Hankook QASP 20200411.docx
DOCX document 35 KB Posted
- Attached to
- HANKOOK RW80 SHAFT LATHE REPAIR
- Solicitation number
- N4215820QS034
About this file
This document outlines a Quality Assurance Surveillance Plan (QASP) and matrix for the maintenance and repair of a Hankook Model R80W Computer Numerically Controlled (CNC) shaft lathe. The contractor shall provide all personnel, equipment, materials, and services to inspect, maintain, repair, and test the lathe per industry standards and federal regulations. Key deliverables and services include conducting an open inspection of the lathe, performing machine leveling and alignment, adjusting gibs and wipers, repairing drive systems experiencing overload conditions, resolving issues with the X-axis backing out during Z-axis engagement, and restoring axis compensation and cutter compensation functionality. The QASP matrix defines acceptable quality levels, surveillance methods, performance requirements, frequencies, and corrective actions for non-compliance. It also includes options for additional repairs and material provision. The Navy seeks these services through solicitation N4215820QS034 to return the lathe to operational status.
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Other files
| File | Type | Posted |
|---|---|---|
| HANKOOK SOLICITATION 14APRIL20.docx | DOCX document | |
| QASP - HANKOOK LATHE REPAIR.pdf | ||
| N4215820QS034 - HANKOOK LATHE REPAIR.pdf |
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QUALITY ASSURANCE SURVEILLANCE PLAN AND MATRIX
1.0 PURPOSE
This Quality Assurance Surveillance Plan (QASP) is a Government developed and applied document used to make sure that systematic quality assurance methods are used in the administration of the Performance Based Service Contract (PBSC) standards included in this contract. The intent is to ensure that the Contractor performs in accordance with performance metrics set forth in the contract documents, that the Government receives the quality of services called for in the contract and that the Government only pays for the acceptable level of services received.
2.0 AUTHORITY
Authority for issuance of this QASP is provided under FAR 52-212-4(a), Inspection/Acceptance, which provides for inspections and acceptance of the articles, services, and documentation called for in the contract to be accomplished by the Contracting Officer or their duly authorized representative.
3.0 SCOPE
The Contractor, and not the Government, is responsible for management and quality control actions necessary to meet quality standards set forth by the contract. The QASP is put in place to provide Government surveillance oversight of the Contractor’s quality control efforts to assure that they are timely, effective and are delivering the results specified in the contract. The QASP is not a part of the contract nor is it intended to duplicate the Contractor’s Management Plan. The Government may provide the Contractor an information copy of the QASP as an Attachment to the solicitation to support the Contractor’s efforts in developing its plan for maintaining the levels of quality anticipated to be delivered under the terms of the contract.
4.0 RESPONSIBILITIES
The Government resources shall have responsibilities for the implementation of this QASP as follows:
· Contracting Officer – The Contracting Officer ensures performance of all necessary actions for effective contracting, ensures compliance with the terms of the contract and safeguards the interests of the United States in the contractual relationship. It is the Contracting Officer that assures the Contractor receives impartial, fair and equitable treatment under the contract. The Contracting Officer is ultimately responsible for the final determination of the adequacy of the Contractor’s performance.
· Contracting Officer’s Representative (COR) – An individual designated in writing by the Contracting Officer to act as his authorized representative to assist in administering a contract. The source and authority for the COR is the Contracting Officer. COR limitations are contained in the written letter of appointment.
5.0 METHODS OF QA SURVEILLANCE
The below listed methods of surveillance shall be used in the administration of this QASP. The QASP Matrix (Attachment 1) describes the methods of surveillance that may be used to monitor the services and deliverables to be provided under the contract.
· Customer Feedback – Customer feedback may be obtained either from the results of formal customer satisfaction surveys or from random customer complaints. Customer complaints, to be considered valid, must set forth clearly and in writing the detailed nature of the complaint, must be signed and must be forwarded to the Contractor. The Contractor shall maintain a summary log of all formally received customer complaints as well as a copy of each complaint in a documentation file.
· Random Monitoring – Random monitoring shall be conducted if and when deemed necessary to ensure compliance with the terms of the contract. The COR will conduct the random monitoring.
· Random Checks/Inspections – Random checks will be conducted to ensure compliance with the terms of the contract. The COR will conduct the random monitoring.
6.0 IDENTIFIED QA SURVEILLANCE ITEMS
The PBSC items that have been identified for surveillance are identified in the Statement of Work (SOW).
7.0 DOCUMENTATION
The COR will maintain a complete Quality Assurance Surveillance file. The file shall contain such documents as copies of all receiving reports, evaluations, recommendations, and any other actions related to the Government’s performance of the quality assurance function. All such records will be retained for the life of this contract.
8.0 ANALYSIS OF CONTRACTOR PERFORMANCE
The analysis of contractor performance shall be conducted at the end of each month and serves to provide a summary of the Contractor’s performance to the Contracting Officer and the Contractor. Overall performance is important in determining whether to increase, decrease or maintain the current level of surveillance and/or whether to initiate corrective action to bring the Contractor’s work up to the standards of the specification.
Quality Assurance Surveillance Plan (QASP) Matrix Project: Hankook R80W Shaft Lathe Repairs Place of Performance: Norfolk Naval Shipyard, Building 171, Portsmouth Virginia 23709
| Performance Element |
| Performance Requirement |
| Surveillance Method |
| Frequency |
| Acceptable Quality Level |
| Procedures to be taken when performance standards are not met |
Service PWS Task 2.1.
| The contractor shall provide an open and inspection service to identify deficiencies and determine corrective actions required to return NNSY’s Hankook R80W CNC Shaft Lathe to fully operational status, In Accordance With (IAW) the performance work statement (PWS) and all of its listed contract objectives and deliverables. |
| Inspection by the Contract Officer Representative (COR) and Technical Point of Contact (TPOC) |
| Continuous until 100% inspection of all contract objective deliverables. |
| Zero deviation of requested service and performed IAW the PWS to identify and provide corrective actions for all Contract Objectives. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.1.
(Report)
| The contractor shall provide condition assessment and deficiency report with findings, corrective actions and cost estimates to repair all reported problems with the Hankook R80W CNC Shaft Lathe, not covered by the PWS contract objectives. |
| The Government shall have a minimum of 5 working days to review the deliverable and concur with the suggested corrective actions. |
| Continuous until 100% inspection of all contract objectives. |
| Contractor format |
Zero deviation of requested deliverables and submitted in a timely manner with minimal rework.
FAR Clause 52.212-4
Service PWS Task 2.2.
| The contractor shall perform a full machine level and alignment service on the Hankook R80W CNC shaft lathe to achieve OEM Level and Alignment Standards IAW the PWS. |
| Inspection by the COR with TPOC. |
| Continuous until OEM Alignment Standard is achieved and verified by the COR and Technical Point of Contact (TPOC). Rework shall be required if the contractor disassembles any part of the machine that affect the machine level and alignment. |
| Within OEM Alignment Standards or an acceptable deviation of 15% from this standard if, it does not require farther rework. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.2.
(Material)
| The contractor shall provide all material required for service objective PWS 2.2. |
| Inspection by the COR |
| Satisfactory inspection by COR |
| All material shall be of equal or better quality than OEM specifications. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.2.
(Report)
| The contractor shall provide complete machine alignment report after completing the alignment service, that includes the initial and final alignment values of all requested components and assemblies IAW the PWS 2.2. and PWS 2.8. (Tool changer) |
| The Government shall have a minimum of 5 working days to review the deliverable and concur with the corrective actions. |
| Once after the completion of the alignment service PWS 2.2. and repeated if rework of the alignment service is performed. |
| Contractor format with |
zero deviation of requested deliverables and submitted in a timely manner without rework required.
FAR Clause 52.212-4
Service
PWS 2.3.
(Option)
| The contractor after performing Service Objective 2.1. Open and Inspection Service, shall provide an option to repair the Hankook R80W CNC shaft lathe’s drive system(s) that are reaching overload conditions from no-load traversing. The repair shall achieve normal operational drive loading with-in an acceptable level of deviation from OEM Specification +/- 15%. |
| Inspection by the COR with TPOC. |
| Continuous until the satisfactory inspection by COR of normal machine operational loading of the servo drive system. |
| +/- 15% deviation allowed from OEM specification for normal operational drive loading for traversing the machine. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.3.
(Material)
| The contractor shall provide an option to supply all material required for service objective PWS 2.3. |
| Inspection by the COR |
| Satisfactory inspection by COR |
| All material shall be of equal or better quality than OEM specifications. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.3.
(Report Option)
| The contractor shall provide an option to report the discovered root causes, a list of damaged components, which caused the axis drive overloads, corrective actions taken, and recommended future actions to prevent future problems. |
| The Government shall have a minimum of 5 working days to review and concur with the suggested corrective actions. |
| Once after the satisfactory inspection by COR of normal machine operational loading of the servo drive system IAW Service objective 2.3. |
Contractor format with zero deviation of requested deliverables and submitted in a timely manner without rework required.
FAR Clause 52.212-4
Service
PWS 2.4.
(Option)
| The contractor after performing Service Objective 2.1, Open and Inspection Service, shall provide an option to repair the issues identified causing the X-Axis to back out when the Z-Axis engages IAW PWS 2.4. |
| Inspection by the COR with TPOC. |
| Continuous until the COR and TPOC inspect and verify the contractor has achieved normal operational performance in accuracy, precision and repeatability of all axis. |
| OEM accuracy, precision and repeatability specifications of all machine axis. |
Zero deviation of requested service and completed with no farther rework required.
FAR Clause 52.212-4
Contract Deliverable
PWS 2.4.
(Report Option)
| The contractor shall report the corrective actions taken to repair the drive engagement issues between the X-Axis and Z Axis and shall suggest future actions to be taken by NNSY to prevent future problems. |
| The Government shall have a minimum of 5 working days to review and concur with the suggested corrective actions. |
| Once after the satisfactory inspection by COR of Contract Service Objective 2.4. |
| Contractor format with |
zero deviation of requested deliverables and submitted in a timely manner without rework required.
FAR Clause 52.212-4
Service
PWS 2.5.
(Includes Option)
| The contractor after performing Service Objective 2.1. Open and Inspection Service, shall adjust all machine gibbs IAW OEM Specifications and PWS 2.5. If the machine gibbs are out of OEM specification, the contractor shall provide an option to replace and re-adjust the machine gibbs IAW OEM specifications and PWS 2.5. |
| Inspection by the COR with TPOC. |
| Continuous until the contractor finalizes the service work IAW PWS 2.2. (Including all rework) and 100% inspection by COR of PWS 2.5. |
| OEM Gibb adjustment Specifications with zero deviation of requested service and completed with no farther rework required. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.5.
(Material Option)
| The contractor shall provide an option to supply all material necessary for service objective PWS 2.5. |
| Inspection by the COR |
| Satisfactory inspection by COR |
| All material shall be of equal or better quality than OEM specifications. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.5.
(Report)
| The contractor shall report the final condition of all machine gibbs, identify deficiencies, and suggest future actions on any identified deficiencies not corrected during service PWS 2.5. |
| The Government shall have a minimum of 5 working days to review and concur with the suggested corrective actions. |
| Once after the satisfactory inspection by COR of Contract Service Objective 2.5. |
| Contractor format with |
zero deviation of requested deliverables and submitted in a timely manner without rework required.
FAR Clause 52.212-4
Service
PWS 2.6.
(Includes Option)
| The contractor shall after performing Service Objective 2.1, Open and Inspection Service, adjust all machine wipers IAW OEM Specifications and PWS 2.6. If the machine wipers are out of OEM specification, the contractor shall provide an option to replace and re-adjust machine wipers IAW OEM specifications and PWS 2.6. |
| Inspection by the COR with TPOC. |
| Continuous until 100% inspection by COR of requested service at acceptable quality level |
| OEM/Industry wiper alignment standard. |
Zero deviation of requested service and completed with no farther rework required.
FAR Clause 52.212-4
Contract Deliverable
PWS 2.6.
(Material Option)
| The contractor shall provide an option to supply all material necessary for service objective PWS 2.6. |
| Inspection by the COR |
| Satisfactory inspection by COR |
| All material shall be of equal or better quality than OEM specifications. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.6.
(Report)
| The contractor shall report the final condition of all machine wipers, identify deficiencies, and suggest future actions on any identified deficiencies not corrected during service PWS 2.6. |
| The Government shall have a minimum of 5 working days to review and concur with the suggested corrective actions |
| Once after the satisfactory inspection by COR of Contract Service Objective 2.6. |
| Contractor format with |
zero deviation of requested deliverables and submitted in a timely manner without rework required.
FAR Clause 52.212-4
Service
PWS 2.7.
(Option)
| The contractor after performing Service Objective 2.1. Open and Inspection Service, shall provide an option to perform a service to the Hankook R80W CNC shaft lathe’s machine carriage hydraulic systems to repair problems identified during the service PWS 2.1. for service objective PWS 2.7. |
| Inspection by the COR with TPOC. |
| Continuous until 100% inspection by COR of requested service at acceptable quality level |
| Services listed IAW PWS 2.7. have been completed and the hydrostatic system operates within OEM parameters/specifications (Flowrate and pressure). |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.7.
(Material Option)
| The contractor shall provide an option to supply all material necessary for service objective PWS 2.6. |
| Inspection by the COR |
| Satisfactory inspection by COR |
| All material shall be of equal or better quality than OEM specifications. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.7.
(Report Option)
| The contractor shall provide an option to report the final condition of the machine carriage, hydraulic and hydrostatic systems identify deficiencies and suggest future actions to be taken by NNSY to prevent future problems. |
| The Government shall have a minimum of 5 working days to review and concur with the suggested corrective actions |
| Once after the satisfactory inspection by COR of Contract Service Objective |
2.7.
Contractor format with zero deviation of requested deliverables and submitted in a timely manner without rework required.
FAR Clause 52.212-4
Service
PWS 2.8.
(Option) The contractor after performing Service Objective 2.1. Open and Inspection Service, shall provide an option to perform a service IAW PWS 2.8. to inspect, repair and re-align the automatic tool/pallet change turret, drive, and assemblies
Inspection by the COR with TPOC.
Continuous until 100% inspection by COR of requested service at acceptable quality level
| OEM Level and Alignment specifications and smooth automatic tool changes with zero allowable deviation. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.8.
(Material Option)
| The contractor shall provide an option to supply all material necessary for service objective PWS 2.8. |
| Inspection by the COR |
| Satisfactory inspection by COR |
| All material shall be of equal or better quality than OEM specifications. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.8.
(Report Option)
| The contractor shall provide an option to report the final condition of the automatic tool/pallet changer after performing the service objective PWS 2.8. The contactor shall also report identified problems, repaired deficiencies and shall suggest future corrective actions to prevent or remedy the problems from reoccurring. |
| The Government shall have a minimum of 5 working days to review and concur with the suggested corrective actions |
| Once after the satisfactory inspection by COR of Contract Service Objective |
2.8.
Contractor format with zero deviation of requested deliverables and submitted in a timely manner without rework required.
FAR Clause 52.212-4
Service
PWS 2.9.
(Option)
| The contractor after performing Service Objective 2.1. Open and Inspection Service, shall provide an option to perform a service IAW PWS 2.9. to repair or replace the B-Axis Cable. |
| Inspection by the COR |
| Continuous until 100% inspection by COR of requested service at acceptable quality level |
OSHA 1910.305, NFPA 79, and NEC code and with zero deviation from national standards for acceptable quality.
FAR Clause 52.212-4
Contract Deliverable
PWS 2.9.
(Material Option)
| The contractor shall provide an option to supply all material necessary for service objective PWS 2.9. |
| Inspection by the COR |
| Satisfactory inspection by COR |
| All material shall be of equal or better quality than OEM specifications. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.9.
(Report Option)
| The contractor shall provide an option to report the final status of the B-Axis Cable repair for service objective PWS 2.9. |
| The Government shall have a minimum of 5 working days to review and concur with the suggested corrective actions |
| Once after the satisfactory inspection by COR of Contract Service Objective |
2.9.
Contractor format with zero deviation of requested deliverables and submitted in a timely manner without rework required.
FAR Clause 52.212-4
Service
PWS 2.10.
(Option)
| The contractor after performing Service Objective 2.1. Open and Inspection Service, shall provide an option to perform a service IAW PWS 2.10. to install on-hand replacement AC assemblies on the Hankook R80W CNC shaft lathe’s electrical cabinets. |
| Inspection by the COR |
| Continuous until 100% inspection by COR of requested service at acceptable quality level |
OSHA 1910.305, NFPA 79, and NEC code and with zero deviation from national standards for acceptable quality.
FAR Clause 52.212-4
Contract Deliverable
PWS 2.9.
(Material Option)
| The contractor shall provide an option to supply all material necessary for service objective PWS 2.10. |
| Inspection by the COR |
| Satisfactory inspection by COR |
| All material shall be of equal or better quality than OEM specifications. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.10.
(Report Option)
| The contractor shall provide an option to report the final status of the AC assembly installation for service objective PWS 2.10. and any discovered deficiencies with suggested repair or resolution. |
| The Government shall have a minimum of 5 working days to review and concur with the suggested corrective actions |
| Once after the satisfactory inspection by COR of Contract Service Objective |
2.10.
Contractor format with zero deviation of requested deliverables and submitted in a timely manner without rework required.
FAR Clause 52.212-4
Service
PWS 2.11.
(Option)
| The contractor after performing Service Objective 2.1. Open and Inspection Service, shall provide an option to perform a service IAW PWS 2.11. to restore axis compensation functionality within OEM specifications. |
| Inspection by the COR with TPOC. |
| Continuous until 100% inspection by COR of requested service at acceptable quality level |
OEM/FANUC Axis Compensation Specifications and OEM accuracy, precision and repeatability specifications of all machine axis.
FAR Clause 52.212-4
Service
PWS 2.12.
(Option)
| The contractor after performing Service Objective 2.1. Open and Inspection Service, shall provide an option to perform a service IAW PWS 2.12. to restore, repair or replace cutter compensation functionality within OEM specifications and Industrial Standards. |
| Inspection by the COR with TPOC. |
| Continuous until 100% inspection by COR of requested service at acceptable quality level |
| OEM/FANUC Cutter Compensation Specifications with zero deviation. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.11. & 2.12.
(Material Option)
| The contractor shall provide an option to provide all material necessary for service objective PWS 2.11. and 2.12. |
| Inspection by the COR |
| Satisfactory inspection by COR |
| All material shall be of equal or better quality than OEM specifications. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.11. & 2.12.
(Report Option)
| The contractor shall provide an option to report the final status of the all of the Hankook R80W Operational Control features and functions (this includes all computer numerical control codes and features: for example cutter compensation and axis compensation) after the repairs for service objectives PWS 2.11. and 2.12 are complete. |
| The Government shall have a minimum of 5 working days to review and concur with the suggested corrective actions |
| Once after the satisfactory inspection by COR of Contract Service Objective |
2.11. and 2.12.
Contractor format with zero deviation of requested deliverables and submitted in a timely manner without rework required.
FAR Clause 52.212-4
Service
PWS 2.13.
(Option)
| The contractor after performing Service Objective 2.1. Open and Inspection Service, shall provide an option to perform a service IAW PWS 2.13. to repair or replace post processor for Siemens NX10 in order to get functional code output for production and manufacturing needs. |
| Inspection by the COR with TPOC. |
| Continuous until 100% inspection by COR of requested service at acceptable quality level |
| Satisfactory turning and milling code output to include complex machining function and features (for example: turning and milling contours with cutter compensation) with zero deviation of functional and operational code output. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.13.
(Material Option)
| The contractor shall provide an option to provide all material for service objective PWS 2.13. |
| Inspection by the COR |
| Satisfactory inspection by COR |
| All material shall be of equal or better quality than OEM specifications. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.13.
(Report Option)
| The contractor shall provide an option to report the corrective actions taken to complete service objective PWS 2.13. |
| The Government shall have a minimum of 5 working days to review and concur with the suggested corrective actions |
| Once after the satisfactory inspection by COR of Contract Service Objective |
2.13.
Contractor format with zero deviation of requested deliverables and submitted in a timely manner without rework required.
FAR Clause 52.212-4
Service
PWS 2.14.
(Option)
| The contractor after performing Service Objective 2.1. Open and Inspection Service, shall provide an option to perform a service IAW PWS 2.14. to repair inherent OEM design fault with the C-Axis control and drive system. |
| Inspection by the COR with TPOC. |
| Continuous until 100% inspection by COR of requested service at acceptable quality level |
| OEM electrical specification and design change IAW OSHA 1910.305, NFPA 79, and NEC code. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.14.
(Material Option)
| The contractor shall provide an option to provide all material for service objective PWS 2.14. |
| Inspection by the COR |
| Satisfactory inspection by COR |
| All material shall be of equal or better quality than OEM specifications. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.14.
(Report Option)
| The contractor shall provide an option to report the corrective actions taken to complete service objective PWS 2.14. |
| The Government shall have a minimum of 5 working days to review and concur with the suggested corrective actions |
| Once after the satisfactory inspection by COR of Contract Service Objective |
2.13.
Contractor format with zero deviation of requested deliverables and submitted in a timely manner without rework required.
FAR Clause 52.212-4
Service
PWS 2.15.
| The contractor shall perform a service IAW PWS 2.15, 3.1, 3.2, 3.3, and 3.4 to test the operation, performance, accuracy, precision, and available machining power of the Hankook R80W. |
| Inspection by the COR with TPOC. |
| Continuous until 100% inspection by COR of requested service at acceptable quality level |
| OEM Machine specifications for operational abilities, accuracy, precision, repeatability and machining horsepower. |
| FAR Clause 52.212-4 |
Contract Deliverable
PWS 2.15.
(Report)
| The contractor shall develop a final report to include all other contract deliverable reports including the results of service objective PWS 2.15. The contractor shall also include all discovered deficiencies, repairs performed, and suggested recoveries or repairs to fix identified problems. |
| The Government shall have a minimum of 5 working days to review and concur with the suggested corrective actions |
| Once after the satisfactory inspection by COR of Contract Service Objective |
2.15.
Contractor format with zero deviation of requested deliverables and submitted in a timely manner without rework required.
FAR Clause 52.212-4
| Invoicing |
| Monthly invoices per contract procedures are timely and accurate. |
| Review & acceptance of the invoice |
| Monthly |
| 95% accuracy |
| FAR Clause 52.212-4 |
| Overall Contract Performance |
| Overall contract performance of sufficient quality to earn a Satisfactory (or higher) rating in the COR’s annual report on Contractor Performance |
| Assessment by the COR |
| Annual |
| All performance elements rated Satisfactory (or higher) |
| FAR Clause 52.212-4 |
-If performance is within acceptable levels, it will be considered to be satisfactory. If not, overall performance may be considered unsatisfactory.
INCENTIVES/DISINCENTIVES:
For each item that does not meet acceptable levels, the Government may issue a Contract Discrepancy Report (CDR). CDRs will be forwarded to the Contracting Officer with a copy sent to the contractor. The contractor must reply in writing within 5 days of receipt identifying how future occurrences of the problem will be prevented. Based upon the contractor’s past performance and plan to solve the problem, the Contracting Officer will determine if any further action will be taken.
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