FOUO C04.1 - Attachment J-1 - Caisson 5 Work Items - Errata One.pdf

DEPARTMENT OF THE NAVY

NWRMC (NMD)

DRYDOCK CAISSON NO 5 (RMC 50)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: NWRMC-701-21

INCLUDES ALL CHANGES THROUGH 2/2/2021ERRATA ONE

INDEX

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) NWRMC-701-21

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-21 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE CHANGE DATE CHANGE

009-01 General Criteria; accomplish 10/01/2019 Original

009-02 Environmental Compliance Report for Material Usage; accomplish 10/01/2019 Original

009-03 Toxic and Hazardous Substance; control 10/01/2019 Original

009-04 Quality Management System; provide 10/01/2019 Original

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

03/06/2020 CH-2

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;

accomplish

07/24/2019 Original

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 10/01/2019 Original

009-10 Asbestos-Containing Material (ACM); control 10/01/2019 Original

009-18 Mine Warfare Ships Magnetic Material; control 04/30/2018 Original

009-19 Provisioning Technical Documentation (PTD); provide 10/01/2018 Original

009-20 Government Property; control 10/01/2017 Original

009-21 Logistics and Technical Data; provide 10/01/2018 Original

009-23 Interference; remove and install 10/01/2018 Original

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;

accomplish

10/01/2019 Original

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 10/01/2018 Original

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

10/01/2018 Original

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

10/01/2019 Original

009-60 Schedule and Associated Reports for Availabilities Over 9 Weeks in Duration;

provide and manage

01/14/2020 CH-1

009-61 Shipboard Use of Fluorocarbons; control 07/18/2014 Original

009-67 Integrated Total Ship Testing; manage 04/30/2018 Original

009-69 Heavy Weather/Mooring Plan; provide 04/30/2018 Original

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and

Housekeeping for Unmanned Vessels; accomplish

10/01/2019 Original

009-72 Physical Security at a Private Contractor Facility; accomplish 10/01/2019 Original

009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

10/01/2018 Original

009-74 Occupational, Safety and Health Plan; accomplish 01/14/2020 CH-1

009-80 Ship Facilities; maintain 11/18/2016 Original

009-81 Compartment Closeout; accomplish 10/01/2019 Original

009-82 Installation of Equal Component Vice Specified Component; report 03/26/2018 Original

009-84 Threaded Fastener Requirements; accomplish 03/06/2020 CH-2

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution

Prevention Act (PPA) Information; provide

03/06/2018 Original

009-99 Ship Departure Report; provide 07/18/2014 Original

009-100 Ship's Stability; maintain 03/06/2018 Original

ITEM_NO. TITLE CHANGE DATE CHANGE

009-101 Ship Transit and Berthing; accomplish 03/26/2018 Original

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original

009-111 Schedule and Associated Reports for Availabilities 9 Weeks or Less in

Duration; provide and manage

04/30/2018 Original

009-117 Combat Systems, Light-Off Suport; provide 10/01/2019 Original

009-118 CG Deck Loading; accomplish 07/18/2014 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 03/06/2018 Original

009-122 Temporary Padeye; install and remove 10/01/2018 Original

099-01NW General Occupational Safety and Health Requirements for the Bremerton

Naval Complex (BNC); accomplish

04/19/2019 Original

099-02NW General Contractor Environmental Protection Requirements for Bremerton

Naval Complex (BNC); accomplish

07/01/2016 Original

099-03NW General Contractor Air Pollution Control and Reporting Requirements for

Bremerton Naval Complex (BNC); accomplish

09/11/2018 Original

099-04NW General Contractor Hazardous Material Requirements for Bremerton Naval

Complex (BNC); accomplish

01/11/2017 Original

099-05NW General Contractor Water Pollution and Spill Prevention Requirements for

Bremerton Naval Complex (BNC); accomplish

06/24/2018 Original

099-06NW General Contractor Waste Management Requirements for Bremerton Naval

Complex (BNC); accomplish

01/11/2017 Original

099-07NW General Contractor Solid Waste Management Requirements for Bremerton

Naval Complex (BNC); accomplish

01/11/2017 Original

099-08NW Schedule and Associated Reports for Availabilities at Puget Sound Naval

Shipyard Over 9 Weeks in Duration; provide and manage

06/24/2018 Original

099-09NW Schedule and Associated Reports for Availabilities 9 Weeks or Less in

Duration; provide and manage

06/24/2018 Original

099-10NW Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

04/19/2019 Original

099-11NW Compartment Closeout; accomplish 06/24/2018 Original

099-12NW General Requirements for Service Contracts; accomplish 04/19/2019 Original

CHANGE DATETITLEITEM NO.

CATEGORY II. FY-21 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER

CHANGE

009-12 Weld, Fabricate, and Inspect; accomplish 10/01/2019 Original

009-17 Rotating Electrical Equipment; repair 10/01/2019 Original

009-32 Cleaning and Painting Requirements; accomplish 03/06/2020 CH-2

009-103 Weight and Moment Change Data; provide 04/30/2018 Original

ITEM NO. TITLE

Structural Repairs; accomplish042-10-001

Hazardous Waste; control077-11-001

Rubber Seal; replace119-10-001

Hull Exterior Surfaces; inspect120-11-001

Cleaning and Pumping; accomplish123-16-001

Tank Interior Surfaces; inspect123-16-002

Weather Deck Exterior Surface; inspect130-11-001

Access Hatch; replace167-11-001

End & Main Tank Hatches; replace167-11-002

Concrete Ballast; repair191-11-001

Power Distribution Panel; replace324-11-001

Weather Deck Lighting; replace324-11-002

Heater; replace324-11-003

Furnishing Access Enclosure; modify324-11-004

Interior Lighting System; replace332-11-001

Tank Vents; repair529-11-001

Dewatering and Equalizing valve piping; inspect529-21-001

Dewatering Pump and Motor; replace529-21-002

Tank Drain Valves & Piping; remove529-21-003

Sea Valve-End Tank Piping; remove529-21-004

Valves; replace546-21-001

Grease Lines and Steady Bearings; replace546-21-002

Actuator Stands; replace546-21-003

Actuators; replace546-21-004

Remote Valve Operator Extension Shaft Assemblies; align546-21-005

Centering Fendering; install611-11-001

Handrails and Stanchions; install612-11-001

Tank Preservation; accomplish631-10-001

Operations Deck Compartment; preserve touch-up631-10-002

Handrail Stanchions; preserve631-21-001

Hull Preservation; accomplish631-31-001

Zinc Anodes; install633-11-001

Non-skid; replace634-11-001

Operational Test Support; provide982-31-001

Contractor Facilities; provide992-10-001

Drydocking and Undocking; accomplish997-11-001

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 042-10-001

COAR: 00 PCN: SERV-L010

CSWT FILE NO: 042-001 (PC 1) CMP: NONE

REVISED: 18 Sep 2019 PLANNER: LOCKWOOD, HOLLIS

SSP: NWRMC-701-21 1 of 2 ITEM NO: 042-10-001

1. SCOPE:

1.1 Title: Structural Repairs; accomplish

1.2 Location of Work:

1.2.1 Rubber Seal Steel Mating Surfaces

1.2.2 Hull Exterior Surfaces

1.2.3 Forward Trim Tank

1.2.4 Main Ballast Tank

1.2.5 AFT Trim Tank

1.2.6 Weather Deck Exterior Surfaces

1.2.7 Steel Surfaces Exposed by Concrete Removal

1.2.8 Tank Vents

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 S-9086-CH-STM-010/CH-074, Welding and Allied Processes

2.3 T9074-AS-GIB-010/271, NAVSEA Technical Publication Requirements for Nondestructive Testing Methods

3. REQUIREMENTS:

3.1 Accomplish Weld build-up of a cumulative total of 14,000 square inches on the vessel. Repairs to be distributed on the following work items 119-10-001, 120-11-001, 123-16-002, 130-11-001, 191-11-001 and 529- 11-001 based on contractor structural inspection results.

3.2 Accomplish "V” Out Excavate and Weld Fill Repairs of 960 Linear Inches on the vessel. Repairs to be distributed on the following work items 119-10-001, 120-11-001, 123-16-002, 130-11-001, 191-11-001 and 529- 11-001 based on contractor structural inspection results.

(V)(G) "JOINT INSPECTION"

3.3 Accomplish a joint inspection with the SUPERVISOR to verify the locations and dimensions of structural repairs identified by the SUPERVISOR based on Ultrasonic Inspection and Visual Inspection Reports submitted via CFR for each respective item listed in 3.

3.3.1 Submit one legible copy, in hard copy or approved

transferrable media, of a Repair Plan listing the location and dimensions of repairs identified in 3.3 to the SUPERVISOR.

3.4 Accomplish repairs listed in the Repair Plan of 3.3.1 for locations in 1.2, in accordance with 2.1 through 2.3.

3.4.1 Template exact sizes, locations, and configurations from

SHIP: DRYDOCK CAISSON NO 5 (RMC 50)

SSP: NWRMC-701-21 2 of 2 ITEM NO: 042-10-001 existing shipboard conditions prior to removal and re-installation.

3.4.2 Unidentified dented or deformed hull and/or tank structure shall be reported within 48 hours of discovery to SUPERVISOR.

(I) "NON DESTRUCTIVE VISUAL TESTING"

3.5 Accomplish nondestructive visual inspection in accordance with paragraph 2.2 and 2.3 after completion of weld repairs at the locations listed in the Repair Plan of 3.3.1.

(V)(G) "FINAL INSPECTION"

3.6 Accomplish a joint inspection with the SUPERVISOR to verify all repairs are accomplished by the Contractor in the locations and dimensions as identified in the Repair Plan of 3.3.1 prior to final Blast and Paint.

3.7 Keep a Declining Log listing at a minimum: the CFR that each repair was identified on, the location and dimensions of the repair, the linear inches of each weld repair approved, and square inches of each weld repair approved. Also provide a total number of linear inches of weld repair approved and a total number of square inches of weld repair approved. Report shall be in a form as provided by the SUPERVISOR and in conjunction with the SUPERVISOR.

3.7.1 Submit one legible copy, in hard copy or approved

transferrable media, of the Declining Log for repairs identified in

3.6 Weekly to the SUPERVISOR.

4. NOTES:

4.1 Utilize the structural references listed in 119-10-001, 120-11-001, 123-16-002, 130-11-001, 191-11-001 and 529-11-001 as guidance in way of structural weld repairs.

4.2 Areas listed in 1.2 will not be released to the contractor for final blast and paint until the SUPERVISOR has verified that all weld repairs have been completed.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 077-11-001

COAR: 00 PCN: SERV-L034

CMP: NONE

PLANNER: LEWIS, ANNA

LOCKWOOD, HOLLIS

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 5 ITEM NO: 077-11-001

1. SCOPE:

1.1 Title: Hazardous Waste; control

1.2 Location of Work:

1.2.1 Caisson 5

1.3 Identification:

1.3.1 Quantity (One EA), Drydock Caisson No. 5, 147 Feet 4 Inches Length, 22 Feet 11 Inches Width, 54 Foot Height, 28 Feet Draft, 1729 Long Tons Light Load Displacement

2. REFERENCES:

2.1 42 U.S.C. 6901, Resource Conservation and Recovery Act (RCRA)

2.2 49 U.S.C. 5103, Federal Hazardous Materials Transportation Act

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311, Repair or Maintenance of Naval Vessels; handling of hazardous waste

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 through 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

3.1.3 Submit one legible copy, in hard copy or electronic media, of

2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented

SSP: NWRMC-701-21 2 of 5 ITEM NO: 077-11-001 to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.2.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include N/A N/A N/A spent sulfamic, citric, SSP: NWRMC-701-21 3 of 5 ITEM NO: 077-11-001 chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) N/A N/A N/A

Sodium Hydroxide N/A N/A N/A

Cleaning Solvents N/A N/A 65 gls.

Sodium Phosphates (Tri, Bi, N/A N/A N/A or Mono)

Fluorocarbons N/A N/A N/A

Morpholine N/A N/A N/A

Sodium Chromates N/A N/A N/A

Hydrazine N/A N/A N/A

Methyl Ethyl Ketone N/A N/A N/A

Spent Abrasive Blast Material N/A N/A 790 Tons

(contaminated with a known hazardous waste)

Trichloroethane N/A N/A N/A

Miscellaneous Chemicals N/A N/A N/A

(Ignitable)

(Corrosive)

(TCLP Toxic)

(Reactive)

Oil (Synthetic) N/A N/A 5 gls.

Paints (Enamel, Latex, Epoxy, N/A N/A N/A thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)

Paints (May include lead, N/A N/A 110 gls.

cadmium, or chrome)

SSP: NWRMC-701-21 4 of 5 ITEM NO: 077-11-001

Paint Strippers (phenols, N/A N/A N/A lead, chromium)

Sludge (Contaminated with N/A N/A 250 lbs.

a known hazardous waste)

Wool Felt (contaminated with N/A N/A N/A chromium and PCB's)

Rags N/A N/A 1,180 lbs.

3.6 Submit one legible copy, in hard copy or electronic media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the

SUPERVISOR.

3.6.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.6.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.6.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.7 Consider coatings to contain heavy metals (e.g. lead, chromium, cadmium), hexavalent chromium, crystalline silica, and/or other toxic or hazardous substances until laboratory analysis establishes otherwise.

Comply with all procedures and precautions required for employee protection, sampling, removal, and disposal.

3.8 Consider insulation, lagging, and mastics to be asbestos-containing material (ACM) until it can be established by laboratory analysis, or other reliable method(s), that the material does not contain asbestos.

Ensure compliance with the requirements of 29 CFR 1915.1001.

3.9 Consider materials, debris, and/or residue associated with ventilation systems to contain toxic/hazardous substances including but not limited to cadmium, chromium, and PCB’s until laboratory analysis establishes otherwise.

3.10 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste

SSP: NWRMC-701-21 5 of 5 ITEM NO: 077-11-001 generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in 3.5 does not preclude the contractor from taking action consistent with 2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2. Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS).

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

CONT PROCURE PARTS

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 119-10-001

COAR: 00 PCN: SERV-L026

CMP: NONE

PLANNER: LEWIS, ANNA

LOCKWOOD, HOLLIS

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 3 ITEM NO: 119-10-001

1. SCOPE:

1.1 Title: Rubber Seal; replace

1.2 Location of Work:

1.2.1 Hull Exterior

1.3 Identification:

1.3.1 Quantity (548 EA), Stud, Monel, Item No. 1 of 2.2

1.3.2 Quantity (548 EA), Nut, Monel, Item No. 2 of 2.2

1.3.3 Quantity (548 EA), Washer, Monel, Item No. 3 of 2.2

1.3.4 Quantity (One LT), Rubber Filler One Part, Item No. 4 of 2.2

1.3.5 Quantity (46 EA), Rubber Seal Type One, Item No. 5 of 2.2

1.3.6 Quantity (2 EA), Rubber Seal Type 2, Item No. 6 of 2.2

1.3.7 Quantity (4 EA), Rubber Seal Type 3, Item No. 7 of 2.2

1.3.8 Quantity (4 EA), Rubber Seal Type 4, Item No. 8 of 2.2

2. REFERENCES:

2.1 Standard Items

2.2 997-6901533, Caisson #4, 5 & Spare Rubber Seal Manufacturer & Installation

2.3 111-7283069, PSNS Rubber Seal For Dry Dock No. 6 Caisson Gate

2.4 PW 43449, Dry Dock No 4 & 5 Spare Caisson (PORT Side) Record of Shell Thickness Ultra Sonic Test.

2.5 PW 43449, Dry Dock No 4 & 5 Spare Caisson (STBD Side) Record of Shell Thickness Ultra Sonic Test.

3. REQUIREMENTS:

3.1 Remove existing and install new equipment listed in 1.3.2 through

1.3.8 in the locations listed in 1.2.1, using 2.2 for guidance.

3.2 Ultrasonic Test (UT) measurement accomplish the rubber seal steel mating surface in accordance with 2.2 and paragraph 6 of 2.3, using 2.4 through 2.5 for guidance.

3.2.1 Inspect the entire length of the rubber seal steel mating surface at 2 foot intervals, in three equally spaced locations per interval. Measure and record in columnar form the following:

3.2.2 List in One column the design thickness;

3.2.3 List and record in a corresponding column the actual reading taken;

3.2.4 List and notate if reading is taken over an existing doubler

SSP: NWRMC-701-21 2 of 3 ITEM NO: 119-10-001 or insert plate;

3.2.5 List, identify, and record corresponding specific measurement locations and/or areas in relationship to structural members or with measurements from suitable hull reference points

3.2.6 Generate a sketch/table for test sites results and calculate, identify, and highlight measurements indicating a difference (wastage) greater than or equal to 25 percent of the designed plate thickness using 2.4 and 2.5 as guidance.

3.2.7 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.2 to the SUPERVISOR

3.3 Visual Inspection (VT) accomplish the entire length of the rubber seal steel mating surface, using 2.2 through 2.5 for guidance.

3.3.1 Search for, mark, identify, and record defective (actual and suspect) areas that exhibit signs of severe pitting, excessive erosion, deterioration, damage, or which may be detrimental to the structural and watertight integrity of the vessel.

3.3.2 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.3 to the SUPERVISOR

3.4 VT accomplish thread damage, corrosion, and bent studs the equipment listed in 1.3.1.

3.4.1 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.4, including the location of 200 replacement fasteners to the SUPERVISOR

3.5 Remove existing and install new QTY 200 EA. equipment listed in the report of 3.4.1 exhibiting thread damage/corrosion/cracked welds/material loss.

(I)(G) "STUD REMOVAL SITE PT"

3.5.1 Accomplish the requirements of 009-12 of 2.1, including Table 3, Lines One through 7 and 10 for locations listed in 3.4.1.

3.5.2 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.5.1 to the SUPERVISOR.

3.6 Install new equipment listed in 1.3.2 through 1.3.8 in the location listed in 1.2.1 using 2.2 for guidance.

3.6.1 Lubricate 100 percent of each threaded surface with anti-seize compound meeting the requirements of CID-A-A-59004-A.

(I)(G) "FASTENER TORQUE"

3.6.2 Fastener torque inspect using General Note 2.04 of 2.3 for guidance.

3.6.3 Submit one legible copy, in electronic media, of a report

SSP: NWRMC-701-21 3 of 3 ITEM NO: 119-10-001 listing results of the requirements of 3.6.2 to the SUPERVISOR.

3.7 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Hull preservation to be accomplished on work item 631-31-001.

4.2 Long Lead Time Materials: Monel Studs, Nuts and Washers. Contractor is advised to order at contract award.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 120-11-001

COAR: 00 PCN: SERV-L027

CMP: NONE

PLANNER: LEWIS, ANNA

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 2 ITEM NO: 120-11-001

1. SCOPE:

1.1 Title: Hull Exterior Surfaces; inspect

1.2 Location of Work:

1.2.1 Hull Exterior, Port Side

1.2.2 Hull Exterior, Starboard Side

1.3 Identification:

1.3.1 Quantity (One EA), Drydock Caisson No. 5, 147 Feet 4 Inches Length, 22 Feet 11 Inches Width, 54 Foot Height, 28 Feet Draft, 1729 Long Tons Light Load Displacement

2. REFERENCES:

2.1 Standard Items

2.2 Caisson 05, UT Testing Caisson No. 5 Hull Structural Survey 2020

2.3 T9074-AS-GIB-010/271, NAVSEA Technical Publication Requirements for Nondestructive Testing Methods

2.4 15969, 139763) Navy Yard Pearl Harbor TH. Dry Dock No. 2 Navy Yard, Puget Sound, Wash Dry Dock No. 5 Caisson Pumping Equipment Plan and

Details

2.5 15970, (139764) Navy Yard Pearl Harbor T.H. Dry Dock No. 2, Puget

Sound Wash Dry Dock No. 5 Caisson Pumping Equipment, Sections

2.6 PW 15957, 139751) Navy Yard Pearl Harbor T.H. Dry Dock No. 2, Puget Sound Wash Dry Dock No. 5 Caisson Welded Shell Plating & Details

3. REQUIREMENTS:

3.1 Accomplish ultrasonic test (UT) measurement inspections of the equipment listed in 1.3.1 in the locations listed in 1.2.1 and 1.2.2 in accordance with 2.2 and paragraph 6 of 2.3, using 2.4 through 2.6 for guidance.

3.1.1 Calculate, identify, and highlight measurements indicating a difference (wastage) greater than or equal to 25 percent of the designed plate thickness.

3.1.2 Submit one legible copy, in electronic media, of the entirely filled out reference 2.2 to the SUPERVISOR.

3.2 Accomplish a visual inspection of the equipment listed in 1.3.1 in the locations listed in 1.2, using 2.4 through 2.6 for guidance.

3.2.1 Search for, mark, identify, and record defective (actual and suspect) areas that exhibit signs of severe pitting, excessive erosion, deterioration, damage, or which may be detrimental to the

SSP: NWRMC-701-21 2 of 2 ITEM NO: 120-11-001 structural and watertight integrity of the vessel.

3.2.2 Inspection shall include all hull openings, overboards, attachments, and appendages.

3.2.3 A two dimensional, or Autocad 2016, sketch or drawing showing hull/structural configurations, arrangements, relationships, and a listing of the inspection location's data is an acceptable alternative.

3.2.4 Submit one legible copy, in electronic media, of a report listing the results of the requirements of 3.2 to the SUPERVISOR.

4. NOTES:

4.1 Preservation being accomplished on 631-31-001.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

GAS FREE CERTIFICATION REQUIRED

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 123-16-001

COAR: 00 PCN: SERV-L039

CMP: NONE

PLANNER: LEWIS, ANNA

LOCKWOOD, HOLLIS

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 3 ITEM NO: 123-16-001

1. SCOPE:

1.1 Title: Cleaning and Pumping; accomplish

1.2 Location of Work:

1.2.1 End Tank "Forward"

1.2.2 Center Tank

1.2.3 End Tank "Aft"

1.3 Identification:

1.3.1 Quantity (One EA), Drydock Caisson No. 5, 147 Feet 4 Inches Length, 22 Feet 11 Inches Width, 54 Foot Height, 28 Feet Draft, 1729 Long Tons Light Load Displacement

2. REFERENCES:

2.1 Standard Items

2.2 29 CFR PART 1915, Occupational Safety and Health Standards for Shipyard Employment

2.3 MIL-STD-777E(SH), Schedule of Piping, Valves, Fittings and Associated Piping Components

3. REQUIREMENTS:

3.1 Open, ventilate, empty, clean, render dry, and maintain "Safe for Workers" and/or "Safe for Hot Work", in accordance with the requirements of 2.2, any tank or space including adjacent tanks, spaces, or piping systems where the scope of repairs will result in a need for certification during the performance of this Job Order.

3.1.1 Ensure that harmful vapors, fumes, and mists are ventilated to the exterior of the vessel.

3.1.2 Install expandable plugs or blanks, painted blaze orange, in associated tank piping at the first valve or flange. Associated piping is defined as "an assembly of pipe, tubing, valves, fittings, and related components forming a whole or a part of a system which starts or terminates in subject area, thus being common to and associated with same."

3.1.2.1 Submit one legible copy, in hard copy or electronic

media, of a report listing the location of each installed expandable plug and blank to the SUPERVISOR.

3.1.2.2 Remove each expandable plug or blank upon completion of repairs and testing and install new gaskets and fasteners in

SSP: NWRMC-701-21 2 of 3 ITEM NO: 123-16-001 accordance with applicable groups and categories of 2.3.

3.2 Remove and dispose of a cumulative total of 10,000 gallons of liquids and 1,000 pounds of solids from the locations listed in 1.2 in the equipment listed in 1.3.1 in accordance with federal, state, and local laws, codes, ordinances, rules, and regulations and as follows:

3.2.1 Meter, measure, and record actual amounts of residual liquids (in gallons) and solids (in pounds) removed from the locations listed in 1.2 for the equipment listed in 1.3.

3.2.1.1 Total quantities greater or less than the quantities

listed in 3.2, when authorized by the Contracting Officer, will be the subject of an equitable adjustment.

3.2.2 Accomplish laboratory chemical analysis of liquid waste, sludge, and debris being disposed of in accordance with applicable federal, state and local laws, codes, ordinances, rules, and regulations.

3.2.3 Submit one legible copy, in hard copy or electronic media, of the results of the of 3.2.1 and 3.2.2 to the SUPERVISOR.

(V)(G) "INSPECT TANK CLEANLINESS"

3.3 Accomplish a cleanliness inspection of each location listed in 1.2 for the equipment listed in 1.3.1 upon final completion of all Contractor work within each tank and prior to final closure.

3.3.1 Ensure each location is clean, dry, and free of industrial debris, industrial equipment, refuse, dirt, scrap materials, and other extraneous materials.

3.3.2 Submit one legible copy, in hard copy or electronic media, of a report listing the results of 3.3 and the names of all personnel present during inspection to the SUPERVISOR within 72 hours after completion of final closing.

3.4 Install manhole cover for each tank upon completion and satisfactory final inspection acceptance by the SUPERVISOR .

3.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 For the purpose of this Work Item, the term "tank or space" includes voids, cofferdams, and inaccessible or confined areas.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

SSP: NWRMC-701-21 3 of 3 ITEM NO: 123-16-001

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 123-16-002

COAR: 00 PCN: SERV-L037

CMP: NONE

PLANNER: LEWIS, ANNA

LOCKWOOD, HOLLIS

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 2 ITEM NO: 123-16-002

1. SCOPE:

1.1 Title: Tank Interior Surfaces; inspect

1.2 Location of Work:

1.2.1 Forward Trim Tank

1.2.2 Main Ballast Tank

1.2.3 AFT Trim Tank

1.3 Identification:

1.3.1 Quantity (One EA), Drydock Caisson No. 5, 147 Feet 4 Inches Length, 22 Feet 11 Inches Width, 54 Foot Height, 28 Feet Draft, 1729 Long Tons Light Load Displacement

2. REFERENCES:

2.1 Standard Items

2.2 Caisson 05, UT Testing Caisson No. 5 Hull Structural Survey 2020

2.3 T9074-AS-GIB-010/271, NAVSEA Technical Publication Requirements for Nondestructive Testing Methods

2.4 15958, (139752) Navy Yard Pearl Harbor T.H. Dry Dock No. 2 Navy Yard, Puget Sound, Wash. Dry Dock No. 5 Caisson (Welded) Section & Breast

Hooks

2.5 15969, (139763) Navy Yard Pearl Harbor TH. Dry Dock No. 2 Navy Yard, Puget Sound, Wash Dry Dock No. 5 Caisson Pumping Equipment Plan and

Details

2.6 15970, (139764) Navy Yard Pearl Harbor T.H. Dry Dock No. 2, Puget

Sound Wash Dry Dock No. 5 Caisson Pumping Equipment, Sections

3. REQUIREMENTS:

3.1 Ultrasonic Test (UT) measurement accomplish interior structural surfaces of the equipment listed in 1.3.1 in the locations listed in

1.2.1 through 1.2.3 in accordance with 2.2 and paragraph 6 of 2.3, using

2.4 and 2.5 for guidance.

3.1.1 Calculate, identify, and highlight measurements indicating a difference (wastage) greater than or equal to 25 percent of the designed plate thickness.

3.1.2 Submit one legible copy, in electronic media, of the entirely

SSP: NWRMC-701-21 2 of 2 ITEM NO: 123-16-002 filled out reference 2.2 to the SUPERVISOR.

3.2 Visual Inspection (VT) accomplish equipment listed in 1.3.1 in the locations listed in 1.2, using 2.4 and 2.5 for guidance.

3.2.1 Search for, mark, identify, and record defective (actual and suspect) areas that exhibit signs of severe pitting, excessive erosion, deterioration, damage, or which may be detrimental to the structural and watertight integrity of the vessel.

3.2.2 VT shall include steel surfaces exposed as a result of the requirements of work item 191-11-001.

3.2.3 A two dimensional, or Autocad 2016, sketch or drawing showing hull/structural configurations, arrangements, relationships, and a listing of the inspection location's data is an acceptable alternative.

3.2.4 Submit one legible copy, in electronic media, of a report listing the results of the requirements of 3.2 to the SUPERVISOR.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 130-11-001

COAR: 00 PCN: SERV-L030

CMP: NONE

PLANNER: LEWIS, ANNA

LOCKWOOD, HOLLIS

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 2 ITEM NO: 130-11-001

1. SCOPE:

1.1 Title: Weather Deck Exterior Surface; inspect

1.2 Location of Work:

1.2.1 Weather Deck of Caisson (G-6)

1.3 Identification:

1.3.1 Quantity (One EA), Drydock Caisson No. 5, 147 Feet 4 Inches Length, 22 Feet 11 Inches Width, 54 Foot Height, 28 Feet Draft, 1729 Long Tons Light Load Displacement

2. REFERENCES:

2.1 Standard Items

2.2 Caisson 05, UT Testing Caisson No. 5 Hull Structural Survey 2020

2.3 T9074-AS-GIB-010/271, NAVSEA Technical Publication Requirements for Nondestructive Testing Methods

2.4 15969, (139763) Navy Yard Pearl Harbor TH. Dry Dock No. 2 Navy Yard, Puget Sound, Wash Dry Dock No. 5 Caisson Pumping Equipment Plan and Details

2.5 15970, (139764) Navy Yard Pearl Harbor T.H. Dry Dock No. 2, Puget Sound Wash Dry Dock No. 5 Caisson Pumping Equipment, Sections

3. REQUIREMENTS:

3.1 Accomplish ultrasonic test (UT) measurement inspections of the equipment listed in 1.3.1 in the location listed in 1.2.1 in accordance with 2.2 and paragraph 6 of 2.3, using 2.4 through 2.5 for guidance and as follows:

3.1.1 Calculate, identify, and highlight measurements indicating a difference (wastage) greater than or equal to 25 percent of the designed plate thickness.

3.1.2 Submit one legible copy, in electronic media, of the entirely filled out reference 2.2 to the SUPERVISOR.

3.2 Accomplish a visual inspection of the equipment listed in 1.3.1 in the location listed in 1.2.1, using 2.4 and 2.5 for guidance and as follows:

3.2.1 Inspection shall include all attachments, fittings, and protrusions (e.g. chocks, cleats, bitts, soft patches, toe guards, etc.) attached to the deck surfaces.

3.2.2 Search for, mark, identify, and record defective (actual and suspect) areas that exhibit signs of severe pitting, excessive

SSP: NWRMC-701-21 2 of 2 ITEM NO: 130-11-001 structural and watertight integrity of the vessel.

3.2.3 A two dimensional, or Autocad 2016, sketch or drawing showing hull/structural configurations, arrangements, relationships, and a listing of the inspection location's data is an acceptable alternative.

3.2.4 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.2 to the SUPERVISOR.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 167-11-001

COAR: 00 PCN: SERV-L009

CMP: NONE

PLANNER: LEWIS, ANNA

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 3 ITEM NO: 167-11-001

1. SCOPE:

1.1 Title: Access Hatch; replace

1.2 Location of Work:

1.2.1 Weather Deck (G-6)

1.2.2 Mezzanine deck(G-5)

1.3 Identification:

1.3.1 Quantity (1 EA), Watertight Deck Hatch, FWD, Starboard, between frames 20 through 24 of Longitudinal Section on Centerline in 2.5.

1.3.2 Quantity (2 EA), Access Ladder Handrails, 1-Inch Pipe Rail, FWD, Starboard, between frames 20 through 24 in 2.5.

2. REFERENCES:

2.1 Standard Items

2.2 PW 70147 , (16002112), DD3 Caisson Replacement (Access Enclosure)

2.3 PW 70115, (16002080), DD3 Caisson Replacement (General

Notes/Materials)

2.4 Wo210824-01, Manly Marine, Aluminum Type B-Door, Model D-020

2.5 15958, (139752) Navy Yard Pearl Harbor T.H. Dry Dock No. 2 Navy Yard, Puget Sound, Wash. Dry Dock No. 5 Caisson (Welded) Section & Breast Hooks

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-12 of 2.1, including Table 3, Lines One through 7 for locations listed in 1.2.

3.2 Remove existing access hatch for equipment listed in 1.3.1 for locations listed in 1.2.1, in accordance with 2.1 though 2.5.

3.2.1 Grind surfaces flush and smooth in way of removals.

3.3 Install new Access enclosure using 2.2 and 2.3 as guidance.

3.3.1 Template exact location from existing shipboard conditions.

3.3.1.1 New Access Enclosure should be centerline with removed hatch, approximately 5’ 6” from centerline vice 4’ 0” in detailed view B Section Access Enclosure of 2.2.

3.3.2 Access enclosure shall be 2 feet, 3 inches between and edge of stairway first step.

3.3.3 Remove equipment listed in 1.3.2 in location listed 1.2.2 using 2.5 as guidance.

3.3.3.1 Modify/Extend top portion of the handrail to dimensions specified in Detail C Elevation – Stairway of 2.2.

3.3.3.2 Install modified equipment in 1.3.2 in original

SSP: NWRMC-701-21 2 of 3 ITEM NO: 167-11-001 location.

3.4 Install new door assembly in accordance with 2.1 through 2.3 using

2.4 through 2.5 for guidance.

3.4.1 Door shall be equal in performance characteristics of 2.4, template to suit Access Enclosure.

3.4.2 Install door frame 6 inches above the upper deck surface.

3.5 Lubricate and adjust each dogging mechanism for proper closure operation.

3.5.1 Lubricate 100 percent of each threaded surface with anti-seize compound meeting the requirements of CID-A-A-59004-A.

(V) "OPERATIONAL TEST "

3.5.2 Operational test each hinge and dogging mechanism through three complete open, close, dogging, and un-dogging cycles.

3.5.2.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.5.2 to the SUPERVISOR.

(V) "CHALK TEST"

3.6 Accomplish a chalk test on each deck hatch listed in 1.3 in accordance with 009-25 of 2.1.

3.6.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.6 to the

SUPERVISOR.

(I)(G) "WATER HOSE TEST "

3.7 Accomplish a water hose test in accordance with 009-25 of 2.1 for entire exterior hatch sealing surfaces after repairs and installation are complete.

3.8 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SSP: NWRMC-701-21 3 of 3 ITEM NO: 167-11-001

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 167-11-002

COAR: 00 PCN: SERV-L038

CMP: NONE

PLANNER: LEWIS, ANNA

LOCKWOOD, HOLLIS

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 5 ITEM NO: 167-11-002

1. SCOPE:

1.1 Title: End & Main Tank Hatches; replace

1.2 Location of Work:

1.2.1 Main Ballast Tank

1.2.2 FWD End Tank

1.2.3 AFT End Tank

1.2.4 Mezzanine Deck (G-5)

1.2.5 Operation Deck (G-4)

1.3 Identification:

1.3.1 Quantity (2 EA) Main Tank Access Hatch (30” x 42”)

1.3.2 Quantity (1 EA) FWD End Tank Horizontal Access Hatch (15” x 23”)

1.3.3 Quantity (1 EA) AFT End Tank Horizontal Access Hatch (15” x 23”)

1.3.4 Quantity (1 EA) FWD Watertight Vertical End Tank Hatch (15” x 23”)

1.3.5 Quantity (1 EA) AFT Watertight Vertical End Tank Hatch (15” x 23”)

1.3.6 Quantity (1 EA) FWD Tank Level Indication Conduit

1.3.7 Quantity (1 EA) AFT Tank Level Indication Conduit

2. REFERENCES:

2.1 Standard Items

2.2 15958 , (139752) Navy Yard Pearl Harbor T.H. Dry Dock No. 2, Puget Sound Wash Dry Dock No. 5 Caisson Section & Breast Hooks

2.3 15959, (139753) Navy Yard Pearl Harbor T.H. Dry Dock No. 2, Puget Sound Wash Dry Dock No. 5 Caisson Girders G4, G5 & G6

2.4 70178, DD3 Caisson Replacement Power & General Notes and Legend

2.5 MIL-STD-1689, Fabrication, Welding, and Inspection of Ships Structure

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-12 of 2.1, including Table 3, Lines One through 7 for locations listed in 1.2.

3.2 Remove existing equipment listed in 1.3.2 through 1.3.5 including associated hardware and combing, for locations listed in 1.2.2 and 1.2.3 in accordance with 2.1 using 2.2 and 2.3 for guidance.

SSP: NWRMC-701-21 2 of 5 ITEM NO: 167-11-002

3.2.1 Grind surfaces flush and smooth in way of removals.

3.2.2 Install new flush inserts in way of removals for the equipment listed in 1.3.4 and 1.3.5 for locations listed in 1.2,2, 1.2.3 and 1.2.4.

3.2.2.1 Template exact size, configuration, and location from existing vessel conditions, using new material of same type and thickness as adjacent structures.

3.2.3 Fair-in existing plating adjoining each new insert in

accordance with 2.5.

(I) "MAGNETIC PARTICLE TEST"

3.2.4 Accomplish nondestructive testing in accordance with 009-12 of 2.1, Table 3 Line 11.

3.2.4.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.2.5 to the SUPERVISOR

3.3 Install new equipment for hatches removed in 3.2 for locations listed 1.3.2 and 1.3.3 in accordance with 2.1 using 2.2 and 2.3 for guidance.

3.3.1 Install new watertight hatches equal in performance

characteristics of Nabrico DF-174-5 with Aluminum cover, stainless steel tumble bolts and dog handles.

3.3.2 Ensure hatch hinge oriented outboard and clear of any opening interferences.

3.3.3 Template exact size, configuration, and location from existing vessel conditions.

(I) "MAGNETIC PARTICLE TEST"

3.3.4 Accomplish nondestructive testing in accordance with 009-12 of 2.1, Table 3 Line 11.

3.3.4.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.3.4 to the SUPERVISOR

3.4 Install new equipment removed in 3.2 identified in 1.3.4 and 1.3.5 for locations listed 1.2.2, 1.2.3 and 1.2.5 in accordance with 2.1 using

2.2 and 2.3 for guidance and as follows:.

3.4.1 Install new hatches equal in performance characteristics of Nabrico DF-686-5 20" x 30" (Aluminum cover, stainless steel tumble bolts and dogs).

3.4.2 Template new opening for 20” x 30” access hatch.

3.4.2.1 Orientate the opening in the bulkhead of 1.2.2 and

1.2.3, with the 20" dimension of the template situated port to starboard beginning 12" above the deck of 1.2.5, orientate opening with the 30" dimension of the template situated top to

SSP: NWRMC-701-21 3 of 5 ITEM NO: 167-11-002 bottom on the bulkhead.

3.4.2.2 Forward tank template shall centered starboard

approximately 6 feet outboard from centerline. Aft tank template shall be centered port approximately 6 feet outboard from centerline.

3.4.2.3 Ensure installation is between vertical structural

members.

3.4.3 Ensure hatch hinge oriented outboard and clear of any opening interferences.

3.4.4 Template exact size, configuration, and location from existing vessel conditions.

(I) "MAGNETIC PARTICLE TEST"

3.4.5 Accomplish nondestructive testing in accordance with 009-12 of 2.1, Table 3 Line 11.

3.4.5.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.4.5 to the SUPERVISOR

3.5 Remove existing equipment listed in 1.3.6 and 1.3.7 including support brackets, for location in 1.2.2, 1.2.3 and 1.2.5 in accordance with 2.1 using 2.2 “Breast Hook No.4” as a guidance to establish watertight boundary.

3.5.1 Install new flush inserts 12” circle diameter cutouts as denoted in 2.2.

3.5.1.1 Template exact size, configuration, and location from existing vessel conditions,using new material of same type and thickness as adjacent structures.

3.5.1.2 Install new cable watertight penetration in the location of Tank Level Indication conduit removed in 3.5, using 2.4 for guidance.

3.5.2 Fair-in existing plating adjoining each new insert in

accordance with 2.5.

(I) "MAGNETIC PARTICLE TEST"

3.5.3 Accomplish nondestructive testing in accordance with 009-12 of 2.1, Table 3 Line 11.

3.5.3.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.5.2 to the SUPERVISOR.

3.6 Remove existing and renew hatches, associated hardware and combing, listed in 1.3.1, for locations listed in 1.2.1 and 1.2.5 in accordance with 2.1 using 2.2 and 2.3 for guidance.

3.6.1 Install new watertight hatches equal in performance

characteristics of Nabrico DF-475-5 (Aluminum cover, stainless steel

SSP: NWRMC-701-21 4 of 5 ITEM NO: 167-11-002 tumble bolts and dog handles).

3.6.2 Grind surfaces flush and smooth in way of removals.

3.6.3 Install new flush deck inserts from A36 steel using new material of the same thickness as adjacent structures.

3.6.3.1 Dimensions of inserts shall be approximately 30” x 12” and targeted to accommodate existing vertical ladders in 1.2.1.and new hatches of 3.8.

3.6.4 Fair-in existing plating adjoining each new insert in

accordance with 2.5.

3.6.5 Template new opening for 30” x 30” access hatch, verifying new combing will not interfere with ladder.

3.6.6 Template exact size, configuration, and location from existing vessel conditions.

3.6.7 Ensure hatch hinge oriented outboard and clear of any opening interferences.

(I) "MAGNETIC PARTICLE TEST"

3.6.8 Accomplish nondestructive testing in accordance with 009-12 of 2.1, Table 3 Line 11.

3.6.8.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.6.8 to the SUPERVISOR.

(I)(G) "AIR HOSE TEST"

3.7 Accomplish the requirements of 009-25 of 2.1 for welded surfaces in 3.2, 3.3, 3.4 and 3.5 to verify watertight integrity.

3.7.1 Submit one legible copy, in approved transferrable media, of test results to the SUPERVISOR.

(I)(G) "CHALK TEST"

3.8 Accomplish the requirements of 009-25 of 2.1 for a chalk test of each newly installed deck hatch listed in 1.3.

3.8.1 Submit one legible copy, in approved transferrable media, of test results to the SUPERVISOR.

(I)(G) "OPERATIONAL TEST"

3.9 Accomplish an operational test of equipment installed in 3.3.1,

3.4.1 and 3.6.1.

3.9.1 Open and close each hatch through four complete cycles.

Allowable sticking and/or binding: None.

SSP: NWRMC-701-21 5 of 5 ITEM NO: 167-11-002

3.9.2 Submit one legible copy, in approved transferrable media, of test results to the SUPERVISOR

3.10 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 191-11-001

COAR: 00 PCN: SERV-L018

CMP: NONE

PLANNER: LEWIS, ANNA

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 3 ITEM NO: 191-11-001

1. SCOPE:

1.1 Title: Concrete Ballast; repair

1.2 Location of Work:

1.2.1 Main Ballast Tank

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 15958, 139752) Navy Yard Pearl Harbor T.H. Dry Dock No. 2 Navy Yard, Puget Sound, Wash. Dry Dock No. 5 Caisson (Welded) Section & Breast Hooks

2.3 15960, (139754) Navy Yard Pearl Harbor TH. Dry Dock No. 2 Navy Yard, Puget Sound, Wash Dry Dock No. 5 Caisson (Welded) Girders G1, G2, & G3

2.4 15961, (139755) Navy Yard Pearl Harbor TH. Dry Dock No. 2 Navy Yard, Puget Sound, Wash Dry Dock No. 5 Caisson (Welded) Sections

2.5 15962, (139756) Navy Yard Pearl Harbor T.H. Dry Dock No. 2 Navy Yard, Puget Sound, Wash. Dry Dock No. 5 Caisson (Welded) Bulkhead, Sections & Details

2.6 15970, (139764) Navy Yard Pearl Harbor T.H. Dry Dock No. 2 Navy Yard, Puget Sound, Wash. Dry Dock No. 5 Caisson Pumping Equipment Sections

2.7 System and Specification, SSPC Painting Manual Volume 2

3. REQUIREMENTS:

3.1 Inspect and document delaminated, cracked, and missing concrete in locations listed in 1.2.1 using 2.2 through 2.6 for guidance.

3.1.1 Documentation format shall be a plan view detailed map of damaged areas. Each damaged area shall be depicted as a repair site with a unique identification number.