CHROME_PLATING_SOW_1.docx

STATEMENT OF WORK (SOW) for Modification Contract: ____________________________________________

DD2276

Ship/Activity: Intermediate Maintenance Facility (Bangor Site) Title: TRIPER Program Manager C823.1 Chrome Plating Services Place of Performance:

Period of Performance:

REFERENCES :

A. NAVSEA Dwg 845-4687549 Rev. E B. NAVSEA Dwg 845-4687550 Rev. G C. NAVSEA Dwg 845-4685194 Rev. D D. NAVIMFAC PACNORWEST ENGINEERING MEMO Serial No. 841/067M-11 Rev. B E. NAVIMFAC PACNORWEST ENGINEERING MEMO Serial No. 410/409M-03 Rev. B F. NAVIMFAC PACNORWEST ENGINEERING MEMO Serial No. 841/142M-13 Rev. B G. NAVIMFAC PACNORWEST ENGINEERING MEMO Serial No. 841/080M-16 H. AMS 2460 Rev A I. MIL-DTL-5002 Rev E J. NAVSEA Tech Manual T9074-AS-GIB-010/271 (w/ACN-1) K. MIL-STD-2035 Rev A

1. BACKGROUND: Intermediate Maintenance Facility (IMF Bangor) requires services for chrome plating. The following items have been identified for possible plating.

1.1. Non- Subsafe 726 Class (TRIPER - TIN 130) hydraulic muzzle hatch cylinder, item 2 of Dwg 4685194 Rev D, Part Number 4685194-0002.

1.2 Non- Subsafe 726 Class (TRIPER - TIN 130) hydraulic muzzle hatch piston rod, item X of Dwg 4685194 Rev D, Part Number 4685194-XXXX

1.3. Non-Subsafe 726 Class (TRIPER - TIN 131/132) hydraulic accumulator cylinder, Item 1 of Dwg 4687549 Rev E, Part Number 4687549A-0001, 3600 CU IN.

1.4. Non-Subsafe 726 Class (TRIPER – TIN 131) hydraulic accumulator piston rod, Item 1 of Dwg 4587550 Rev G, Part Number 4687550-0001, 3600 CU IN.

1.5. Non-Subsafe 726 Class (TRIPER – TIN 132) hydraulic accumulator piston rod, Item 2 of Dwg 4587550 Rev G, Part Number 4687550-0002, 3600 CU IN.

1.6. Subsafe 726 Class (TRIPER – TIN 133) hydraulic accumulator cylinder, Item 14 of Dwg 4687549 Rev E, Part Number 4687549A-0014, 2400 CU IN.

1.7. Subsafe 726 Class (TRIPER – TIN 133) hydraulic accumulator piston rod, Item 27 of Dwg 4587550 Rev G, Part Number 4687550-0027, 2400 CU IN.

1.8. Subsafe 726 Class (TRIPER – TIN 144) hydraulic accumulator cylinder, Item 16 of Dwg 4687549 Rev E, Part Number 4687549A-0016, 2400 CU IN.

1.9. Subsafe 726 Class (TRIPER – TIN 144) hydraulic accumulator piston rod, Item 30 of Dwg 4587550 Rev G, Part Number 4687550-0030, 2400 CU IN.

2. SCOPE: Provide service to chrome plate supplied Non-Subsafe and Subsafe 726 Class (TRIPER) hydraulic muzzle hatch cylinder, hydraulic muzzle hatch cylinder piston rod, hydraulic accumulator cylinders, and hydraulic accumulator piston rods to the requirements specified in Engineering Memorandum (EM) 410/409M-03, 841/067M-11, 841/142M-13 and 841/080M-16.

2.1 Cleaning of components IAW Military Specification MIL-DTL-5002 or equal (acid cleaning is not authorized).

2.2 Shipping to vendor’s facility shall be by government furnished transportation.

2.3. Task Breakdown:

2.3.1. Provide service to accomplish removal of existing chrome plating, pre plating base material preparation, plating process and post plating finish honing to each supplied Non-Subsafe 726 Class (TRIPER) hydraulic muzzle hatch cylinder, Item 2 of Dwg 4685194 Rev D, Part Number 4685194-0002. Details for execution are specified in EM 410/409M-03.

2.3.2. Provide service to accomplish removal of existing chrome plating, pre plating base material preparation, plating process and post plating finish honing to each supplied Non-Subsafe 726 Class (TRIPER) hydraulic muzzle hatch cylinder piston rod, Item X of Dwg 4685194 Rev D, Part Number 4685194-XXXX. Details for execution are specified in EM 841/080M-16

2.3.3. Provide service to accomplish removal of existing chrome plating, pre plating base material preparation, pre plating dye penetrant inspection, plating process and post plating finish honing to each supplied Non-Subsafe 726 Class (TRIPER) hydraulic accumulator cylinder, Piece 1 of Dwg 4687549 Rev E, Part Number 4687549A-0001, 3600 CU IN. Details for execution are specified in Enclosure 1 of EM 841/067M-11.

2.3.4. Provide service to accomplish removal of existing chrome plating, pre plating base material preparation, plating process, post plating hydrogen embrittlement relief and post plating final grinding to each supplied Non-Subsafe 726 Class (TRIPER) hydraulic accumulator piston rod, Item 2 of Dwg 4587550 Rev G, Part Number 4687550-0002, 3600 CU IN. Details for execution are specified in Enclosure 2 of EM 841/067M-11.

2.3.5. Provide service to accomplish removal of existing chrome plating, pre plating base material preparation, pre plating stress relief, plating process, post plating hydrogen embrittlement relief and post plating final grinding to each supplied Non-Subsafe 726 Class (TRIPER) hydraulic accumulator piston rod, Piece 1 of Dwg 4587550 Rev G, Part Number 4687550-0001, 3600 CU IN. Details for execution are specified in Enclosure 2 of EM 841/067M-11.

2.3.5. Provide service to accomplish removal of existing chrome plating, pre plating base material preparation, pre plating dye penetrant inspection, plating process and post plating finish honing to each supplied Subsafe 726 Class (TRIPER) hydraulic accumulator cylinder, Piece 14 of Dwg 4687549 Rev E, Part Number 4687549A-0014, 2400 CU IN. Details for execution are specified in EM 841/142M-13.

2.3.6. Provide service to accomplish removal of existing chrome plating, pre plating base material preparation, pre plating stress relief, plating process, post plating hydrogen embrittlement relief and post plating final grinding to each supplied Subsafe 726 Class (TRIPER) hydraulic accumulator piston rod, Piece 27 of Dwg 4587550 Rev G, Part Number 4687550-0027, 2400 CU IN. Details for execution are specified in EM 841/142M-13.

2.3.7. Provide service to accomplish removal of existing chrome plating, pre plating base material preparation, pre plating dye penetrant inspection, plating process and post plating finish honing to each supplied Subsafe 726 Class (TRIPER) hydraulic accumulator cylinder, Piece 16 of Dwg 4687549 Rev E, Part Number 4687549A-0016, 2400 CU IN. Details for execution are specified in EM 841/142M-13.

2.3.8. Provide service to accomplish removal of existing chrome plating, pre plating base material preparation, pre plating stress relief, plating process, post plating hydrogen embrittlement relief and post plating final grinding to each supplied Subsafe 726 Class (TRIPER) hydraulic accumulator piston rod, Piece 30 of Dwg 4587550 Rev G, Part Number 4687550-0030, 2400 CU IN. Details for execution are specified in EM 841/142M-13.

2.4. Contractor shall document actions taken in the form of a written report. Report shall include initial conditions found, actions taken to correct unsatisfactory conditions, all finished measurements and final report of verifying satisfactory compliance of requirements.

2.5. Contractor shall pack and ship completed items to IMF. Packing shall prevent damage during shipment.

3. DELIVERABLE ITEMS:

3.1. Contractor shall provide a Contractor furnished report identified in paragraph 2.4 for every item repaired.

4. CONTRACTOR FURNISHED MATERIAL:

4.1. Contractor shall provide all material required to accomplish removal of existing chrome plating, pre plating base material preparation, pre plating stress relief, pre plating inspection, pre plating dye penetrant inspection, plating process, post plating hydrogen embrittlement relief, post plating final grinding and material required to protect final surfaces from damage during storage and subsequent shipment, post plating finish honing and material required to protect final surfaces from damage during storage and subsequent shipment.

5. GOVERNMENT-FURNISHED PROPERTY:

5.1 Non-Subsafe 726 Class (TRIPER) hydraulic muzzle hatch cylinder, Item 2 of Dwg 4685194 Rev D, Part Number 4685194-0002

5.1 Non-Subsafe 726 Class (TRIPER) hydraulic muzzle hatch cylinder piston rod0, Item 2 of Dwg 4685194 Rev D, Part Number 4685194-XXXX

5.2 Non-Subsafe 726 Class (TRIPER) hydraulic accumulator cylinder, Piece 1 of Dwg 4687549 Rev E, Part Number 4687549A-0001, 3600 CU IN

5.3 Non-Subsafe 726 Class (TRIPER) hydraulic accumulator piston rod, Item 2 of Dwg 4587550 Rev G, Part Number 4687550-0002, 3600 CU IN

5.4 Non-Subsafe 726 Class (TRIPER) hydraulic accumulator piston rod, Piece 1 of Dwg 4587550 Rev G, Part Number 4687550-0001, 3600 CU IN.

5.5 Subsafe 726 Class (TRIPER) hydraulic accumulator cylinder, Piece 14 of Dwg 4687549 Rev E, Part Number 4687549A-0014, 2400 CU IN

5.6 Subsafe 726 Class (TRIPER) hydraulic accumulator piston rod, Item 27 of Dwg 4587550 Rev G, Part Number 4687550-0027, 2400 CU IN

5.5 Government provided or contractor pickup: Delivery of Cylinder to Contractor will be at Government expense; Contractor will return Piston Rod to IMF Bangor Site at contractor expense.

6. QUALITY ASSURANCE REQUIREMENTS:

|_|IMF –or- |X|Contractor is responsible for quality assurance.

6.1 Contractor is responsible for the quality of services provided. Technical and factory services shall be based upon procedures and processes developed by IMF Bangor Engineering Dept Code 841.1.

6.2 Complete required Objective Quality Evidence (OQE), Enclosure 4 of Ref F, and return with repaired cylinder to NAVIMFFACPACNORWEST. Documentation of the PT inspector’s qualification level shall be provided as part of the OQE documentation and at least one of the inspectors shall be certified IAW ASNT SNT-TC1A (or NAS 410, current rev) to at least Level II.

6.3 No work other than the PT inspection may be outsourced. The PT inspections may be subcontracted provided the inspections are accomplished within the contractors facilities and under their direct supervision.

6.4 Adhesion Testing: Processor shall evaluate plating adhesion during final grinding. The plating shall withstand grinding operations with no evidence of delamination of plated layers or separation from base metal.

7. SECURITY REQUIREMENTS: None.

7.1 All references and deliverable items associated with this task are unclassified.

7.2 BASE ACCESS: Not Required

7.3 IMF Security Point Of Contact: Security Officer (360) 315-1190

8. TRAVEL REQUIREMENTS: None required.

8.1 Naval Base Kitsap Bangor Site

NAVIMFACPACNORWEST

9. GOVERNMENT REPRESENTATIVE:

9.1 John Pablo, 800IMF SHOP 31C SUPERVISOR/SME

(360)315-1140(Office), (360)315-1357(Shop)

10. OTHER CONSIDERATIONS:

11. Safety and Environmental Concerns:

11.1 Ensure work performed under this SOW is subject to all compliance standards established by State and Federal Government Regulatory Agencies including those described by 29 CFR 1910, 29 CFR 1915, 29 CFR 1926 and subject to inspection by local officials.

QUALITY ASSURANCE SURVEILLANCE PLAN

Purpose: To ensure that the Government has an effective and systematic method of surveillance for the services in the PWS. The QASP will be used primarily as a tool to verify that the contractor is performing all services and delivery/installation of replacement parts required by the PWS in a timely, accurate and complete fashion.

Performance Measurement: Performance will be measured in accordance with the following table:

Services

AQL = Acceptable Quality Level If performance is within acceptable levels, it will be considered to be satisfactory. If not, overall performance may be considered unsatisfactory.

“The contractor shall report ALL contractor labor hours (including subcontractor labor hours) required for performance of services provided under this contract for #1 and #2 COH2 Burners, #1 and #2 CO2 Scrubbers and the HPAD via a secure data collection site. The contractor is required to completely fill in all required data fields using the following web address https://doncmra.nmci.navy.mil. Reporting inputs will be for the labor executed during the period of performance during each Governmental fiscal year (FY), which runs October 1 through September 30. While inputs may be reported any time during the FY, all data shall be reported no later than Oct 31 of each calendar year, beginning with 2014. Contractors may direct questions to the help desk at: http://www/ecmra.mil.

AQL = Acceptable Quality Level

If performance is within acceptable levels, it will be considered to be satisfactory. If not, overall performance may be considered unsatisfactory.

|X| C/413 SOW Review: ___________________________ Date: _________ |X| Cog Tech Code Review: ___________________________ Date: ________

ENTERPRISE-WIDE CONTRACTOR MANPOWER REPORTING APPLICATION (ECMRA)

(IAW 10 USC 235 and 2330a)

"The contractor shall report ALL contractor labor hours (including subcontractor labor hours) required for performance of services provided under this contract for the [NAMED COMPONENT] via a secure data collection site. The contractor is required to completely fill in all required data fields using the following web address https://doncmra.nmci.navy.mil.

Reporting inputs will be for the labor executed during the period of performance during each Governmental fiscal year (FY), which runs October 1 through September 30. While inputs may be reported any time during the FY, all data shall be reported no later than Oct 31 of each calendar year, beginning with 2013. Contractors may direct questions to the help desk at: http://www/ecmra.mil