N4523A19R1057_-_YRBM_31_-_Statement_of_Work_-DRAFT.pdf

YRBM-31

COVER SHEET – STATEMENT OF WORK (SOW)

SOLICITATION COPY

Date Prepared:

Version: 1 4/30/2018

ERRATA One:

24 June 2008

Table of Contents

Paragraph / Section Page Number

1.0 General Requirements

1.1 Vessel Characteristics 3

1.2 Scope Overview 3

1.3 Definitions 3/4

1.4 Arrival Conference 4

1.5 Required Documents 4/5

1.6 Progress Meetings 5

1.7 Availability Requirements 5/6

1.8 Care of Vessel 6/7

1.9 Workmanship 7

1.10 Corrective Action Request (CAR) 7

1.11 Condition Found/Inspection Discrepancy Report (CFR/IDR) 7/9

1.12 Interferences 10

1.13 Safety Requirements 10/11

1.14 Hot Work/Welding 12

1.15 Threaded Fasteners 12/13

1.16 Preservation 13/14

1.17 Environmental and Hazardous Waste Management 15/16

1.18 Materials 16

1.19 Weight Control 16

1.20 Label Plates 16

1.21 Integrated Logistic Support 16

1.22 Gas Free 16/17

1.23 General Requirements for Testing 17/18

1.24 Compartment Arrival / Closeout Inspections 18/19

1.25 Process Control Procedure (PCP) Requirements 19/20

1.26 Request for Contract Change (RCC) Rates: 20/21

2.0 References

2.1 Order of Precedence 21

2.2 Discrepancies 21

Consolidated List of References 21/22

3.0 Work Requirements

3.1 Tanks/Voids 22/25

3.2 Electrical Systems 25/27

3.3 Structural Repairs 27

3.4 Piping Systems 27/28

3.5 Pier Side Trials 28

4.0 Government Furnished Material (GFM) 28

Statement of Work (SOW)

1.0 General Requirements: This document invokes the requirements applicable to the docking and maintenance work to be performed on One each YRBM-31 berthing barge. Work performed and accomplished shall be in accordance with the highest quality workmanship standards and practices commonly accepted in the commercial marine industry and the technical references listed herein. The Contractor is responsible for understanding and complying with all requirements specified herein. The requirements listed herein work in conjunction with the technical drawings and other references to describe the essential features, functions, and requirements of the work performed.

1.1 Vessel Characteristics:

BERTHING BARGE (YRBM-31) Built by Marinette Marine Corp Length: 146 FT Draft: 4 FT Width: 46 FT – 0 IN Full Displacement: 688 L Tons Age: 38 YRS Light Load 603 L Tons Hull Type: Steel

1.2 Scope Overview: Coordinate with the Contracting Officer, via the Contracting Officer’s Representative (COR) to deliver the vessel to the Contractor’s facility. Blast and preserve inside of CHT tank. Remove existing Air conditioning system and replace with new Air conditioning system. Arrange and coordinate the delivery of the vessel back to the Government with the Contracting Officer via the COR.

1.3 Definitions: As used throughout this Specification, the following definitions and terms have meanings as indicated:

1.3.1 Unless otherwise stated, “as shown”, “as indicated”, “as detailed”, or other words of similar import refer to the contractual documents including reference documents and publications.

1.3.2 The words “as directed”, “as approved”, “when authorized” or words of similar import refer to the direction, requirements, permission, approval, or acceptance by the Contracting Officer.

1.3.3 The term “Objective Quality Evidence” (OQE) shall mean current, accurate, and complete objective documentation and information submitted together as a complete data package sufficient that a qualified and disinterested third party could analyze and evaluate whether technical requirements were achieved.

1.3.4 Where “in accordance with Regulatory Body requirements” is stated, the industrial efforts shall be in accordance with the appropriate commercial regulatory body requirements unless otherwise authorized by the Government.

1.3.5 The term “marine” or “marine quality” means an item constructed of materials unaffected by moisture, sea spray, extremes in temperature or other hazards of the marine environment, and designed and constructed to perform its intended functions under marine operating conditions.

1.3.6 The term “herein” means the applicable section(s) of this Specification.

1.3.7 The term “NAVSEA” means the Naval Sea Systems Command, one of five system commands, responsible for engineering, building, supporting, and maintaining the Navy’s fleet of vessels.

1.4 Arrival Conference: The Government will arrange an arrival conference with the Contractor after contract award.

1.5 Required Documents: Administrative requirements of this SOW shall commence at contract award and be updated throughout the contract period.

1.5.1 Prepare and keep current schedules necessary for the purpose of establishing an orderly and systematic accomplishment of production work and material ordering. (CDRL A001)

1.5.2 Maintain a list of all subcontractors with extent of work to be accomplished by each subcontractor.

1.5.3 Maintain a list of manufacturer’s Technical Representatives to be provided per the particular specification requirement.

1.5.4 Maintain a Welder Qualification List, with name, type of qualification(s) and date of last qualification test for each qualification and a list of qualified silver brazers.

1.5.5 Maintain manufacturer’s F-718 for all materials to be used by the Contractor to accomplish the requirements of this contract. (CDRL A002)

1.5.6 Maintain Safety Data Sheets (SDS) for all materials to be used by the Contractor to accomplish the requirements of this contract. (CDRL A003)

1.5.7 Maintain a list of key Contractor personnel with names, positions, telephone numbers, e-mail addresses, and emergency contact information.

1.5.8 Maintain a copy of the Contractor’s Inspection and Quality Control System with copies of all related forms, reports, and other supporting documentation.

1.5.9 Maintain a copy of the Contractor’s Environmental Protection and Hazardous Waste Management Plan, including Risk Management/Mitigation plans specific to this contract.

1.5.10 Maintain copies of required federal, state and local environmental notifications and permits for performance of the work (or a schedule of when they will be obtained).

1.6 Progress Meetings: Weekly progress meetings shall be held at the Contractor’s facility near the vessel. The day and time of the meeting shall be set by the COR upon consultation with the Contractor. A review of percentage completion for each work item shall be conducted including the Contractor’s assessment of schedule adherence. Production schedule, corrective action reports, material lead times and other issues shall be discussed.

1.7 Availability Requirements:

1.7.1 Arrange for and transport the vessel from the Government facility at Puget Sound Naval Shipyard (PSNS) in Bremerton, WA to the Contractor’s repair facility.

Upon completion of all work coordinate delivery of the vessel to the Government facility at PSNS in Bremerton, WA. Provide all materials, labor, and insurance bonds necessary for the safe transport of the vessel to and from the Contractor’s facility and for the period that the vessel is located at the Contractor’s repair facility.

1.7.1.1 Vessel pickup and delivery shall be scheduled with the COR 5 working days prior to Vessel pickup and delivery.

1.7.2 Provide heated/air conditioned office space measuring a minimum of 160 square feet and located within 1/4 mile of the vessel from 2 days prior to project start to 2 days after project completion for use by the COR.

1.7.2.1 The office space shall be equivalent to Satellite model 820MO, 8 feet X 20 feet interior size, with lockable doors and platform with stairs.

1.7.2.2 The office space shall be lockable, secure, and safe for personnel and equipment.

1.7.2.3 Provide quantity 2 each keys for all doors and quantity 2 each master keys to fit all locks to the COR.

1.7.2.4 Furnish quantity One each work station with the following at each workstation:

1.7.2.4.1 Quantity (One EA) duplex 110 volt receptacle.

1.7.2.4.2 Quantity (One EA) desk, 30 inches wide x 48 inches in length, with chair. Chair shall be adjustable in height, with swivel and adjustable arm rests.

1.7.2.4.3 Quantity (One EA) CAT-5 cable connection or WIFI at

35 MBPS minimum download speed for a COR supplied desktop/laptop computer.

This connection shall be separate from Contractor’s computer servers/networks.

1.7.2.4.4 Quantity (One EA) trash can.

1.7.2.5 Provide Quantity (One EA) parking space adjacent to the office space of 1.7.2 for the entire contract period.

1.7.2.5.1 Designate each parking space with a sign stating

"PSNS PARKING ONLY".

1.7.3 Provide electrical service equipment capable of supplying, 440 volt, 60 Hz, 3 phase, 200 amp electrical service to the vessel for the entire availability.

Connect the electrical service equipment via the vessels shore power cable.

1.7.4 Document the result of each inspection requirement throughout this SOW.

1.7.5 Do not operate or utilize existing, newly installed, or repaired shipboard equipment for or in the performance of the Contractor’s work effort. Ship’s Force will accomplish such operation when required for test and checkout purposes.

1.7.6 Tanks and voids opened shall be clean, dry, and pass Government inspection prior to being closed.

1.8 Care of Vessel: The Contractor shall be responsible for the care of vessel equipment, materials, and components related to the work being performed.

1.8.1 Vessel shall be maintained in a broom clean condition on a daily basis.

1.8.1.1 Remove and dispose of industrial debris and extraneous materials from each vessel on a daily basis.

1.8.2 Temporary protective measures shall be taken to avoid wear and damage to the Vessel and all associated components. Water shall not be allowed to accumulate in the hull or structure during work performance.

1.8.2.1 Open areas in structure shall be covered to prevent water entry.

1.8.3 Install and maintain blanks/plugs, nuts and bolts, painted blaze orange for use as FME (foreign material exclusion) immediately upon openings in equipment, valves, and piping systems not subject to pressure to prevent entry of foreign material and protect flanges and threaded areas. Existing system fasteners used for blanking that will be used for installation are excluded from the requirement for blaze orange color. FME may be used for systems normally under pressure but are tagged-out for maintenance. The use of cloth, polyvinyl sheet, paper, tape, and rubber sheeting as FME is prohibited. All FME material must be applied to avoid damage to surfaces/components being protected.

1.8.4 Wood products, including DC (damage control) plugs are permitted for use as FME external to the vessel for hull penetrations, and non-pressurized systems to include gravity drain piping.

1.8.4.1 DC plugs, wood, or wood products are prohibited for use in tanks/voids, and as blanks on pressurized systems.

1.9 Workmanship: Workmanship provided by Contractor employees shall be consistent with the highest standards of commercial marine practices and regulatory bodies. The Government reserves the right to accept or reject material and workmanship nonconformance. Noncompliance with Contractor’s quality control processes will influence past performance rating provided on contract evaluation.

Plating and structural member cuts shall be neatly and accurately made with edges cleaned and prepared for welding. Sharp edges shall be ground smooth to avoid injury to personnel. Equipment, machinery and associated support systems shall not leak oil, water or other type of fluids. Machinery and equipment shall be protected against weather hazards.

1.9.1 At the time of delivery, work performed shall meet the performance requirements specified. In the event that deficiencies are discovered during the Guarantee period, an opportunity will be afforded the Contractor to witness, inspect and comment on such deficiencies. Materials and articles used for work performed shall be of commercial marine quality, conforming to the requirements of the Regulatory Bodies listed herein, unless specified to be otherwise.

1.9.2 The decision that an area is inaccessable shall be determined by inspection and agreed to by the COR prior to proceeding with the requirements of this

SOW.

1.10 Corrective Action Request (CAR): The Contractor is solely responsible for implementation of the Inspection and Quality Control System of 1.5.8. Government observer(s) will monitor production work performed at any time where work is ongoing. If, during the performance of work, the Government observer(s) witness work that: fails to meet specifications within this SOW, would lead to an unsatisfactory end product, damages Government Property, is a Safety Violation; the observer will alert the COR and advise the Contractor of the deficiency. Conditions that fail to meet specifications within this SOW may result in the Contractor being issued a CAR.

Contractor shall respond in writing within 2 work days of CAR receipt to the COR concerning the corrective action taken to remedy the issue and prevent future occurrences.

1.11 Condition Found / Inspection Discrepancy Report (CFR/IDR): Utilize FIGURE A (or Company correspondance containing same information) in transferrable media, to communicate to the Contracting Officer concerning all conditions found, discrepancies noted, and other information requiring formal documentation. Provide the Contractor’s recommendation for corrective action and include Contractor’s estimated pricing (man-hours and materials) to correct the condition found. Provide all inspection results including detailed measurements, photographs, sketches, and other means to accurately detail inspection results using FIGURE A, with attachments as necessary. The Government will review and respond to the submitted report. Additional repairs related to the found condition will be tasked if determined necessary by the Government. In the event difficulty is encountered in meeting requirements or difficulty is anticipated in complying with the contract schedule dates, immediately notify the Contracting Officer via verbal communication with the COR. Government receipt of notifications are not to be construed as a waiver of the requirements, delivery schedule, or waiver of rights or remedies provided by law or under this contract, or any other requirements in the SOW relating to jeopardy of contract schedule dates. Reports and notifications do not authorize the Contractor to perform additional work not covered by the contract or authorized by the Contracting Officer. (CDRL A004)

FIGURE A - CONDITION FOUND/INSPECTION DISCREPANCY

REPORT

CFR Number________ Date: ______________

From: ________________________________ (Contractor Authorized Representative) To: PSNS & IMF, NWRMC IND MAN, C400, Contracting Officer Via: PSNS & IMF, NWRMC IND MAN, C400, Contracting Officer’s

Representative (COR)

Vessel: YRBM-31

Section of Contract Affected:

Description:

Impact:

Recommended Action:

C400 Response:

Signature of C400 Representative Date

Page ___ of ____

1.12 Interferences: Contractor pricing offered shall include removal and re-installation of all interferences associated with performance of the required work. The fact that interference is not shown on a plan or specifically identified in the specification item is not justification for a contract change. A physical check of each work site prior to bid submittal is strongly encouraged.

1.13 Safety Requirements: Comply with the requirements of 29 CFR Part 1915, 29 CFR 1910, and 29 CFR Part 1926, state and local laws, rules, and ordinances during contract performance.

1.13.1 General: Contractor shall be responsible for the compliance of the above requirements by all subcontractor personnel performing work related to this contract. In cases of conflict between the above regulations, the stricter of the requirements shall take precedence.

1.13.2 Accidents and Injuries:Immediately report injuries to Contractor and subcontractor employees to the COR. Investigation shall be completed within 7 work days of each accident/injury. Document a report that includes narratives of the circumstances leading up to and including the injury and any actions (immediate and contemplated) taken to mitigate future reoccurrences of injuries. (CDRL A005)

1.13.3 Scaffolding: Scaffolds and ladders shall meet the requirements of 29 CFR 1910.27 and 29 CFR 1910.28.

1.13.3.1 Install a swinging gate guardrail at each scaffold ladder and through-platform access opening.

1.13.3.2 Install standard railing around the non-access sides and a swinging gate guardrail on the entrance side of through-platform access openings.

1.13.3.3 Install standard toe-boards around all scaffold floor openings, except at the entrance to the swinging gate guardrail, on all exposed sides of through-platform access openings.

1.13.3.4 Develop detailed engineered drawings and specifications for scaffolds when OSHA, ANSI, or manufacturers’ designed guidelines do not exist, such as for “hanging scaffolding”. Drawings and specifications shall be designed by a registered professional engineer and meet the following:

1.13.3.4.1 Maintain on the jobsite a copy of the detailed

engineering drawings and specifications showing the sizes and spacing of members and the calculations developed for the engineered design(s).

1.13.3.4.2 Construct, load, and maintain scaffolding in

accordance with the registered professional engineer’s design.

1.13.3.5 Install a commercially available scaffold tag system on all scaffolds. The tagging system, as a minimum, shall be prominently attached to the scaffold structure, consist of green colored “Okay to Use” tag(s), red colored “Danger” tag(s), and accomplish the following:

1.13.3.5.1 Apply all tags on the scaffold structure as close as practicable to each ladder access and/or entry point;

1.13.3.5.2 Apply a red tag to indicate to users that the

scaffold is being dismantled, is not yet completely erected, or for some reason is unsafe for use;

1.13.3.5.3 Apply a green tag to indicate to users that the

scaffold is safe for use and is compliant with all OSHA regulations and other applicable requirements;

1.13.3.5.4 Ensure green tags contain the following

information as a minimum: the location of the scaffolding structure; a unique reference number to identify each separate scaffolding structure, the date the scaffolding structure was first erected; the name(s) of the scaffold builder(s); the load rating of the scaffold structure; and the Competent Person’s printed name and signature.

1.14 Hot Work/Welding: Prior to performance of any hot work on the vessel, certify a safe atmosphere exists in and around the work area before starting any work that may produce the heat of ignition, sparks or flame. Accomplish steps to make each area safe for hot work. A copy of the gas free certification shall be posted at the work site for the entire period that personnel entry into and around the work area is required.

1.14.1 All welding equipment and materials shall comply with the applicable requirements of American National Standards Institute/American Welding Society (ANSI/AWS) requirements. Welding shall be sequenced to keep the thermal expansion of structures to a minimum.

1.14.2 Remove existing preservation / coatings prior to each expected welding, cutting, and hotwork operation.

1.14.2.1 Preservation / coatings shall be removed 4 inches in each direction and each opposite side.

1.14.3 Perform visual inspection of new welds, to determine conformance, in accordance with the requirements of American Society for Testing and Materials (ASTM) International. All new welds shall be 100 percent visually inspected. All defects shall be repaired in accordance with approved procedures. All welders shall be certified in accordance with AWS requirements.

1.14.4 Perform radiographic, ultrasonic, magnetic particle or dye penetrant inspection of new welds, when invoked by the requirements of section 3.0 of this

SOW, in accordance with the requirements of American Society for Testing and Materials (ASTM) International.

1.14.5 Document each proposed access cut and a list of each proposed bolted/riveted access removal. Documentation is not required where access cuts are authorized per a NAVSEA approved drawing. (CDRL A006)

1.15 Threaded Fasteners: Except as otherwise specified herein, or on the drawings listed, threaded fasteners shall be in accordance with applicable ASTM standards. Coarse thread series shall be used unless the component’s design indicates a necessity to use fine thread series. Hole diameters for mounting bolts shall not exceed the diameters produced using standard size drill bits. Black oxide coated brass and cadmium plated fasteners are prohibited. Where drawings specify the use of brass fasteners on a fuel or fuel oil tank, CRES 316 fasteners shall be substituted in lieu of brass. Consult the requirements of MIL-STD-777 and Naval Ships’ Technical Manual (NSTM) Chapter 075 for guidance in instances where there is a question as to the material to be utilized.

1.15.1 Threads on externally threaded fasteners, after being installed and tightened, shall protrude a minimum of 2 threads to a maximum of 5 threads beyond the face of the nut with the exception of minimum thread protrusion for self-locking (plastic insert) nut installations. For those installations, bolt or stud end minimum thread protrusion shall be flush with the face of the nut. For self-locking nuts, the bolt or stud end shall protrude a maximum of 5 threads beyond the face of the nut after the nut is tightened.

1.15.2 Clean, chase, and tap exposed threaded areas of each fastener and threaded socket.

1.15.3 Tighten threaded fasteners in the sequence, patterns, and the torque values, when not otherwise specified, using the requirements of Section 4, paragraph 075-4.1 through 075-4.6.2 of NSTM Chapter 075 for guidance.

1.16 PRESERVATION: Accomplish all preservation installation and repairs as follows:

1.16.1 Measure, record, and maintain objective quality evidence (OQE) information on current year Appendix’s One through 8 throughout the entire performance of preservation operations. OQE information for the process being performed shall be made immediately available for onsite review upon request by the

COR. (CDRL A007)

1.16.1.1 Appendices One through 8 shall be in accordance with Reference QA_Appendix_Forms_Forms_C411_2018_Contractors.pdf

1.16.1.1.1 All spaces that are not applicable shall be marked N/A.

1.16.1.1.2 Unused sections shall be crossed out and marked

N/A.

1.16.1.1.3 Any errors shall be one lined thru; initialed and

dated by the person making the correction.

1.16.1.1.4 Any markings that are illegible or unclear shall be considered invalid.

1.16.2 Comply with the coating manufacturer’s F-718 requirements for the establishment and maintenance of environmental conditions and for coating thickness applications throughout the entire removal and preservation operation(s).

1.16.3 Apply contrasting colors between the primer, stripe, intermediate, and topcoat using coating products that are from the same manufacturer; that are compatible with each other; that are a different color from both the preservation over which it is being applied and the next coat in the system; and in accordance with the manufacturer’s F-718.

1.16.4 Apply stripe coats to all edges, weld seams, welds of attachments and appendages, cutouts, corners, butts, foot/handholds, including back side of piping, underside of beams and other mounting hardware (non-flat surface) after each previous full coat has dried. The stripe coat shall encompass and extend a minimum of One-inch beyond the intersection of two flat surface planes, each radii edge, and all perpendicular shapes, edges, or angles.

1.16.5 Mask and/or install temporary expandable foreign material exclusion (FME) plugs, blanks, or other hard and durable protective covers, painted blaze orange, in hull openings and surfaces to prevent system contamination or equipment damage from abrasive blasting, surface preparation, and preservation operations.

The use of cloth, polyvinyl sheet, paper, tape, rubber sheeting, and wood or wood products as FME prevention devices is prohibited.

1.16.5.1 Establish an FME log, record, and identify the location of each protective covering installed and removed, including each corresponding and specific measurement(s), location(s), and/or area(s) in relationship to structural members or from suitable hull reference points.

1.16.5.2 Remove each temporary FME plug, blank, and protective covering, record removal date in FME log, and restore each system to its original configuration upon final completion of testing, blasting, and preservation operations.

1.16.6 Solvent clean surfaces prior to the start of each blasting, and preservation operation. Accomplish the requirements of Surface Preparation Specification SSPC-SP-1 of Systems and Specifications, SSPC Painting Manual, Volume 2.

1.16.7 Accomplish touch-up preservation for new and disturbed surfaces to match surrounding coating system(s) in accordance with the manufacturer’s F-718.

1.16.8 Feather edges of well adhered paint remaining after cleaning for all surface preparation methods. Visible areas of defective existing paint shall be removed until an area of completely intact and adhering paint is attained around the defective area by feathering (tapering) the edges of tightly adhering existing paint at an approximate 30 degree slope into the newly prepared bare metal surface thus preventing application of new paint over loose or cracked paint.

1.16.9 Paints shall not be thinned.

1.16.10 Hull and freeboard preservation coatings shall be fully cured prior to undocking. All other preservation coatings shall be fully cured prior to final delivery to the Government.

1.16.10.1 Preservation coatings are considered fully cured when they meet the requirements of the applicable manufacturer’s F-718 Minimum Cure to Service Time Schedule and are dry throughout their thicknesses.

1.6.11 Conduct Surface Chloride or Surface Conductivity measurements.

1.16.11.1 Surface Chloride; shall not exceed 3 ug/cm2 (30 mg/m2) for immersed or 5 ug/cm2 (50 mg/m2) non-immersed applications. Surface Conductivity;

shall not exceed 30 micro-siemens/cm immersed or 70 micro-siemens/cm non-immersed applications.

1.16.11.2 Readings shall be documented on Appendices 4.

1.17 Environmental and Hazardous Waste Management: Comply with all federal, state, and local laws, codes, regulations, acts, ordinances, and rules for Environmental Protection and Hazardous Waste Management / Disposal, including obtaining required licenses, generator identification number, and permits. Designate one employee responsible for Environmental and Hazardous Waste Management. All contract, manifests, invoices, and other documents related to the removal, storage, handling, transportation or disposal of hazardous waste shall bear a generator identification number issued to the Contractor pursuant to applicable law. Take actions to mitigate creation of hazardous waste by recycling and other available methods. All hazardous waste generated by work under this contract is anticipated to be Contractor generated and shall be the responsibility of the Contractor. Estimated hazardous waste associated with work required in these Specifications is listed below:

Product Amount Cleaning Solvents 5 gallons Paint (enamel, latex, epoxy, thinners, oil based, rubber, non-skid, lacquer, varnishes, removers) 5 gallons

Rags (contaminated with a known source) 10 pounds

Blast Media and paint chips contaminated with heavy metals and other contaminants

500 pounds

Hazardous waste generated during the actual performance of the work may vary in type or amount from the waste listed above. The above is an estimate of the amount of waste anticipated to be generated; not an estimate of the amount of work in generating that waste.

1.17.1 The Contractor shall ensure that their cost proposal for the work proposed herein includes reasonable compensation for all anticipated cost of managing and disposing of the wastes listed above, and/or created or generated in the execution of the delivery order issued, in accordance with the requirements of 42 USC 6901-6992 Rev 1996, 49 USC 5103, 10 USC 7311 Rev 1/22/11. The Contractor shall include a 5-way break down of the anticipated costs associated with this effort in their offer. Pursuant to the requirements of Paragraph (b) of 10 USC 7311 Rev 1/22/11, total cost greater or less than the above dollar amount when authorized by the Contracting Officer will be the subject of an equitable adjustment. (CDRL A008)

1.17.2 Consider coatings to contain heavy metals (e.g. lead, chromium, cadmium), hexavalent chromium, crystalline silica, and/or other toxic or hazardous substances until laboratory analysis establishes otherwise. Comply with all procedures and precautions required for employee protection, sampling, removal, and disposal.

1.17.3 Consider insulation, lagging, and mastics to be asbestos-containing material (ACM) until it can be established by laboratory analysis, or other reliable method(s), that the material does not contain asbestos. Ensure compliance with the requirements of 29 CFR 1915.1001.

1.17.4 Consider materials, debris, and/or residue associated with ventilation systems to contain toxic/hazardous substances including but not limited to cadmium, chromium, and PCB’s until laboratory analysis establishes otherwise.

1.18 Materials: All Contractor furnished materials (CFM) installed shall be new.

Materials shall be as indicated on the listed drawings, publications or as specified in this Specification. The use of asbestos, polychlorinated biphenyl (PCB), magnesium, cadmium, or mercury in any materials is prohibited.

1.19 Weight Control: Institute a weight control program in which actual weights, for removed, relocated and installed equipment/structure, are measured by either weighing or from manufacturer certified data. The location of the center of the load must be recorded along with each weight entry in the weight control report. This location will show the distance vertically from the baseline of the vessel, longitudinally from amidships and tangentially from the centerline of the vessel. Items that are permanently removed and replaced with the identical item, in the same location, are not required to be included in the weight control program. Items that are replaced with like items of differing material or quantity shall be included in the weight control program. Items that are new installations shall be included in the weight program.

(CDRL A009)

1.20 Label Plates: Label plates installed in locations exposed to the weather shall be CRES and shall be prepared by the “Metal-Photo” process and sealed to exclude moisture between the plate and the mounting surface. Label plates shall be installed to assure maximum visibility. Label plates shall be attached with corrosion-resistant steel (CRES) screws or adhesive, using drawing S2803-980209 Rev L for guidance.

Where adhesive is used, surface preparation shall be in strict accordance with the adhesive manufacturer’s instructions. Test label plates shall be attached on or adjacent to all equipment or components tested without interference to equipment or component operation. The label shall identify the equipment or component, the test load, the dynamic and static load (if applicable), the rated load, the date of testing, and the activity performing the test, using the layout format of drawing S2803-980209 Rev L for guidance.

1.21 Integrated Logistic Support: Maintain legible original copies in approved transferrable media, of the following original equipment manufacturer’s (OEM) information: operating instructions, manuals, drawings, catalog cut sheets, warranty information, and all other supporting documents, for all new equipment, parts, and supplies installed. (CDRL A010)

1.22 Gas Free: Provide certified Marine Chemist, Certified Industrial Hygienist services, and Shipyard Competent Person services as required by 29 CFR 1915 for Contractor and Government Personnel. (CDRL A011)

1.22.1 Consolidate and maintain the Contractor’s current confined space entry/gas free certification processes into a single and comprehensive document as part of a confined space/gas free certification program.

1.22.2 Maintain a list of Contractor’s National Fire Protection Association (NFPA) Marine Chemist certifying gas-free conditions for this project and a list identifying Contractor employees designated as “Competent Persons” in accordance with 29 CFR 1915.7.

1.22.3 Post, update, and maintain gas free certificates IAW 29 CFR 1915 during the entire contract period of performance.

1.23 General Requirements for Testing: Test all Contractor affected equipment, systems and subsystems for compliance with this SOW and Commercial Marine standards and practices. Demonstrate workmanship, alignment, strength, rigidity, water tightness, functionality, and suitability for the purpose intended.

1.23.1 Develop a Test Plan for each Test required by this SOW, containing paragraph number or listed applicable reference requiring Tests; identification of each component/system; description of each Test; accept/reject criteria; date scheduled;

Government notifications; date completed; and each Test result. (CDRL A012)

1.23.1.1 Fully integrate the Test Plan with the Contractor’s production schedule.

1.23.1.2 Provide the number of tests for a given system, component, or installation required to demonstrate required satisfactory performance. This section specifies tests to be performed in support of the work performed.

1.23.2 Provide a detailed description of preoperational checks to be conducted, operations to be performed, and the parameters to be satisfied. Develop data sheets which provide spaces for recording the quantitative values measured during the test, for each test procedure. Specify the minimum and maximum allowable tolerance limits for each measured value. Develop signature sheets for fill-in by the person conducting the test, the Government witness present, and the date of the test. Block diagrams, simplified schematics or diagrams may be used to clarify the procedure or test method. Include a comment sheet to record significant events and observations by either the Government witness or Contractor.

1.23.3 Provide materials, supplies, utilities, equipment, calibrated equipment/ instrumentation, services and personnel to accomplish each test. Incorporate safety precautions into each test procedure. Prepare all test documentation during the development and implementation of the acceptance test.

1.23.3.1 Whenever Government and/or Ships Force support is required for the operation of vessel equipment and/or systems, a minimum of 2 workday’s prior notification of the operational/test support requirement shall be provided to the COR.

1.23.3.2 Tests and equipment/systems operation requiring

Government and/or Ship’s Force operational support shall be scheduled for accomplishment during normal day shift working hours, as much as practicable.

1.23.3.3 Provide a minimum of 3 workdays prior notification to the COR for tests and equipment/system operations requiring Government and/or Ships Force operational support for work being performed on weekends, after normal dayshift working hours, and immediately before and/or after Federal holidays.

1.23.3.4 The COR or his representative shall receive notification a minumum of 2 work days prior to each test/inspection. Equipment shall not be adjusted during acceptance testing. The COR may countersign the acceptance test/inspection report, however the Government’s signature does not constitute approval or concurrence in any aspect of the testing/inspection, other than the presence of the Government at the test.

1.23.3.5 Gage range shall be such that test pressure is in the middle third of each scale.

1.23.4 Perform tests using the applicable test procedure for systems and subsystems. Demonstrate compliance with the Specification requirements by satisfactory completion of the test. Complete all work prior to initial testing of that particular system or subsystem and in a timeframe sufficient to allow for correction of deficiencies prior to dock trials, sea trials, or other applicable milestones established in these specifications. Perform adjustments and testing prior to each scheduled acceptance test.

1.23.4.1 Stop the test if the equipment, system, or subsystem tested fails to satisfy the acceptance criteria of the established test procedure. Identify the cause and correct.

1.23.5 Document the result of each test requirement throughout this SOW.

1.24 Compartment Arrival / Closeout Inspections:

1.24.1 Accomplish an inspection of 100 percent of each vessel compartment, identifying damage, deterioration, missing components, discrepancies, and areas of concern prior to the start of work on the vessel. (CDRL A013)

1.24.1.1 Notify the COR no later than One work day prior to

conducting the inspection.

1.24.2 The term “compartment” for purposes of 1.24 does not include tank and void spaces.

1.24.3 Develop a compartment closeout schedule no later than the 75 percent completion point of the vessel availability schedule. (CDRL A014)

1.24.3.1 Closeout schedule shall list each compartment on the vessel by compartment name and number.

1.24.3.2 Closeout schedule shall identify work completed, work in progress, work remaining to be accomplished, and expected completion dates.

1.24.4 Accomplish a final joint inspection with the COR of each vessel compartment upon completion of production work and prior to Vessel delivery.

(CDRL A015)

1.24.4.1 Notify the COR no later than One work day prior to

conducting the inspection.

1.25 Process Control Procedure (PCP) Requirements: Develop a PCP when directed by the work requirements of 3.0. Work within the submitted PCP shall not commence until a Government review of the PCP has been completed. Format in accordance with the requirements of paragraphs 1.25.1 through 1.25.4. (CDRL A016)

1.25.1 Section 1 - Identification:

1.25.1.1 Include the process title and procedure number, revision, and date developed.

1.25.1.2 List the work item title and paragraph that the PCP fulfills.

1.25.1.3 Include Contractor/Subcontractor names and addresses.

1.25.1.4 Include space for the Approval Signature and title of the Contractor’s representative, date developed, date of submission, and scheduled start date of the PCP.

1.25.2 Section 2 - Personnel Qualifications:

1.25.2.1 List the qualification requirements for the personnel performing the work.

1.25.2.2 Include a statement that a briefing will be conducted prior to beginning work to ensure personnel have direct knowledge of the requirements of the procedure and the safety requirements of the job.

1.25.3 Section 3 - Process Description:

1.25.3.1 List any specialized or critical equipment needed to perform the work.

1.25.3.2 List any specialized or critical personal protective safety equipment required to be worn by personnel.

1.25.3.3 Identify Government notification points for the start and during the Contractor identified inspection points during the accomplishment of the

PCP.

1.25.3.4 Describe the PCP as related to the sequence of work

including critical factors which have a direct bearing on the process quality and safety.

1.25.3.5 List the acceptance and rejection criteria used for

determining satisfactory PCP completion.

1.25.3.6 Inspection and data document forms which will be utilized as OQE to record and ensure satisfactory completion of the PCP.

1.25.3.7 The method to ensure an up-to-date copy of the PCP, work authorization forms (WAF’s), and tag-out record sheets (TORS’s) are at the worksite during the performance of the work.

1.25.3.8 The method utilized to control the PCP.

1.25.4 Section 4 - Hazardous Material:

1.25.4.1 State if no hazardous material/waste will be used or generated.

1.25.4.2 Identification of hazardous materials which will be used in the PCP and hazardous waste that will be generated by the accomplishment of the PCP.

Include a SDS for each hazardous material that will be used aboard the vessel.

1.25.4.3 Include the methodology which will be utilized to minimize the quantity of hazardous materials which will require control and disposal.

1.25.4.4 Description of the methods and safeguards to be utilized for the capture, containment, control, and disposal of hazardous material or hazardous waste.

1.26 Request for Contract Change (RCC) Rates: Establish fully burdened labor rates and material burden rates to support the pricing and negotiation of new work or growth work identified.

1.26.1 The fully burdened labor RCC rate will be utilized to negotiate labor portions of new work or growth work identified for this effort. The fully burdened labor RCC rate will be applied to labor hours identified for new work or growth work to establish the labor price of that work.

1.26.1.1 The fully burdened labor RCC rate should include at a minimum any fringe expense, overhead expense, general and administrative expense, and profit.

1.26.2 The material RCC burden rate will be utilized to negotiate the material portions of new work or growth work identified for this effort. The material RCC burden rate will be applied to the material invoice costs identified for new work or growth work to establish the material price of that work.

1.26.2.1 The material RCC burden rate should include at a minimum any overhead expense, general and administrative expense, and profit.

2.0 REFERENCES: All references shall be of the latest issue and/or revision or as indicated in the Consolidated List of References. It is incumbent on the Contractor to maintain current commercial specifications and be thoroughly familiar with Federal, State and Local laws, regulations and ordinances. Contractor is prohibited from using Government provided technical information for any purpose other than that contemplated by the specifications. Contractor is prohibited from further use, release, or disclosure of this information. References provided on CD-ROM, including any information contained thereon, must be destroyed in accordance with the instructions included on the CD-ROM label, at completion of the contract. After award, for those Contractors in receipt of a CD-ROM and not awarded a delivery order, the CD-ROM including any information contained thereon, shall be destroyed in accordance with the instructions included on the CD-ROM label.

2.1 Order of Precedence: Unless otherwise noted within this specification, hierarchy, priority, or order of precedence of requirements shall be as follows:

2.1.1 Specification Definite Item

2.1.2 Specification General Requirement

2.1.3 Military/Navy Drawings

2.1.4 Military/Navy Technical Manuals

2.1.5 Commercial Drawings

2.1.6 Commercial Technical Manuals

2.1.7 Commercial or Industrial Standards

2.1.8 Commercial Practices

2.2 Discrepancies: Drawing, technical reference, or other discrepancies associated with this specification shall be reported using the Request for Specification Clarification form, during proposal, or the “Condition Found / Inspection Discrepancy Report” form (FIGURE A) during delivery order period of performance.

CONSOLIDATED LIST OF REFERENCES

The following publication and drawing requirements are applicable to this SOW:

Publication Number Title

1) 0900-LP-001-7000 Fabrication and inspection of Brazed Piping Systems

2) 10 USC 7311 Repair or Maintenance of

Naval Vessels: Handling of Hazardous Waste

3) 15 USC 2601, et seq. Toxic Substances Control Act

4) 29 CFR 1910 Occupational Safety and Health Standards

5) 29 CFR 1915 Occupational Safety and Health Standards for Shipyard Employment

6) 29 CFR 1926 Safety and Health Regulations for Construction

7) 30-21SI Carrier Aquasnap Installation

8) 30RB-7T Carrier Aquasnap Operation

7) 33 USC 1251 to 1387 Federal Water Pollution

Control Act

8) 33 USC 1342 National Pollutant Discharge

Elimination System

9) 33 USC 2701 to 2761 Oil Pollution Control Act of

10) 42 USC 6901 to 6992 Resource Conservation and

Recovery Act of 1976

11) 42 USC 7401, et seq. Clean Air Act

CONSOLIDATED LIST OF REFERENCES

The following publication and drawing requirements are applicable to this SOW:

Publication Number Title

12) 49 USC 5103 Hazardous Materials

Transportation Authorization Act of 1994

13) ANSI/AWS American National Standards Institute/American Welding Society

18) ASTM F718 Standards for Shipbuilders and Marine Paints and Co

19) NSTM Chapter 075 Threaded Fasteners

20) SSPC Manual 05-03 Surface Preparation

Specifications and Practices

21) SSPC Painting Manual, Volume 1 Good Painting Practice

22) SSPC Painting Manual, Volume 2 Systems and Specifications

23) QA_Appendix_Forms_Forms_C411_2018_Contractors.pdf QA Appendices

Drawing Number Title

1) 113-5293062 Rev D Fdn-Misc Electrical Equip

2) 185-8685786 A/C Plant Foundation Mod

3) 320-8686149 Power System Mod

4) 501-8685310 Arraingement of 110 Ton A/C Plants

5) 528-5478276 Rev F Sewage Tank

6) 532-8685306 Cooling Water System Removal

7) 532-8685308 Chilled Water Installation

8) 532-8685309 Chilled Water Mod

3.0 WORK REQUIREMENTS:

3.1 TANKS/VOIDS: Accomplish tank/void repairs as follows:

3.1.1 Sewage Tank PCP: Develop and submit a step-by-step process control procedure (PCP) for the certification process to open, ventilate, clean, inspect, blast and preserve the Sewage tank spaces, or where the scope of Sewage tank repairs have the potential to become or create an Immediately Dangerous to Life or Health (IDLH) atmosphere during the accomplishment of Sewage tank work. Accomplish PCP in accordance with the requirements of paragraph 1.25 using drawing 528- 5478276 Rev F for guidance.

3.1.2 Open, Pump, Clean, Ventilate, and Gas Free Sewage Tank: Open, pump, clean, ventilate, gas free, maintain dry, and Safe for Workers/Safe for Hot Work, as applicable, using drawing 528-5478276 Rev F, for guidance.

3.1.2.1 Meter, measure, and record actual amounts of residual liquids (in gallons) and solids (in pounds) removed from each location listed in 3.1.1. It is anticipated that the vessel will be delivered to the Contractor with Sewage tank at low suction and that an estimated cumulative total of 100 gallons of residual liquids and an estimated cumulative total of 10 pound of residual solids will be removed from the vessel after vessel’s delivery to the Contractor.

3.1.3 Tank/Void Visual Inspection: Accomplish a Visual Inspection of the interior surfaces of the Sewage Tank for structural deformation, deterioration, and/or defects in coatings, using 528-5478276 Rev F for guidance.

3.1.3.1 Search for, mark, identify, and record defective (actual and suspect) areas showing signs of cracks, pitting, corrosion, deterioration, damage, distortion, and unusual wear including all sounding tubes, tank vents, overflows, piping, structural members, and manhole covers.

3.1.4 Identify color schemes and Markings: Identify and record existing color schemes, markings, and figures in sketch form listing colors, locations, sizes, and distinguishing marking(s), and figure(s) information, using drawings 528-5478276 Rev F for guidance.

3.1.5 Preliminary Air Test: Accomplish a preliminary air test of Sewage Tank at 5 pounds per square inch (PSI) I.A.W general note 2 of drawing 528-5478276 Rev F.

Test pressure shall remain stable and constant during the test. Apply a soap solution to the opposite side of boundaries under test and inspect to determine leakage sites.

(CDRL A017)

3.1.6 Blast and Preserve: Remove existing and install new coating systems to the inside surfaces of the Sewage Tank, including all sounding tubes, tank vents, overflows, piping, structural members using drawings 528-5478276 Rev F for guidance.

3.1.6.1 Near white blast clean the entire inside surfaces of the Sewage Tank.

Accomplish the requirements of Surface Preparation Specification SSPC-SP-10 of Systems and Specifications, SSPC Painting Manual, Volume 2. Achieve a surface profile of 2-4 Mils, with no single reading less than One Mil or greater than 5 mils.

3.1.6.1.1 Power tool clean inaccessible areas where abrasive blasting equipment cannot reach. Accomplish the requirements of Surface Preparation Specification SSPC-SP-11 of Systems and Specifications, SSPC Painting Manual, Volume 2. Achieve a surface profile of 2-4 mils, with no single reading less than One Mil or greater than 5 Mils.

3.1.6.2 Apply a 12 year service life, marine epoxy coating system: Single coat in accordance with the requirements of MIL-PRF-23236, Type VII, Class 13;

installed in accordance with the manufacturer’s F-718 to Quantity (150 SQ FT) in the Sewage Tank. Final top coat color configuration shall match the previously existing final color configuration using the results of 3.1.4 for guidance.

3.1.7 Access Cover Repairs: Remove each existing access cover Blast and preserve 100 percent of each access cover; Apply identification labels; Install access covers after satisfactory tank/void closeout inspections.

3.1.7.1 Near white blast clean 100 percent of each access assoiated with the Sewage Tank. Accomplish the requirements of Surface Preparation Specification SSPC-SP-10 of Systems and Specifications, SSPC Painting Manual, Volume 2.

Achieve a surface profile of 2-4 Mils, with no single reading less than One Mil or greater than 5 mils.

3.1.7.2 Apply a 12-year service life, marine epoxy coating system to 100 percent of the interior side of each access cover for the Sewage Tank: Single coat in accordance with the requirements of MIL-PRF-23236, Type VII, Class 13; installed in accordance with the manufacturer’s F-718. Final top coat color configuration shall match the previously existing final color configuration, using the recorded information of 3.1.4 for guidance.

3.1.7.3 Apply a 12-year service life, low solar absorption (LSA), silicone alkyd coating system to 100 percent of the exterior side of each access cover for the Sewage Tank: top coat in accordance with the requirements of MIL-PRF-24635, Type III, Grade B; installed in accordance with the manufacturer’s F-718.

3.1.7.4 Identify, center, and apply a stencil painted label to the exterior surface of each tank cover corresponding to the tank designations for the Sewage Tank previously recorded in 3.1.4.