A17.4 93109551-39624-CSAR-LAC-0006.pdf
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FOR OFFICIAL USE ONLY 0006
FOR OFFICIAL USE ONLY
Cold Spray Application Record (CSAR) (EPD fill in blocks identified by prior to issue) Sheet ____ of ____
(Blocks marked are critical parameters)
1. SHIP/HULL NO.
2. JCN/CONTRACT NO. 3. CWP/REC NO.
NA
4. SYSTEM/COMPONENT
5. DWG
4674165 rev B
6. PART NUMBER
7. DESCRIPTION
Body
8. MATERIAL AND GRADE
CUNI 70/30 (cast), MIL-C-
20159, Type I
9. REPAIR LOCATION
Sealing area in way of pc-14 piston
10. REPAIR CATEGORY
2.C.D
11. QSP NUMBER
4674165.12.02.S
12. PART PREPARATION
PREP DIMENSION
PREP DIMENSION SIGNATURE/BADGE/DATE:
SURFACE FINISH SURFACE PREP METHOD CLEANING METHOD
GRIT TYPE/SIZE GRIT BLAST PRESSURE
SIGNATURE/BADGE/DATE:
13. POWDER
POWDER MATERIAL
CrC-Ni
POWDER SIZE SIEVE SIZE POWDER LOT
POWDER MANUFACTURER
POWDER SPECIFICATION POWDER BAKE TEMP/TIME
PEENING MEDIA
PEENING MEDIA SIZE PEENING MEDIA LOT
BOND LAYER 1
%PEENING MEDIA
SUBSEQUENT BOND LAYERS
BULK BUILD
14. GAS DATA
CARRIER GAS
CARRIER GAS TEMP AND MEASUREMENT LOCATION
FEEDER GAS
FEEDER GAS TEMP AND MEASUREMENT LOCATION
CARRIER GAS MODE:
☐ PRESSURE ☐ FLOW RATE
CARRIER GAS PRESSURE CARRIER GAS FLOW
FEEDER GAS MODE:
☐ PRESSURE ☐ FLOW RATE
FEEDER GAS PRESSURE
FEEDER GAS FLOW
15. APPLICATION DATA
COLD SPRAY SYSTEM
COMPONENT PREHEAT
PREHEAT METHOD
GUN MANIPULATION
☐ ROBOT ☐ HANDHELD
ROBOT BRAND/MODEL ROBOT PROGRAM FILE NAME
NOZZLE COOLING METHOD
POWDER FEED RATE
NOZZLE
STANDOFF
TRAVERSE RATE 1
INCREMENT 1 DEPOSITION ANGLE 1
TRAVERSE RATE 2
INCREMENT 2 DEPOSITION ANGLE 2
TRAVERSE RATE 3
INCREMENT 3 DEPOSITION ANGLE 3
FOR OFFICIAL USE ONLY 0006
FOR OFFICIAL USE ONLY
Cold Spray Application Record (CSAR) (EPD fill in blocks identified by prior to issue) Sheet ____ of ____
(Blocks marked are critical parameters)
16. ADDITIONAL SPRAY
GUN MANIPULATION
☐ ROBOT ☐ HANDHELD
ROBOT BRAND/MODEL ROBOT PROGRAM FILE NAME
NOZZLE COOLING METHOD
POWDER FEED RATE
NOZZLE
STANDOFF
TRAVERSE RATE 1
INCREMENT 1 DEPOSITION ANGLE 1
TRAVERSE RATE 2
INCREMENT 2 DEPOSITION ANGLE 2
TRAVERSE RATE 3
INCREMENT 3 DEPOSITION ANGLE 3
17.
FINAL MACHINED DIMENSION
SIGNATURE/BADGE/DATE
18. TESTING
REQUIRED TEST RESULT INSPECTOR
SIGNATURE/BADGE/DATE
VT ☐ SAT ☐ UNSAT
☒ MACHINE ☐ TAPE ☐ SAT ☐ UNSAT
RING ☐ SAT ☐ UNSAT
☐ PT
☒ NA
☐ SAT ☐ UNSAT
19. REMARKS
Blocks 1, 2, and 4 to be completed by shipyard after completion of cold spray repair.
20. SUPERVISOR SIGNATURE/BADGE/DATE 21. QAS SIGNATURE/BADGE/DATE
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