UB_11_SPEC.pdf

PDF 1 MB Posted Nov 5, 2014

Attached to: Dryberthing Phase Maintenance Availability (DPMA) on UB-11 & UB-13
Solicitation number: N55236-15-R-0004
Issued by: Department of the Navy Naval Sea Systems Command

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File	Type	Posted
UB_13_COVER_AND_INDEX.pdf	PDF	Nov 5, 2014
UB_13_SPEC.pdf	PDF	Nov 5, 2014
UB_11_COVER_AND_INDEX.pdf	PDF	Nov 5, 2014

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SHIP: ACU ONE (ACU 53257) ITEM NO: 077-01-001

COAR: 26 PCN: UB11-0326

CMP: NONE

PLANNER: ROSE, VERNON

SSP: SSSD-077-14 1 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: UB 11 40WB0701 Hazardous Waste Produced on Naval Vessels;

control

1.2 Location of Work:

1.2.1 Throughout Craft

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 Federal Hazardous Materials Transportation Act, 49 U.S.C. 5103

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

3.1.2.1 Consider existing interior coatings to be removed by the invoking work items of this contract to contain lead, cadmium and chromium.

3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by

SHIP: ACU ONE (ACU 53257)

SSP: SSSD-077-14 2 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Asbestos Insulation material

Acid Solutions (may include _____ ____________ __________

SSP: SSSD-077-14 3 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) _____ ____________ __________

Sodium Hydroxide _____ ____________ __________

Cleaning Solvents _____ ____________ 15 gallons

Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

Hydrazine _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ ____________ _4 ton_________

(contaminated with a known hazardous waste)

Trichloroethane _____ ____________ __________

Miscellaneous Chemicals _____ ____________ _________

(Ignitable)

Miscellaneous Chemicals _____ ____________ __________

(Corrosive)

Miscellaneous Chemicals _____ ____________ __________

(TCLP Toxic)

Miscellaneous Chemicals _____ ____________ __________

(Reactive)

Oil (Synthetic), _____ ____________ _____20 gallons_____ including hydraulic fluid

Paints (Enamel, Latex, _____ ____________ 10 galllons

Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)

Paints (May include lead, _____ ____________ cadmium, or chrome)

Paint Strippers (phenols, _____ ____________ _ 25

SSP: SSSD-077-14 4 of 5 ITEM NO: 077-01-001

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pounds_____ lead, chromium)

Paint Chips _____ ____________ 195 pounds

Grease _____ ____________ 2 pounds

Sludge (Contaminated with _____ ____________ __5 gallons______ a known hazardous waste)

Diesel Fuel _____ ____________ ___ __600 gallons___

Contaminated oil, water, steam skeg & kort nozzle presevative (cosmoline) ____________ _5 gallons______

3.6 Notify the SUPERVISOR at least one working day prior to shipment of hazardous waste for disposal.

3.7 Submit one legible copy, in hard copy or electronic media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the

SUPERVISOR.

3.7.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.7.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.7.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.8 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste

SSP: SSSD-077-14 5 of 5 ITEM NO: 077-01-001

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required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS), or

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ACU ONE (ACU 53257) ITEM NO: 110-11-001

COAR: 26 PCN: UB11-L00F

CMP: NONE

SSP: SSSD-077-14 1 of 2 ITEM NO: 110-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: UB-11 40WB0701 Hull Plating; repair

1.2 Location of Work:

1.2.1 Throughout the Utility Boat, 40 foot

1.3 Identification:

1.3.1 not applicable

2. REFERENCES:

2.1 Standard Items

2.2 T9074-AS-GIB-010/271 Requirements for Nondestructive Testing Methods

2.3 4033-200-001 Typical Scantlings & Model

2.4 4033-231-002 Fendering Drawing

2.5 4033-210-001 Hull Construction Drawing

3. REQUIREMENTS:

(V)(G) "(V)(G) "VISUAL INSPECTION""

3.1 Accomplish a visual inspection with the SUPERVISOR and craft's representative of each area located in 1.2, prior to start of preservation procedures. Inspect for damage and deteriorated conditions of each weld, hull plating for structural intergrity, pitting cracks, and distortion.

3.1.1 Including each bow ramp exterior, interior/exterior shell plating, internal structual members, interior side of bow ramp.

3.1.2 Mark off the exterior, interior surface of the hull, port and starboard along it entire lenght, including bow ramp with white limetstone chalk to indicate every other frames location. Locate markings just above the turn of the bilge to facilitate inspection.

3.2 Remove existing and install new 10 square feet of shell plating using 2.3 for guidance.

3.2.1 Remove existing and install new each 8 linear feet of three inch x4 bumper channel using 2.4 for guidance.

3.2.2 V-out and weld 18 linear feet of splits, crack, and broken welds.

3.2.3 Remove existing and install New five (5) inch fender Rosemount using 2.4 for guidance.

3.3 Accomplish five (5) square feet clad welding on hull plating to be

SSP: SSSD-077-14 2 of 2 ITEM NO: 110-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

determined by the SUPERVISOR.

(V)(G) "(I)(G) "AIR TEST""

3.4 Accomplish the requirements of 009-25 of 2.1 for air test of each port and starboard new plating, rosemounts, and weld seams. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure: None.

3.5 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column C, Lines One through 7.

3.5.1 Accomplish nondestructive testing in accordance with Line 11 for shell plate inserts in 3.4.

3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

SHIP: ACU ONE (ACU 53257) ITEM NO: 120-11-001

COAR: 26 PCN: UB11-L00D

CMP: NONE

SSP: SSSD-077-14 1 of 2 ITEM NO: 120-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

(R1)

1.1 Title: UB-11 40WB0701 Canopy Stations; replace

(R1)

1.2 Location of Work:

(R1)

1.2.1 FWD/AFT CANOPY

(R1)

1.3 Identification:

(R1)

1.3.1 Not Applicable

(R1)

2. REFERENCES:

(R1)

2.1 Standard Items

(R1)

2.2 4033-620-001 Canopy/Bimini Detail Drawings (R1)

3. REQUIREMENTS:

(R1)

3.1 Remove, template existing and install new in its entirety, each canvas canopy station, stainless steel, and support structure, located in

1.2. including, fasteners, frames, brackets and hardware, using 2.2, for guidance.

(R1)

3.1.1 Chip and grind surfaces flush in way of removals,install new foundation, and frames, for new canvas top. (R1)

3.1.2 Canvas shall be gray, zippers, fasteners and hardware shall be corrosion resistant marine grade suitable for saltwater enviroment. (R1)

3.2 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column C, Lines One through 7 and 11. (R1)

(V)(G) "VISUAL AND OPERATIONAL TEST"

3.3 Conduct an operational test and verify each zipper open,, close with no sticky or binding, canopy if fittid properly and secure on foundation.

(R1)

SSP: SSSD-077-14 2 of 2 ITEM NO: 120-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

(R1)

4. NOTES:

(R1)

4.1 None.

(R1)

5. GOVERNMENT FURNISHED MATERIAL(GFM):

(R1)

5.1 LLTM:

(R1)

1. None.

5.2 PUSH MATERIAL:

(R1)

1. None.

5.3 KITTED MATERIAL:

SHIP: ACU ONE (ACU 53257) ITEM NO: 123-11-001

COAR: 26 PCN: UB11-L006

CMP: NONE

SSP: SSSD-077-14 1 of 3 ITEM NO: 123-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

(R1)

1.1 Title: UB-11 40WB0701-Fuel Oil Tank; inspect

(R1)

1.2 Location of Work:

(R1)

1.2.1 Tank void

(R1)

1.3 Identification:

(R1)

1.3.1 Quantity (1 EA)Port Fuel Oil Tank (300 gallons)

(R1)

1.3.2 Quantity (1 EA)Starboard Fuel Oil Tank(300 gallons)

(R1)

2. REFERENCES:

(R1)

2.1 Standard Items

(R1)

2.2 S6430-AE-TED-010 Technical Directive for Piping Devices, Flexible Hose Assemblies (R1)

2.3 4033-351-001 Fuel Tank Detail (R1)

2.4 4033-350-001 Fuel System (R1)

2.5 4033-350-002 Emergency Fuel Shutoff (R1)

2.6 MIL-STD-777 Schedule of Piping, valves, fittings and associated piping components for Naval Surface Ships (R1)

3. REQUIREMENTS:

(R1)

3.1 Open, clean and gas free each fuel tank and associated piping.

(V)(G) "(V)(G) "VISUAL INSPECTION""

SSP: SSSD-077-14 2 of 3 ITEM NO: 123-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.2 Accomplish a visual inspection of each tank identified 1.3, including,port and starboard each level sensor, Filling cap treads, tank vents pipe and overflows, sounding tubes, two inch aluminum piping, fuel tank top fitting, pipe hangers and liners, hoses, valves, and structural members for structural integrity, deterioration, pitting, cracks, and areas of damage using 2.2, through 2.6, for guidance.

(R1)

(V)(G) "(V)(G) "PRELIMINARY AIR TEST""

3.3 Accomplish the requirements of 009-25 of 2.1 for preliminary air test of each tank identified in 1.3, Test pressure shall be 2 PSIG.

Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure: None.

(R1)

3.4 Submit One legible copy, in hard copy and electronic media, of a report listing results of 3.2 and 3.3 to the SUPERVISOR, within 24 hours after inspection and test completion. (R1)

(V)(G) "visual inspection"

3.5 Reinstall each tank to normal conditions, using 2.2 through 2.6 for guidance.

(R1)

3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

(R1)

4. NOTES:

(R1)

4.1 None.

(R1)

5. GOVERNMENT FURNISHED MATERIAL (GFM):

(R1)

5.1 LLTM:

SSP: SSSD-077-14 3 of 3 ITEM NO: 123-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. None.

5.2 PUSH MATERIAL:

(R1)

1. None.

5.3 KITTED MATERIAL:

SHIP: ACU ONE (ACU 53257) ITEM NO: 130-11-001

COAR: 26 PCN: UB11-0246

CMP: NONE

SSP: SSSD-077-14 1 of 3 ITEM NO: 130-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

(R1)

1.1 Title: UB 11 40WB0701 Deck inspection; accomplish

(R1)

1.2 Location of Work:

(R1)

1.2.1 Main Deck

(R1)

1.3 Identification:

(R1)

1.3.1 Not Applicable

(R1)

2. REFERENCES:

(R1)

2.1 Standard Items

(R1)

2.2 4033-442-001 Rev G, Porta Potti installation (R1)

2.3 4033-230-001 I Profile & Arrangement (R1)

2.4 4033-642-001 Fabricated seats (R1)

2.5 4033-620-001 Canopy /Bimini Detail (R1)

2.6 4033-641-001 Purchase Seating Arrangement (R1)

2.7 T9074-AS-GIB-010/271 Requirements for Nondestructive Testing Methods (R1)

2.8 4033-200-001 Typical Scantling and Material (R1)

3. REQUIREMENTS:

(V)(G) "VISUAL INSPECTION""

SSP: SSSD-077-14 2 of 3 ITEM NO: 130-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.1 Accomplish a visual inspection of the deck hardware such as porta potti, bench seating, gun mounts and foundations, manual electrical winches, pump switches, canopies, passenger and crew seats, and inflatable fenders for damage and deterioration using 2.2 through 2.8 for guidance.

(R1)

3.1.1 Accomplish an operational test of each electric winch and pump switch.

(R1)

3.1.2 Submit legible copies of a report listing the results of the requirements of 3.1, with sketches showing the type, amount and location of structural damage and deterioration to the SUPERVISOR. (R1)

3.2 Accomplish the requirements of 009-32 of 2.1 for the new and disturbed surfaces.

(R1)

4. NOTES:

(R1)

4.1 None.

(R1)

5. GOVERNMENT FURNISHED MATERIAL (GFM):

(R1)

5.1 LLTM:

(R1)

1. None.

5.2 PUSH MATERIAL:

(R1)

1. None.

SSP: SSSD-077-14 3 of 3 ITEM NO: 130-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

SHIP: ACU ONE (ACU 53257) ITEM NO: 130-11-002

COAR: 26 PCN: UB11-0244

CMP: NONE

SSP: SSSD-077-14 1 of 3 ITEM NO: 130-11-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

(R1)

1.1 Title: UB-11 40WB0701 Hull Fittings; accomplish and test

(R1)

1.2 Location of Work:

(R1)

1.2.1 Main deck

(R1)

1.3 Identification:

(R1)

1.3.1 Quantity (12 ea) Tiedowns

(R1)

1.3.2 Quantity (9 ea) Cleats 15-inch (38-cm) aluminum mooring cleats KMI, model 105575 (R1)

2. REFERENCES:

(R1)

2.1 Standard Items

(R1)

2.2 F9008-AA-BIB-010 40-Foot Utility Boat Hull 40WB0501 THRU 40WB0510

AND 40WB0701 THU 40WBB0704 (R1)

2.3 4033-256-003 Tie Downs (R1)

2.4 4033-250-001 Cleats, Chocks, and Adapters (R1)

2.5 4033-250-001 Cleat Installation (R1)

2.6 4033-231-002 Fendering (R1)

2.7 4033-240-001 Mast Construction (R1)

2.8 4033-670-001 C Door and Window Detail (R1)

2.9 S9086-TX-STM-010 NSTM 583

SSP: SSSD-077-14 2 of 3 ITEM NO: 130-11-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

2.10 S9AA0-AB-GOS-010 GSO Section 583 Boats Stowage and Handling (R1)

3. REQUIREMENTS:

(R1)

(I)(G) "(I)(G) "INSPECTION""

3.1 Accomplish a visual inspection of hull fittings, including each beading, cleat, deck access, mooring fittings, towing fittings, tie down fitting, tow line cabin accesses, door, door hinges, mooring line, dogging device, pin, pivot point, shackles, bulkhead, mast, defendering, inflatable fendering fittings, cover, and diving platform, located in 1.2, for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, using 2.2 through 2.10.

(R1)

3.1.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.1 to the

SUPERVISOR. (R1)

3.2 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

(R1)

4. NOTES:

(R1)

5. GOVERNMENT FURNISHED MATERIAL(GFM):

(R1)

5.1 LLTM:

(R1)

1. None.

5.2 PUSH MATERIAL:

(R1)

1. None.

SSP: SSSD-077-14 3 of 3 ITEM NO: 130-11-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

COAR: 26 PCN: UB11-L002

CMP: NONE

SSP: SSSD-077-14 1 of 3 ITEM NO: 233-00-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

(R1)

1.1 Title: UB-11 40WB0701- Engine; disconnect and reconnect

(R1)

1.2 Location of Work:

(R1)

1.2.1 Engine Room

(R1)

1.3 Identification:

(R1)

1.3.1 Quantity (One), Port 3513868, Cummins Engine, QSM 11 660 HP, Marine gears (R1)

1.3.2 Quantity (One EA), Starboard 3519367, Cummins Engine, QSM 11 660 HP, Marine gears (R1)

2. REFERENCES:

(R1)

2.1 Standard Items

(R1)

2.2 F9233-AA-MMC 050 Decription, Operation, and Maintenance manual for Cummins Engine, QSM11, 660 HP (R1)

3. REQUIREMENTS:

(R1)

3.1 Disconnect, and reconnect each port, starboard Cummins QSM 11 engine, Marine gear located in 1.2, and identified in 1.3, using 2.2, for guidance.

(R1)

3.1.1 Mark and retain each output coupling bolt and foundation rail bolt and its respective hole for reference and reuse at reconnection. (R1)

Report: Missing Parts Date: +

3.1.2 Submit one legible copy of a report, in hard copy or

electronic media, within 48 hours after disassembly of equipment, listing missing bolt required for a reconnection MPDE in 1.3.1 and

1.3.2 to the SUPERVISOR.

(R1)

3.2 Accomplish a visual inspection of each foundation and output coupling for structural integrity, deterioration, pitting, cracks, and

SSP: SSSD-077-14 2 of 3 ITEM NO: 233-00-001

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areas of damage or distortion. (R1)

Report: As found Conditions Date: +

3.2.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.2 to the

SUPERVISOR. (R1)

3.3 Provide rigging services to rig out and rig in each Cummins engine and transmission and palletize for transportation to repair facility, and back to the craft. (R1)

3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

(R1)

4. NOTES:

(R1)

4.1 None.

(R1)

5. GOVERNMENT FURNISHED MATERIAL (GFM):

(R1)

5.1 LLTM:

(R1)

1. None.

5.2 PUSH MATERIAL:

(R1)

1. None.

SSP: SSSD-077-14 3 of 3 ITEM NO: 233-00-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

COAR: 26 PCN: UB11-L00A

CMP: NONE

SSP: SSSD-077-14 1 of 5 ITEM NO: 233-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: UB -11 40WBO701 Port/ STBD QSM11 Cummins Engine; overhaul

1.2 Location of Work:

1.2.1 Engine Room

1.3 Identification:

1.3.1 Quantity (One EA),35193868 Port Cummins Engine, MPDE 670 GS QSM 11 6 Cylinder

1.3.2 Quantity (One EA), 35193867 Stbd MPDE Cummins Engine, QSM 11 670 GS 6 Cylinder

2. REFERENCES:

2.1 Standard Items

2.2 F9233-AA-MMC-050 Description , Operartion, and Maintenance manual Cummins Engine, QSM11, 660 HP

2.3 S9AA0-AB-GOS-010/GSO General Specifications for Overhaul of Surface Ships.

2.4 SUPSHIP San Diego Reference 276; Cleaning Procedures dated 18 April

2.5 F9233-AA-MMC-030 UB Parts Catalog, for Cummins Engine QSM11 660 HP

2.6 F9233-AA-MMC-020 Troubleshooting Repair manual

2.7 P673-2 Parts CATALOG

2.8 F9233-AA-MMC-010 Troubleshooting and Repair manual

2.9 S6430-AE-TED-010 Technical Directive for Piping Devices, Flexible Hose Assemblies

2.10 T9074-AS-GIB-010/271 Requirements for Nondestructive Testing Acceptance Methods

2.11 MIL-STD-2035 Non Destructive Testing Acceptance Criteria

2.12 S9086-HB-STM-000/CH-233 NSTM Diesel Engines

2.13 SUPSHIP San Diego Reference 276; Cleaning Procedures dated 18 April 1988

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-90 of 2.1, for a class B overhaul port/starboard QSM -11 engines, including overhaul of each turbocharger, removing existing and install New belts, hoses, pencil zincs, gaskets, washers, seals, valves, pins o-ring, filters and fasteners, identified in 1.3, located in 1.2, using 2.2 through 2.9 for guidance.

3.1.1 Contractor is responsible for delivery and pick-up each MPDE listed in 1.3, to and from Diesel engine OEM contractor's facility including all shipping costs, crates, stand, and weatherproofing.

SSP: SSSD-077-14 2 of 5 ITEM NO: 233-11-001

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3.1.2 Remove and dispose of fluids to accomplish requirements of this work item.

3.2 Disassemble equipment identified in 1.3.1 and 1.3.2, using 2.2 for guidance.

3.2.1 Submit one legible copy, in hard copy or electronic media, within 48 hours after removal of equipment of a report listing missing parts including part number, price and availability required for class B overhaul of equipment identified in 1.3.1, and 1.3.2 to the SUPERVISOR using 2.2, for guidance.

3.3 Steam, chemically and mechanically clean each part free of contamination, using 2.4 for guidance.

(V)(G) "VISUAL INSPECTION"

3.4 Accomplish an inspection of each part for wear and defects, using

2.2 as guidance for accept or reject criteria

3.5 Measure and record sizes and clearances of each wearing part fit area to include: crank shaft, cam shaft and each block cylinder using 2.2 for guidance.

3.5.1 Submit one legible copy, in hard copy or electronic media of a report, listing results of the requirements of 3.4 and 3.5 to the

SUPERVISOR.

3.6 Accomplish class B overhaul machine cut and handwork each machined, sealing, aligning, mating, and gasket surface, taking precaution to ensure no excessive material is removed causing loss of critical size or alignment using 2.2 , 2.5, and 2.8 for guidance

3.6.1 Chase and tap exposed threaded areas.

(I)(G) "MAGNETIC PARTICLE TEST"

3.6.2 Accomplish magnetic particle tests on each crankshaft using 2.10, for guidance. The acceptance or rejection creteria shall be in accordance with Section 6 of 2.11.

3.6.3 Submit one legible copy, in hard copy or electronic media of a report listing results of the requirements of 3.6.2, to the

SUPERVISOR.

3.6.4 Accomplish the following pressure tests on each of the

following components prior to the assembly of each of the engines in accordance with 2.2, and 2.12, for guidance.

3.6.4.1 Cylinder Head

3.6.4.2 After cooler

3.6.4.3 Oil cooler

SSP: SSSD-077-14 3 of 5 ITEM NO: 233-11-001

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3.6.4.4 Marine gear cooler

3.6.4.5 Heat exchanger

3.6.4.6 Fuel cooler

3.6.5 Install new each threaded fastener.

(V)(G) "NEW PARTS INSPECTION"

3.7 Assemble each diesel engine and repaired engine component. Overhaul shall include new each OEM Upper and Lower gasket kits, crankshaft seals, after cooler gaskets, heat exchanger gaskets, turbocharger gaskets, zincs, slinger, main and journal bearings, thrust washer, connecting rod bearings, piston rings, intake and exhaust valves, intake and exhaust valve springs, exhaust manifold and fasteners, Clinder head mounting bolts, oil pressure regulator and spring, raw water pump assembly jacket water pump, OEM Authorized rebuild fuel pump, OEM authorized rebuilded injector assemblies, starter start relay, OEM Authorized rebuild starter, OEM alternator, lube oil pump assembly, seawater pump belts, hoses, for each equipmen in 1.3 using 2.5 for guidance.

3.7.1 Fit and install new each fastener, plug washer, lock washer, seal dowel, pin, key, retainer ring, spacer, spring, O-ring, clamp shim, bushing, lube oil filter elements, Walker Air Separator, belt guard with mounting hardware and fuel oil filter primary, and secondary elements.

3.7.2 Remove existing, procure and install OEM new turbocharger in accordance with 2.2, and 2.13.

3.7.3 Template from existing, procure and install new port and starboard MPDEs exhaust lagging and pads.

3.7.4 Repair facility shall provide services to repair, calibration, and update of each Electronic Control Module (ECM) to meet manufacturer's calibration and performance standards.

3.7.4.1 ECM Engine hours shall be reset to 0 prior to

dynamometer.

3.7.4.2 Submit one legible copy, in haerd copy or electronic

media, of certification that each ECM (Electronic Control Module) meets manufacturer's calibration and performance standards to the

SUPERVISOR.

3.7.5 Remove in its entirety and replace with new all fuel, oil and coolant hoses connected directly to the engine.

3.7.5.1 ALL fuel, exhaust, raw water and bilge plumbing hoses shall be installed with constant trque stainless steel clamps.

3.7.6 Fabrication, flushing, testing, and tagging of each fuel lube

SSP: SSSD-077-14 4 of 5 ITEM NO: 233-11-001

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and cooling hoses be in accordance with 2.9.

3.7.7 Accomplish cranshaft puley endplay thrust measurements using

2.2 for guidance.

3.7.7.1 Submit one legible copy, in hard copy or electronic

media, of the results of 3.7.6 to the SUPERVISOR.

3.8 Fill each engine to the full mark with new lube oil conforming to 2190 15-40 W oil.

(V)(G) "HYDROSTATIC TEST"

3.9 Hydrostatically test each engine jacket water system using clean fresh water at ten psi for a minimum of 30 minutes. Allowable leakage:

none

(I)(G) "(I)(G) "DYNAMOMETER TEST""

3.10 Accomplish Dynamometer Test for each engine listed in 1.3, in accordance with 2.2, and 2.8 for guidance.

3.10.1 Submit a report listing the results of 3.6 to the SUPERVISOR in electronic media with 24 hours of the completeion of test.

(V)(G) "(V)(G) "STRAIN FREE""

3.11 Align piping to each equipment. Piping shall be supported independently and shall not impose a strain on the equipment.

(I)(G) "(I)(G) "SEA TRIALS OPERATIONAL TEST""

3.12 Accomplish an operational test of the engine throught all phases of operation to include a one hour full power run.

3.12.1 Adjust linkages, cables and controls to ensure optimum performance in accordance with 2.2.

3.13 Accomplish the requirements of 009-32 of 2.1, for new disturbed surfaces. Engine shall be painted with the existing OEM Marine MPDE color; do not paint fuel, oil and coolant hoses.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

5.2 PUSH MATERIAL:

SSP: SSSD-077-14 5 of 5 ITEM NO: 233-11-001

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1. None.

SHIP: ACU ONE (ACU 53257) ITEM NO: 243-00-001

COAR: 26 PCN: UB11-L009

CMP: NONE

SSP: SSSD-077-14 1 of 2 ITEM NO: 243-00-001

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1. SCOPE:

(R1)

1.1 Title: UB-11 40WB0701- Hamilton Waterjet Unit; repair

(R1)

1.2 Location of Work:

(R1)

1.2.1 Starboard Waterjet

(R1)

1.2.2 Port Waterjet

(R1)

1.3 Identification:

(R1)

1.3.1 Quantity (2 EA), Waterjet Drives Unit, Mfg.: Hamilton, Model No.: HJ364

Contact Phone 949 642-6800

(R1)

2. REFERENCES:

(R1)

2.1 Standard Items

(R1)

2.2 F9247-AA-MMC-010 Hamilton Jet Operation and Maintenance Manual HJ

364, 0525-LP=105-7558 (R1)

2.3 4033-322-0010 Waterjet Specification (R1)

3. REQUIREMENTS:

(R1)

3.1 Accomplish the requirements of 009-90 of 2.1, for the visual inspection, and operational test of each Hamilton waterjet located in 1.2, and identified in 1.3, using 2.2 and 2.3 for guidance and material requirements.

(R1)

3.1.1 Provide the services of personnel to support sea trail.

(R1)

3.1.2 Accomplish two hours training by the OEM on the Hamilton waterjet system to the Boat's Force personnel. (R1)

3.1.3 Accomplish one hour training by the OEM on Hamilton waterjet

SSP: SSSD-077-14 2 of 2 ITEM NO: 243-00-001

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3.1.4 Submit one legible copy, in hard copy, and electronic media, of a report listing the results of the requiremnts of 3.1, to the SUPERVISOR within 24 hours.

(R1)

(I)(G) "(I)(G) "OPERATIONAL TEST""

3.2 Accomplish an operational test of the each equipment identified in 1.3.1, using 2.3 for guidance. Allowable leakage: None

(R1)

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

(R1)

4. NOTES:

(R1)

4.1 None.

(R1)

5. GOVERNMENT FURNISHED MATERIAL (GFM):

(R1)

5.1 LLTM:

(R1)

1. None.

5.2 PUSH MATERIAL:

(R1)

1. None.

5.3 KITTED MATERIAL:

SHIP: ACU ONE (ACU 53257) ITEM NO: 311-21-001

COAR: 26 PCN: UB11-L00B

CMP: NONE

SSP: SSSD-077-14 1 of 2 ITEM NO: 311-21-001

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1. SCOPE:

(R1)

1.1 Title: UB-11 40WB0701 Generator; repair

(R1)

1.2 Location of Work:

(R1)

1.2.1 Engine Room

(R1)

1.3 Identification:

(R1)

1.3.1 Quantity (One EA), Generator, Northern Lights Model M67312, 6

KW, 120 VAC, 60 HZ (R1)

2. REFERENCES:

(R1)

2.1 Standard Items

(R1)

2.2 F9311-AA-MMC-010 Description, operation, and Maintenance Manual For Generator, Northern Lights, Model M67312, 6 KW, 120 VAC 60HZ (R1)

3. REQUIREMENTS:

(R1)

(V)(G) "VISUAL INSPECTION"

3.1 Accomplish the requirements of 009-90 of 2.1, for the inspection of generator maximum performance level identified in 1.3, at the location listed in 1.2, using 2.2 for guidance. (R1)

3.1.1 Submit one legible copy, in hard copy and electronic media, of a report listing results of the requirements of 3.1, to the SUPERVISOR within 24 hours of test completion. (R1)

3.1.2 Accomplish the requirements of 009-32 of 2.1, for new and disturbed surfaces.

(R1)

3.2 Make necessary adjustments to obtain Generator control systems for optimum performance using 2.2 for guidance.

SSP: SSSD-077-14 2 of 2 ITEM NO: 311-21-001

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3.2.1 Provide equipment identified in 1.3, for maintaining constant load while adjusting for load sharing and voltage control.

(R1)

(V)(G) "(V)(G) "OPERATIONAL TEST""

3.3 Operational test the Generators to ensure it meet the maximum parameter identified in 1.3, using 2.2 for guidance.

(R1)

4. NOTES:

(R1)

4.1 None

(R1)

5. GOVERNMENT FURNISHED MATERIAL(GFM):

(R1)

5.1 LLTM:

(R1)

1. None.

5.2 PUSH MATERIAL:

(R1)

1. None.

5.3 KITTED MATERIAL:

SHIP: ACU ONE (ACU 53257) ITEM NO: 426-01-001

COAR: 26 PCN: UB11-L00I

CMP: NONE

SSP: SSSD-077-14 1 of 4 ITEM NO: 426-01-001

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1. SCOPE:

(R1)

1.1 Title: UB-11 40WB0701 Electrical and Electronic equipment inspection: test (R1)

1.2 Location of Work:

(R1)

1.2.1 FWD Void

(R1)

1.2.2 Mid Void

(R1)

1.2.3 Tank Void

(R1)

1.2.4 AFT Void

(R1)

1.2.5 Pilothouse

(R1)

1.2.6 Engine room

(R1)

1.3 Identification:

(R1)

1.3.1 Quantity (6 ea) 24VDC Electric bilge pump, (Rule, model 12 Rule Industries) 2000 gallon capacity, 7,570 liters (R1)

1.3.2 Quantity (One EA)(Bilge Pump Float Switch (Ultra Safety Systems UPS-01) (R1)

1.3.3 Quantity (6 ea)General Control panel and Control gauge

(R1)

1.3.4 Quantity (One EA) (Ritchie, model Navigator) Magnetic Compass (R1)

1.3.5 Quantity (One Ea) 120 Vac Electrical system

(R1)

1.3.6 Quantity (One EA) 12 Vdc Electrical system

(R1)

1.3.7 Quantity (One EA) 24 Vdc system

SSP: SSSD-077-14 2 of 4 ITEM NO: 426-01-001

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2. REFERENCES:

(R1)

2.1 Standard Items

(R1)

2.2 4033-520-001 120 VAC System (R1)

2.3 4033-511-001 Rev 01, G24VDC System (R1)

2.4 4033-470-001 Bilge System (R1)

2.5 4033-330-003 Emergency Bilge Dewater (R1)

2.6 F9008-AA-BIB-01A Rev 1, 40-Foot Utility Boat Hulls 40WB0501 THRU

40WB0510 AND 40WB0701 THRU 40WB0704 (R1)

2.7 HANDBOOK OF MAGNETIC Compass Adjustment National Geospatial Intelligence Agency (R1)

2.8 4033-530-001 Navigation and Communication (R1)

3. REQUIREMENTS:

(R1)

(I)(G) "(I)(G) "INSPECTION ""

3.1 Accomplish a visual inspection, an assessment test of each 24VDC, 12VDC, 120 VAC system in its entirety including each electrical panel, electrical breaker, switch panel, power panel, DC current component, radar, light, navigation equipment, communication system, Bilge pump, magnetic compass, battery meter, gauge, sending unit, smart craft diesel view, furuno marine radar model NAVNET, Furuno GPS receiver, and network sounder using 2.2 through 2.8 for guidance.

(R1)

3.1.1 Ensure each equipment, and component meets its maximum

operating characteristic.

(R1)

3.1.2 Accomplish the requirements of 009-13 of 2.1, for each system meter component listed in 3.1.

(R1)

3.1.3 Accomplish the requirements of 009-14 of 2.1, for each system gages components listed in 3.1.

SSP: SSSD-077-14 3 of 4 ITEM NO: 426-01-001

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3.1.4 Accomplish the requirements of 009-16 of 2.1, each electric system, device and component listed in para. 3.1.

(R1)

3.1.5 Accomplish the requirements of 009-22 of 2.1, for cables on each panel, and breaker.

(R1)

3.1.6 Remove existing and install new label plates that are damaged and deteriorated on each system listed in para. 3.1.

(R1)

3.1.6.1 Indicate name of company, date, and the name of system.

(R1)

3.1.7 Remove existing and install new hoses om each bilge pump.

(R1)

3.1.7.1 Each label plate will contain the information of the

name of the company, date, and the name of the system.

(R1)

3.2 Compensate, adjust and calibrate each magnetic compass located in 1.2, in accordance with 2.7, using 2.8 for guidance.

(R1)

3.2.1 Final adjustment shall be accomplish during bay trial.

(R1)

(I)(G) "(I)(G) "OPERATION TEST""

3.3 Accomplish an operational test of each electrical breaker, panel, 120 VAC electrical system, 12VDC, 24 VDC system, including Furuno entire system, and bilge pump system to ensure that the equipment function to designed sequence of operation within manufacture's specifications.

(R1)

3.4 Submit one legible copy, in hard copy or electronic media, of areport listing results of the requirements of 3.2 to the SUPERVISOR.

SSP: SSSD-077-14 4 of 4 ITEM NO: 426-01-001

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4. NOTES:

(R1)

4.1 None

(R1)

5. GOVERNMENT FURNISHED MATERIAL(GFM):

(R1)

5.1 LLTM:

(R1)

1. None.

5.2 PUSH MATERIAL:

(R1)

1. None.

5.3 KITTED MATERIAL:

SHIP: ACU ONE (ACU 53257) ITEM NO: 514-01-001

COAR: 26 PCN: UB11-L00E

CMP: NONE

SSP: SSSD-077-14 1 of 2 ITEM NO: 514-01-001

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1. SCOPE:

1.1 Title: UB-11 40WB0701 Air Conditioning Plant; replace

1.2 Location of Work:

1.2.1 Roof Top of the Pilot House

1.3 Identification:

1.3.1 Quantity (One EA) Air Conditioner (Airxel, model RVP) RV Products Division of Airxcel,Inc

P.O Box 4020 Wichita, KS 67204 Phone 316 832-3400 part number 9430C-

2. REFERENCES:

2.1 Standard Items

2.2 4033-432-001 HVAC System

3. REQUIREMENTS:

3.1 Remove existing and install new One each air conditioning unit identified in 1.3.1 and located in 1.2.1 , using 2.2, for guidance.

3.1.1 Remove, template from existing and install new each A/C unit HVAC System in its entirety, to include: each rubber neoprene, gusset plate, square tubing system, nut, washer, fastener, screw, hex bolt, doubler plate,and mast support.

3.1.2 Visually inspect the exposed foundations for wear and defects, modify to suit new installation.

3.1.2.1 Submit one legible copy, in hard copy and electronic

media, of a report listing results of the requirements of 3.1.2, to the SUPERVISOR, within 24 hours after the inspection have been completed.

3.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column C, Lines One through 7, and 11.

3.3 Accomplish the requirements of 009-16 of 2.1 for electrical system.

(I)(G) "(I)(G) "OPERATIONAL TEST""

3.4 Conduct operational test on each air conditioning plant set switches, capacity controls and automatic. Bring the air temperature down to the required operating temperatures and hold for 8 hours with no malfunction of equipment. Allowable leakage at new and disturbed joints:

None.

3.4.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.4 to the SUPERVISOR with in 24 hours of test completion.

SSP: SSSD-077-14 2 of 2…

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