IDEP Brief_FINAL.pptx

NAVAIR Public Release 2023-308 Distribution Statement A - "Approved for public release; distribution is unlimited" Engineering and Prototyping Facility (EPF) July 25, 2023 Presented to: Industry Partners Presented by: Mike Bowles/Ryan Bean

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NAVAIR Public Release 2023-308 Distribution Statement A - "Approved for public release; distribution is unlimited"

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Agendas 12:30 – 12:35 Welcome and Introductions 12:35 – 12:55 EPF Brief 1:00 – 1:30 Tour 1:40 – 3:30 Q&As (One-on-One) organic Lead Systems Integrator (oLSI) Mission/Vision Contract Scope Customers Supported EPF Details Locations

Industry Day Agenda Brief Agenda

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NAWCAD WOLF Primary Functions Develops integrated interoperable quality products

Designs, prototypes, develops, integrates, installs, modernizes and provides engineering lifecycle support

Develops new approaches to integrated off-the-shelf technology/organically developed products and accelerates transition of critical technology to solve challenging engineering problems

Provides project engineering and organic Lead Systems Integrator (oLSI) expertise

Performs rapid development, rapid prototyping, innovation, and limited production in support of our customers

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What is oLSI?

A unique approach to delivering products to the warfighter The Government serves as the organic product developer and the lead systems integrator.

The Government retains all rights.

The Government collaborates with Industry partners to achieve “best of breed” and those Industry partners are critical to success.

oLSI Benefits Government-owned Cost effective Rapidly-delivered: Most projects are of a two-year duration or less.

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NAWCAD WOLF oLSI Approach

Manage cost, schedule, and performance

1. Projects managed by WOLF with an arms-length agreement with the customer.

2. Integrated Government Schedules include organic and contracted efforts.

3. Government “Honest Broker” decisions not influenced by profit.

4. Government leads initiate make or buy decisions.

Performance verified

1. Government-owned and -operated integration facilities certified to ISO 9001:2014 and AS9100C.

2. Government-owned processes for integration and testing methodologies.

3. Government-led verification and validation testing against requirements.

4. Government-owned engineering documentation.

Reduced cost and improved flexibility

1. Program cost savings realized through education of profit and pass-through costs, communication of project risks upon discovery, and best value decisions.

2. No prime contractor established to coordinate System of Systems (SoS) Engineering (SoSE).

3. Inherently Governmental functions performed by Government professionals.

Government architecture

1. Government engineers translate the requirements into engineering designs using functional drawings.

2. Tailored Systems Engineering Technical Review (SETR) processes validate the design.

3. Government-owned data rights for software and intellectual property.

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NAWCAD WOLF oLSI Overview

Customer

NAWCAD WOLF

oLSI

NAWCAD WOLF

Requirements and Funding

Mods, Changes, & Negotiations Reporting Accountability & Products

Oversight Systems Engineering Project Management Make or Buy Reporting Deliverables Sub-products

Government Engineering In-house Capabilities Service Contracts Commodity Purchases

Teams

Capabilities

Sub-contractors

BPA

DLA

ODC

NAVICP

Credit Card Hardware Contracts

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JAN 2023

Portfolio Leadership

Portfolio Lead

PEO A, PEO T, PEO JSF,

PEO CS (TW31000)

Mr. Devin Rubinsky

Portfolio Lead PEO U&W, AIRWorks, ECH II/III (TW32000)

Vacant Strategic Leadership

COMBAT INTEGRATION &

ID SYSTEMS DIVISION

(TW12000)

Mr. Jon Wilt Division Director

Mr. Paul Wainwright Chief Engineer

SHIP & AIR

INTEGRATED

WARFARE DIVISION

(TW13000)

Mr. Bernie Dombrosky Division Director

Mr. Edward Morgan Chief Engineer

SPECIAL COMMS

MISSION SOLUTIONS

DIVISION

(TW14000)

Mr. Doug Hosea Division Director

Mr. William Stack Chief Engineer

INTEGRATED C2 &

INTEL SYSTEMS

DIVISION

(TW15000)

Mr. James Taylor Division Director

Mr. Gabriel Pankhurst Chief Engineer

AIRBORNE SYSTEMS INTEGRATION

DIVISION

(TW11000)

Mr. Tim Tennyson Division Director Mr. Daniel Cell Chief Engineer

AIR TRAFFIC

CONTROL & LANDING SYSTEMS DIVISION

(TW16000)

Mr. Barrett Straub Division Director

Ms. Marta Bierria Chief Engineer

Tactical Leadership

LANDING SYSTEMS

(TW16100) Mr. Andersen

APPROACH SYSTEMS

(TW16200) Ms. Mead

AREA CONTROL SYS

(TW16300) Ms. Passfeld

ATC FLEET SUSTAINMENT

(TW16400) Mr. Shade

ATC MODELING & SIM

(TW16500) Mr. Diaduk

ATC SYSTEMS ENG

(TW16600) Ms. Lott

CID PROCESSING

Eng & SUSTAINMENT (TW12100) Mr. Wickline MULTI-MISSION DATA LINK SYS Eng (TW11400) Mr. Scruitsky COMBAT ID/ATC FLEET Integration (TW12200) Mr. O’Dell

COMMS SYSTEMS ENG

(TW13100) Mr. Channell

COMBAT SYSTEMS ENG & INTEGRATION

(TW13200) Mr. Broom

MISSION SYSTEMS ENG

(TW11300) Mr. Pappas UxS SYS ENG & INTEGRATION (TW13300) Mr. Mason

ISR SYSTEMS ENGINEERING

(TW15400) Mr. Hood

JOINT INTELLIGENCE SYSTEMS

(TW15100) Mr. Supplee

CRISIS RESPONSE & INTEROPERABLE COMMS SYSTEMS

(TW14100) Mr. Wasinchism

MOBILE/DEPLOYABLE SYSTEMS ENG & INTEGRATION

(TW14200) Mr. Davis

NETWORK ENG & OPS CENTERS

(TW15200) Mr. Shuman

CID TRANSPONDER & INTERROGATOR

Eng (TW12300) Mr. Buff

STRATEGIC PLATFORM COMMUNICATIONS

(TW15300) Mr. Pilcher

IRREGULAR AIR PLATFORMS

(TW11100) Mr. Kellner

ADVANCED TECHNOLOGY

INTEGRATION

(TW11200) Mr. Lynch

SHIPBOARD ATC SYS

(TW16700) Dr. Chapman

SOF C5ISR SYSTEMS ENG

(TW14300) Mr. Barger

SYS INTEGRATION & SUSTAINMENT

(TW14400) Mr. Trifone

FLEET SUPPORT ENG & SUSTAINMENT

(TW13400) Mr. Burch

C-UAS ENG, INTEGRATION & SUSTAINMENT

(TW12400) Mr. Treat

ENG LOGISTICS & LIFECYCLE MGMT

(TW14500) Mr. Metcalf Direct Line Authority via

ECH II/III

Support Organizations

Procurement Group Security/COMSEC Coordinator Mr. Andre Smith Safety Coordinator Mr. Tom Karcher Comptroller Liaisons Ms. Kim Carter Ms. Robin Gates Ms. Annette Hemming Ms. Victoria Sherr Legal Counsel Lead Vacant Human Capital Consultants Ms. Hope Lane Ms. Myla Somerville Ms. Leisha Wood Business & Financial Lead Mr. Trinity Phillips Executive Leadership

Technical Director

(TWE0000)

Mr. Dave Hager S & T Director

(TWT0000)

Mr. Rick Young Technical Initiatives & Strategy Director

(TWY0000)

Mr. Israel Jordan Executive Director (TW00000) Mr. Christian Utara (SSTM) Military Director (TWB0000) CAPT Walter (Beau) Massenburg Director of Business Operations (TWD0000) Mr. Timothy Hickey Executive Assistant Ms. Amberly Kelley

Command Action Teams Supervisory Resource Group (SRG) Lead Mr. Andrew Barger

Women’s Initiative Network (WIN) Lead Ms. Rhiana Haney

Professional Developmental Committee (PDC) Co-Leads Ms. Megan Elliott Mr. Edward Gesser Mr. Dillon Mandley

African-American Pipelines Action Team (APAT) Lead Mr. Israel Jordan

NAWCAD WOLF Organizational Chart Business & Support Operations

Support Staff Public Affairs Officer Ms. Christine Trent Director of Planning & Operations (TWD0000) Ms. Cindy Morgan Operations Manager Ms. Kelly Weiner Engineering & Prototype Shop Lead Mr. Ryan Bean IT / Laboratory Support Lead Ms. Jennifer Marbourg-Miller Compliance Lead Ms. Colette Damon Rapid Acquisition Lead Ms. Rhiana Haney Facilities and Infrastructure Mr. Scott Porter Cross-Command RF/Manufacturing SME Mr. Joe Bailey

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WOLF Core Capabilities

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Engineering & Prototyping (EP) Mission/Vision Mission: Enabling NAWCAD WOLF Divisions and oLSIs by providing organic engineering, rapid prototyping, and production services.

Vision: To be NAWCAD WOLF’s and the warfighter’s preferred organic engineering, rapid prototyping, and production asset assisting WOLF oLSIs and Naval Air Systems Command (NAVAIR) PMAs with the rapid development and delivery of critical Naval Systems.

What We Do: We provide organic engineering, rapid prototyping, and production services.

Why We Do It: We ensure that WOLF, oLSIs, and the warfighter get the products they need when they need them in order to perform missions.

Who We Are: Customer/warfighter-focused and employee-engaged.

What Guides Us: Our core values of warfighter-/customer-focused, people/teamwork, trust, inclusion, diversity, and continuous improvement.

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Contract Scope Assembly Composite repairs and fabrication of composite components and structures Drafting (CAD, CAM, MS) Machining Production engineering Product and part design engineering Sheet-metal design, layout, and fabrication Welding

Fuel farm operations Management of a stockroom with tooling, hand tools, fasteners, etc.

Management of General Services Administration (GSA) vehicles, facilities, and personnel safety management and preparedness to include Hazardous Materials (HAZMAT) Painting, including preparation and application of corrosion control coatings and powder coating Woodworking

This Contract will provide NAWCAD WOLF with Engineering and Organic Fabrication to include:

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Customers Supported Organic NAWCAD WOLF Division Support (oLSI) Department of Defense (DoD) Activities

NAVAIR PEO/PMAs NAWCAD Lakehurst NAWCAD Mission Area Groups

FY22 Projects: 728 NAVAIR Funded: 89.6%

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Customer Base WOLF Customers External Customers 84 16

Rapid Projects

% OF Rapid Totals Ultra Rapid ( < 3 mos) Very Rapid ( < 1 yr) Rapid (2 yrs) 0.69796999999999998 0.19941999999999999 9.9709999999999993E-2

Computer Aided Design (CAD) Design and Modeling/Simulation

CAD:

Engineers and technicians create alternative 3D design solutions Engineers and technicians analyze each design solution prior to prototyping and fabrication 2D and 3D Technical Data Package development Finite Element Analysis (FEA) Static and dynamic Ensure potential solutions will meet all customer specifications Reverse Engineering Highly trained engineers and technicians have the knowledge and skillset needed to rapidly reconstruct products 3D scanning, creation of 3D CAD models Engineering drawings and Technical Data Packages Parts/Materials Obsolescence Engineering and CAD support Process improvements Sustainment guidance Ultra-Rapid Prototyping Design and Fabrication Additive Manufacturing Subtractive Manufacturing Fabrication/Production Low-quantity, additive and subtractive in a variety of materials Project Managers (oLSI) Customer Interfaces Technical Requirements Funding Availability Cost and Schedule Development (production and resources) Production Shop Interfaces Engineering Interfaces External Production Facilities Artisans Machinists, Sheet Metal, Composites, Welding, Coatings, Carpenters EPF Engineering and Organic Fabrication

NAVAIR Public Release 2023-308 Distribution Statement A - "Approved for public release; distribution is unlimited" 23,957 manufactured items for FY22

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EPF Engineering & Organic Fabrication (cont) Fabrication/Production Functions 3D Printing Custom Jigs and Gauges, Molds, Fit Check Parts, Prototypes, End-use land/sea/air parts Composites Life-Cycle Extensions to Legacy Shipboard Antenna Systems, Radome Construction, Custom Complex Parts Engraving Media and Sand Blasting CNC Machining Painting Powder Coating Pretreatment Center Sheet Metal Fabrication Stencil-making Welding

TIG, MIG, SMAW

Woodworking

Engineering/Production Software

ANSYS

CADMAN Break CADMAN Punch Cura DesignX Gravostyle GibbsCam HPC Network Access Insight MakerWare MasterCAM M1 Polyworks SolidWorks Premium, Simulation, MBD

NAVAIR Public Release 2023-308 Distribution Statement A - "Approved for public release; distribution is unlimited" 23,957 manufactured items for FY22 KH – Reformatted bulleted lists to look like list on slide 8

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Locations

B8008 NAWCAD WOLF

EPF

35,000 sq. ft. total facility space

B8209 NAWCAD WOLF

Pretreatment Center

Chemical Dip System

B8306 NAWCAD WOLF

Paint Shop

2 paint booths 1 powder coat area

NAVAIR Public Release 2023-308 Distribution Statement A - "Approved for public release; distribution is unlimited" EPF - Building 8008

NAVAIR Public Release 2023-308 Distribution Statement A - "Approved for public release; distribution is unlimited" EPF - Building 8008 Details Current Production Equipment

(1) 5-Axis Vertical Mill

(1) CNC Hybrid Add on Kit

(1) CNC Laser Cutter

(1) Dual Spindle Lathe

(1) EDM

(2) Faro Edge with Scan Arm

(1) Fortus 400 MC

(2) Gravograph Engravers

(2) Haas Lathes

(6) Haas Tool Mills, 3-Axis

(2) LVD CNC Press Brakes

(1) Makerbot

(1) Omax Water Jet

(1) Strippit Punch

(1) Ultimaker 2+

Equipment coming in FY23 CT Scanning System Larger, state of the art Paint Booth UMC1000 5-Axis Vertical Mill

VF11

NAVAIR Public Release 2023-308 Distribution Statement A - "Approved for public release; distribution is unlimited"

EPF B8008

NAVAIR Public Release 2023-308 Distribution Statement A - "Approved for public release; distribution is unlimited"

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Paint Shop B8306

NAVAIR Public Release 2023-308 Distribution Statement A - "Approved for public release; distribution is unlimited" Pretreatment Center B8209

NAVAIR Public Release 2023-308 Distribution Statement A - "Approved for public release; distribution is unlimited"

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Customer Base

WOLF Customers 84

External Customers 16

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% OF Rapid Totals

Ultra Rapid (< 3 mos) 69.80%

Very Rapid (< 1 yr) 19.94%

Rapid (2 yrs) 9.97% image17.emf image18.emf image19.emf image20.jpeg image21.jpeg image22.jpeg image23.jpeg image24.jpeg image25.jpeg image26.png image27.jpeg image28.jpeg image29.jpeg image30.jpeg image31.jpeg image32.jpeg image33.jpeg image34.png image1.png image2.jpg image3.png image4.jpeg