 Ton Portable Air‐Cooled Chiller:
a) Contractor shall be responsible for a three month rental, installation and maintenance of a 55 ton portable air-cooled chiller with a pump package, disconnect and VFD drive to ensure proper flow throughout the building. Contractor must ensure the portable chiller will match existing chiller unit’s tonnage requirements, voltages and amp draws. Contractor shall also install temporary portable chiller connections to the existing HVAC system if none are available. Connections must allow existing HVAC system to stay online and continue to provide cooling to the building for the duration of the three month rental.
b) Contractor shall be responsible for a limited amount of down time while supplying the temporary connections to the buildings existing chilled water lines. Contractor shall coordinate and schedule all outages of the buildings HVAC system with government blue stake and buildings occupants prior to any electrical or the cooling system shutdowns.
c) Contractor must ensure they make all required connections when installing the portable air-cooled chiller.
These connections shall include but are not limited to, supply/chilled water return lines, high/low voltage connections and ensure GPM water flow is correct once unit has been placed in operation. Contractor shall be responsible for verifying portable chiller is operating within the manufactures intended specifications prior to leaving the job site and placing chiller in full operation. Contractor shall also ensure area around the portable chiller is secured with safety cones, safety tape and electrical wire safety covers. Contractor must ensure they will follow all current EM-385 safety guidelines while installing and operating this portable air-cooled chiller.
d) Contractor shall understand they will be responsible for all normal as well as after hour failures, maintenance and repairs of this portable air-cooled chiller. Failures shall include but are not limited to;
compressors failure, condenser fan motors, contactors, low/high voltage failures, refrigeration leaks and all other types of failures that can happen once unit has been placed in full operation.
e) Contractor shall be aware that the government is requiring the contractor to provide a minimum thirty minute, twenty four hours a day seven days a week response time for the duration of the portable air-cooled chillers rental agreement. This building contains high profile dignitaries as well as some Marine Corps F-35 pilots. The government cannot afford to have this building without air-conditioning for less than an hour; it is critical to have this building with a reliable portable cooling systems and twenty four hours a day seven days a week technical support.
5. Architectural Design and Engineering Firm:
a) Contractor shall ensure they will use an A&E firm to design and provide the government with engineered drawings that shall capture the new work the government is requiring for this project. This new shall include two new air cooled chillers with chilled water pump packages, EMS controls, boilers, storage tank, buffer tank, transformer, electrical cabling runs, motor control center, electrical distribution panels, breakers and new chilled water as well as boiler piping configurations. Government is also requiring earth work around mechanical yard and mountain. Government is requiring the engineering firm to provide two sets of hardcopy drawings, design calculations, and two CD’s that are compatible with the government’s existing computer systems.
SMALL PROJECT TEMPLATE - PART 3 STATEMENT OF WORK / PROJECT PROGRAM - Page 7
b) Contractor shall provide government with a minimum of two reviews of their designs; first one will be at fifty percent with a minimum of two weeks of governmental review for comments. The final review shall be a one hundred percent review; this shall incorporate all of the governments fifty percent comments into their final design that are applicable to the new design for this project.
6. Install New Concrete Slab and Concrete Work:
a) Contractor shall be responsible for installing new six inch concrete pad to replace the failing existing concrete slab in mechanical yard and mechanical room. Government is requiring the contractor to build up the ground and compact it to ensure new slab will be more elevated than the existing one. Government is also requiring the contractor to install new four inch pads that are to bear the full foot print of the new equipment which includes new air-cooled chiller units, transformer, motor control center, and dry transformer in the Mechanical yard, and the new condensing boilers, hot water storage tank and heating water pumps in the boiler/mechanical rooms for this project.
b) Contractor shall ensure each new concrete pad is to be compacted, poured and leveled properly so that each newly installed piece of equipment will sit leveled as well as uniformly on each one of these new pads.
Finishes on these concrete pads shall consist of a smooth type finish that shall be free of debris as well as noticeable imperfections such as cracks or rock aggregate.
c) Government is requiring that each concrete slab to be sized to fit and handle the weight of each newly installed piece of equipment that is associated with this project. Concrete shall have strength of 4,000 psi with a required three weeks curing time for each concrete pad. Contractor shall ensure that all concrete work must be in accordance with ACI 301, ASTM C94/C94M-03, and in accordance with the most current IBC edition. The contractor shall ensure that all concrete work on this project shall meet all minimum UFC 3-250-04 16 January 2004 including Change 2 - 29 July 2009 code requirements codes.
7. Installation of New Transformers, Cabling, Distribution Panels and Motor Control Center:
a) The contractor shall be responsible for designing and the installation of newly rebuilt copper wound KVA pad mounted transformers with primary fusible load break switches for building1058 that will meet or exceed the bases current standards. Contractor shall design new transformers to match the new air-cooled chillers, pumps, boilers and existing power and amp draws on the existing building. Contractor shall also ensure they provide the required submittals and paperwork from the transformer manufacture so government can review the proposed equipment prior to purchase.
b) Government is requiring contractor to ensure transformer meets the bases standard requirements.
Contractor must ensure each transformer comes equipped with properly sized amp load break elbows.
Contractor shall also ensure they provide paperwork from the manufacture with a minimum three year warranty for the transformer, (No Exceptions Will Be Made).
c) Contractor shall be responsible for installing a new NEMA-3 Motor Control Center (MCC) distribution cabinet, NEMA-3 dry transformer, NEMA-3 fused disconnect with two new breakers for each air-cooled chiller, new breakers for each pump and new cabling. Contractor shall ensure new electrical runs will be run above ground and attached to the exterior of the building. Contractor shall also ensure they provide the required submittals and paperwork from the MCC manufacture so government can review the proposed equipment prior to purchase.
d) Contractor shall be responsible for sizing, installing and replacing the existing high voltage cabling on the secondary side with new secondary cabling from the transformer cabinet to the primary side of the new
SMALL PROJECT TEMPLATE - PART 3 STATEMENT OF WORK / PROJECT PROGRAM - Page 8 disconnect. Contractor shall ensure they perform all the required calculations as well as current NEC codes before installing this new cabling and equipment. Contractor shall make all the required connections to ensure both transformer, fused disconnect, Motor Control Center, dry transformer and distribution panels are complete as well as usable. Contractor shall also install new digital I-Tron electrical meter on buildings new transformer. This I-Tron meter will allow the government to take readings on how much electricity is used by the building throughout the year.
e) Government is requiring the contractor to install two new distribution panels and breakers to match existing loads inside both panels. Contractor shall ensure they perform all the required calculations as well as follow current NEC codes before installing these distribution panels. Contractor shall make all the required connections to ensure both distribution panels are complete and usable and have the required power that they need.
f) Contractor shall ensure they perform all the required engineered calculations as well as follow the most current UFC electrical requirements as well as all current required NEC codes before and during the installation of all electrical equipment and cabling. Contractor shall make all the required connections to ensure all electrical work has been completed per scope of work as well as manufactures requirements and specifications to make sure all new electrical equipment is complete as well usable.
g) Contractor shall ensure they follow the guidelines of UFC 3-550-01 Power Distribution Systems while designing, replacing, and installing all of the new electrical equipment required for building 1058’s new chiller installation and Motor Control Center to ensure that the system is complete as well as useable by the end user.
8. Installation of Two New Air-Cooled Chiller Units:
a) Government is requiring the contractor shall provide as well as install two new high efficiency air cooled chillers. Contractor shall ensure that both of these chillers must come equipped with a minimum load control that will allow each unit the ability to unload each compressor below ten percent, pump packages with the maximum sized pump to match buildings GPM flow requirements, compressors with sound reduction enclosures, chilled water tanks, compressor suction service valves, BAC-net Communication, BAC-net Translator, Low ambient temperature head pressure controls to maintain temperatures during low ambient conditions (Hot Gas Bypass), High Voltage Phase monitors to protect each of the chillers from voltage imbalances, suction line insulation, protective shipping covering and shipping crates to prevent damage to chillers during the shipping process.
b) Government is requiring the contractor to ensure the chilled water system will be separated from the heating system during the winter time with two new ball valves located inside the mechanical room that shall be used to accomplish this. These new valves are to be installed to protect both new air-cooled chillers from hot water flowing thorough each chiller barrel and damaging them. Government is requiring contractor to also install two new motorized valves at each chiller that shall be connected to a summer/winter switch control panel. This panel is to allow maintenance personnel to switch the two pipe system from summer mode to winter mode and vice versa, this panel control must also have a temperature lockout.
c) Government is requiring the contractor to ensure each one of these new chiller units are sized by a PE stamped mechanical engineer. There will be no exceptions because this is to ensure each chiller will match the buildings current cooling load requirements as well as the existing electrical voltages, amperages and control voltage loads. Contractor must ensure that each of these new air-cooled chiller units must meet or exceeds Department of Defense’s policy on energy efficient equipment. Government is requiring contractor to meet these standards with two air-cooled chilled water units; contractor shall not deviate from air-cooled chillers for this project.
SMALL PROJECT TEMPLATE - PART 3 STATEMENT OF WORK / PROJECT PROGRAM - Page 9
d) Contractor shall install three new NEMA 3 environmentally sealed fused safety switches, sealed electrical conduit for each of the new chillers and for temporary portable chiller power. Government is requiring the contractor to run all new electrical pathways above ground. Contractor must ensure they size all conduit, wiring and stands that will support new conduit as well as electrical wiring. Contractor must ensure they install UNI-STRUT stands that shall be mounted to concrete or block wall so these new NEMA 3 fused disconnects can be installed. Contractor shall be responsible for installing new heavy duty conduit and electrical wiring that is to be sized by a PE stamped Electrical Engineer per UFC 3-550-01 exterior electrical power requirements for each of the new air cooled chiller units and future portable chiller unit.
e) Contractor must follow the guidelines of Energy conservation in accordance with UFC 1-200-02 high Performance and Sustainable Building Requirements. Contractor must ensure they use (UFC3-410-01) Mechanical Engineering, Heating, Ventilation and Air-Conditioning system requirements as a guide while designing, substituting, installing all new equipment as well as Energy Management System Controls (EMSC) for this building.
f) Contractor shall also record and provide the government with two written startup reports that show but are not limited to the following readings; Refrigerant pressures, voltages, superheat, sub-cooling, oil levels, gallons per minute (GPM) chilled water flows, oil temperature, amp draws, running voltages, chilled water supply and return temperatures as well as all other readings that are required by the manufacture.
Contractor shall also provide a one year warranty on air-cooled chiller units, chilled water pumps, motors and variable speed drives.
9. Installation of Two New High Efficiency Condensing Boilers and Hot Water Storage Tank:
a) Government is requiring contractor to provide two new High Efficiency Condensing Boilers. Contractor shall ensure boilers will meet or exceed the federal state and city codes. Contractor shall ensure boilers comes equipped with fan assist, sealed combustion, Low Pressure fuel, with the ability to provide the required Btu/hr input and Btu/hr output for this building. Contractor shall ensure the condensing design must provide up to 94.4% Thermal Efficiency with a 5:1 turndown rate.
b) Government is requiring contractor to ensure that each boilers comes equipped with ASME 316L stainless steel fire tube heat exchangers, direct spark ignition and ASME pressure relief valves. Contractor shall ensure boilers comes equipped with multi- color LCD display, a password for security, outdoor reset and built-in cascading sequencer for the ability to control multiple boilers at a time.
c) Government is requiring contractor to ensure the new boilers comes equipped with BAC-NET gateway communications, a 0-10 VDC input, contacts on any failure, pump control, pump relays w/ freeze protection for low NOX operation. Contractor shall ensure the vents for this boilers shall come equipped with category IV vents, side wall vent kits, vertical boilers rack frames, condensate neutralization kits, newly sized boiler pumps and a minimum 12 year limited warranty.
d) Government is requiring contractor to size, reconfigure and install the new hot water piping throughout the mechanical room. Contractor shall size, reconfigure and install new expansion tanks, back flow preventers, and remote hot water temperature controllers. Contractor must ensure they install new flanges, union couplings were necessary for easy maintenance and removal of the newly installed equipment.
e) Government is requiring contractor to ensure all hot water piping is leak tested before any new metal jacketed insulation is installed around it. Contractor shall also install new digital I-Tron gas meter on existing natural gas meter to the building. This I-Tron meter will allow the government to take readings on how much gas this boilers will be using throughout the year.
f) Government is requiring contractor to install new manufacture rated exhaust vent pipes and new makeup air supply vents. This piping must be rated for these new condensing boilers; this piping shall also not be
SMALL PROJECT TEMPLATE - PART 3 STATEMENT OF WORK / PROJECT PROGRAM - Page 10 made of metal. Contractor shall ensure these new vents are sized correctly to match these new high efficiency gas fired boilers requirements and are placed in an area per manufactures specifications.
10. Hot Water Indirect Fired Generator Storage Tank with Heat Exchanger:
a) Contractor shall provide the government with a new Hot Water Generator with a capacity to match the loads for the existing heating and hot water usage for this BOQ. Contractor shall ensure the tanks will be indoor rated with accessible removable heat exchanger, that have unions installed for them to be removed, glass lined, vertical, 125 psi working pressure, jacketed and insulated. The contractor shall ensure the tank is fitted with a double wall Cupronickel tube bundles, a four pass indirect heat exchanger.
b) Government is requiring the contractor to ensure the tank will come equipped with the correct sized T&P relief valves and domestic hot water pumps. Contractor shall ensue that each tank includes a circulation package to maximize amount of hot water provided. Contractor must ensure each tank comes equipped with thermostatic protection on the outlets of each hot water heater tank. Contractor must also ensure tank comes equipped with anodes to help protect from the buildup of scale inside each of these tanks.
c) Contractor shall be responsible for installing a new heating pumps inside each mechanical room.
Contractor must ensure that the new pump and motor will be sized by the A&E firm to handle the heating load GPM requirements for this BOQ two story building. Contractor shall be responsible for installing new shut off ball valves, new strainers, copper piping, circuit setters and all other components that will make the hot water system complete as well as usable.
d) Contractor shall ensure that new mixing valves will be installed with union couplings that will allow for easy removal. The contractor must ensure that each tank comes equipped with five year limited tank warranty and a one year parts warranty.
11. New Main Expansion Buffer Tank:
a) Contractor shall provide the government with Buffer Tanks/Air Eliminator to match the sizes of the new storage tank to increase system efficiency and hydraulically separate the boilers from the system loop and the indirect water heater tank. Contractor shall ensure that the tank comes equipped with both a flange supply & return connection and boiler taps. Contactor shall ensure that the air elimination has a built in air separator with automatic air vent.
b) Government is requiring the contractor to ensure this tank will come equipped with ASME construction, channel iron skid mounted, lifting lugs, jacketed & Insulated. Contractor must ensure the tank comes equipped with five year limited tank warranty and a one year parts warranty.
c) Contractor must follow the guidelines of Energy conservation in accordance with UFC 1-200-02 high Performance and Sustainable Building Requirements. Contractor must ensure they use (UFC3-410-01) Mechanical Engineering, Heating, Ventilation and Air-Conditioning system requirements as a guide while designing, substituting, installing all new equipment as well as Energy Management System Controls (EMSC) for this building.
d) Government is requiring the contractor upon completion to have this new condensing boilers to be certified by a NAVFAC boiler inspector for the installation and startup. Government will also require contractor to
SMALL PROJECT TEMPLATE - PART 3 STATEMENT OF WORK / PROJECT PROGRAM - Page 11 provide startup paperwork and NAVFAC certification prior to placing new boilers system into full operation.
12. Chilled Water and Boiler Piping:
a) Contractor shall install new isolation shut off valves on both supply and return lines for each of the new air-cooled chiller units and Boiler Units. Contractor shall install new copper piping that shall be sized to match the buildings existing supply/return chilled and boiler water lines. Government is requiring contractor to run all new chilled water lines above ground on this project. Contractor shall ensure chilled water lines are secured per UFC 3-400-02 2004-2016, International Mechanical Code (MBC). Contractor shall ensure all newly installed piping is welded, tested per industry code and is responsible for leaking checking all newly installed piping on this project.
b) Contractor shall install an appropriate amount of isolation valves, flanges, temperature gauges, pressure gauges, strainers, circuit setters, welded threaded unions throughout the mechanical yard and the mechanical room for the newly installed air-cooled chillers, condensing boiler units and hot water storage tank. Government is requiring these extra piping specialties to ensure base maintenance personal have a more efficient way to replace the chiller units and boiler units if they fail.
c) Contractor shall ensure they will follow all of the latest editions of the UFC 3-400-02 2004-2016, International Mechanical Code (MBC), International Plumbing Code (IBC) as well as all state, federal and city codes within this government scope of work while installing all new chilled water piping. Government is also requiring contractor to install a new makeup water station with new isolation vales and drain piping inside the mechanical room.
d) Contractor shall also remove all construction strainer screens; clean all new as well as existing strainers on all chilled water pumps before the chemical is installed into the closed loop. Contractor shall also include a onetime chemical fill with a closed loop chilled water inhibitor to ensure the system is protected from corrosion. Contractor shall also perform a chemical test of the chilled water loop once system has been in operation for a week to ensure pacification of closed loop system is achieved.
e) Government is requiring testing documentation to be provided by a certified chemical testing company to show and ensure inhibitor levels inside the closed loop are within industry standards. Government is also requiring contractor to provide all recorded data in written as well as PDF form. Contractor shall ensure that written data is provided to the government in one three wiring binder and one PDF that shall compatible with government’s current operating systems.
13. Install New Decorative Block Wall:
a) Contractor shall be responsible for installing a five foot block wall along with footers around the perimeter of the concrete slab. Government is requiring the block wall to reduce the amount of sand and damage done to the air-cooled chillers condenser coils. Contractor shall ensure this newly installed block wall will also have the ability to allow fresh air to enter the enclosed mechanical yard area.
b) Contractor shall ensure the block that is used for the new wall must be a decorative textured block as well as colored grout lines that will match other block walls and new building throughout the air station.
Government is requiring the block to have a flawless and seamless look to it that shall match the existing newly constructed block buildings throughout the air station. Contractor must also use rebar to reinforce the block and follow all city, state and federal codes when installing the wall.
c) Contractor must ensure they install a new heavy duty metal style gate that is equipped with a locking mechanism that shall allow the area to be secured. Contractor shall ensure locking mechanism shall be able
SMALL PROJECT TEMPLATE - PART 3 STATEMENT OF WORK / PROJECT PROGRAM - Page 12 to accept the bases standard master locks. Contractor shall ensure they run new conduit, electrical wiring, light switch, and three new NEMA three sealed exterior lights inside the block wall area. Contractor shall ensure that all lights are staggered so that they provide an adequate amount of light to illuminate the area for a technician to work on equipment within the mechanical yard area.
d) Government is requiring the contractor to install and run new ¾ inch hard copper water line with hose bib connections inside the mechanical yard area. Contractor shall ensure the copper water lines are secured to the block wall as well as to the ground with an angle iron stand. Government’s intent for the water lines is for base personnel to perform routine preventative maintenance on each air-cooled chiller unit.
14. Piping insulation:
a) Contractor shall ensure all new chilled water, hot water and heating piping to be insulated with two inches of chilled water rated Micro-Loc insulation with metal sheeting to cover. Government is requiring contractor to ensure the insulation is installed in accordance with manufactures specifications on all new chilled water piping, chilled water storage tanks, hot water tanks, buffer tanks and any existing the chilled water piping that has been disturbed during the project.
b) Contractor shall ensure all new chilled water piping is insulated with 2 inch thick fiber glass insulation, a vapor retarder layer and an aluminum vapor protective jacketing. Government is requiring the contractor to ensure all new insulation includes sealed joints, sealed seems, to prevent any moisture from penetrating the barriers, and coming into contact metal.
c) Contractor shall also ensure where jacketing overlaps with insulation, government is requiring contractor to use an adhesive or insulated tape on joints. This is to reduce the exposed piping to the atmosphere and prevent water vapor saturation on the newly installed insulation. Government is requiring contractor to ensure all aluminum jacketing is held together with metal straps and not staples. Finally contractor must ensure all new insulation is installed uniformly with limited imperfections and it meets manufactures specifications.
15. Energy Management System (EMS):
a) Government is requiring a certified energy management controls (EMC) contractor with a minimum of ten years’ experience working with Alerton automated building controls. Government is requiring this specialized skill for the removal, reinstallation, installation, and reprograming of existing as well as new energy management controls (EMC) on all HVAC equipment that is identified in this government (SOW).
Government is requiring the contractor to remove existing controllers, sensors, and all other controls associated with Air-cooled chiller system and boiler system.
b) Contractor shall be responsible for removing, reattaching all existing controls as well as adding new chilled water temperature sensors, boiler temperature sensors, chilled water flow meter and all other controls necessary for each of the new air cooled chiller as well as new condensing boiler. Contractor must ensure each of the existing controllers; sensors and all other controls that have been removed during the demo of the old chiller, pump, boiler and all other HVAC equipment; are re-used were they can be as well as reattached, inspected and recalibrated as necessary by a certified EMS controls contractor. These controls are to be used as a view only of the new equipment and should not be used to control new air-cooled chillers, boilers and pumps that are attached to this HVAC system.
c) Contractor must ensure that all new temperature input sensors are to be installed on each of new chiller unit’s and condensing boiler supply/return lines. Controls contractor must ensure they use the required amount of Analog outputs and Inputs as necessary to allow for easy troubleshooting of the existing controllers as well as any new controls that are to be installed. Controls contractor must ensure that all controls are communicating with the existing EMS systems. Contractor must also ensure that once they
SMALL PROJECT TEMPLATE - PART 3 STATEMENT OF WORK / PROJECT PROGRAM - Page 13 land wires to each of the new chillers BAC-NET Cards on the air cooled chillers and boiler they shall verify units are operating within manufactures specifications and they are complete as well as usable.
d) Energy Management System (EMS) contractor will be required to perform a system check on the building’s existing Energy Management System once new and existing controls have been installed and all new units are in full operation. Government is requiring this check to ensure the system is performing per its design.
e) Government is requiring contractor to inspection to cover each new chiller unit, boiler unit, chilled water control valves on fan coils, temperature controllers, all hardware, graphics, sensors, relays, actuators, valves and all other components that allow this Energy Management System to function are operating per their design as well as performing per ALERTON’s specifications. Contractor shall also provide the government with a written report and screen shots on all EMS equipment that is working and not working throughout building 1058.
f) Government is requiring the contractor to make all required upgrades to the graphics on this building to add new boiler, air-cooled chillers, buffer tank, hot water storage tank, heating pump and hot water pump.
Contractor shall also be responsible to upgrade graphics on each one of the energy departments and maintenance department’s laptop units to reflect new work that has been done on the building.
g) Contractor must ensure once project is complete the base Energy Management Department as well as the maintenance division will have total control over the buildings energy management system(EMS).
Government is requiring the contractor to ensure maintenance personal will have the ability to make necessary adjustments or corrections to all HVAC equipment attached to the EMS system.
16. Testing Adjusting and Balancing (TAB) of Chilled Water and Boiler systems :
a) Contractor shall be responsible for performing a Pre-TAB and a Post-TAB of the water side of this HVAC system. Government is requiring this testing to ensure that the GPM flows will be corrected with the installation of the new chilled water pumps, hot water pump and heating pump. Government is requiring the contractor provide a full water side test as well as balancing of air-cooled chiller units and boiler unit.
b) Government is requiring (TAB) on the new system to only be performed by a certified company with a minimum of ten years’ of work experience on commercial and industrial HVAC systems. Government is requiring (TAB) contractor to provide all necessary required paper work showing volume, flow and all other required water side readings after system has been balanced. Contractor shall ensure that all TAB work complies with Unified Facilities Guide Specifications UFGS 230923.1320
c) Contractor shall be responsible for the testing the water flow of each new piece of equipment that has been installed for this project by the contractor. Contractor shall be responsible to verify that all new equipment operates within the manufactures intended specifications and is providing the required GPM throughout the building before this project is to be completed. Contractor shall be responsible for verifying that the equipment operates within the manufactures intended specifications before this project is to be signed off completely.
d) Contractor must ensure all tests that are to be done to the equipment will be done with the government’s project manager present. Contractor shall also be responsible for making all corrections to each of the newly installed units that may not be running within the manufactures specifications for this project. It will also be the contractor’s responsibility to ensure that all equipment will meet or exceed the manufactures requirements for this projects HVAC systems.
e) Finally it is the government’s intent that this project will ensure the buildings newly installed HVAC equipment as well as fundamental systems are calibrated and operating per manufacture’s specifications.
Government is requiring the contractor to ensure that all new equipment also functioning per manufactures
SMALL PROJECT TEMPLATE - PART 3 STATEMENT OF WORK / PROJECT PROGRAM - Page 14 specifications and building is heating as well as cooling per design.
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