LCU_1648_SPEC.pdf
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- N55236-15-R-0012
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LCU 1648 Specs
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SHIP: ACU ONE (ACU 53257) ITEM NO: 077-01-001
COAR: 16 PCN: DA48-4001
CMP: NONE
PLANNER: ROSE, VERNON
1 of 5 ITEM NO: 077-01-001
1. SCOPE:
1.1 Title: LCU 1648-Hazardous Waste Produced on Naval Vessels; control
1.2 Location of Work:
1.2.1 Throughout the craft
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Resource Conservation and Recovery Act (RCRA)
2.2 Federal Hazardous Materials Transportation Act, 49 U.S.C. 5103
2.3 Applicable Hazardous Waste Manifest Form
2.4 10 U.S.C. 7311
3. REQUIREMENTS:
3.1 Manage and dispose of all hazardous waste listed in 3.5, including water in each ballast tank in accordance with 2.1 and 2.2.
3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.
3.1.2 Manage and transport for Navy disposal, Navy-generated
hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.
3.1.2.1 Consider existing interior coatings to be removed by the invoking work items of this contract to contain lead, cadmium and chromium.
3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.
3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.
3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.
3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.
SHIP: ACU ONE (ACU 53257)
2 of 5 ITEM NO: 077-01-001
Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.
3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.
3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.
3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.
3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:
AMOUNT
TYPE NAVY CO-GENERATED CONTRACTOR
Asbestos Insulation material 50 pounds
Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)
3 of 5 ITEM NO: 077-01-001
Ethylene Glycol (Antifreeze) _____ ____________ 400 gallons
Sodium Hydroxide _____ ____________ __________
Cleaning Solvents _____ ____________ 5 gallons
Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)
Fluorocarbons _____ ____________ __________
Morpholine _____ ____________ __________
Sodium Chromates _____ ____________ __________
Hydrazine _____ ____________ __________
Methyl Ethyl Ketone _____ ____________ __________
Spent Abrasive Blast Material _____ ____________ 275 tons
(contaminated with a known hazardous waste)
Trichloroethane _____ ____________ __________
Miscellaneous Chemicals _____ ____________ __________
(Ignitable)
Miscellaneous Chemicals _____ ____________ __________
(Corrosive)
Miscellaneous Chemicals _____ ____________ __________
(TCLP Toxic)
Miscellaneous Chemicals _____ ____________ __________
(Reactive)
Oil (Synthetic), _____ ____________ 60 gallons including hydraulic fluid
Paints (Enamel, Latex, _____ ____________ 20 gallons
Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)
Paints (May include lead, _____ ____________ 10 pounds cadmium, or chrome)
Paint Strippers (phenols, _____ ____________ ______ lead, chromium)
Paint Chips _____ ____________ 20 pounds
Sludge (Contaminated with _____ ____________ 20 gallons a known hazardous waste)
Diesel Fuel _____ ____________ 7100 gallons
4 of 5 ITEM NO: 077-01-001
Contaminated oil/water
Oily Waste Tank/ ballast water ______ ____________ 8,000 gallons
3.6 Notify the SUPERVISOR at least one working day prior to shipment of hazardous waste for disposal.
3.7 Submit one legible copy, in hard copy or electronic media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the
SUPERVISOR.
3.7.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.
3.7.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.
3.7.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.
3.8 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.
4. NOTES:
4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in
3.5 does not preclude the contractor from taking action consistent with
2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.
Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.
4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.
4.2 Hazardous wastes are determined by one or more of the following methods:
4.2.1 Chemical analysis which shows that the material
characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.
5 of 5 ITEM NO: 077-01-001
4.2.2 Reference to a Material Safety Data Sheet (MSDS), or
4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.
4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
5.1.1 None.
5.2 PUSH MATERIAL:
5.2.1 None.
5.3 KITTED MATERIAL:
5.3.1 None.
SHIP: ACU ONE (ACU 53257) ITEM NO: 110-11-001
COAR: 16 PCN: DA48-4048
DA48-4024
DA48-4036
CMP: NONE
PLANNER: ROSE, VERNON
1 of 4 ITEM NO: 110-11-001
1. SCOPE:
1.1 Title: LCU 1648 Hull Plating; repair
1.2 Location of Work:
1.2.1 Throughout the Craft
1.3 Identification:
1.3.1 not applicable
2. REFERENCES:
2.1 Standard Items
2.2 T9074-AS-GIB-010/271 Requirements for Nondestructive Testing Methods
2.3 203-2889621 Kort Nozzle, Fence and Flap
2.4 100-2889594 Rev F, Shell Expansion
2.5 101-2889598 Rev C, Longitudinal Framing
2.6 114-5105538 Skeg Modifications
2.7 122-2889612 Rev F, Bow Ramp and Mechanical Details
2.8 107-2889600 Rev E, Vehicle Deck Framing & Plating
2.9 111-2889602 Rev E, Deckhouse Structure and Joiner Bulkheads
2.10 607-2889680 Rev A, Hull Thermal Insulation
3. REQUIREMENTS:
(V)(G) "(V)(G) "VISUAL INSPECTION""
3.1 Accomplish a visual inspection with the SUPERVISOR and craft's representative of each area located in 1.2, prior to start of preservation procedures. Inspect for damage and deteriorated conditions of each weld, hull plating for structural intergrity, pitting cracks, and distortion.
3.1.1 Including each jumper socket , bow ramp exterior, interior shell plating, internal structual members, tractor bars on the interior side, and bow ramp hinges.
3.1.2 Mark off the exterior surface of the hull, port and starboard along it entire lenght, including bow ramp with white limetstone chalk to indicate every other frames location. Locate markings just above the turn of the bilge to facilitate inspection.
3.2 Accomplish the requirements of 009-25 of 2.1 for preliminary air test of each port and starboard skeg, Test pressure shall be 2 PSIG.
3.2.1 Mark off each defective area found on the hull during the inspection in 3.1, with white limetsone chalk.
2 of 4 ITEM NO: 110-11-001
3.3 Accomplish an ultrasonic thickness survey on the shell plating in each area including the top, bottom surfaces of the bow ramp, outside surfaces of each skeg inside and outside surfaces of each Kort nozzle, using 2.2, through 2.8 for guidance to determine original plating thicknesses and their exact locations.
3.3.1 Accomplish an additional 75 readings at locations to be determined by the SUPERVISOR.
3.3.2 The ultrasonic survey test equipment shall be similar or equal to pulse-echo ultrasonic with oscilloscope presentation, resonate type is not applicable.
3.3.3 The survey shall be conducted on each intersecting point of a one foot grid pattern to the entire underwater hull up to the boottop.
3.3.4 Submit one legible copy of the ultrasonic survey results to the SUPERVISOR listing the locations of each point inspected in respect to the ship's frame, strakes, referenced weld joints, distance off centerline and each frame, measured thickness of plating, original thickness of plating and percent of deterioration with in 24 hours of test completion.
3.4 Accomplish the following plating repairs using the results of 3.1,
3.3 and 3.3.1 with the concurrence of the SUPERVISOR for exact locations and 2.2 through 2.10 for guidance.
3.4.1 Remove existing and install new 140 square feet of skeg plating including stiffeners.
3.4.2 Remove existing and install new 150 square feet of shell plating including stiffeners located beneath the lower boot top.
3.4.3 Remove existing and install new port and starboard 48 linear ft of pipe fendering plating.
3.4.4 Remove existing and install new 150 square feet of side shell plating including stiffeners located between the lower boot top and the vehicle deck edge.
3.4.4.1 Remove existing and install new in its entirety, a total of 80 square feet of decking including stiffeners, in compartment 2-40-0-M (Reverse Osmosis Room).
3.4.4.2 Remove existing and accomplish the requirements of 009- 11 for 300 square feet of hull insulation throughout the craft.
3.4.5 Remove existing and install new 50 square feet of deck house top or side plating including stiffeners using 2.9 for guidance.
3.4.5.1 Remove existing and accomplish the requirements of 009- 11 of 2.1, for 50 square feet of deck house insulation.
3.4.6 Remove existing an install new 120 square feet of contop
3 of 4 ITEM NO: 110-11-001 structure in it entirety, including brackets, exterior sheet metal, using 2.9 for guidance.
3.4.7 Remove existing and install new 68 square feet of starboard wingwall exterior shell plating.
3.5 Remove existing and install new 100 square feet of bow ramp inboard plating and 100 square feet of bow ramp outboard plating using 2.7 for guidance and materials requirements.
3.5.1 Remove existing and install new each 150 linear feet of One by One inch bow ramp traction bars.
3.5.2 Remove existing and install new each 60 square feet plating of bow ramp internal structure members.
3.6 Remove, existing and install new 141 square feet of shell plating and 4 each vertical stiffeners in port/ starboard, wing wall from of the 3 inch pipe fender to the top of the upper chine, from frame One extending aft 22 linear feet up to frame 14 using 2.4 and 2.5 for guidance.
3.7 Accomplish clad welding 3/16 inches thick at locations on the underwater hull to be determined by the SUPERVISOR.
(I)(G) "(I)(G) "AIR TEST""
3.8 Accomplish the requirements of 009-25 of 2.1 for air test of each port and starboard skeg. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure:
None.
3.8.1 Fill and drain each skeg with rust preventative compound.
3.9 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.
3.9.1 Accomplish nondestructive testing in accordance with Line 9 for shell plate inserts in 3.4.
3.10 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
5.1.1 None.
5.2 PUSH MATERIAL:
4 of 4 ITEM NO: 110-11-001
5.2.1 None.
SHIP: ACU ONE (ACU 53257) ITEM NO: 110-11-002
COAR: 16 PCN: DA48-4015
CMP: NONE
PLANNER: ROSE, VERNON
1 of 1 ITEM NO: 110-11-002
1. SCOPE:
1.1 Title: LCU 1648 Hull Zincs; replace (DRYDOCK)
1.2 Location of Work:
1.2.1 Underwater Hull
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Standard Items
2.2 100-2889595 Rev C, Docking Keel and Zinc Protectors
2.3 S9AA0-AB-GOS-010 General Specifications for Overhaul of Surface Ships, Section 633 Cathodic Protection
3. REQUIREMENTS:
3.1 Remove each hull zinc, including the fasteners, from the underwater hull.
3.1.1 Chip and grind surfaces flush in way of repairs.
3.2 Install new (41 EA), ZHC type (MIL-A-18001) hull zincs using new star washers and fasteners in accordance with 2.2 and 2.3, in place of those removed in the location listed in 1.2.1.
3.2.1 Clean the surfaces in way of each new zinc and apply coatings the same as that specified for the surrounding areas.
3.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.
3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
5.1.1 None.
5.2 PUSH MATERIAL:
5.2.1 None.
SHIP: ACU ONE (ACU 53257) ITEM NO: 111-11-001
COAR: 16 PCN: DA48-4017
CMP: NONE
PLANNER: ROSE, VERNON
1 of 2 ITEM NO: 111-11-001
1. SCOPE:
1.1 Title: LCU 1648-Boat Alt 135LCU/299C; accomplish
1.2 Location of Work:
1.2.1 Throughtout the Craft
1.3 Identification:
1.3.1 Not applicable
2. REFERENCES:
2.1 Standard Items
2.2 LCU 1627 AND 1646 299C Boat Alteration Record, UHMWPE Synthetic Fendering System Installation
2.3 100-5107660 135 FT LCU 1627 and 1646 Class Synthetic Fendering System Installation Arrangements and Details
3. REQUIREMENTS:
3.1 Accomplish the requirements of 2.2, in accordance with 2.3.
3.1.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A and D Lines One through 7.
(I)(G) "(I)(G) "HULL PLATE INSPECTION""
3.1.1.1 Accomplish the requirement of Removal note R-6 of 2.3.
3.1.1.2 Weld Synthetic fendering stud in accordance with Stud Welding Procedure notes One through 7 of 2.3.
3.2 Remove existing and install new a total of 24 square feet of deteriorated hull plating, using 2.2 and 2.3 for guidance.
3.3 Remove existing and install new, a total of 20 linear feet of longitudnal frame, stiffener, gusset, and bracket in a way of the extending 12 inches beyond plating removals.
(V)(G) "(V)(G) "INSTALLATION INSPECTION""
3.4 Accomplish the requirements of Installation note 2 and 3 of 2.3.
3.5 Accomplish the requirements of 009-32 for new and disturbed surfaces.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
2 of 2 ITEM NO: 111-11-001
5.1.1 None.
5.2 PUSH MATERIAL:
5.2.1 None.
SHIP: ACU ONE (ACU 53257) ITEM NO: 120-11-001
COAR: 16 PCN: DA48-4054
CMP: NONE
PLANNER: ROSE, VERNON
1 of 1 ITEM NO: 120-11-001
1. SCOPE:
1.1 Title: LCU 1648-Pilot House Repair; accomplish
1.2 Location of Work:
1.2.1 Landing Craft Utility No. Pilot House (1-28-1-C)
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Standard Items
2.2 111-12668842 Rev E, Deckhouse Structure and Joiner Bulkheads
2.3 T9074AS-GIB-010/271 Requirements for Nondestructive Testing Methods
3. REQUIREMENTS:
3.1 Remove template from existing and install new Conning Station top structure including front panel, CRES fasteners, both side panel, panel support, CRES frames, and associated equipment located in 1.2
3.1.1 Chip and grind surfaces flush in way of repairs.
(I)(G) "(I)(G) "VISUAL INSPECTION""
3.2 Accomplish the requirements of 009-25 of 2.1 for the air hose test of the new plating welded seams.
3.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A and D, Lines One through 7.
3.4 Accomplish the requirements of 009-32 of 2.1, for new and disturbed surfaces.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
5.1.1 None.
5.2 PUSH MATERIAL:
5.2.1 None.
SHIP: ACU ONE (ACU 53257) ITEM NO: 121-11-001
COAR: 16 PCN: DA48-4016
CMP: NONE
PLANNER: ROSE, VERNON
KING, WILLIAM
1 of 2 ITEM NO: 121-11-001
1. SCOPE:
1.1 Title: LCU 1648-Voids; preservation
1.2 Location of Work:
1.2.1 Void Space ( 2-66-1-V)
1.2.2 Void entrance space betweem 2-66-1-V and 2-66-2-V
1.2.3 Void Space ( 2-66-2-V)
1.2.4 Void Space ( 2-18-1-V)
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Standard Items
2.2 S9086-RK-STM 010 Chapter 505 Piping System
3. REQUIREMENTS:
(V)(G) "(V)(G) "VISUAL INSPECTION""
3.1 Accomplish a visual inspection of each compartment listed in 1.2 including overhead, overhead framing, shelves, bulkhead, bulkhead framing, platform, access cover, and structural members for structural integrity, deterioration, pitting, and cracking.
Report: Inspection Results Date: +
3.1.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.1 to the
SUPERVISOR.
3.2 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 13 for each void listed in 1.2.
3.2.1 Install identification markings on each pipe, ventilation duct, and component in spaces listed in 1.2, in accordance with section 7.8.3 of 2.2.
3.2.1.1 Remove existing and install new One half in copper
nickel piping, and unions in space located in 1.2.1.
3.2.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A Lines One through 7.
3.2.2.1 Remove existing and insert six feet of new plating in each space located in 1.2.
3.2.3 Paint each valve handwheel and operating lever with color
2 of 2 ITEM NO: 121-11-001 coding in spaces listed in 1.2, in accordance with section 7.8.2 of 2.2.
3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
5.1.1 None.
5.2 PUSH MATERIAL:
5.2.1 None.
SHIP: ACU ONE (ACU 53257) ITEM NO: 121-11-002
COAR: 16 PCN: DA48-4069
CMP: NONE
PLANNER: ROSE, VERNON
1 of 2 ITEM NO: 121-11-002
1. SCOPE:
1.1 Title: LCU 1648 Berthing Spaces; preservation
1.2 Location of Work:
1.2.1 Crew Berthing (2-33-0-L)
1.2.2 Master State Room (2-33-1-L)
1.2.3 Crew's Lounge (2-28-0-L)
1.2.4 FWD Supply (2-28-2-A)
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Standard Items
2.2 S9086-RK-STM 010 Chapter 505 Piping System
3. REQUIREMENTS:
(V)(G) "(V)(G) "VISUAL INSPECTION""
3.1 Accomplish a visual inspection of compartment listed in 1.2 including overhead, overhead framing, shelves, bulkhead, bulkhead framing, ladders, platform, access cover, and structural members for structural integrity, deterioration, pitting, and cracking.
Report: Inspection Results Date: +
3.1.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.1 to the
SUPERVISOR.
3.2 Accomplish the following removals and repairs prior to preservation.
3.2.1 Remove existing and install new a total of 20 each cable hangers, 20 each pipe hangers, and 10 each light and equipment support brackets in the spaces listed in 1.2, as designated by the
SUPERVISOR.
3.2.1.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.
3.2.1.2 Template from existing sizes of hangers and brackets.
3.2.1.3 Chip and Grind surfces flush in way of removal.
3.3 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 9, for complete preservation compartments listed in 1.2.
3.3.1 Final paint color on bulkheads and overheads in 3.3 shall be
2 of 2 ITEM NO: 121-11-002 white.
3.3.2 Accomplish miscellaneous markings on each pipes, ventilation, bulkheads and component in spaces listed in 1.2, in accordance with section 7.8.3 of 2.2.
3.3.3 Accomplish each valve handwheels and operating levers color coding in spaces listed in 1.2, in accordance with section 7.8.2 of 2.2.
3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
5.1.1 None.
5.2 PUSH MATERIAL:
5.2.1 None.
SHIP: ACU ONE (ACU 53257) ITEM NO: 123-11-001
COAR: 16 PCN: DA48-4005
DA48-4004
CMP: NONE
PLANNER: ROSE, VERNON
1 of 2 ITEM NO: 123-11-001
1. SCOPE:
1.1 Title: LCU 1648-Fuel Oil Tank; inspect
1.2 Location of Work:
1.2.1 Fuel Oil Tank, (2-46-1-F)
1.2.2 Fuel Oil Tank, (2-46-2-F)
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Standard Items
2.2 MIL-STD-777 Rev E, Schedule of Piping, Valves, Fittings, and Associated Piping components for Naval Surface Ships
3. REQUIREMENTS:
(V)(G) "(V)(G) "VISUAL INSPECTION""
3.1 Accomplish a visual inspection of each tank listed in 1.2, including sounding tubes, tank vents/overflows, piping, TLI's, pipe hangers/liners, manhole covers, studs/fasteners, and structural members for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion.
(V)(G) "(V)(G) "PRELIMINARY AIR TEST""
3.2 Accomplish the requirements of 009-25 of 2.1 for preliminary air test of each tank listed in 1.2. Test pressure shall be 2 PSIG.
Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure: None.
3.3 Submit One legible copy, in hard copy and electronic media, of a report listing results of 3.1 and 3.2 to the SUPERVISOR, within 24 hours after the inspection have been completed.
3.4 Remove existing and install new manhole cover for each tank listed in 1.2, template from existing.
3.4.1 Remove, existing and install new studs/ fasteners for each manhole cover in tank listed. in 1.2.
3.5 V-out and Re-weld 5 linear feet of deteriorated welds in each tank listed in 1.2.
3.6 Remove, template from existing and install new 10 square feet of plating in each tank listed in 1.2.
3.7 Locations of the repairs in 3.5 and 3.6 shall be determined by using
2 of 2 ITEM NO: 123-11-001 the results of the inspections in 3.1 and 3.2. The exact location of repairs shall be designated by the SUPERVISOR.
3.8 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.
3.9 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 9, Column A, for the near-white metal blast, NACE 2/SSPC-SP-10, for the surface preparation of each tank listed in 1.2.
3.9.1 Upon completion of all "Hot Work" adjacent to areas listed in 1.2, wipe interior surfaces with fuel to prevent flash rust.
(I)(G) "(I)(G) "FINAL AIR TEST""
3.10 Accomplish the requirements of 009-25 of 2.1 for final air test of each tank listed in 1.2. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure:
None.
3.10.1 Re-install each new manhole cover using new gaskets and fasteners in accordance with 2.2, maintain 3 to 5 stud threads over the top of each nuts installed.
3.11 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
5.1.1 None.
5.2 PUSH MATERIAL:
5.2.1 None.
SHIP: ACU ONE (ACU 53257) ITEM NO: 123-14-001
COAR: 16 PCN: DA48-4011
CMP: NONE
PLANNER: ROSE, VERNON
1 of 2 ITEM NO: 123-14-001
1. SCOPE:
1.1 Title: LCU 1648-Potable Water Tank; inspect and preserve
1.2 Location of Work:
1.2.1 Potable Water Tank, (2-40-0-W)
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Standard Items
3. REQUIREMENTS:
3.1 Submit One legible copy, in hard copy and electronic media, of technical data sheet and manufacturer's instructions for each coat of paint to be used prior to abrasive blasting to the SUPERVISOR.
(V)(G) "(V)(G) "VISUAL INSPECTION""
3.2 Accomplish a visual inspection of each tank listed in 1.2, including preservation coatings, sounding tubes, tank vents/overflows, piping, pipe hangers/liners, studs, manhole covers, and structural members for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion.
(V)(G) "(V)(G) "PRELIMINARY AIR TEST""
3.3 Accomplish the requirements of 009-25 of 2.1 for a preliminary air test of each tank listed in 1.2. Test pressure shall be 2 PSIG.
Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure: None.
3.4 Submit One legible copy, in hard copy and electronic media, of a report listing results of 3.2 and 3.3 to the SUPERVISOR, within 24 hours after inspection.
3.5 Remove, template from existing and install new each manhole cover, including all studs and fasteners, listed in 1.2. Chip and grind surfaces flush in way of repairs.
3.6 V-out and weld 12 linear feet of deteriorated and damaged weld to each deck, overhead and bulkhead, including shell plating.
3.6.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column One through 7.
3.7 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line(s) 3, Column(s) A through D, for tank listed in 1.2.
(I)(G) "(I)(G) "FINAL AIR TEST""
2 of 2 ITEM NO: 123-14-001
3.8 Accomplish the requirements of 009-25 of 2.1 for a final air test of the tank listed in 1.2, after completion of preservation. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes.
Allowable drop in pressure: None.
3.8.1 Install each new potable water tank manhole cover using new gasket and new CRES 316 fasteners, maintain 3 to 5 stud threads exposure over each nuts installed.
3.9 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
5.1.1 None.
5.2 PUSH MATERIAL:
5.2.1 None.
SHIP: ACU ONE (ACU 53257) ITEM NO: 123-16-001
COAR: 16 PCN: DA48-4007
DA48-4008
CMP: NONE
PLANNER: ROSE, VERNON
1 of 3 ITEM NO: 123-16-001
1. SCOPE:
1.1 Title: LCU 1648 Ballast Tank; repair and preserve
1.2 Location of Work:
1.2.1 Ballast Tank, (2-8-0-W)
1.2.2 Ballast Tank, (2-18-1-W)
1.2.3 Ballast Tank, (2-18-2-W)
1.2.4 Ballast Tank, (2-66-0-W)
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Standard Items
2.2 100-2889594 Rev F, Shell Expansion
2.3 107-2889600 Rev E, Vehicle Deck Framing & Plating
2.4 114-2889610 Rev C, Transverse Bhds Frs 9 to 74
2.5 101-2889597 Rev C, Web Frames & Transverse Sections
2.6 114-2889598 Rev C, Long'l Framing
2.7 BOATALT 279 Ballast Tank Vent Mods
2.8 529-5107105, Ballast Tank (Forward) Piping Modification
2.9 506-5106521 135- Foot Landing Craft Utility (LCU) Ballast Tank Vent
3. REQUIREMENTS:
3.1 Remove, template from existing and install new vent piping in each Ballast tank listed 1.2.2, 1.2.3, and 1.2.4, using 2.7 through 2.9 for guidance and material requirements.
3.1.1 Remove, template from existing and install new each inverted vent valve in each tank listed in 1.2, using new gaskets and new CRES 316 fastners.
3.2 Remove, template from existing and install new each damaged, and rusted 5 inch piping located in each tank listed 1.2.
3.3 Accomplish the requirements of 009-12 of 2.1, including Table One, Column A, Lines One through 10.
3.4 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 13 for each tank listed in 1.2.
3.4.1 Submit one legible copy, in hard copy and electronic media, of technical data sheets and manufacturer's instructions for each coat of paint to be used prior to abrasive blasting to the SUPERVISOR.
(V)(G) "(V)(G) "VISUAL INSPECTION""
3.5 Visually inspect each tank listed in 1.2 upon completion of the
2 of 3 ITEM NO: 123-16-001 surface preparation in 3.4, including each structural member, threaded area of manhole ring, pipe and associated pipe hanger for damaged and deteriorated conditions.
3.5.1 Submit one legible copy, in hard copy and electronic media, of a report listing results of the requirements of 3.5 to the SUPERVISOR with in 24 hours of inspection completion.
3.6 Remove template from existing and install new each manhole cover, manhole studs/fastener in each tank located in 1.2.
(V)(G) "(V)(G) "PRELIMINARY AIR TEST""
3.7 Accomplish the requirements of 009-25 of 2.1 for preliminary air test of each tank listed in 1.2, after the surface preparation in 3.4.
Test pressure shall be 2 PSIG. Hold for 10 minutes.
3.7.1 Submit one legible copy, in hard copy or approved transferable media, of a report listing results of the requirements of 3.6 to the
SUPERVISOR.
3.8 Accomplish the following in each tank listed in 1.2, using the results of 3.5, using 2.2 through 2.6 for guidance and material requirements.
3.8.1 V-out and re-weld 40 linear feet of deteriorated welds in each tank as designated by the SUPERVISOR.
3.8.2 Remove, template from existing and install new, 40 linear feet of transverse and longitudinal stiffeners in each tank listed in 1.2 as designated by the SUPERVISOR.
3.8.3 Remove, template from existing and install new, 20 square feet of plating in each tank listed in 1.2 as designated by the
SUPERVISOR.
3.8.4 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.
(V)(G) "(V)(G) "AIR TEST""
3.9 Accomplish the requirements of 009-25 of 2.1 for the final air test of each tank located in 1.2. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure:
None.
3.9.1 Submit one legible copy, in hard copy or approved transferable media, of a report listing results of the requirements of 3.8 to the SUPERVISOR within 24 hours of completion.
3.10 Allow a minimum of 24 hours drying time between touch up paint coats on each access insert weld. Allow each completed touch up area a minimum of 72 hours to cure prior to use.
3.11 Accomplish the requirements of 009-32 of 2.1 for new and disturbed
3 of 3 ITEM NO: 123-16-001 surfaces.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
5.1.1 None.
5.2 PUSH MATERIAL:
5.2.1 None.
SHIP: ACU ONE (ACU 53257) ITEM NO: 130-11-001
COAR: 16 PCN: DA48-4066
DA48-4071
CMP: NONE
PLANNER: ROSE, VERNON
1 of 2 ITEM NO: 130-11-001
1. SCOPE:
1.1 Title: LCU 1648-Bumper Socket; repair
1.2 Location of Work:
1.2.1 Vehicle Deck
1.3 Identification:
1.3.1 Quantity (21 EA), Bumper Socket
2. REFERENCES:
2.1 Standard Items
2.2 600-2889671 Rev D, Deck Fittings Arrangement and Details
2.3 100-2889596 Rev B, Bulwark Arrangement
2.4 LAR 135 LCU-1223, Bumper Sockets Repairs and Testing
3. REQUIREMENTS:
3.1 Accomplish the requirements 009-32 of 2.1, including Table 2, Line One, Column A, for the surface preparation on each Bumper sockets prior to thickness measurement, using 2.2 through 2.3 for guidance.
3.1.1 Accomplish an ultrasonic thickness survey on the plating, and weld joint on each bumper socket.
3.1.2 Submit one legible copy, in hard copy, and electronic media, of a report listing results of the requirements of 3.4 to the SUPERVISOR within 24 hours of the inspection.
(I)(G) "(I)(G) "STATIC LOAD TEST""
3.2 Accomplish Bumper Socket Fitting Static Load Test on each sockets installed in 3.3, in accordance with 2.4.
3.2.1 Submit one legible copy, in hard copy and electronic media, of a report listing results of the requirements of 3.4 to the SUPERVISOR within 24 hours of test completion.
(V)(G) "(V)(G) "VISUAL INSPECTION""
3.2.2 Install label plate on each bumper socket with name of
company, the date of test.
3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL(GFM):
2 of 2 ITEM NO: 130-11-001
5.1 LLTM:
5.1.1 None.
5.2 PUSH MATERIAL:
5.2.1 None.
SHIP: ACU ONE (ACU 53257) ITEM NO: 130-11-002
COAR: 16 PCN: DA48-4065
CMP: NONE
PLANNER: ROSE, VERNON
1 of 2 ITEM NO: 130-11-002
1. SCOPE:
1.1 Title: LCU 1648 Vehicle Lashing Socket; repair
1.2 Location of Work:
1.2.1 Vehicle Deck
1.3 Identification:
1.3.1 Quantity (57 EA), Vehicle Lashing Socket,
2. REFERENCES:
2.1 Standard Items
2.2 600-2889671 Rev D, Deck Fittings Arrangement and Details
2.3 804-1213717 Rev G, Vehicle Lashing Sockets
2.4 107-2889600 Rev E, Vehicle Deck Framing and Plating
2.5 SSSD Test Memo, 584-7537683, Vehicle Lashing Sockets, Load Tests
3. REQUIREMENTS:
3.1 Accomplish the requirements 009-32 of 2.1, including Table 2, Line One, Column A, for the surface preparation on 57 each vehicle lashing sockets prior thickness measurement, using 2.2 through 2.4 for guidance.
3.1.1 Accomplish the requirements of 3.1, prior to blasting the entire exterior of the craft.
(V)(G) "(V)(G) "THICKNESS TEST""
3.2 Accomplish thickness measurement on 57 each vehicle lashing socket, using Go/No-Go gage to be provided by SUPERVISOR.
3.2.1 Submit one legible copy, in hard copy and electronic media, of a report listing results of the requirements of 3.2 to the SUPERVISOR within 24 hours of test completion.
3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
5.1.1 None.
5.2.1 None.
2 of 2 ITEM NO: 130-11-002
SHIP: ACU ONE (ACU 53257) ITEM NO: 150-11-001
COAR: 16 PCN: DA48-4067
CMP: NONE
PLANNER: ROSE, VERNON
1 of 3 ITEM NO: 150-11-001
1. SCOPE:
1.1 Title: LCU 1648 Battle/PortLight Window ; repair
1.2 Location of Work:
1.2.1 Pilothouse, Forward bulkhead, frame 28
1.2.2 Pilothouse, Inboard bulkhead, frame 29
1.2.3 Pilothouse, outboard bulkhead, frame 29
1.3 Identification:
1.3.1 Quantity (2 EA), Fixed Window, Pilothouse Vertically Opening Window, Item No. 32 of 2.2, CRES (17" W x 15" H)
1.3.2 Quantity (One EA), Pilothouse Window Stationary, Item No. 31 of 2.2, CRES (17 inch x 15 inch)
1.3.3 Quantity (3 EA), Pilothouse, 12-Inch Diameter Porthole
2. REFERENCES:
2.1 Standard Items
2.2 123-2889614 Doors, Hatches, Manholes and Airport Schedule
2.3 111-2889602 Rev A, Deckhouse Structure & Joiner Bulkheads
2.4 600-5104342 Hull Thermal Insulation
3. REQUIREMENTS:
3.1 Accomplish a visual inspection of each equipment identified in 1.3 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion in each location listed in 1.2.
3.1.1 Document special color(s), marking, locations, and sizes on existing equipment.
3.1.2 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.1 to the
SUPERVISOR.
3.2 Remove existing, and install with new, each component listed in 1.3 in each location listed in 1.2, in accordance with 2.2.
3.2.1 Remove existing and install new, each window gasket for compnents listed in 1.3.1, and 1.3.2, in accordance with 2.2. ( item number 35 of 2.2 in Detail 5-C)
3.2.2 Remove high spots, burrs, abrasions, nicks, corrosion, gasket material and foreign matter from exposed flanges and mating surfaces.
3.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.
3.3.1 Remove existing and install 10 square feet of plating located forward bulkhead frame 28.
3.4 Remove existing and install new, each component identified in 1.3.3 from the locations listed in 1.2.3, in accordance with 2.2.
3.4.1 Remove existing and install new, each 12" porthole gasket for
2 of 3 ITEM NO: 150-11-001 components identified in 1.3.3, in accordance with 2.2.
3.4.2 Remove high spots, burrs, abrasions, nicks, corrosion, gasket material and foreign matter from exposed flanges and mating surfaces.
3.5 Remove existing, and install new each battle port cover, including gaskets, dogding reateners, studs, hinges, hinge brackets, threaded fasteners, clamping bars, damaged dogs, and brackets for each component identified in 1.3, in each area listed in 1.2, for both open and closed positions for exterior battle ports, in accordance with 2.2.
3.5.1 Accomplish the requirements of 009-32 of 2.1, Line One, Column A, for the surface preparation of the battle port covers prior installation of powder coating.
3.5.1.1 Powder coat shall be haze grey in color and conforming to MIL-PRF-24712.
3.6 Assemble, install and align the equipment listed in 1.3, using new studs, bolts, screws, nuts, washers, plugs, gaskets, seals, shims, spacers, springs and grease fittings.
(V)(G) "(V)(G) "CHECK POINT OPERATIONAL TEST""
Report: Operational Test Results Date: + 0
3.7 Accomplish an operational test on each window and cover, for each component identified in 1.3, for 2 complete cycles.
3.7.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.6 to the
SUPERVISOR.
(I)(G) "(I)(G) "CHECK POINT AIR TEST""
3.8 Accomplish the requirements of 009-25 of 2.1 for the air test of each window listed in 1.3. Allowable leakage: None.
3.8.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.7 to the
SUPERVISOR.
3.9 Accomplish the requirements of 009-32 of 2.1, for new and disturbed surfaces.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
5.1.1 None.
3 of 3 ITEM NO: 150-11-001
SHIP: ACU ONE (ACU 53257) ITEM NO: 167-11-001
COAR: 16 PCN: DA48-4038
CMP: NONE
PLANNER: ROSE, VERNON
1 of 2 ITEM NO: 167-11-001
1. SCOPE:
1.1 Title: LCU 1648 Quick Water Tight Door and Frame; replace
1.2 Location of Work:
1.2.1 Bulkhead 23 Boatswain storeroom, Starboard side, Frame 23;
(Bos'n Locker)
1.3 Identification:
1.3.1 Quantity (1 ea); 26 x 45, RH , QAWT Door, 6 dogs, steel
2. REFERENCES:
2.1 Standard Items
2.2 167-5109117 135FT Landing Craft Utility (LCU) B/A 310C Quick Acting Watertight door 23 structual mods
2.3 331-5109118, 135 FT Landing Craft Utility (LCU) B/A 310C Quick Acting Watertight door BHD Electrical Mod
3. REQUIREMENTS:
3.1 Accomplish the requirements of references 2.2, and 2.3 quick acting watertight door in its entirety.
3.1.1 Chip and grind surface flush in a way of removal.
3.1.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A and B, Lines One through 7 and 11.
(V)(G) "(V)(G) "AIR TEST""
3.1.3 Accomplish the requirements of 009-25 of 2.1, for local air hose test of closure listed in 1.2. Allowable leakage: None
(V)(G) "(V)(G) "CLOSURE CLASSIFICATION""
3.2 Fabricate and install new damage control classification and collective protection system warning label plates conforming to MIL-P- 15024, on each watertight closure listed in 1.2.
3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
5.1.1 None.
2 of 2 ITEM NO: 167-11-001
5.2.1 None.
SHIP: ACU ONE (ACU 53257) ITEM NO: 167-11-002
COAR: 16 PCN: DA48-4030
DA48-4029
DA48-4055
CMP: NONE
PLANNER: ROSE, VERNON
1 of 3 ITEM NO: 167-11-002
1. SCOPE:
1.1 Title: LCU 1648-Watertight Doors; replace
1.2 Location of Work:
1.2.1 Starboard Side Wing Wall, (1-4-1-A)
1.2.2 Port Side Wing Wall, 1-4-2-A)
1.2.3 Vestibule, 1-50-1-C)
1.3 Identification:
1.3.1 Quantity (One EA), Door (1-4-1), 27 3/4 Inch by 46 1/2 Inch, Individual Dog, 6 Dog, Right Hand, Steel
1.3.2 Quantity (One EA), Door (1-4-2), 38 Inch by 46 1/2 Inch, Individual Dog, 8 Dog, Left Hand, Steel
1.3.3 Quantity (One EA), Door (1-50-1-C), 58 3/4 inch by 27 3/4 inch Quick Acting Watertight door, 8 dogs, left hand, steel
2. REFERENCES:
2.1 Standard Items
2.2 805-1400056 Rev H, Doors W.T.Q.A.
2.3 605-2540769 Rev D, Label Plate Standards
2.4 PMS CARD Watertight doors/airtight, hatch @ scuttles manually operated.
3. REQUIREMENTS:
3.1 Remove existing and install new each watertight door listed in 1.3, and located in 1.2 including associated frame, door gasket, dogging mechanism, and each door hold back locking bar in accordance with 2.2.
3.1.1 Chip and grind surfaces flush in a way of removals.
3.1.2 Install new Type "A" outside hasp, hook, bumper and staple assembly on each door listed in 1.3.
3.2 Install temporary strongbacks to bulkhead to prevent warpage prior to removal of watertigt doors in 3.1.
3.2.1 Remove temporary strongbacks upon completion of repairs.
3.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.
3.4 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line One, Column A, for the near-white blast clean NACE 2 SSPC-SP-10 for the surface preparation of the door panels assembly prior installation of powder coating.
3.4.1 Powder coat shall be haze gray in color and conforming to MIL-
PRF- 24712.
3.5 Accomplish the requirements of 009-32 of 2.1, including Table 2, 2 of 3 ITEM NO: 167-11-002
Line One, Columns B, C, and G to the new door frames assemblies listed in 1.3, after "hot" work of new door frame installed is completed.
3.5.1 Mask-off and protect door knife edge, threaded and bearing surfaces, and dog wedges prior to surface preparation and preservation.
3.5.1.1 Remove protection installed in 3.5.1, upon completion of surface preparation and preservation operations.
3.6 Lubricate exposed working parts, using general purpose grease conforming to MIL-PRF-24139.
3.7 Apply zinc dust-petrolatum antiseize compound conforming to commercial specification A-A59313 to all fastener threads.
3.8 Adjust the dogs, hinges, and wedges for positive dogging action.
(V)(G) "(V)(G) "CHALK TEST""
3.9 Accomplish a chalk test on watertight doors installed in 3.2. Chalk imprint shall be centered with 100 percent contact.
(I)(G) "(I)(G) "WATER HOSE TEST""
3.10 Accomplish the requirements of 009-25 of 2.1 for local water hose test of water tight doors installed in 3.1. Allowable leakage: None.
(V)(G) "(V)(G) "OPERATIONAL TEST""
3.11 Accomplish an operational test of watertight door installed in 3.1.
Open and close door through four complete cycles. Allowable sticking or binding: None.
(I)(G) "(I)(G) "CLASSICATION CLOSURE""
3.12 Fabricate and install new damage control classification and collective protection system warning label plates conforming to MIL-P- 15024, on watertight doors listed in 1.3 in accordance with 2.3.
3.13 Accomplish the requirements of 009-32 of 2.1 for new and disturbed.
4. NOTES:
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
5.1.1 None.
5.2 PUSH MATERIAL:
5.2.1 None.
3 of 3 ITEM NO: 167-11-002
SHIP: ACU ONE (ACU 53257) ITEM NO: 167-11-003
COAR: 16 PCN: DA48-4039
CMP: NONE
PLANNER: ROSE, VERNON
1 of 2 ITEM NO: 167-11-003
1. SCOPE:
1.1 Title: LCU 1648-BOSN Storeroom Ventilation, installation (BOATALT 337A)
1.2 Location of Work:
1.2.1 BOSN storeroom (2-23-0-A),and Void (2-18-0-V)
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Standard Items
2.2 501-5109146 BOSN Storeroom Mod- Vent Installation
2.3 303-5109147 BOATALT 337A BOSN storeroom Mod- Electrical Installation
3. REQUIREMENTS:
3.1 Accomplish the requirements of BOATALT LCU-135/337A, in accordance with 2.2 and 2.3.
3.1.1 Chip, grind surfaces flush and smooth in way of removals.
3.1.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.
3.2 Accomplish the requirements of 009-11 of 2.1, for new and disturbed surfaces.
(I)(G) "(I)(G) "OPERATIONAL TEST""
3.3 Accomplish an operational test of the new equipment under normal working conditions.
3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
5.1.1 None.
5.2 PUSH MATERIAL:
2 of 2 ITEM NO: 167-11-003
PRELIMINARY SPECIFICATION
SHIP: ACU ONE (ACU 53257) ITEM NO: 167-11-004
COAR: 16 PCN: DA48-4068
DA48-L00F
CMP: NONE
PLANNER: ROSE, VERNON
1 of 3 ITEM NO: 167-11-004
1. SCOPE:
1.1 Title: LCU 1648 Access Hatch and Scuttle; replace
1.2 Location of Work:
1.2.1 Main Deck, Starboard side, Frame 27; (Bos'n Locker)
1.2.2 Main Deck, Port side, Frame 31; (Berthing)
1.2.3 Main Deck, Port side, Frame 55; ( Fwd Engine Room)
1.2.4 Main Deck, Port side, Frame 61; (Aft Engine Room)
1.2.5 Main Deck, Port side, Frame 67 (Aft Port Void)
1.3 Identification:
1.3.1 Quantity (One EA); 30"X30" Access Hatch and Frame with 6" Coaming
1.3.2 Quantity (4 EA); Scuttle and Frame, QAFWT, Flush, 21, 3DOG, WTQA" Dia.
2. REFERENCES:
2.1 Standard Items
2.2 LAR 135, LCU-1023 LAR 135
2.3 LAR 135, LCU-9725 LAR-135
2.4 167-5106239 Rev B, Bos'n Locker QAWT Hatch Installation
2.5 167-5184144 Scuttle, WT, Flush Quick Acting, 21" Dia, 40 PSI- Arrangement
2.6 803-1624093 Rev E, Hatch W.T. Raised Individual Dogged 30x30 without scuttle 5& 15 PSI Arrangement
2.7 123-2889614 Rev G, Doors, Port, Hatches, Manholes and Airport schedule
2.8 605-2540769 Rev D, Label Plate Standards
2.9 107-2889600 Rev E, Vehicle Deck Framing and Plating
2.10 5106550 Rev C, Escape Scuttle Installation
3. REQUIREMENTS:
3.1 Remove existing, and install New Bosn hatch listed in 1.2.1, and identified in 1.3.1, using 2.2 through 2.10 for guidance.
3.1.1 Chip and grind surface flush in a way of removal.
3.1.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7 and 11.
3.1.3 Accomplish the requirements of 009-71 of 2.1 for new and disturbed piping.
3.1.4 Accomplish the requirements of 009-11 of 2.1, for new and
2 of 3 ITEM NO: 167-11-004 disturbed surface.
3.2 Accomplish the requirements of Class B overhaul each scuttle listed in 1.2, and identified in 1.3, using 2.2 through 2.10.
3.2.1 Remove existing an install new closure and each frame listed in 1.2 using 2.4 through 2.10.
3.2.2 Install temporary handrails around each opening caused by removal.
3.2.3 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line One, Column A, for the near- white blast clean NACE 2 / SSPC- SP-10 for the surface preparation of each new hatch and scuttle listed in 1.3 prior installation of powder coat.
3.2.3.1 Powder coat shall be deck grey for exterior surface of each hatch and scuttle, and white for interior surface, and shall be in conformance to MIL-PRF-24712
3.2.4 Install each new hatch cover located in 1.2.1 and identified in 1.3.1 using 2.4 and 2.9 for guidance.
3.2.5 Adjust each scuttle/ hatch dogging mechanism to ensure 100 percent contact of knife edge to gasket and proper operation.
3.2.5.1 Lubricate each dogging mechanism using grease conforming to MIL-G-18458.
3.2.5.2 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line One, each new closure frame listed in 1.3, after "hot" work is completed.
(I)(G) "(I)(G) "OPERATION TEST""
3.2.6 Conduct operational test of each hatch and scuttle located in
1.2 an identified in 1.3, by opening and closing through four complete cycles…
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