7355487 Streamlined MACC with Specs.pdf

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Paint Lead-in and Lead-out Line, B1665 and Red Carpet B199
Solicitation number
N400857355487
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About this file

This document is a Statement of Work for a federal contract opportunity to remove and replace existing painted taxi lines, lead-in and lead-out lines, and the red carpet area on airfield pavements at MCAS Cherry Point, North Carolina.

The key details include: the work involves removing and replacing painted markings on concrete pavement, including taxi lines, lead-in/lead-out lines, and the red carpet area; the work must be performed in a manner that minimizes interference with airfield operations; there are specific security, safety, and environmental requirements that the contractor must follow; the contractor must submit various plans and samples for approval prior to starting work; and the work must be completed within a specific timeframe, with the red carpet painting being the highest priority. The contract will be awarded to one of the pre-qualified M&R MACC contractors listed in the solicitation.

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PAINT LEAD-IN LEAD-OUT LINES, B1665; AND THE RED CARPET, B199

MCAS CHERRY POINT, NORTH CAROLINA 28533-0006

WORK ORDER #7355487

1.1 GENERAL INTENTION

The work includes the removal and replacement of existing painted taxi lines, lead-in and lead-out lines, and the RED CARPET area on airfield pavements, and incidental related work.

1.2 LOCATION

The work is located at MCAS Cherry Point, approximately as indicated. The exact location will be shown by the Contracting Officer.

1.3 DETAILED REQUIREMENTS.

1. Remove existing painted taxi lines from concrete pavement as described in the project drawings to the limits shown, and in accordance with the corresponding project specifications.

Pavement markings are located in the airfield apron proximate Hanger B1665.

2. Remove existing painted lead-in lead-out lines from concrete pavement as described in the project drawings to the limits shown, and in accordance with the corresponding project specifications. Pavement markings are located in the airfield apron proximate Hanger B1665.

3. Remove existing painted red carpet from concrete pavement as described in the project drawings to the limits shown, and in accordance with the corresponding project specifications.

Pavement markings are located in the airfield apron proximate Air Operations Bldg. B199.

4. Provide airfield striping for taxi lines, lead-in lead-out lines, and nose blocks as described in the project drawings and specifications. New striping shall be installed as described in the drawings to the control points listed therein. New airfield striping is to be installed proximate B1665, similar to the striping that was removed in items 1 and 2 above. All work shall be performed in accordance with the project specifications and drawings.

5. Provide airfield painting for the RED CARPET proximate B199.

The RED CARPET is comprised of a red field of paint surrounded by a white border. The painting executed under this item will be provided in the same location as is outlined in item 3 above. All work shall be performed in accordance with the project specifications and drawings.

6. All water and debris generated during the execution of items 1,2 and 3 above shall be collected immediately, removed from the station, and disposed of in accordance with local, state and federal laws and regulations.

1.4 SPECIAL SCHEDULING REQUIREMENTS

Have materials, equipment, and personnel required to perform the work at the site prior to the commencement of the work.

The airfield will remain in operation during the entire construction period. The Contractor must conduct his operations so as to cause the least possible interference with normal operations of the activity.

Permission to interrupt any activity roads, railroads, or utility service must be requested in writing a minimum of 15 calendar days prior to the desired date of interruption and in accordance with section 1.10.

1.5 CONTRACTOR ACCESS AND USE OF PREMISES

1.5.1 ACTIVITY REGULATIONS

Ensure that Contractor personnel employed on the Activity become familiar with and obey Activity regulations including safety, fire, traffic and security regulations. Keep within the limits of the work and avenues of ingress and egress. Wear hard hats in designated areas. Do not enter any restricted areas unless required to do so and until cleared for such entry. Mark Contractor equipment for identification.

1.5.1.1 SUBCONTRACTORS AND PERSONNEL CONTACTS

Provide a list of contact personnel of the Contractor and subcontractors including addresses and telephone numbers for use in the event of an emergency. As changes occur and additional information becomes available, correct and change the information contained in previous lists.

1.5.1.2 INSTALLATION ACCESS

Obtain access to Navy and Marine Corps installations through participation in the Defense Biometrics Identification System (DBIDS). Requirements for Contractor employee registration, and transition for employees currently under Navy Commercial Access Control System (NCACS), are available at https://www.cnic.navy.mil/om/dbids.html. No fees are associated with obtaining a DBIDS credential.

Participation in the DBIDS is not mandatory, and Contractor personnel may apply for One-Day Passes at the Base Visitor Control Office to access an installation.

1.5.1.2.1 REGISTRATION FOR DBIDS

Registration for DBIDS is available at https://www.cnic.navy.mil/Operations-and-Management/Base- Support/DBIDS/. Procedure includes:

a. Present a letter or official award document (i.e. DD Form 1155 or SF 1442) from the Contracting Officer that provides the purpose for access to the Base Visitor Control Center representative.

b. Present valid identification, such as a passport or Real ID Act-compliant state driver's license.

c. Provide completed SECNAV FORM 5512/1 to the Base Visitor Control Center representative to obtain a background check.

This form is available for download at https://www.cnic.navy.mil/Operations-and-Management/Base- Support/DBIDS/.

d. Upon successful completion of the background check, the Government will complete the DBIDS enrollment process, which includes Contractor employee photo, finger prints, base restriction and several other assessments.

e. Upon successful completion of the enrollment process, the Contractor employee will be issued a DBIDS credential, and will be allowed to proceed to worksite.

1.5.1.2.2 DBIDS ELIGIBILITY REQUIREMENTS

Throughout the length of the contract, the Contractor employee must continue to meet background screen standards. Periodic background screenings are conducted to verify continued DBIDS participation and installation access privileges. DBIDS access privileges will be immediately suspended or revoked if at any time a Contractor employee becomes ineligible.

An adjudication process may be initiated when a background screen failure results in disqualification from participation in the DBIDS, and Contractor employee does not agree with the reason for disqualification. The Government is the final authority.

1.5.1.2.3 DBIDS NOTIFICATION REQUIREMENTS

Immediately report instances of lost or stolen badges to the Contracting Officer.

Immediately collect DBIDS credentials and notify the Contracting Officer in writing under the following circumstances:

1) An employee has departed the company without having properly returned or surrendered their DBIDS credentials.

2) There is a reasonable basis to conclude that an employee, or former employee, might pose a risk, compromise, or threat to the safety or security of the Installation or anyone therein.

1.5.1.2.4 ONE-DAY PASSES

Personnel applying for One-Day passes at the Base Visitor Control Office are subject to daily mandatory vehicle inspection, and will have limited access to the installation.

The Government is not responsible for any cost or lost time associated with obtaining daily passes or added vehicle inspections incurred by non-participants in the DBIDS.

1.5.1.3 NO SMOKING POLICY

Smoking is prohibited within and outside of all buildings on installation, except in designated smoking areas. This applies to existing buildings, buildings under construction and buildings under renovation. Discarding tobacco materials other than into designated tobacco receptacles is considered littering and is subject to fines. The Contracting Officer will identify designated smoking areas.

1.5.2 WORKING HOURS

Regular working hours shall consist of an 8 1/2 hour period normally between the hours of 7:00 am to 3:30 pm, Monday through Friday, excluding Government holidays.

1.5.3 WORK OUTSIDE REGULAR HOURS

Work outside regular working hours requires Contracting Officer approval. Make application 15 calendar days prior to such work to allow arrangements to be made by the Government for inspecting the work in progress, giving the specific dates, hours, location, type of work to be performed, contract number and project title. Based on the justification provided, the Contracting Officer may approve work outside regular hours.

During periods of darkness, the different parts of the work must be lighted in a manner approved by the Contracting Officer. Make utility cutovers after normal working hours or on Saturdays, Sundays, and Government holidays unless directed otherwise.

1.5.4 EXCLUSIONARY PERIOD

No work must be performed during the period May 04, 2024 to May 12, 2024, inclusive, without prior written approval of the Contracting Officer. This period has not been considered in computing the time allowed for the performance of this contract.

The RED CARPET painting is of higher priority for execution in this contract provided scheduling allows for the RED CARPET to be removed and repainted prior to the week of May 4th. If the contract award timeline is such that execution of the RED CARPET portion of this work is unfeasible prior to the week of May 4th, 2024, then either area of work can be performed, separately or concurrently, at the contractor’s discretion.

1.5.5 OCCUPIED BUILDINGS

The Contractor shall be working around existing buildings which are occupied. Do not enter the buildings without prior approval of the Contracting Officer.

The existing buildings and their contents must be kept secure at all times. Provide temporary closures as required to maintain security as directed by the Contracting Officer.

1.6 SECURITY REQUIREMENTS

1.6.1 STATION REGULATIONS

No employee or representative of the contractor will be admitted to the work site without an Identification Badge or is specifically authorized admittance to the work site by the FEAD, Facilities Engineering & Acquisition Division.

IMPORTANT NOTE: FEAD personnel (Construction Managers, Engineers/Architects, Engineering Technicians, Contract Specialists, or Contract Surveillance Representatives) will not receive, process, re-transmit or otherwise handle IN ANY WAY Personally Identifiable Information (PII) related to the badging process. Do NOT forward any of this information to the

FEAD.

1.6.2 CONTRACTOR ACCESS TO MCAS CHERRY POINT AND OUTLYING AREAS

Documentation requirements for granting access to MCAS Cherry Point for commercial and contract employers and employees.

This document is an aid in meeting ASO 5560.6B requirements and is not a substitute for the order.

The Pass & Identification Office at Building 251 will issue credentials to authorized contractors. Sub-Contractors and suppliers must coordinate through the Prime-Contractor.

Criminal Activity. In accordance with ASO 5560.6B, the below list of criminal activities within an applicant's record are considered not in the best interest of the Marine Corps and will be grounds for automatic denial of access aboard the Installation:

a. Conviction for espionage, sabotage, sedition, treason, terrorism, armed robbery, or murder.

b. Felony conviction for a firearms or explosives violation, regardless of the date of conviction.

c. Conviction of crimes encompassing sexual assault or rape.

d. Conviction of crime encompassing child molestation, or the possession or production of child pornography.

e. Conviction of trafficking in persons.

f. Conviction of drug possession with intent to sell or distribute.

g. Convicted of three or more misdemeanor violations, or attempted violations, within the previous 10 years of the following offenses:

(1) Sex crime

(2) Assault

(3) Larceny

(4) Drugs

(5) Weapons

Persons requesting access to MCAS Cherry Point will be denied access based on the following:

a. The individual is a registered sex offender.

b. The individual has an active arrest warrant from Federal, State, local, or other civil law enforcement authorities, regardless of offense or violation.

c. The individual has a felony conviction within the last 10 years, regardless of the offense or violation.

d. The individual's name appears on any Federal or State agency watch list for criminal behavior or terrorist activity.

e. The individual is debarred entry or access to a Marine Corps site, other DoD installations or facilities, or other Federal site or facility.

f. The individual engaged in acts or activities designed to overthrow the U.S. Government by force.

g. The individual is known to be or reasonably suspected of being a terrorist or belongs to an organization with known terrorism links/support.

h. The individual is identified in the National Crime Information Center (NCIC) known suspected terrorist (KST) file, or the Terrorist Screening Database (TSDB) report as known to be, or suspected of being, a terrorist or belonging to an organization with known links to terrorism or support of terrorist activity. If an individual is identified on the NCIC KST files or TSDB, the Provost Marshal's Office

(PMO) will immediately call the NCIS Multiple Threat Alert Center (MTAC) for further coordination. The MTAC will coordinate with the Department of Justice or Federal Bureau of Investigation (FBI) and provide handling instructions to MCAS Cherry Point Police, Criminal Investigations Division (CID), or NCIS.

i. The individual is illegally present in the U.S.

j. The individual has knowingly submitted an employment questionnaire with false or fraudulent information.

k. The individual is a prisoner on a work-release program or currently on felony probation or parole.

l. The individual is pending any felony charge.

m. The individual has criminal arrest information that the site commander determines the person presents a threat to good order, discipline, or health and safety on the Marine Corps site.

n. Any reason the Installation Commander deems reasonable for good order and discipline.

1.6.3 FLIGHTLINE SECURITY REQUIREMENTS

Work involved under this contract is in the Flightline Security Area. No employee or representative of the Contractor will be admitted to the work site unless they (1) are specifically authorized admittance by the FEAD, and (2) have a security badge. The Contractor shall obtain clearance and flightline security badges for all personnel required to be on the project site prior to performing any work. The Contractor shall submit a written request for security badges to the FEAD and to Pass & ID. Each employee will be required to go to PASS & ID at Building 251 to obtain his security badge with flightline access. A limited number of Contractor vehicles will be allowed access to the site of work subject to meeting regular Station access requirements. No personal vehicles will be allowed behind the security fence. Parking of vehicles shall be restricted to the immediate project site as determined by the FEAD. The security badges issued under this contract are valid for this specific project and are not transferable to another project.

1.6.4 STAGING AREA

The contractor staging area will be (PM to coordinate). Amount of material on site shall be kept to a minimum and shall only be material that is pertinent to the work currently being performed. All stockpiling of equipment and materials shall be closely coordinated with the Government and shall not disrupt activities at the site.

1.7 MINIMUM INSURANCE REQUIREMENTS

Provide the minimum insurance coverage required by FAR 28.307-2 Liability, during the entire period of performance under this contract. Provide other insurance coverage as required by North Carolina Law.

1.8 SUPERVISION

The complexity of this project will require one person to fill the roles of the Superintendent, Quality Control Manager, and Site Safety and Health Officer.

1.9 SUBMITTALS

The following items shall have submittals delivered to the COR for approval by the government prior to the commencement of site work.

PAINT PRODUCTS

GLASS BEADS

PAVEMENT CLEANING/PAINT REMOVAL PLAN

WASTE DISPOSAL PLAN

1.10 PLANNED OUTAGES AND SERVICE DISRUPTIONS

Planned outages and service disruptions are requested by the contractor for approval by the Government when necessary to facilitate and/or accomplish contract work. Affected services include utilities (steam, water, waste water, and electrical service), communications (telephone, network, industrial control systems, and fire/security alarm systems, fire protection equipment, infrastructure, and road closures.

Disruption of these services cannot be allowed without written approval of the government.

The contractor is required to 1) request the outage in writing and 2) demonstrate sufficient contingency preparedness in the event that service cannot be restored due to a failure in accomplishment of contract work.

All outages require Contractor’s written request fifteen (15) days prior to commencement of such work. The request shall be submitted to the COR with the date, time, duration, and scope of the outage.

As supporting documentation for the request, the contractor is require to submit a contingency plan for all reasonably foreseen risks related to the contractor’s performance of the work that would impact disrupted services in excess of the approved outage. This plan must demonstrate the following at a minimum.

1. Understanding of key personnel and communications methods to include phone numbers.

2. Analysis of reasonable risks during the contract work that would impact disrupted services in excess of the approved outage.

3. An effective recovery plan to restore minimum essential services in the event of these risks materializing.

4. Requested government support.

The government will similarly produce risk-based contingency plans for restoration of essential services caused by reasonably foreseen factors that are not related to the performance of the contract. In these cases, the government may request the contractor make additional preparations to support essential and high risk services. Such requests are considered within the scope of this contract but will be priced and negotiated via modification as conditions warrant.

Approvals will be issued by the Public Works Officer or his/her designee and transmitted via the COR.

1.11 GOVERNMENTAL SAFETY REQUIREMENTS

Personal protective equipment (PPE) is governed in all areas by the nature of the work the employee is performing. Use personal hearing protection at all times in designated noise hazardous locations or when performing noise hazardous tasks.

Safety glasses must be worn or carried/available on each person. Mandatory PPE includes: hard hats, long pants, appropriate safety shoes, and appropriate class reflective vest.

Comply with the Safety and Health Requirements Manual (EM 385- 1-1), NFPA 70, NFPA 70E, NFPA 241, the Accident Prevention Plan (APP), the Activity Hazard Analysis (AHA), Federal and State OSHA regulations, and other related submittals and activity fire and safety regulations. The most stringent standard prevails.

An APP in accordance with EM 385-1-1, Appendix A, is required.

An AHA in accordance with EM 385-1-1, Section 1, is required for each activity or task.

The contractor is responsible for any required permits.

1.12 EXECUTION

If during the course of the work, conditions are encountered which are not covered in the contract or are different from conditions that would be reasonably anticipated, the contractor shall immediately notify the Contracting Officer. If such conditions are hazardous or the continuation of work would cause a hazardous condition to develop, the contractor shall stop work and proceed as directed by the Contracting Officer as directed by provisions contained in other sections of this specification. This may include modifications to, or the development of a new, Health and Safety Plan for this project, and alternate or additional appropriate abatement procedures.

1.13 CLOSEOUT SUBMITTALS

1.13.1 WARRANTY MANAGEMENT PLAN

Develop a warranty management plan which contains information relevant to FAR 52.246-21 Warranty of Construction. Submit two sets of the warranty management plan. Include within the warranty management plan all required actions and documents to assure that the Government receives all warranties to which it is entitled. The plan narrative must contain sufficient detail to render it suitable for use by future maintenance and repair personnel, whether tradesmen, or of engineering background, not necessarily familiar with this contract. The term "status" as indicated below must include due date and whether item has been submitted or was accomplished. Assemble approved information in a binder and turn over to the Government upon acceptance of the work. The construction warranty period must begin on the date of project acceptance and continue for the full product warranty period. The warranty management plan must include, but is not limited to, the following:

a. Roles and responsibilities of personnel associated with the warranty process, including points of contact and telephone numbers within the organizations of the Contractors, subcontractors, manufacturers or suppliers involved.

b. For each warranty, the name, address, telephone number, and email of each of the guarantor's representatives nearest to the project location.

c. A list and status of delivery of Certificates of Warranty for extended warranty items, including roofs, HVAC balancing, pumps, motors, transformers, and for commissioned systems, such as fire protection and alarm systems, sprinkler systems, and lightning protection systems.

d. As-Built Record of Equipment and Materials list for each warranted equipment, item, feature of construction or system indicating:

(1) Name of item.

(2) Model and serial numbers.

(3) Location where installed.

(4) Name and phone numbers of manufacturers or suppliers.

(5) Names, addresses and telephone numbers of sources of spare parts.

(6) Warranties and terms of warranty. Include one-year overall warranty of construction, including the starting date of warranty of construction. Items which have extended warranties must be indicated with separate warranty expiration dates.

(7) Cross-reference to warranty certificates as applicable.

(8) Starting point and duration of warranty period.

(9) Summary of maintenance procedures required to continue the warranty in force.

(10) Cross-reference to specific pertinent Operation and

Maintenance manuals.

(11) Organization, names and phone numbers of persons to call for warranty service.

(12) Typical response time and repair time expected for various warranted equipment.

e. Procedure and status of tagging of equipment covered by extended warranties.

f. Copies of instructions to be posted near selected pieces of equipment where operation is critical for warranty or safety reasons.

PAINT LEAD-IN LEAD-OUT LINES B1665, AND RED CARPET B199 7355487

SECTION 32 01 11.51

PAINT REMOVAL FROM AIRFIELD PAVEMENTS

11/23

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM D1005 (1995; R 2020) Standard Test Method for Measurement of Dry-Film Thickness of Organic Coatings Using Micrometers

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

29 CFR 1910 Occupational Safety and Health Standards

1.2 DEFINITIONS

1.2.1 Pavement Damage

Scarring is defined as the erosion of the pavement fine aggregate and binder that leaves some of the aggregate exposed. Pavement damage occurs when more than 25 percent of the depth (vertical dimension) of the nominal-sized aggregate diameter is uniformly exposed and aggregate could loosen.

1.2.2 Paint Buildup

When paint thickness builds up over 40 mils (approximately five coats of paint), remove the coating thickness in accordance with paragraph TOLERANCES, ensuring the remaining material is well bonded and not subject to delamination when new coatings are applied. Determine the paint dry film thickness (DFT) using ASTM D1005, Procedure C or D.

1.2.3 Paint Removal

If markings are obsolete or non-compliant, irrespective of thickness of existing coatings, remove the paint in accordance with paragraph TOLERANCES so that any residual marking will not result in confusion.

1.2.4 Ghosting of Paint Markings

Ghosting is the continued visual appearance of removed markings. Do not paint over old markings to be removed. Remove a predetermined larger size and shape of area that encompasses the old marking(s) and group adjacent markings together into a larger rectangular removal area.

1.3 ADMINISTRATIVE REQUIREMENTS

Submit a schedule of work to the Contracting Officer. Describe the work to be accomplished; noting the location of work, distances from the ends

SECTION 32 01 11.51 Page 1 of runways, touchdown areas, taxiways, buildings, and other structures;

and indicating dates and hours during which the work is to be accomplished. Schedule the work to conform to aircraft operating schedules. The Government will try to schedule aircraft operations so as to permit the maximum amount of time for the Contractor's work. However, in the event of any emergency, intense operational demands, adverse wind conditions, and other unforseen difficulties, discontinue all work at locations in the aircraft operational area. Keep the approved schedule of work current and notify the Contracting Officer of any changes prior to beginning each day's work.

1.4 SUBMITTALS

Government approval is required for all submittals. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-01 Preconstruction Submittals

Schedule of work;

Waste Collection, Identification and Disposal Plan;

Pre-Existing Conditions Inspection Report;

SD-03 Product Data

Waterblasting Removal Equipment;

Sandblasting Equipment;

Paint Removal Detergents or Chemicals;

Detergent And Chemical Removal Equipment;

Mechanical Removal Equipment;

SD-06 Test Reports

Test Section Results;

SD-09 Manufacturer's Field Reports

Damage Repair Plan

1.5 DELIVERY, STORAGE, AND HANDLING

Deliver detergents and chemicals required for paint removal in original manufacturer's containers labeled with appropriate EPA, OSHA, or other agency warnings, if applicable, and Safety Data Sheets. Protect materials from degrading until their use is required during execution of the work.

1.6 PROJECT/SITE CONDITIONS

1.6.1 Environmental Requirements

Ensure pavement surface is free of snow, ice or slush. Ensure surface temperature is at least 40 degrees F and rising at the beginning of operations. Cease operation during thunder and lightning storms. Cease operation during rainfall except for waterblasting and removal of

SECTION 32 01 11.51 Page 2 previously applied chemicals. Cease waterblasting where surface water accumulation alters the effectiveness of material removal.

1.6.2 Airfield Traffic Control

Coordinate performance of all work in the controlled zones of the airfield with the Contracting Officer and with the Flight Operations Officer or Airfield Manager . Neither equipment nor personnel can use any portion of the airfield without permission of these officers unless the runway is closed.

1.6.3 Radio Communication

Do not allow personnel or equipment to enter the controlled zones of the airfield until radio contact has been made with the control tower and permission is granted by the control tower. A radio for this purpose will be provided by the Government. The Contractor is responsible for the radio and must reinburse the Government for repair or replacement of the radio if it is lost, damaged, or destroyed . Always maintain contact with the control tower at all times during work in vicinity of the airfield.

Notify the control tower when work is completed and all personnel, equipment and materials have been removed from all aircraft operating surfaces.

1.6.4 Emergency Landing and Takeoff

Emergencies take precedence over all operations. Upon notification from the Control Tower of an emergency landing or imminent takeoff, stop all operations immediately and evacuate all personnel and equipment to an area not utilized for aircraft traffic which is at least 250 feet measured perpendicular to and away from the near edge of the runway unless otherwise authorized by the Contracting Officer or the Contracting Officer's Representative. Clear the work area of equipment, chemicals or detergents, and excess water within 15 minutes.

1.6.5 Airfield Lighting

When night operations are necessary, provide all necessary lighting and equipment. Direct or shield lighting to prevent interference with aircraft, the air traffic control tower, and other base operations.

Provide lighting and related equipment capable of being removed from the runway within 15 minutes of notification of an emergency. Night work must be coordinated with the Flight Operations Officer or Airfield Manager and approved in advance by the Contracting Officer or authorized representative.

1.6.6 Water

Water to be used for high-pressure water equipment will be made available from Government hydrants at no cost . Furnish equipment and labor for delivery of water from the hydrant to the job site. Notify the Government on location of fire hydrants to be used and the respective times of use.

Connections to a fire hydrant are subject to inspection and approval.

Provide and use a backflow prevention device for filling water tanks.

1.7 SAFETY

Comply with OSHA 29 CFR 1910 .

SECTION 32 01 11.51 Page 3

1.8 ACCEPTANCE

1.8.1 Tolerances

Acceptance of the removal of paint is based on compliance with the tolerances presented in the following Table. Reclean any area representing a failing test.

PAINT REMOVAL

Pavement Surface Tolerance

Paint Removal to Reduce Paint Build Up

Portland Cement Concrete Pavement Minimum 85 percent of build up

Asphalt Pavement Minimum 85 percent of build up

Paint Removal For Obsolete or Non-Compliant Markings

Portland Cement Concrete Pavement Minimum 95 percent

Asphalt Pavement Minimum 90 percent

1.8.2 Test Section

Prior to the start of work, remove not less than 50 feet in length of paint on designated runways and touchdown areas. Use procedures, equipment, and movement rate to achieve the required degree of removal in accordance with the Table above. Use methods in paragraph COMPLIANCE TESTING to determine if the paint was successfully removed from the test section.

Submit the test section results for approval before conducting any further removal work. Provide photos of the seven random locations within the test area taken before and after the removal. The Government will compare the surface texture of the cleaned demonstration area to that of the non-trafficked areas to determine satisfactory completion of the removal operation. After approval of the operations, the cleaned sample area will become the standard for paint removal and final surface texture for the remainder of work.

PART 2 PRODUCTS

2.1 PAINT REMOVAL DETERGENTS OR CHEMICALS

The use of environmentally acceptable detergents or chemical agents must be considered on a case-by-case basis. Submit the Safety Data Sheet (SDS) for detergents or chemicals in the paint removal process. Use of any detergents or chemicals in the paint removal process must be approved in advance by the Contracting Officer. The Government specifically reserves the right to reject the use of any process which the Contracting Officer determines may pose unnecessary risks to human health, the environment, the pavement, aircraft or NAVAIDS due to corrosion or foreign object damage (FOD) potential as a result of its use, storage, or disposal.

2.2 EQUIPMENT, TOOLS, AND MACHINES

Control the equipment used on asphalt and portland cement concrete pavements to remove paint accumulations while minimizing disturbances to

SECTION 32 01 11.51 Page 4 asphalt mixtures and preventing removal of hardened paste from the concrete.

2.2.1 Waterblasting Equipment

Submit product data for waterblasting removal equipment including area of coverage per pass, range of water pressures, and water tank capacity.

Provide mobile waterblasting equipment capable of producing a pressurized stream of water that effectively removes paint from the pavement surface in accordance with paragraph TOLERANCES without significantly damaging the pavement. Provide equipment, tools, and machinery which are safe and in good working order. Provide equipment interlocks to prohibit high pressure water discharge when the vehicle or cleaning head is stationary (not moving forward or side to side).

2.2.2 Detergent and Chemical Removal Equipment

Submit product data for detergent and chemical removal equipment. Use equipment capable of applying and removing detergents and chemicals from the pavement surface. Provide sandbags or barriers to prevent detergents, chemicals or flush water from running over other markings or onto shoulders.

2.2.3 Mechanical Removal Equipment

Submit product data for mechanical removal equipment including area of coverage per pass.

2.2.3.1 Sandblasting Equipment

Provide mobile sandblasting equipment capable of producing a pressurized stream of sand and air that effectively removes paint from the pavement surface without filling voids with debris in asphalt or tar pavements or removing joint sealants in portland cement concrete pavements. Include with the equipment an air compressor, hoses, and nozzles of adequate size and capacity for removing paint . Equip the compressor with traps and coalescing filters that maintain the compressed air free of oil and water.

2.2.3.2 Grinding or Scarifying Equipment

Provide equipment capable of removing surface contaminants , paint build-up, or extraneous markings from the pavement surface. Identify the width of cut and type of scarifier proposed for use. After removal operations, clean the surface with pressurized water to remove residual debris or contaminants.

PART 3 EXECUTION

3.1 REMOVAL OF PAINT

Prior to any work being completed, submit a Paint Removal Process Plan for approval by the Contracting Officer.

a. Prior to commencing any work, inspect the pavement where paint removal will be conducted. Inspect pavements, joints, lights, etc. to identify any pre-existing conditions. Mark areas and take pictures where joint seal, crack seal, and pavements are already compromised.

Submit a Pre-Existing Conditions Inspection Report for approval.

SECTION 32 01 11.51 Page 5

b. The pavement surface type is portland cement concrete .

c. Remove paint on portland cement and asphaltic concrete pavement to within the tolerances of paragraph ACCEPTANCE. Remove all paint that is loose, flaking, chalky, or not to be re-marked or does not comply with size or pattern standards.

d. Chemical methods used must be compatible with pavement materials, the environment and working personnel.

e. Exercise close control of water pressure and blasting time/duration to prevent damage to joint sealants, existing markings that are not intended for removal, or the wearing surface.

f. Protect light fixtures and runway surface sensors from damage throughout the removal operations.

g. Compliance testing for the amount of rubber and paint to be removed must conform to the requirements in paragraph COMPLIANCE TESTING.

3.2 RATE OF REMOVAL

Remove paint at an expected rate of 1,000 square feet per hour. Do not permit high-pressure water application to remove the existing pavement surface, joint seals or crack seals.

3.3 WATER PRESSURE

Provide water pressure impact upon the indicated pavement areas sufficient to remove the designated paint to the required degree of removal without damaging the existing pavement, joint sealant, or other airfield appurtenances. Determine the optimum water pressure for removal from the test section. The Contractor is responsible for repairing any damage caused by the removal work.

3.4 CLEANUP AND WASTE DISPOSAL

Keep the worksite clean of by-products, debris and waste from paint removal operations. Perform cleanup operations continuously. Remove all residue from the pavement. Obtain the approval of residue removal and disposal method from the Contracting Officer prior to beginning work.

Prior to the start of work, submit a Waste Collection, Identification and Disposal Plan for approval,describing proposed actions regarding waste collection, control, identification, and disposal. . Address disposal methods and requirements for hazardous and non-hazardous wastes.

3.5 COMPLIANCE TESTING

a. Compliance with the paint removal requirements must be determined by direct testing within the designated work area.

b. Divide each painted line, numeral or chevron into 100 ft. lengths.

Randomly select a test location within the sample length and determine the percentage of paint removal.

c. Use a one square foot section of transparent material inscribed with a

SECTION 32 01 11.51 Page 6 grid of 100 equal squares as a tool for quantitative measurement of the percent removal. Place the grid pattern on the pavement surface and count the squares which contain paint deposits. Compare the percentage of paint removed at each of the test locations to the tolerances described in paragraph ACCEPTANCE. Do not permit the number of squares containing paint deposits in each of the randomly selected locations to exceed the allowed percentage in paragraph ACCEPTANCE. Reclean zones not meeting the required percentage.

3.6 DAMAGE REPAIR

Repair any damage to the pavement surface, joint, joint and crack seals, or other Government property caused during the performance of the work at the Contractor's expense. Submit a damage repair plan to include methods and material to the Contracting Officer's Representative for approval prior to performance of the repairs. Complete the repairs within the performance period of the Contract.

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SECTION 32 01 11.51 Page 7

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SECTION 32 01 11.51 Page 8

SECTION 32 17 23

PAVEMENT MARKINGS

08/ 16, CHG 5: 11/ 18

PART 1 GENERAL

1.1 UNIT PRICES

1.1.1 Measurement

1.1.1.1 Surface Preparation

The unit of measurement for surface preparation (cleaning) is the number of square feet of pavement surface prepared for marking and accepted by the Contracting Officer.

1.1.1.2 Pavement Striping and Markings

The unit of measurement for pavement markings is the number of square feet of reflective and/or nonreflective striping or markings actually completed and accepted by the Contracting Officer.

1.1.2 Payment

The quantities of surface preparation, pavement striping or markings, raised pavement markers, and removal of pavement markings determined as specified in paragraph Measurement, will be paid for at the contract unit price. The payment constitutes full compensation for furnishing all labor, materials, tools, equipment, appliances, and doing all work involved in preparing and marking the pavements as shown on the drawings.

Remove and replace any striping or markings which required reflective media, but are placed without it, do not meet the stated minimum retro-reflective requirements, or with other defects, at no cost to the Government. Remove and replace striping or markings which do not conform to the required physical characteristics, alignment or location required at no cost to the Government.

1.2 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM D476 (2015) Dry Pigmentary Titanium Dioxide Pigments

ASTM D638 (2014) Standard Test Method for Tensile Properties of Plastics

ASTM D695 (2010) Standard Test Method for Compressive Properties of Rigid Plastics

ASTM D711 (2010; R 2015) No-Pick-Up Time of Traffic Paint

ASTM D1652 (2011; E 2012) Standard Test Method for

SECTION 32 17 23 Page 1

Epoxy Content of Epoxy Resins

ASTM D2074 (2007; R2013) Standard Test Methods for Total, Primary, Secondary, and Tertiary Amine Values of Fatty Amines by Alternative Indicator Method

ASTM D2240 (2015; E 2017) Standard Test Method for Rubber Property - Durometer Hardness

ASTM D4060 (2019) Abrasion Resistance of Organic Coatings by the Taber Abraser

ASTM D4061 (2013) Standard Test Method for Retroreflectance of Horizontal Coatings

ASTM D6628 (2003; R 2015) Standard Specification for Color of Pavement Marking Materials

ASTM D7234 (2012) Standard Test Method for Pull-Off Adhesion Strength of Coatings on Concrete Using Portable Pull-Off Adhesion Testers

ASTM E1347 (2006; R 2020) Standard Test Method for Color and Color Difference Measurement by Tristimulus (Filter) Colorimetry

ASTM E1710 (2011) Standard Test Method for Measurement of Retroreflective Pavement Marking Materials with CEN-Prescribed Geometry Using a Portable Retroreflectometer

ASTM E2177 (2011) Standard Test Method for Measuring the Coefficient of Retroreflected Luminance (RL) of Pavement Markings in a Standard Condition of Wetness

ASTM E2302 (2003; R 2016) Standard Test Method for Measurement of the Luminance Coefficient Under Diffuse Illumination of Pavement Marking Materials Using a Portable Reflectometer

INTERNATIONAL CONCRETE REPAIR INSTITUTE (ICRI)

ICRI 03732 (1997) Selecting and Specifying Concrete Surface Preparation for Sealers, Coatings, and Polymer Overlays

MASTER PAINTERS INSTITUTE (MPI)

MPI 97 (2012) Traffic Marking Paint, Latex

SOCIETY OF AUTOMOTIVE ENGINEERS INTERNATIONAL (SAE)

SAE AMS-STD-595A (2017) Colors used in Government Procurement

SECTION 32 17 23 Page 2

U.S. FEDERAL AVIATION ADMINISTRATION (FAA)

FAA AC 150/5370-10 (2018; Rev H; Errata 1 2019) Standard Specifications for Construction of Airports

U.S. FEDERAL HIGHWAY ADMINISTRATION (FHWA)

MUTCD (2009; Rev 2012) Manual on Uniform Traffic Control Devices

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

FS TT-B-1325 (Rev D; Notice 1; Notice 2 2017) Beads (Glass Spheres) Retro-Reflective (Metric)

1.3 SUBMITTALS

Government approval is required for all submittals. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-03 Product Data

Surface Preparation Equipment List; G

Application Equipment List; G

Exterior Surface Preparation

Safety Data Sheets; G

Reflective media for airfields; G

Waterborne Paint; G

SD-06 Test Reports

Reflective Media for Airfields; G

Waterborne Paint; G

Test Reports

SD-07 Certificates

Qualifications; G

Reflective Media for Airfields

Waterborne Paint

SD-08 Manufacturer's Instructions

Waterborne Paint; G

1.4 QUALITY ASSURANCE

1.4.1 Regulatory Requirements

Submit certificate stating that the proposed pavement marking paint meets

SECTION 32 17 23 Page 3 the Volatile Organic Compound, (VOC) regulations of the local Air Pollution Control District having jurisdiction over the geographical area in which the project is located. Submit Safety Data Sheets for each product.

1.4.2 Qualifications

Submit documentation certifying that pertinent personnel are qualified for equipment operation and handling of applicable chemicals. The documentation should include experience on five projects of similar size and scope with references for all personnel.

1.4.3 Qualifications For Airfield Marking Personnel

Submit documentation of qualifications in resume format a minimum of 14 days before pavement marking work is to be performed showing personnel who will be performing the work have experience working on airfields, operating mobile self-powered marking, cleaning, and paint removal equipment and performing these tasks. Include with resume a list of references complete with points of contact and telephone numbers. Provide certification for pavement marking machine operator and Foreman demonstrating experience successfully completing a minimum of two airfield pavement marking projects of similar size and scope. Provide documentation demonstrating personnel have a minimum of two years of experience operating similar equipment and performing the same or similar work in similar environments, similar in size and scope of the planned project.

The Contracting Officer reserves the right to require additional proof of competency or to reject proposed personnel.

1.5 DELIVERY AND STORAGE

Deliver paint materials, thermoplastic compound materials, and reflective media in original sealed containers that plainly show the designated name, specification number, batch number, color, date of manufacture, manufacturer's directions, and name of manufacturer.

Provide storage facilities at the job site only in areas approved by the Contracting Officer, for maintaining materials at temperatures recommended by the manufacturer.

1.6 PROJECT/SITE CONDITIONS

1.6.1 Environmental Requirements

1.6.1.1 Weather Limitations for Application

Apply pavement markings to clean, dry surfaces, and unless otherwise approved, only when the air and pavement surface temperature is at least 5 degrees F above the dew point and the air and pavement temperatures are within the limits recommended by the pavement marking manufacturer. Allow pavement surfaces to dry after water has been used for cleaning or rainfall has occurred prior to striping or marking. Test the pavement surface for moisture before beginning work each day and after cleaning.

Do not commence marking until the pavement is sufficiently dry and the pavement condition has been approved by the Contracting Officer. Employ the "plastic wrap method" to test the pavement for moisture as specified in paragraph TESTING FOR MOISTURE.

SECTION 32 17 23 Page 4

1.6.2 Traffic Controls

Place warning signs conforming to MUTCD near the beginning of the worksite and well ahead of the worksite for alerting approaching traffic from both directions. Place small markers along newly painted lines or freshly placed raised markers to control traffic and prevent damage to newly painted surfaces or displacement of raised pavement markers. Mark painting equipment with large warning signs indicating slow-moving painting equipment in operation.

When traffic must be rerouted or controlled to accomplish the work, provide necessary warning signs, flag persons, and related equipment for the safe passage of vehicles.

1.6.3 Airfield Traffic Control

Coordinate performance of all work in the controlled zones of the airfield with the Contracting Officer and with the Flight Operations Officer or Airfield Manager. Neither equipment nor personnel can use any portion of the airfield without permission of these officers unless the runway is closed.

1.6.4 Airfield Emergency Landing and Takeoff

Emergencies take precedence over all operations. Upon notification from the control tower of an emergency landing or imminent takeoff, stop all operations immediately and evacuate all personnel and equipment to an area not utilized for aircraft traffic which is at least 250 feet measured perpendicular to and away from the near edge of the runway unless otherwise authorized by the Contracting Officer. Equipment and chemicals or detergents as well as excess water must be able to be removed from the work area within 3 minutes.

PART 2 PRODUCTS

2.1 EQUIPMENT

2.1.1 Surface Preparation and Paint Removal

2.1.1.1 Surface Preparation and Paint Removal Equipment for Airfield Pavements

Prepare all airfield surfaces and remove paint from airfield surfaces in accordance with UFGS 32 01 11.51 Rubber and Paint Removal From Airfield Pavements. Provide submittals in accordance with UFGS 32 01 11.51 Rubber and Paint Removal From Airfield Pavements.

2.1.2 Application Equipment

Submit application equipment list appropriate for the material(s) to be used. Include manufacturer's descriptive data and certification for the planned use that indicates area of coverage per pass, pressure adjustment range, tank and flow capacities, and all safety precautions required for operating and maintaining the equipment. Provide and maintain machines, tools, and equipment used in the performance of the work in satisfactory operating condition, or remove them from the work site. Provide mobile

SECTION 32 17 23 Page 5 and maneuverable application equipment to the extent that straight lines can be followed and normal curves can be made in a true arc.

2.1.2.1 Paint Application Equipment

2.1.2.1.1 Hand-Operated, Push-Type Machines

Provide hand-operated push-type applicator machine of a type commonly used for application of water based paint or two-component, chemically curing paint, thermoplastic, or preformed tape, to pavement surfaces for small marking projects, such as legends and cross-walks, automotive parking areas, or surface painted signs. Provide applicator machine equipped with the necessary tanks and spraying nozzles capable of applying paint uniformly at coverage specified. Hand operated spray guns may be used in areas where push-type machines cannot be used.

2.1.2.1.2 Self-Propelled or Mobile-Drawn Spraying Machines

Provide self-propelled or mobile-drawn spraying machine with suitable arrangements of atomizing nozzles and controls to obtain the specified results. Provide machine having a speed during application capable of applying the stripe widths indicated at the paint coverage rate specified herein and of even uniform thickness with clear-cut edges.

2.1.2.1.2.1 Airfield Marking

Provide self-propelled or mobile-drawn spraying machine for applying the paint for airfield pavements with an arrangement of atomizing nozzles capable of applying the specified line width in a single pass. Provide paint applicator with paint reservoirs or tanks of sufficient capacity and suitable gages to apply paint in accordance with requirements specified.

Equip tanks with suitable mechanical agitators. Equip spray mechanism with quick-action valves conveniently located, and include necessary pressure regulators and gages in full view and reach of the operator.

Install paint strainers in paint supply lines to ensure freedom from residue and foreign matter that may cause malfunction of the spray guns.

The paint applicator must be readily adaptable for attachment of a dispenser for the reflective media approved for use.

2.1.2.1.2.2 Hand Application

Provide spray guns for hand application of paint in areas where the mobile paint applicator cannot be used.

2.1.2.2 Reflective Media Dispenser

Attach the dispenser for applying the reflective media to the paint dispenser and designed to operate automatically and simultaneously with the applicator through the same control mechanism. The bead applicator must be capable of adjustment and designed to provide uniform flow of reflective media over the full length and width of the stripe at the rate of coverage specified in paragraph APPLICATION.

2.2 MATERIALS

Use waterborne or methacrylate paint for airfield markings. The maximum allowable VOC content of pavement markings is 150 grams per liter.

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