PWS_jack_repair_with_redactions.pdf

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Jack Repair
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N4523A18R0225
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SERVICE CONTRACT

PERFORMANCE WORK STATEMENT (PWS)

WORKSHEET

REV 8/28/15

JML #: 81590156

DD2276 : N4523A18RC94381 (Request for Contractual Procurement (RCP) Ship/Activity: C/740 Title: Enerpac jacking cylinders repair Place of Performance: Precision Hydraulics, LLC Period of Performance:

Background:

6 EA. Enerpac jacking cylinders were shipped to Precision Hydraulics, LLC. (An Enerpac preferred distributor/mechanic for our territory) for an open/inspection on 5/24/18. The Open/inspection JML doc attached to this is: 81080156. The inspections were done and a repair quote for all necessary work was obtained . C/740 is requesting the quoted work to be done to these jacks and have them shipped back to PSNS by .

Individual cylinder “serial numbers”:

1. HRA-X, model RR15013

2. HRA-AA, model RR15013

3. HRA-Y, model RR15013

4. HRA-Z, model RR15013

5. HRA-AB, model RR15013

6. HRA-E, model RR15013

1. REFERENCES:

1.1. Vendor quote is attached to JML, outlines work needed to be done and parts to replaced

1.2

2. WORK REQUIREMENTS:

2.1.1 Test cylinder HRA-Y in accordance to ASME B30.1 section 1-2.8.4 before repairs are done

2.1.2 Light polishing

2.1.3 Test V-66 holds in closed position

2.1.4. Replace seals and service pressure relief on retract side

2.1.5 Replace couplers

2.1.6 Repaint and test to ASME B30.1 section 1-2.8.4 post the above repairs

2.1.7 repairs include the following parts: 2 EA. Couplers CR400, 1. EA. Seal kit RR15013K, 1 EA.

Relief service kit C962110SR, plus labor

2.2.1: Cylinder HRA-AB requires pre service testing In accordance with ASME B30.1 section 1-2.8.4 2.2.2: Needs light polishing 2.2.3: Test V-66 holds in closed position

2.2.4 replace seals and service pressure relief on retract side

2.2.5 replace couplers

2.2.6 repaint and retest post repair in accordance to ASME B30.1 section 1-2.8.4

2.2.7 repair includes: 2 EA. Couplers CR400, 1. EA. Seal kit RR15013K, 1 EA. Relief service kit C962110SR. labor

2.3.1: Cylinder HRA-X requires pre service testing In accordance with ASME B30.1 section 1-2.8.4 2.3.2: Needs light polishing 2.3.3: Test V-66 holds in closed position 2.3.4: replace seals and service pressure relief on retract side

2.3.5 replace couplers

2.3.6 repaint and retest post repair in accordance to ASME B30.1 section 1-2.8.4 2.3.7: repair include the following parts: 2 EA. Couplers CR400, 1. EA. Seal kit RR15013K, 1 EA. Relief service kit C962110SR, plus labor

2.4.1 Cylinder HRA-AA requires pre service testing In accordance with ASME B30.1 section 1-2.8.4

2.4.2 needs light polishing

2.4.3 replace Test V-66 holds in closed position

2.4.4 replace seals and service pressure relief on retract side

2.4.5 replace couplers

2.4.6 repaint and retest post repair in accordance to ASME B30.1 section 1-2.8.4

2.4.7 repair include the following parts: 2 EA. Couplers CR400, 1. EA. Seal kit RR15013K, 1 EA. Relief

2.5.1 Cylinder HRA-Z requires pre service testing In accordance with ASME B30.1 section 1-2.8.4

2.5.2 Needs light polishing

2.5.3 Test V-66 holds in closed position

2.5.4 replace seals and service pressure relief on retract side

2.5.5 replace couplers

2.5.6 repaint and retest post repair in accordance to ASME B30.1 section 1-2.8.4

2.5.7 repair include the following parts: 2 EA. Couplers CR400, 1. EA. Seal kit RR15013K, 1 EA. Relief

2.6.1 Cylinder HRA-E requires pre service testing In accordance with ASME B30.1 section 1-2.8.4

2.6.2 Needs light polishing

2.6.3 Tested V-66 holds on closed position

2.6.4 replace seals and service pressure relief on retract side

2.6.5 replace couplers

2.6.6 repaint and retest post repair in accordance to ASME B30.1 section 1-2.8.4

2.6.7 repair include the following parts: 2 EA. Couplers CR400, 1. EA. Seal kit RR15013K, 1 EA. Relief

3. DELIVERABLE ITEMS: Cylinders were already delivered to Precision Hydraulics, LLC due to needing a preliminary inspection for repairs (JML 81080156). They will need to be shipped back to PSNS once the repairs have been completed by the vendor.

4. GOVERNMENT-FURNISHED ITEMS – PROPERTY, MATERIAL, EQUIPMENT,

SERVICES

4.1. 6 EA. Enerpac model RR15013 jacking cylinders, Each cylinder costs $7021.00 brand new, the total amount for 6 cylinders: $42,126.00

4.2. Location of GFP: Precision Hydraulics, LLC.

5. QUALITY ASSURANCE SURVEILLANCE PLAN: C/740 riggers will do a thorough inspection and operational checks of cylinders once they returned to PSNS. If there are any issues they will be addressed to the vendor ASAP.

6. SECURITY REQUIREMENTS: none

TRAVEL REQUIREMENTS: none

GOVERNMENT REPRESENTATIVE:

Jessica Ray, Code 702 Planning department. 360-476-5628, Jessica.r.ray1@navy.mil

WAAF acceptor: Tami Murphy, P: 360-476-8972, F: 360-476-0395, email: tami.murphy@navy.mil

7. ENVIROMENTAL AND SAFETY:

None.

8. ADDITIONAL CONSIDERATIONS:

11.1 Government Supported Work Hours: 0720-1602

Cog Tech Code Originator: Jessica Ray_____ Date: 05//09/2018____ mailto:Jessica.r.ray1@navy.mil

Cog Tech Code Review: ______________________ Date: ______________

Project (APS/WIM/PM) SOW Review: __________________ Date: ______________

C/413 SOW Review: _________________________ Date: ______________

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