06_-_43_15_00_B29_Emergency_Compressor.pdf

KUEGLERASSOCIATES

consulting engineers

1 of 2KA Review submittal 6 - Building 29 Emergency Compressor Package.docx

51 Depot St., Suite 104, Watertown, CT 06795 Email: kurt@kueglerassociates.net Phone: (860) 945-6955 eric@kueglerassociates.net Fax: (860) 274-9540 Web: www.kueglerassociates.com

SHOP DRAWING REVIEW

The review is for general conformance with the design concept and contract documents. Markings and/or comments shall not be construed as relieving the Contractor from compliance with the project plans and specifications, nor departures there from. The Contractor remains responsible for details, accuracy, confirming and correlating all quantities, dimensions, selecting fabrication processes, techniques of assembly, fit, coordination with other trades, and performing his work in a safe manner.

Project: Decentralized Compressed Air Distribution System, Pier 15, Bldg 29 and Bldg 478 Re: KA Review submittal6 - Building 29 Emergency Compressor Package Prepared By: ERIC Kuegler, P.E Date: 09/04/2018 Specification Section:

Engineers Review Contractor's Response

Item Notes and Comments No Exceptions

Taken

As Noted

Rejected Resubmit Confirm

A NO EXCEPTION ON COMPRESSOR OR AIR

DRIER COMPONENTS OR UNITS AS SUPPLIED,

EXCEPT TO VERIFY VOLTAGE AND CIRCUIT OF

DRIER, SEE COMMENT BELOWS FOR

INSTALLATION.

X

B COMPRESSOR - PROVIDE CIRCUITS PER

CIRCUIT BREAKER SIZE LISTED IN SUBMITTAL.

FOR COMPRESSOR PROVIDE 70AMP 3 POLE

BREAKER, WIRE SIZE SHALL BE (3) #6 PLUS

GND.

X

C AIR -DRYER – FEED VOLTAGE? TYPED SHEET

INDICATES 115V 1 PHASE AT 34 AMP WITH

70AMP BREAKER.

THE EC0 DRI CYCLE AIR DRYER CUT SHEET

SHOW SELECTION WITH 230V 1 PHASE. THIS

IS BETTER, 208V IS AVAILABLE AT SAME LOCAL

PANEL, CAN UNITS RUN ON 208V.

FOR 120V SINGLE PHASE USE, 70AMP 1 POLE

BREAKER, WIRE SIZE SHALL BE (3) #6 PLUS

GND.

FOR 208 VOLT LOAD IS APPROXIMATELY 18

AMPS, SO PUT ON 30 AMP CIRCUIT WITH (2)

#10 PLUS GND, BREAKER WOULD BE 30AMP 2

POLE IN THIS CASE.

CONFIRM VOLTAGE AND CIRCUIT TO BE USED.

HIGHER VOLTAGE RECOMMENDED.

X X

D PROVIDE POWER FOR AUTO DRAIN, PROVIDE

120V 20AMP CIRCUIT FROM PANEL ES-4-208.

THERE SHOULD BE A SPARE 1 POLE 20 AMP

X daniel.r.ross Typewritten Text Review uploaded and submittal "approved as noted" in eCMS on 6SEP18.

KUEGLERASSOCIATES

consulting engineers

2 of 2KA Review submittal 6 - Building 29 Emergency Compressor Package.docx

51 Depot St., Suite 104, Watertown, CT 06795 Email: kurt@kueglerassociates.net Phone: (860) 945-6955 eric@kueglerassociates.net Fax: (860) 274-9540 Web: www.kueglerassociates.com

BREAKER.

E PROVIDE DISCHARGE OF AUTO DRAIN TO

SANITARY SEWER OR PLANT WASTE WATER

RECLAMATION SYSTEM BEHIND/NEAR BOILER

4, COORDINATE DISCHARGE LOCATION WITH

BOILER PLANT OPERATIONS.

X

Project Information

Job Name: Submit to: Asturian Group, Inc.

1 Crystal Lake Road 760 Lynnhaven Parkway

Virginia Beach, Virginia 23452

Architect: Engineer:

Project Submittal No: Date: Revision: 0

Item Information

Item Description:

Drawing Reference:

Spec Reference: Section 431500 Par. 2.1-2.3

Yes No X

X X

X X

Additional Notes:

Groton, CT 06340

NELO Pier 15 Compressed Air

Submittal Cover Sheet

726 Quaker Highway Uxbridge, MA 01569

Phone: 508-779-7401 Fax: 508-848-0812

Kuegler Associates

Response

8/5/2018

Electrical Cost impact?

Req's other trade coordination?

Building 29 Emergency Compressor Package

Additional action required?

Reference M501 detail 1 and M602 detail 1

Question Complies with contract docs?

Alternate manufacturer?

QUINCY QR-25 SERIES

RECIPROCATING AIR COMPRESSORS

1–25 HP

QR-25

THE QUINCY QR-25 SERIES INCLUDES 1-25 HP

MODELS DELIVERING UP TO 175 PSIG

QR-325

• Proven performance measured in decades

• Engineered for the lowest cost of ownership

• Efficiency for your bottom-line

HISTORY MAKES THE QUINCY QR-25

YOUR BEST PURCHASE TODAY

The proven performance of the Quincy QR-25 is best examined through decades of delivering compressed air on-demand. There are over two million Quincy QR-25 compressors currently in use, some originally installed over 40 years ago.

Decades of reliable operation ensures complete satisfaction and builds confidence day after day, year after year.

INITIAL COMPRESSOR PRICE VS.

COST OF OWNERSHIP

When you buy a compressor, you also have to pay for the power it consumes and the general maintenance necessary to keep your compressor running. Add these costs to the initial purchase price and you can see the actual cost of ownership.

Power costs add up based on the horsepower needed to produce the air you require.

However, the more air you can produce per horsepower – the less power needed to meet your air demand. By design, the Quincy QR-25 runs at slower speeds, resulting in lower operating temperature and maximum compressor efficiency.

Simply stated: The Quincy QR-25 produces more air per horsepower. Even at first glance, you’ll see how the efficiency of the QR-25 saves you money. And over a period of five years, nothing even comes close to matching the value of the Quincy QR-25.

EFFICIENCY MEASURED BEYOND

POWER CONSUMPTION

Sure power costs are a given with any compressor, but what about the consequence of failure. How do you calculate the cost of downtime? Well, with the Quincy QR-25 you won’t have to. The

Quincy QR-25 is so reliable that you can virtually eliminate the consequence of failure from your equation. Add Quincy’s five year warranty and you’ll see how the reliability and efficiency of the Quincy QR-25 builds bottom-line confidence for the long run.

QuincyCompressor.com | Made in the U.S.A | Performance You Demand. Reliability You Trust.

Cast-iron valve seats are lapped for a total seal, eliminating the need for a discharge line check valve.

Steel valve discs use a unique low lift design and cast-iron bumpers for increased efficiency and less downtime.

Aluminum connecting rods with oil passage for full flow lubrication to piston pins to extend compressor life.

Rifle-drilled, counter-weighted, one-piece crankshaft reduces vibration, extends life of bearings and wrist pins.

Hydraulic unloader and Safe-Q-Lube protects compressor if oil pressure drops below normal (when loadless starting or dual control is specified).

Pressure lubrication with positive displacement oil pump to assure constant lubrication of all critical wear areas.

Spin-on oil filter for convenient changes and clean lubrication.

QUINCY QR-25 TWO-STAGE

BASIC COMPRESSOR

Intake unloaders allow for loadless starting, system flexibility, energy savings, and less wear on the motor.

Individual valve pockets allow easy access for routine maintenance.

High-pressure pistons are cast-iron for strength and long life.

Cast-iron cylinders maintain rigid tolerances for high efficiency.

Intercooler has large circular fins for maximum heat dissipation and longer life.

Tapered roller bearings are oversized for trouble-free operation.

Cast-iron crankcase and flywheel for strength and durability.

PROVEN VALUE FROM THE INSIDE OUT

The Quincy QR-25 produces more air using less horsepower by running at slower speeds.

The efficiency of running slower also has another benefit – lower operating temperature.

Lower temperature means cooler air and less stress on the critical compressor components.

Engineered for lasting performance, the

Quincy QR-25 has been designed for quick and easy maintenance. For example, valves often require the most maintenance. Not only are Quincy’s heavy-duty, disc-type valves efficient – they are accessible without having to remove the cylinder head, unhooking the discharge lines, unbolting the intercoolers, or any other typical valve maintenance procedures.

• Rated for 100% Duty Cycle

• Cooler operating temperature ensures reliability

• Designed for fast, easy maintenance

• Lower cost of ownership

QuincyCompressor.com | Made in the U.S.A | Performance You Demand. Reliability You Trust.4

DESIGNED TO MAINTAIN A

COMPETITIVE ADVANTAGE

COOLER, CLEANER, LONGER-LASTING

STANDARD QUALITY FEATURES

• Slow speed operation requires less maintenance, produces more CFM per horsepower.

• Valve design lets the Quincy QR-25 run efficiently at lower temperature, eliminates need for discharge line check valves.

• Loadless starting for lower energy costs and less wear on motor

• Intake unloaders reduce horsepower when demand is low, which lowers operating costs and extends valve life

• Intake unloaders also unload the intercooler for optimum unloaded horsepower

• Safe-Q-Lubrication permits the compressor to start load-free until oil pressure rises to engineered setting to close the hydraulic unloader

• Crankshaft throws have babbit inserts to protect the running surfaces of the rod and crankshaft

• True Blue 5 Year Warranty

PROTECTIVE DEVICES

• Valve unloader

• Hydraulic unloader

• Dual oil filtration, pickup tube and final spin-on filter

• Positive displacement oil pump provides oil pressure and velocity for optimum lubrication and heat dissipation

• Safe-Q-Lube provides for loadless starting and safety protection when oil pressure is low

OPTIONAL EQUIPMENT

• Magnetic starter

• Dual control

• Aircooled aftercoolers

• Separate air dryers, filters and condensate drains

In addition, the Quincy QR-25 utilizes a positive displacement rotary oil pump that lubricates every critical area of the compressor, from the “bottom end” to the wrist pin. This keeps things running smoothly and further reduces the operating temperature as the oil absorbs the heat. To keep the oil clean, a spin-on automotive type oil filter is standard on compressors. This is just another built-in maintenance convenience of the Quincy QR-25.

Heavy-duty construction, efficient disc valves and an advanced lubrication system ensure durability and consistent delivery of air.

Model D5120

QUINCY QR-25 BASE-MOUNTED INDUSTRIAL COMPRESSOR

Model Horse Bore Bore Stroke No. RPM CFM Piston *ACFM Approx. LxWxH No. Power L.P. H.P. (in) Cyl. Disp. Shipping (in)

(in) (in) ** ** Weight (lb)

D210† 1 2.50 — 2.00 2 440 5.00 3.30 185 27x16x20

1 1/2 691 7.90 4.80 190

D310 2 3.50 2.00 2.50 2 628 8.70 6.30 415 34x22x14

D325 3 4.50 2.50 3.00 2 459 13.60 10.40 455

5 796 22.00 17.40 510 37x26x31

D340 7-1/2 5.25 3.00 3.50 2 786 34.50 26.00 770 40x28x36

D350 10 6.00 3.25 3.50 2 859 49.20 33.40 980 41x30x37

D370 15 6.00 3.25 4.00 2 1060 69.40 49.30 1045 41x30x37

D390 20 7.50 4.00 4.00 2 877 95.80 67.00 1320 48x35x41

D5120 25 6.00 3.25 4.00 V4 951 124.50 90.40 1530 63x34x38

Model FF390

QUINCY QR-25 DUPLEX TANK-MOUNTED INDUSTRIAL COMPRESSOR

Model Horse Bore Bore Stroke No. RPM CFM *ACFM Std. Press. Tank Approx. LxWxH No. Power L.P. H.P. (in) Cyl. Piston 2X Switch Set Size Shipping (in) 2X (in) (in) ** Disp. 2X ** (PSIG) (Gallons) Weight (lb)

FF210† 1-1/2 2.50 * 2.00 2 691 7.90 4.80 80-100 60 590 52x29x43

FF310 2 3.50 2.00 2.50 2 628 8.70 6.30 135-175 80 890 70x27x47

FF325 3 4.50 2.50 3.00 2 459 13.60 10.40 135-175 80 1050 72x28x51

5 796 22.00 17.40 120 1280 77x30x56

FF340 7-1/2 5.25 3.00 3.50 2 786 34.50 26.00 135-175 120 1675 78x30x61

200 2250 79x30x69

FF350 10 6.00 3.25 3.50 2 859 49.20 33.40 135-175 120 2345 78x30x62

200 1965 79x30x69

FF370 15 6.00 3.25 4.00 2 1060 69.40 49.30 135-175 200 2430 79x30x69

FF390 20 7.50 4.00 4.00 2 877 95.80 67.00 135-175 240 3300 89x53x53

FF5120 25 6.00 3.25 4.00 V4 951 124.50 90.40 135-175 240 3750 90x75x72

All performance data meets CAGI/PNEUROP PN2CPTC2 and PN2CPTC3 acceptance test codes for electrically and I.C. engine-driven packaged displacement air compressors.

See pages 8-9 for recommended air treatment by model

† Single-stage model

* FAD tested in accordance with ISO 1217, Ed.3, Annex-C.

** RPM and ACFM shown at 100 PSI for single-stage models, 175 PSI for two-stage models

† Single-stage model

* FAD tested in accordance with ISO 1217, Ed.3, Annex-C.

** RPM and ACFM shown at 100 PSI for single-stage models, 175 PSI for two-stage models

ECO DRI

ECO DRI

Cycling Refrigerated Air Dryers | 100-8000 CFM

A RHEvolution in Cycling Thermal Mass Technology

• Energy-efficient

• Simple operation

• Compact design

• Flow switch (250 CFM and up)

• Steady RH, for corrosion control

• No antiquated glycol bath to cool

• Less leak points than glycol system

• Newest technology in decades

• Automatic adjustments based on conditions

• Zero-loss drains

• 2-year Full Coverage Warranty

• Industry best 10-year Heat Exchanger Warranty

Quality Comes in All Shapes and Sizes — But Just One Color.

Why Dry Compressed Air?

Compressed air has been considered the fourth utility and is used in almost all industrial applications. In order for compressed air to be an effective utility, it must be free of contaminants. Contaminants include solids, liquids, and gases. Untreated compressed air presents the risk of either damaging the air system or the end use product. The most basic and potentially most harmful of these is moisture. The relative humidity (RH%) affects the moisture content contained in your compressed air. The most effective method of moisture control is by maintaining a constant RH%. The new Quincy ECO DRI cycling refrigerated air dryer maintains a 30% RH in all site conditions, to ensure dry compressed air is achieved.

Benefits of a Clean, Dry System

• Protects your equipment

• Leakage reduction

• Prolongs your equipment life

• Improves quality of the final product

• Boosts your productivity (less downtime)

ECO DRI— Specifications & Engineering Data

Model CFM at 100 PSIG Refrigerant Voltage/

Phase Hertz Power

Consumption kW Max

PSIG

Dimensions Approx.

Wt. lbs.

Connections In/OutLength

(in) Width

(in) Height

(in)

QED-100 100 R134a 115/1/60 0.9 232 27.1 15.5 23.8 126.5 1

QED-125 125 R134a 115/1/60 1.32 232 31.2 19.7 26.8 176.0 1

QED-150 150 R134a 230/1/60 1.36 232 31.2 19.7 26.8 178.2 1

QED-200 200 R134a 230/1/60 1.97 232 31.2 19.7 26.8 191.4 1

QED-250 250 R410a 230/1/60 1.68 232 33.0 26.1 38.7 374.0 1½

QED-300 300 R410a 230/1/60 1.68 232 33.0 26.1 38.7 374.0 1 ½

QED-350 350 R410a 230/1/60 3.1 232 33.0 26.1 38.7 407.0 2 ½

QED-450 450 R410a 460/3/60 3.3 232 36.1 31.6 38.7 433.4 2 ½

QED-500 500 R410a 460/3/60 3.6 232 36.1 31.6 38.7 433.4 2 ½

QED-600 600 R410a 460/3/60 3.9 232 36.1 31.6 38.7 433.4 2 ½

QED-650 650 R410a 460/3/60 5.7 203 38.9 33.5 46.9 440.0 3

QED-850 850 R410a 460/3/60 7.7 203 49.2 33.5 54.1 528.0 3

QED-1050 1050 R410a 460/3/60 11.7 203 60.0 33.5 54.1 682.0 3

QED-1250 1250 R410a 460/3/60 8.5 203 40.9 41.7 56.3 704.0 4

QED-1600 1600 R410a 460/3/60 9.2 203 49.0 41.7 56.3 836.0 4

QED-1800 1800 R410a 460/3/60 11.6 203 49.0 41.7 56.3 880.0 6

QED-2100 2100 R410a 460/3/60 13.8 203 62.2 41.7 56.3 1012 6

QED-2600 2600 R404a 460/3/60 13.6 203 65.0 53.0 74.0 1900 8

QED-3000 3000 R404a 460/3/60 19.5 203 51.0 53.0 74.0 1900 8

QED-4000 4000 R404a 460/3/60 26.0 203 105.0 53.0 74.0 3000 8

QED-5000 5000 R404a 460/3/60 27.9 203 79.0 53.0 74.0 2610 8

QED-8000 8000 R404a 460/3/60 38.9 203 87.0 91.0 75.0 4450 10

Cycling

Notes: Capacity in accordance with recommended NFPA standards and CAGI standard ADF 100.

Ratings based on 100°F inlet temperature, 100 PSIG inlet pressure and 100°F max ambient.

Correction Factors

Inlet Air Pressure Correction

A

PSI 60 80 100 120 140 150 180 200

Factor 0.83 0.94 1.00 1.03 1.05 1.08 1.09 1.11

Inlet Air Temperature Correction

B Temperature °F 100 110 120

Factor 1.00 0.84 0.69

Ambient Air Temperature Correction

C Temperature °F 100 110

Factor 1.00 0.91

Example One: Conditions Requirement

Capacity 465 CFM Inlet Pressure 120 PSIG Inlet Air Temperature 110 °F Ambient Temperature 100 °F

Example One: Calculations

Dryer Required = CFM required / (A) x (B) x (C) = 465 / (1.03) x (.84) x (1) = 557 CFM dryer required

Select QED 600 for this application

Example Two: Conditions QED 500 Corrected Flow for:

Inlet Pressure 120 PSIG

Inlet Air Temperature Ambient Temperature

Example Two: Calculations

Corrected Capacity = Dryer Capacity x (A) x (B) x (C) = 500 x (1.03) x (.84) x (1)

= 433 CFM

ECO DRI Cycling Air Dryers

Dedicated Infologic Quincy’s sophisticated Airlogic2 controller responds to real-time data acquired by the sensors, and adjusts the thermal core temperature necessary to keep compressed air relative humidity at 30%, well below the corrosion point.

Additional Control Panel Features

• CAN communication protocol

• Voltage-free contacts for remote alarm

• Auto restart

• LAT lowest air temp

• Ambient temperature

• Relative humidity (Rh)

• Freezing alarm

Refrigeration Compressors QED 300 through 2100 are filled with R410A refrigerant, along with our exclusive 21st century rolling piston compressor.

Quincy’s rolling-piston high-efficiency compressor delivers efficient performance while protecting the environment.

• R410A refrigerants ensure the lowest environmental impact

• Phase monitor ensures proper rotation

• Rotary technology

• Few moving parts

• Long lifetime

• Low noise level

• Less vibrations

• QED 100-250 use R134A refrigerant

• QED 2600-8000 use R404A refrigerant

QED 250-600 Airlogic2 Controller

Manufactured in Bay Minette, Alabama

Performance You Demand.

Reliability You Trust.

Quincy’s ECO DRI cycling dryers maintain a target 30% RH, automatically adjusting based on the temperature conditions. This technology allows for maximum energy savings by operating only as much as needed.

Thermal Core 10-Year Warranty Quincy’s three-stage thermal core heat exchanger design, materials, and construction ensure maximum reliability and efficiency. The thermal core heat exchanger combines the 1st stage air to air, the 2nd stage refrigerant to air evaporator, and the 3rd stage integral moisture separator with zero-loss drain. Quincy’s heat exchangers are engineered with quality and reliability in mind. Because of this, Quincy confidently offers an industry best 10-year heat exchanger warranty, bringing you the quality you demand and the reliability you trust from Quincy Compressor.

Drain Systems All Quincy ECO DRI systems are equipped with high-efficiency, environmentally-friendly zero-loss electronic drains. Energy efficient drains for energy efficient dryers.

Superior Efficiency and Protection The Quincy ECO DRI uses the latest in cycling refrigerated technology, providing the best energy savings in its class.

The Smart RH Technology not only ensures the air is dried to a non-corrosive RH level, but it also automatically protects against freezing conditions.

The cycling sensors automatically revert the mode of operation to non-cycling, when freezing conditions are present. On models above 250 CFM, the integrated flow switch turns off the dryer when no flow is detected. No other dryer offers this feature.

Smart RH THermal Mass Conventional cycling dryers must cool a large glycol bath down to a fixed +39°F temperature. At normal conditions, this would yield a 12% RH when all that is required to protect the system from corrosion is 50% RH. The chart below shows that from 50% RH down to 12% RH is a relatively flat curve, with no additional benefit.

% Relative Humidity 0 25 50 75 100

W e i g h t

L o s s g r a m s

Source data:Vernon W.H.J Second experimental report to the Atmospheric Research committee, British Non-ferrous metals Research Association

Drain Pressure CF/yr Cost/yr

Timer Drain 100 PSIG 3,171,120 $531.00 Zero Loss Drain 100 PSIG 0 $0.00

How Much Is Your Drain Costing You?

* Based on 100 PSIG operating at 8,760 hrs/yr @ $.10 kWh

B29 Emergency Compressor Final