2.02 F414 Engine Repair Workpackage.pdf

AG-830AC-MEB-000 039 00

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INTERMEDIATE/DEPOT MAINTENANCE

WITH

ILLUSTRATED PARTS BREAKDOWN

F414 ENGINE SHIPPING AND STORAGE CONTAINER

Part No. 21C14061 (CAGE 99207) Navy Part No. 15742 (80132)

THIS WP SUPERSEDES WP 039 00 DATED 1 DECEMBER 2007

Reference Material

Numerical Index ................................................................................................................................................................. 001 01 General Repair Procedures ................................................................................................................................................. 003 00 Chemical Conversion Coatings on Aluminum Alloy ........................................................................................... MIL-DTL-5541 Cleaning Method and Pretreatment ............................................................................................................................... TT-C-490 Colors ........................................................................................................................................................... SAE AMS-STD-595 Condition Code Tag ................................................................................................................................................ MIL-STD-129 Galvanized or Nickel Plating ............................................................................................................................... SAE AMS 2403 Ink, Marking Epoxy Base .................................................................................................................................... CID A-A-56032 Passivation Treatments for Corrosion Resisting Steel ......................................................................................... SAE AMS 2700 Structural Welding Code - Aluminum ......................................................................................................................... AWS D1.2 Weldment, Aluminum ............................................................................................................................................MIL-W-22248

Alphabetical Index

Subject Page No.

Container Description Functional Description Major Assemblies and Components Physical Characteristics

Final Assembly Stenciling

Illustrated Parts Breakdown Installation Instructions Intermediate/Depot Level Maintenance

Cleaning Corrosion Control Humidity Control Lubrication Visual Inspection

Introduction Repair Procedures

Repair and Overhaul Requirements Preparation for Delivery

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Alphabetical Index (Cont)

Subject Page No.

Safety Shipping/Storage of Empty Container

Handling and Storage Support Equipment

Record of Applicable Technical Directives

None

Support Equipment Required

Part No./Type Designation Nomenclature

— Air Hose Connector

— Hot Air Blower/Heat Lamp

— Sling/Lifting Beam

— Valve and Pressure Gage (0 - 5 PSI with 0.05 graduations)

Materials Required

Specification/Part No. Nomenclature

— Face Shield

— Paint Brush

— Rubber Gloves 1357 Adhesive 3M Permabond 105 Adhesive

ASTM-A240 CRES

ASTM-A276 CRES

ASTM-B209 (5052-0), .03 thk Alloy, Aluminum ASTM D740 Methyl-Ethyl-Ketone CCC-C-46 Cloth, Lint Free CID A-A-56032 Ink, Black MIL-C-10578, Type I Phosphoric Acid Base Compound MIL-D-16791, Type 1 Detergent, General Purpose MIL-DTL-53022 Primer MIL-DTL-53030 Primer MIL-DTL-64159 Top Coat MIL-D-3464 Desiccant, Type I MIL-PRF-22750 Coating, Epoxy MIL-PRF-680 Solvent, Dry Cleaning, Type II MIL-PRF-81733 Corrosion Inhibitive Sealing and

Coating Compound, or equivalent MIL-PRF-85285 Polyurethane Coating SAE AS 8660 Silicone Compound SC0615000 Paint Remover, Sprayon SP615 TT-C-490 Cleaner TT-N-97 Naphtha

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1. INTRODUCTION.

2. Shipping and Storage Container 21C14061 (CAGE 99207) (figure 1) is designed to support, and protect from damage, one F414 Engine during shipping, storage, and handling. Necessary maintenance for this container will be accomplished by authorized personnel at intermediate and depot level. Maintenance instructions for inspection, cleaning, lubrication, and servicing begin at paragraph 33 of this WP. Work package 003 00 contains procedures for general repair of containers. The Illustrated Parts Breakdown contains identification and description for all replaceable parts and assemblies of this shipping container.

3. SAFETY.

4. Necessary safety warnings and cautions precede the text to which they apply.

5. CONTAINER DESCRIPTION.

6. The F414 Engine Shipping and Storage container is a reinforced aluminum alloy container specifically designed to accommodate one F414 Engine. Integral frame work, brackets, and shock mounts provide protection from damage by external physical forces while built-in humidity and pressure control units monitor the container’s internal environment.

7. PHYSICAL CHARACTERISTICS. The physical characteristics of the container are listed in table 1.

8. MAJOR ASSEMBLIES AND COMPONENTS. The container (figure 2) is comprised of three major assemblies:

a cover assembly (1), a base assembly (11), and an inner support system (9). The major assemblies contain brackets and frame subassemblies to support and protect the F414

Engine. Each container also has components to ensure proper pressure and humidity control.

9. Cover Assembly. The cover assembly (1, figure 2) is a reinforced aluminum alloy shell with 32 upper closure slots which mate with 32 latch assemblies (12) on the base assembly (11). When the cover is latched in position, a gasket, installed in the cover sealing flange, provides an airtight seal at the mating surface.

10. The cover assembly contains 4 lift bars (3) which provide reinforced connecting points for overhead lifting devices, for movement of the cover assembly only. Two inspection ports (8) are installed in the cover assembly to act as viewports. A records receptacle (4), which contains a set of installation instructions (5), is located on the forward end. The cover also contains a humidity indicator (7).

Attached to the cover assembly is a nameplate (6).

11. Base Assembly. The base assembly (11, figure 2) is a reinforced aluminum alloy shell. There are 32 closure latches (12) on the base assembly which mate with slots in the cover assembly. The surface of the closure flange of the base assembly mates with the gasket on the sealing flange of the cover assembly. The resulting surface contact provides a controlled amount of gasket compression to ensure an appropriate seal.

12. The base assembly is equipped with forklift openings

(17) on the front and sides, MK45 hand truck brackets (19) on front and rear, and hoist and towing rings (13) on two sides of the assembly. A desiccant port (15), with relief valve (14) and an air fill valve (18) are located on the forward end. The desiccant port provides access to service the interior desiccant basket without removing the container cover. A pipe plug (16) is located in the bottom of the base. A water and tear-resistant set of installation instructions (5) is cemented to the assembly. Attached to the base assembly is a nameplate (6).

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039001

Figure 1. F414 Engine Shipping and Storage Container, P/N 21C14061

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13. Inner Support System. The inner support system (9, figure 2) consists of an inner suspension support, a suspension support, an aft support assembly and two forward mounting clamps. The inner suspension support is physically attached to the base assembly by eight shock mounts (10). This configuration protects the engine from shock and vibration which may be encountered during handling and transport.

14. FUNCTIONAL DESCRIPTION. The container provides secure, clean, environmental and physical protection for one F414 Engine during handling, transport or storage. An elastomeric shock-mounted support assembly secures the engine at the proper attitude while absorbing shock/vibration forces received by the container during transport and handling.

15. When closed, the container assembly is hermetically sealed and contains a supply of desiccant to protect the engine from possible moisture damage. A humidity indicator (7, figure 2) installed in the forward end of the cover assembly monitors internal humidity. A desiccant port (15) in the forward end of the base assembly enables desiccant to be installed/replaced without removing the container cover.

16. A relief valve (14) installed in the desiccant port prevents excessive pressure or vacuum from developing within the container due to changes in prevailing atmospheric conditions. The valve opens to release pressure above, or permits air to enter when internal vacuum conditions exceed 1.0 ± 0.15 psig. It may also be manually operated to equalize the pressure before opening the container. An air fill valve (18), also located on the base assembly, is used for leak testing.

17. The container cover assembly is latched to the base assembly by 32 adjustable latches (12) mounted in brackets which are secured to the base. Latch adjustment to a predetermined tightening force ensures a tight closure seal.

An installed gasket ensures the seal of the closure mating surfaces. The surface is designed to also act as a spacer to provide a predetermined fixed compression on the gasket and transfer abnormal loads via a metal to metal path from the cover to the base assembly.

18. Each container is equipped with forklift openings (17) on the front and sides, hoist and tow rings (13) on two sides, MK45 hand truck brackets on front and rear (19), and stacking angles (2) on the top corners to facilitate handling and storage. A pipe plug (16) is installed in the bottom of the base assembly to remove any moisture which may accumulate in that area. In addition, two inspection ports (one for flashlight illumination, the other for inspection), and a records receptacle (4) are provided.

19. SUPPORT EQUIPMENT.

20. Support and maintenance of the container requires support equipment such as forklift truck and overhead hoist/crane facilities for purposes of transport, handling, and maintenance or repair.

21. INSTALLATION INSTRUCTIONS.

22. A decal containing installation instructions is cemented to the base assembly. An additional set of installation instructions, in a sealed envelope, is stored in the external records receptacle (4, figure 2) located in the forward end of the cover assembly. Figure 3 shows installation instructions, P/N 17A4513P02, as an example.

Table 1. F414 Engine Shipping and Storage Container Physical Characteristics

Dimensions: Height: 71.36 inches (181.25 cm) Width: 73.44 inches (186.54 cm) Length: 182.18 inches (462.74 cm)

Stacking Height: 71.36 inches (181.25 cm)

Volume: Exterior: 513.00 cu. ft. (14.53 cu. meters)

Weight: Tare (Unloaded): 1320.00 pounds (598.64 kg) Gross (Loaded): 3770.00 pounds (1709.75 kg)

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03900201

Figure 2. F414 Engine Shipping and Storage Container Major Assemblies and Components (Sheet 1 of 2)

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1. COVER ASSEMBLY

2. STACKING ANGLE

3. LIFT BAR

4. RECORDS RECEPTACLE

5. INSTALLATION INSTRUCTIONS

6. NAMEPLATE

7. HUMIDITY INDICATOR

8. INSPECTION PORT

9. INNER SUPPORT SYSTEM

10. SHOCK MOUNT

11. BASE ASSEMBLY

12. LATCH

13. TOW RINGS

14. RELIEF VALVE

15. DESICCANT PORT

16. PIPE PLUG

17. FORKLIFT OPENING

18. AIR FILL VALVE

19. MK45 HAND TRUCK BRACKET

Figure 2. F414 Engine Shipping and Storage Container Major Assemblies and Components (Sheet 2)

23. SHIPPING/STORAGE OF EMPTY CONTAINER.

a. Remove any contamination from closure gasket and sealing surfaces and ensure that gasket is properly seated.

b. Lower cover assembly onto base assembly and secure with 32 latches.

24. HANDLING AND STORAGE.

25. The following procedures for handling and storage of the container apply only to containers and their component parts which are in acceptable repair condition. The container may be loaded or empty, but it shall be closed and secured prior to being moved by forklift or hoist/crane.

Since handling and storage procedures require the use of forklift equipment and/or overhead-rigged hoists or cranes, a minimum of two people are required for guidance control and stability of the load while in motion.

26. Forklift Truck Handling. Forklift trucks of suitable capacity must be used for handling and transport of the container.

Forklift truck handling of an uncovered container base or base with an unsecured cover is prohibited. Failure to observe the above could be hazardous to personnel and/or result in damage to the container and its contents.

The container center of balance will vary depending upon whether it is empty or contains a F414 Engine. Ensure that forklift tines are fully inserted prior to lifting container. Failure to do so could be hazardous to personnel and/or result in damage to container and contents.

a. Adjust forklift tines, as necessary, to obtain proper load balance.

b. Position forklift tines into the openings located on the front or sides of the container base assembly and raise container from deck.

c. Transport container to desired location.

d. Lower and position container at desired location and carefully remove tines from container.

27. End Maneuvering. The towing rings, on the base only, permit container end maneuvering by dragging the container. MK45 hand truck brackets on front and rear of container permit end maneuvering using MK45 hand trucks.

28. Forklift Maneuvering. By positioning a forklift truck, at either end, the container may be towed with cables attached to the towing rings on the container base assembly.

29. Hoist and Crane Handling. The container is designed to permit handling by overhead rigged hoists or cranes using a four-point cable or chain sling as follows:

All personnel shall stay clear of the area beneath any load during hoist/crane handling.

NOTE

Two people are required for the following procedure and for guidance and control of container while in motion.

a. Attach a cable hook to each of the four lifting rings of the base assembly.

b. Raise the hoisting cable to a semi-taut position and check each cable relative to the center point of all four cables to ensure equal load distribution across all lines.

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039003

Figure 3. Container Installation Instructions

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c. Position one person at each end of the container and slowly raise container to confirm load distribution.

NOTE

When unequal load distribution is noted, container must be lowered and lines or spreader bars adjusted to obtain proper load balance.

After adjustment, repeat step c.

d. Raise container to desired height. With personnel guiding container attitude, transport to desired location.

e. Lower container to desired location and remove cable or sling hooks from container lifting openings.

30. Container Stacking. Containers are designed to permit vertical stacking by using the stacking brackets of the base and stacking angles of the cover assembly. The brackets on each base assembly are designed to mate with the stacking angles of the cover assembly. The number of containers which may be stacked vertically will be established for each site or ship (and/or physical space limitations), but shall not exceed two containers. Proceed as follows for container stacking:

All personnel shall stay clear of the area beneath any load during overhead hoist/crane handling.

Personnel guiding the container to its stacking position shall guide container from a position which ensures hands are clear of stacking points.

NOTE

Two people are required for guidance and control during the following procedures.

a. Position the initial container in designated stacking location.

b. Attach hoist or crane cables to container to be stacked, in accordance with paragraph 29 above. Ensure containers are oriented in same manner so same sides will mate (left side to left side, etc.).

c. Raise second container to a height no less than 4 inches (10.16 cm) above the stacking bars of the in-position container.

Ensure that stacking plates are firmly seated against stacking angles. Failure to do so could result in personnel injury and/or container/ contents damage.

d. Align upper container so that angles mate with the bars of lower container and slowly lower container into position.

e. Ensure brackets and stacking angles are properly mated before easing tension on hoist cables and disengaging hooks.

31. INTERMEDIATE/DEPOT LEVEL MAINTENANCE.

32. Maintenance should be performed at the periods or events designated by the applicable organization or activity.

NOTE

No maintenance shall be authorized prior to completion of inspection.

33. VISUAL INSPECTION. There are two categories of visual inspection, external and internal.

34. External Inspection. The external inspection shall be performed with the container in the closed configuration.

Refer to tables 2 and 3, steps 1 through 9 (QA) for items to be inspected and action required to correct defects noted.

Ensure internal pressure is released before opening container.

35. Internal Inspection. The internal inspection shall be performed with container cover removed and prior to installing F414 Engine into container. Refer to tables 2 and 3, steps 10 through 14 (QA) for items to be inspected and action required to correct defects noted.

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Table 2. F414 Engine Shipping and Storage Container Inspection Criteria, Intermediate Level

STEP

INSPECTION

POINTS

INSPECTION

CRITERIA

CORRECTIVE

ACTION

DEFECT

CLASS

NOTE

For specific repair procedures, reference applicable sections of repair manual.

If noted defect requires Depot level corrective action, discontinue inspection and send container to depot.

1 Cover assembly a. Cover damaged (broken, torn, punctured, cracked)

a. Repair/send to depot

Major

b. Stacking angles cracked, punctured or damaged

b. Repair/send to depot

Minor

c. Dirt, oil, grease, other foreign matter c. Clean Minor

2 Desiccant port a. Damage affecting air tight capability of container

a. Replace Major

b. Damage preventing desiccant retention

b. Replace Minor

3 Relief valve a. Valve body damaged, automatic or manual release inoperative

a. Replace valve Major

b. Valve body loose b. Verify assembly is complete and tighten

4 Humidity indicator a. Color card indicates excessive moisture

a. Replace desiccant and indicator card

Minor

b. Indicator body damaged b. Replace Minor

c. Body assembly loose c. Verify assembly is

5 Record receptacle a. Body damage permits entry of water/moisture into compartment

a. Repair/replace Minor

b. Cover assembly damaged or missing b. Replace Major

c. Cover assembly gasket worn or damaged

c. Replace Minor

d. Cover assembly fastener inoperative, broken, or missing

d. Replace Minor

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Table 2. F414 Engine Shipping and Storage Container Inspection Criteria, Intermediate Level (Cont)

STEP

INSPECTION

POINTS

INSPECTION

CRITERIA

CORRECTIVE

ACTION

DEFECT

CLASS

6 Latches a. Damaged, will not operate a. Repair/replace Major

b. Bracket welds cracked (on 3 or less) b. Repair Minor

c. Bracket welds cracked (on more than 3)

c. Repair Major

d. Bent d. Replace Major

7 Base assembly a. Base damaged (broken, torn, punctured, cracked)

a. Repair/send to depot

Major

b. Drain plug missing, flange rusted, corroded, or damaged threads

b. Replace plug, repair flange threads, perform corrosion control

Minor

c. Forklift pockets damaged (cracked welds, broken, bent)

c. Repair Major

d. Dirt, oil, grease, other foreign matter d. Clean Minor

e. MK45 bracket damaged (cracked welds, broken, bent)

e. Weld (MIL-W- 22248 or AWS D1.2)/ straighten

Major

f. Shock mount brackets bent, welds broken

f. Repair Major

8 Nameplates Missing, illegible Replace Minor

9 Stenciling Missing, illegible Repair Minor

10 Installation instructions Missing, illegible Replace Minor

11 Container gasket a. Damaged, will not seal a. Replace Major

b. Gasket not properly seated b. Reseat gasket Minor

c. Cuts and abrasions, tears, nicks and voids

c. Replace Minor

12 Inner support system a. Bent or cracked a. Repair/send to depot Major

b. Missing or loose attaching hardware b. Replace/tighten attaching hardware

Major

c. Cracked welds c. Repair/send to depot

Major

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Table 2. F414 Engine Shipping and Storage Container Inspection Criteria, Intermediate Level (Cont)

STEP

INSPECTION

POINTS

INSPECTION

CRITERIA

CORRECTIVE

ACTION

DEFECT

CLASS

13 Shock mounts a. Cracks, separation, or deterioration a. Replace Major

b. Attaching hardware damaged, loose, or missing

b. Replace/tighten Major

c. Expired cure date c. Replace unit if over 12 years old

14 Desiccant container Broken welds, bent or crushed, burrs or sharp edges Repair Minor

Table 3. F414 Engine Shipping and Storage Container Inspection Criteria, Depot Level

STEP

INSPECTION

POINTS

INSPECTION

CRITERIA

CORRECTIVE

ACTION

DEFECT

CLASS

1 Cover assembly a. Cover damaged (broken, punctured, torn, cracked)

a. Repair/replace Major

b. Gasket seal surface damaged.

Container not sealing properly

b. Repair/replace Major

c. Stacking angles cracked, punctured or damaged

c. Repair/replace Minor

d. Dirt, oil, grease, other foreign matter d. Clean Minor

2 Desiccant port a. Damage affecting air tight capability of container

a. Repair/replace Major

b. Damage prevents desiccant retention b. Replace Minor

3 Relief valve a. Valve body damaged, valve or manual release inoperative

a. Replace valve Major

b. Valve body loose b. Verify assembly is

4 Humidity indicator a. Color card indicates excessive moisture

a. Replace desiccant and indicator card

Minor

b. Indicator body damaged b. Replace Minor

c. Body assembly loose c. Verify assembly is

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Table 3. F414 Engine Shipping and Storage Container Inspection Criteria, Depot Level (Cont)

STEP

INSPECTION

POINTS

INSPECTION

CRITERIA

CORRECTIVE

ACTION

DEFECT

CLASS

5 Record receptacle a. Body damage permits entry of water/moisture into compartment

a. Repair/replace Minor

b. Cover assembly damaged or missing b. Repair/replace Major

c. Cover assembly gasket worn or damaged

c. Replace Minor

d. Cover assembly fastener inoperative, broken, or missing

d. Repair/replace Minor

6 Latches a. Damage prevents operation a. Repair/replace Major

b. Bracket welds cracked (on 3 or less) b. Repair Minor

c. Bracket welds cracked (on more than 3)

c. Repair Major

d. Bent d. Replace Major

7 Base assembly a. Base damaged (broken, torn, punctured, cracked)

a. Repair/replace Major

b. Drain plug missing, flange rusted, corroded, or damaged threads

b. Replace plug, repair flange threads, perform corrosion control

Minor

c. Forklift pockets damaged (cracked welds, bent, broken)

c. Repair Major

d. Dirt, oil, grease, other foreign matter d. Clean Minor

e. MK45 bracket damaged (cracked welds, bent, broken)

e. Repair Major

f. Shock mount brackets bent, welds broken

f. Repair Major

8 Nameplates Missing, illegible Replace Minor

9 Stenciling Missing, illegible Repair Minor

10 Installation instructions Missing, illegible Replace Minor

11 Container gasket a. Damaged, will not seal a. Replace Major

b. Cuts and abrasions, tears, nicks and voids

b. Replace Minor

c. Gasket not properly seated c. Reseat gasket Minor

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Table 3. F414 Engine Shipping and Storage Container Inspection Criteria, Depot Level (Cont)

STEP

INSPECTION

POINTS

INSPECTION

CRITERIA

CORRECTIVE

ACTION

DEFECT

CLASS

12 Inner support system a. Bent or cracked a. Repair/replace Major

b. Missing or loose attaching hardware b. Replace/tighten attaching hardware

c. Cracked welds c. Repair Major

13 Shock mounts a. Cracks, separation, or deterioration a. Replace Major

b. Attaching hardware damaged, loose or missing

b. Replace/tighten Major

c. Expired cure date c. Replace unit if 12 or more years old

14 Desiccant container Broken welds, bent or crushed, burrs or sharp edges Repair Minor

36. CLEANING. The container shall be kept free of all dust and debris. Refer to table 4 for cleaning requirements.

Materials Required

Specification/ Part No. Nomenclature

— Face Shield

— Rubber Gloves ASTM D740 Methyl-Ethyl-Ketone CCC-C-46 Cloth, Lint Free MIL-PRF-680 Dry Cleaning Solvent, Type II TT-N-97 Naphtha

Use care when using solvents. Solvents are toxic and anesthetic in nature when vapors are allowed to concentrate. Do not use near hot materials or flames as corrosive acid fumes may form or fire and explosion may result.

Use solvents in well ventilated areas. Avoid prolonged breathing of vapors and contact with eyes, skin, and clothing. Wear rubber gloves and face shield when applying solvents.

Do not allow cleaning solvent to saturate rubber shock mounts and gaskets as damage to rubber shock mounts and gaskets will occur.

a. Remove grease, grime, and dirt from gaskets and rubber shock mounts, using cleaning cloth moistened with cleaning solvent. Wipe surfaces dry with a lint free cloth.

b. Using a clean, dry cloth, remove all non-oily coatings such as dust and surface moisture.

c. Remove all grease, grime, or dirt from container metal surfaces using a clean cloth moistened with cleaning solvent. Wipe surfaces dry.

d. Vacuum all loose dirt and debris from lower shell.

e. Treat aluminum surfaces per MIL-DTL-5541.

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Table 4. F414 Engine Shipping and Storage Container Cleaning Requirements

APPLICATION/

DESCRIPTION SPECIFICATION

Aluminum Parts:

Treatment MIL-DTL-5541 Clean MIL-PRF-680 or

ASTM D740

Steel Parts:

Clean TT-C-490

37. CORROSION CONTROL. Apply general-purpose detergent MIL-D-16791 Type 1, or equivalent, diluted with water, and wash container with a soft bristle brush (outside). Inside of container may require solvents to remove oils and fuel using cloth rags or wipes. To remove shipping labels use Sprayon SP615 (order number SC0615000) or equivalent environmentally friendly paint remover.

38. LUBRICATION. There are no parts on the container assembly which will normally require lubrication.

39. HUMIDITY CONTROL. Internal container humidity is controlled by moisture absorbent desiccant. A humidity indicator mounted on the container cover indicates degree of humidity by a graded color method. When the color indicates an internal relative humidity of 40 percent or more, the desiccant should be replaced with sixty 8-unit bags (480 units) of normal desiccant MIL-D-3464, Type I in each desiccant compartment. The indicator will return to an acceptable indication within 24 hours after replacement of desiccant. Humidity indicator inspection periods should be tailored to the prevailing atmospheric conditions of the local area. Humidity must be controlled or the result could be the accumulation of water within the container. In the event of accumulated water, the drain plug, located in bottom of container base assembly, must be removed to eliminate water or other liquids.

40. REPAIR PROCEDURES.

NOTE

Refer to Illustrated Parts Breakdown for location, quantity, and identification of container parts.

41. Items designated as repairable or replaceable are identified by their SM&R code in the Illustrated Parts Breakdown section of this WP. Refer to paragraphs 33 to

38 for information regarding inspection, cleaning, and lubrication following any replacement or repair procedures performed on the container.

42. REPAIR AND OVERHAUL REQUIREMENTS.

Repair of container, beyond replacement of normally expendable items, is usually accomplished at depot level.

Aluminum containers having rust or corrosion, missing or defective parts, leaks, scratches, or gouges deeper than 1/16 inch (1.59 mm) on the skin, dents covering more than 10 square inches (64.52 sq. cm) or deeper than 3/4 inch (19.1 mm), or bent and warped flanges or brackets shall be repaired or overhauled. All deficiencies within the capability of Intermediate Maintenance shall be repaired at that level. Problems detected which are in excess of the criteria cited above or beyond Intermediate capability shall be referred to Depot for proper maintenance action.

NOTE

Components and parts of the upper and lower sections shall not be interchanged.

43. Hardware.

a. Replace/tighten all missing/loose items.

b. Remove and replace all screws, bolts and nuts that have worn through plating, are bent or have stripped threads that would make them unsuitable for continued use.

c. Remove and replace any or all parts of the base assembly, shock mounts, brackets, or latch assemblies if they do not operate properly or show evidence of abnormal wear.

d. Replace damaged rivet hardware. (QA)

44. Gasket. Replace container gasket at time of repair if set, gouged, torn, cut, abraded or if there are any other surface defects which would affect proper sealing of the container. Replace container gasket as follows:

Materials Required

Specification/ Part No. Nomenclature

— Face Shield

— Rubber Gloves 3M Permabond 105 Adhesive ASTM D740 Methyl-Ethyl-Ketone CCC-C-46 Cloth, Lint Free MIL-PRF-680 Dry Cleaning Solvent, Type II TT-N-97 Naphtha

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Do not scratch sealing surface while replacing gasket.

a. Pry old container gasket from container cover sealing flange.

Solvents are toxic and anesthetic in nature when vapors are allowed to concentrate. Do not use near hot materials or flames as corrosive acid fumes may form or fire and explosion may result.

Use solvents in well ventilated areas. Avoid prolonged breathing of vapors and contact with clothing, skin, or eyes. Wear rubber gloves and face shield when applying solvents.

b. Clean gasket sealing flange with solvent and allow to dry.

Do not use adhesive near heat, sparks, or flame.

Use only in a well ventilated area. Avoid prolonged breathing of vapors or contact with skin.

NOTE

Either a skive or butt splice is acceptable. If a skive splice is used, the length of the skive shall not exceed three times the cross section diameter of the gasket. The splice shall be vulcanized to form a continuous gasket.

c. Bond gasket splice joint, with adhesive per manufacturer’s directions, to form a continuous gasket.

When seating container gasket on sealing flange, no adhesive shall be used. Gasket is retained by friction only and use of adhesive will make future replacement difficult.

d. Press new container gasket into place on sealing flange by hand and ensure gasket is sealed evenly without twists, bends, or deformation. (QA)

45. Shock Mount Replacement.

NOTE

All shock mounts must be replaced as matched sets.

Ensure cure date is permanently marked on shock mounts. Shock mounts shall be no older than two years when installed in container.

a. Remove inner suspension support from shock mounts.

b. Remove shock mounts from base assembly.

c. Install new shock mounts on base assembly.

d. Install shock mount attaching hardware and tighten nuts securely. (QA)

e. Position inner suspension support and secure with attaching hardware. (QA)

46. Metal Repair.

Ensure internal pressure has been released before attempting to weld container. Personnel injury and/or container damage (deformation/explosion) may result.

Regulation eye, lung, and hand protection shall be worn and adequate ventilation provided, as necessary.

a. Dents. A dent covering more than 10 square inches (64.52 sq. cm) and deeper than 3/4 inch (19.1 mm) shall be removed by heat straightening. Smaller dents which are not more than 3/4 inch (19.1 mm) deep, are acceptable provided there is no leak present and dented container wall does not come in contact with container contents.

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b. Scratches, Gouges and Welds. Regulation eye, lung, and hand protection shall be worn and adequate ventilation provided, as necessary.

(1) Cracked welds shall be replaced by grinding out crack in old weld and rewelding in accordance with

AWS D1.2.

(2) Scratches and gouges deeper than 1/16 inch (1.59 mm) on the skin shall be eliminated by fill welding and grinding smooth.

c. Holes.

Personnel safety precautions shall be observed.

Regulation eye, lung, and hand protection shall be worn and adequate ventilation provided.

(1) Holes shall be eliminated by heat straightening the metal surrounding the hole and covering the hole with a welded patch (refer to WP 003 00).

(2) The patch shall extend at least 1/2 inch (12.7

mm) in all directions beyond hole. The patch shall be of the same alloy and thickness as the material being patched.

d. Brackets, Hooks and Braces.

Regulation eye, lung, and hand protection shall be worn and adequate ventilation provided.

NOTE

If shock mount bracket repair is necessary, remove shock mount(s) and attaching hardware to avoid damaging elastomeric parts by heat.

(1) Dented or deformed brackets, hooks, braces and like items shall be straightened by means of heat forming and hammering.

(2) Check straightened brackets, hooks, or braces by comparing with a serviceable like item. (QA)

e. Skids and End Caps. Damaged skids, end caps, and like items shall be repaired by heat straightening or welding as required. Missing parts will be replaced.

47. Nameplate Replacement.

a. Remove damaged or illegible nameplate (1, figure 6).

b. Fabricate new nameplate in accordance with paragraph 48.

c. Install replacement nameplate in accordance with figure 6.

48. Nameplate Fabrication. (Fabricate at depot level only.) Fabricate nameplate in accordance with figure 4.

Materials Required

Specification/ Part No. Nomenclature

ASTM-B209 (5052-0), Aluminum Alloy .03 thk

a. Nameplate will contain the following data:

CONTAINER SHIPPING AND

STORAGE FOR THE: F414 ENGINE

NAVY P/N (80132) 15783

NSN 6K 8145-01-437-5024

MFR P/N (99207) 21C14061

CONTRACT NO. *

SERIAL NO.: F414-ENG-XXXX*

MFR: (CURRENT MANUFACTURER)*

UID DATA MATRIX

* Contract No., alpha-numeric serial number and manufacturer information must be transferred from existing nameplate. If data is illegible, contact NAVSUP_WSS Philadelphia N241 Engineer for instruction.

Change 14 Page 18

b. Cut required size for nameplate from aluminum alloy sheet and drill mounting holes.

c. Photo etch nameplate data onto nameplate in 0.19

in. high letters. Contract number may be steel stamped.

49. Installation Instructions. Replace installation instructions, P/N 17A4513P02, as follows:

Materials Required

Specification/ Part No. Nomenclature

1357 Adhesive

a. Ensure that old installation instructions have been completely removed.

b. Bond installation instructions to the inside of the base using adhesive.

50. Container Air Leak Test. Refer to CONTAINER LEAK TEST WP 003 00 and perform test following rework. (QA)

51. Painting/Finishing.

Materials Required

Specification/ Part No. Nomenclature

MIL-C-10578, Type I Phosphoric Acid Base Compound MIL-DTL-53022 Primer MIL-DTL-53030 Primer MIL-PRF-22750 Coating, Epoxy MIL-PRF-81733 Corrosion Inhibitive Sealing and Coating Compound, or equivalent MIL-PRF-85285 Polyurethane Coating TT-C-490 Cleaner

a. Seal faying surfaces with compound per MIL- PRF-81733, or equivalent.

b. Pretreat all exposed steel surfaces with phosphoric acid base compound in accordance with MIL-C-10578, Type I. Prime with epoxy coating in accordance with MIL-

DTL-53022, Type II (VOC 420 g/l). Alternate: epoxy, water based per MIL-DTL-53030 (VOC 340 g/l). Top coat with polyurethane in accordance with MIL-PRF-85285 Type II (VOC 340 g/l). Alternate: epoxy per MIL-PRF- 22750, Type II (VOC 340 g/l). Color No. 17925 of SAE AMS-STD-595 (gloss white). Final film to be applied by spraying. Dimensional limits apply prior to painting.

52. PREPARATION FOR DELIVERY. Before closing the container, assure that all attaching hardware is secured to the frame. (QA)

53. FINAL ASSEMBLY.

Materials Required

Specification/ Part No. Nomenclature

— Face Shield

— Rubber Gloves ASTM D740 Methyl-Ethyl-Ketone CCC-C-46 Cloth, Lint Free MIL-D-3464 Desiccant, Type I MIL-PRF-680 Dry Cleaning Solvent, Type II SAE AS 8660 Silicone Compound TT-N-97 Naphtha

a. Remove all tools and foreign objects from lower shell and vacuum out dirt and debris.

b. Ensure all installation instructions are inserted (10, figure 6).

Use care when using cleaning solvents.

Solvents are toxic and anesthetic in nature when vapors are allowed to concentrate. Do not use near hot materials or flames as corrosive acid fumes may form or fire and explosion may result.

Use solvents in well ventilated areas. Avoid prolonged breathing of vapors and contact with clothing, skin, or eyes. Wear rubber gloves and face shield when applying solvents.

c. Clean container gasket (62) with solvent.

Change 14 Page 19

039004

Figure 4. Nameplate (Fabrication and Replacement)

Change 14 Page 20

d. If necessary, apply a light coat of silicone compound (compatible with Neoprene) to container gasket.

e. Install cover on base and secure latches (80).

f. Remove relief valve. Install 480 units of desiccant in desiccant basket and install relief valve.

NOTE

If container passes inspection of table 2 or 3, and the leak test has been satisfactorily performed in accordance with paragraph 50, proceed to step h.

g. Stencil exterior of container in accordance with paragraph 54 this WP.

h. Complete MIL-STD-129, material condition code tag as serviceable and attach to container:

PRODUCTION SELF-CHECK

QUALITY ASSURANCE INSPECTION STEPS a THROUGH h.

54. STENCILING.

Materials Required

Specification/ Part No. Nomenclature

CID A-A-56032 Ink, Stenciling, Black per SAE AMS-STD-595 Color No. 27038 or 27040

a. Reapply any illegible stencils and markings in accordance with figure 5.

55. ILLUSTRATED PARTS BREAKDOWN.

56. The Illustrated Parts Breakdown (IPB) lists, describes, and illustrates the component parts, subassemblies, and assemblies which comprise the F414 Engine Shipping and Storage Container, P/N 21C14061 (CAGE 99207). Refer to Numerical Index (WP 001 01) for specific part numbers.

Change 14 Page 21

03900501

Figure 5. Container Marking/Stenciling Guide (Sheet 1 of 3)

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03900502

Figure 5. Container Marking/Stenciling Guide (Sheet 2)

Change 14 Page 23

Index No.

Letter Height Text

1 1.00 COVER LIFT ONLY

2 0.50 SHIPPING INFORMATION ONLY

3 0.50 CAUTION: RELEASE PRESSURE BEFORE OPENING CONTAINER

4 1.00 CENTER OF BALANCE

5 1.00 DO NOT DROP

6 1.00 LIFT HERE

TOW HERE

7 0.50 HUMIDITY INDICATOR

8 0.50 RELIEF VALVE

CAUTION: RELEASE

PRESSURE BEFORE

OPENING CONTAINER

9 0.25 DESICCANT COMPARTMENT

480 UNITS REQUIRED

10 1.00 DO NOT

DROP

11 0.25 FUEL VAPOR TEST

LEAK TEST

12 1.00 CAUTION USE

72 INCH

FORKLIFT ONLY

13 1.00 MK 45 HANDTRUCK

14 1.00 FORWARD END

15 1.00 PRESERVATION DATA

16 1.00 AFT END

17 1.00 NO FORKLIFT

Figure 5. Container Marking/Stenciling Guide (Sheet 3)

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03900601

Figure 6. F414 Engine Shipping and Storage Container, P/N 21C14061 (Sheet 1 of 9)

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03900602

Figure 6. F414 Engine Shipping and Storage Container, P/N 21C14061 (Sheet 2)

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03900603

Figure 6. F414 Engine Shipping and Storage Container, P/N 21C14061 (Sheet 3)

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03900604

Figure 6. F414 Engine Shipping and Storage Container, P/N 21C14061 (Sheet 4)

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03900605

Figure 6. F414 Engine Shipping and Storage Container, P/N 21C14061 (Sheet 5)

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03900606

Figure 6. F414 Engine Shipping and Storage Container, P/N 21C14061 (Sheet 6)

Change 14 Page 30

INDEX

NO. PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 U N

IT

S

PE

R

A

SS

Y

U

SA

BL

E

O N

C O

D E

SM & R

CODE

21C14061 CONTAINER, SHIPPING AND STORAGE,

F414 ENGINE (99207)

1 PAOGD

1 15930 . NAME PLATE (80132) (REFER TO FIGURE 4) .......... 2 PAGZZ

(ATTACHING PARTS)

2 AD44ABS . RIVET, BLIND (07707) .................................................. 4 PAGZZ

3 TA456 . WINDOW, OBSERVATION (08992) ............................. 2 PAGZZ

4 TA356-40 . INDICATOR, HUMIDITY (08992) ................................ 2 PAGZZ

5 21C14061P13 . COVER, RECORD RECEPTACLE (99207) .................. 1 PAGZZ

(ATTACHING PARTS)

6 CL-2-C-8.00 . CABLE (99862) ............................................................... 1 PAGZZ 7 CL-2-F . FERRULE (99862) .......................................................... 2 PAGZZ 8 MS15795-806 . WASHER (80205) ........................................................... 2 PAGZZ 9 AD44ABS . RIVET, BLIND (07707) .................................................. 2 PAGZZ

10 17A4513P02 . INSTRUCTIONS, INSTALLATION (66464) ................ 2 PAGZZ

11 17A4510G02 . COVER ASSEMBLY (99207) ........................................ 1 ADDGD 12 17A4510P15 . . RECORD RECEPTACLE (99207) ............................. 1 PAGZZ 13 17A4512G02 . AFT SUPPORT ASSEMBLY (66464) ............................ 1 PAGGG

(ATTACHING PARTS)

14 MS16208-107 . BOLT, MACHINE, HEX HEAD (96906) ....................... 4 PAGZZ

15 MS15795-818 . WASHER, FLAT (80205) ............................................... 4 PAGZZ 16 MS35338-143 . WASHER, LOCK (80205) .............................................. 4 PAGZZ 17 MS51971-5 . NUT, PLAIN HEXAGON (96906) .................................. 4 PAGZZ

18 CL-4-DEP-5.0-S . . PIN, DETENT (99862) ............................................... 1 PAGZZ

19 17A4512P11 . . QUICK RELEASE PIN ASSEMBLY (66464) ........... 1 PAGGG

(ATTACHING PARTS)

20 M24243/1A406 . . RIVET (81349) ............................................................ 2 PAGZZ 21 AN960C6 . . WASHER, FLAT (88044) ........................................... 1 PAGZZ

22 CL-4-BLPT-0.75-S . . . PIN, QUICK RELEASE (99862) ........................... 1 PAGZZ 23 SL11-2 . . . FERRULE (05259) ................................................. 4 PAGZZ 24 SC0477721 . . . LANYARD (05259) ............................................... 2 PAGZZ

25 BLC10GL26L14C6 . . PIN, QUICK RELEASE (NOT SHOWN) (84256)..... 1 PAGZZ

26 17A4512P07 . . PAD (66464) ............................................................... 2 PAGZZ 27 17A4512P10 . . SUPPORT ASSEMBLY (66464) ................................ 1 XBGZZ

28 21C14024G01 . MOUNTING CLAMP, FORWARD (99207) .................. 2 PAGGG

(ATTACHING PARTS)

29 MS16208-111 . SCREW, CAP, HEX HEAD (80205) .............................. 2 PAGZZ 30 MS15795-818 . WASHER, FLAT (80205) ............................................... 2 PAGZZ 31 MS35338-143 . WASHER, LOCK (80205) .............................................. 2 PAGZZ 32 MS51971-5 . NUT, PLAIN HEXAGON (96906) .................................. 2 PAGZZ

33 21C14024P03 . . MOUNT, UPPER HALF (99207) ............................... 1 PAGZZ

(ATTACHING PARTS)

34 MS16208-114 . . BOLT, MACHINE (96906) ........................................ 2 PAGZZ

Figure 6. F414 Engine Shipping and Storage Container, P/N 21C14061 (Sheet 7)

Change 14 Page 31

INDEX

NO. PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 U N

IT

S

PE

R

A

SS

Y

U

SA

BL

E

O N

C O

D E

35 MS15795-819 . . WASHER, FLAT (80205) .......................................... 2 PAGZZ 36 MS35338-143 . . WASHER, LOCK (80205) ......................................... 2 PAGZZ 37 MS16203-29 . . NUT, PLAIN HEXAGON (96906) ............................ 2 PAGZZ

38 21C14024P02 . . MOUNT, LOWER HALF (99207) ............................. 1 PAGZZ

39 17A4511G02 . FRAME, SUPPORT, SUSPENSION (99207) ................. 1 XBOZZ

(ATTACHING PARTS)

40 MS16208-104 . BOLT, MACHINE (96906) ............................................. 16 PAGZZ 41 MS15795-818 . WASHER, FLAT (80205) ............................................... 16 PAGZZ 42 MS35338-143 . WASHER, LOCK (80205) .............................................. 16 PAGZZ 43 MS51971-5 . NUT, PLAIN HEXAGON (96906) ................................. 16 PAGZZ

44 C610-D5 . SHOCK MOUNT (71985) ............................................... 4 PAGZZ

(ATTACHING PARTS)

45 MS15795-818 . WASHER, FLAT (80205) ............................................... 4 PAGZZ 46 MS35338-143 . WASHER, LOCK (80205) .............................................. 4 PAGZZ 47 MS51972-5 . NUT, PLAIN, HEXAGON (96906) ................................ 4 PAGZZ

48 C610-D5 . SHOCK MOUNT (71985) ............................................... 4 PAGZZ

(ATTACHING PARTS)

49 MS15795-818 . WASHER, FLAT (80205) ............................................... 4 PAGZZ 50 MS35338-143 . WASHER, LOCK (80205) .............................................. 4 PAGZZ 51 MS51972-5 . NUT, PLAIN, HEXAGON (96906) ................................ 4 PAGZZ

52 MS16208-105 . BOLT, MACHINE, HEX HEAD (96906) ....................... 4 PAGZZ

53 MS15795-818 . WASHER, FLAT (80205) ............................................... 4 PAGZZ 54 MS35338-143 . WASHER, LOCK (80205) .............................................. 4 PAGZZ 55 MS51971-5 . NUT, PLAIN HEXAGON (96906) ................................. 4 PAGZZ

56 17A4514G01 . SUPPORT, INNER SUSPENSION (99207) ................... 1 XBOZZ

57 21C14061P30 . BRACKET (99207) ......................................................... 4 XBOZZ

(ATTACHING PARTS)

58 MS16208-105 . BOLT, MACHINE (80205) ............................................. 4 PAGZZ 59 MS15795-818 . WASHER, FLAT (80205) ............................................... 8 PAGZZ 60 MS35338-143 . WASHER, LOCK (80205) .............................................. 4 PAGZZ 61 MS51971-5 . NUT, PLAIN HEXAGON (96906) ................................. 4 PAGZZ

62 21C14061P07 . GASKET, CONTAINER (99207) ................................... 1 PAGZZ 63 21C14061P36 . PIN, LOCATING (99207) ............................................... 4 PAGZZ

(ATTACHING PARTS)

64 MS35338-141 . WASHER, LOCK (80205) .............................................. 1 PAGZZ 65 MS15795-814 . WASHER, FLAT (80205) ............................................... 1 PAGZZ 66 MS51971-3 . NUT, HEXAGON (80205) .............................................. 1 PAGZZ

67 TA322 . VALVE, AIR FILL (08992) ............................................ 1 PAGZZ

68 TA495-5 . DESICCANT CONTAINER (08992) ............................. 2 PAGZZ

69 TA770-10C-10C-R . VALVE, BREATHER (08992) ....................................... 2 PAGZZ

Figure 6. F414 Engine Shipping and Storage Container, P/N 21C14061 (Sheet 8)

Change 14 Page 32

INDEX

NO. PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 U N

IT

S

PE

R

A

SS

Y

U

SA

BL

E

O N

C O

D E

70 21C14061P37 . PLATE (99207) ................................................................ 1 PAGZZ

(ATTACHING PARTS)

71 MS16208-68 . BOLT, MACHINE, HEX HEAD (96906) ....................... 2 PAGZZ

72 21C14061P41 . SPACER, LONG (99207) ................................................ 1 PAGZZ 73 MS16208-54 . SCREW, CAP, HEX HEAD (80205) .............................. 4 PAGZZ 74 21C14061P40 . SPACER, SHORT (99207) .............................................. 2 PAGZZ 75 MS15795-814 . WASHER, FLAT (96906) ............................................... 12 PAGZZ 76 MS35338-141 . WASHER, LOCK (96906) .............................................. 6 PAGZZ 77 MS51971-3 . NUT, HEXAGON (96906) .............................................. 6 PAGZZ

78 17A4529G02 . BASE ASSEMBLY (99207) ............................................ 1 ADDGD 79 555232 . . LINK, OBLONG (90202) ........................................... 4 PAGZZ

80 17D043-10 . . LATCH ASSEMBLY (05259) (NOTE 1) ................... 32 PAGZZ

81 17A4529P14 . . SKID PLATE (99207) ................................................. 4 PAGZZ

(ATTACHING PARTS)

82 MS15795-814 . . WASHER, FLAT (80205) ........................................... 4 PAGZZ 83 MS35338-141 . . WASHER, LOCK (80205) .......................................... 4 PAGZZ 84 MS51971-3 . . NUT, HEXAGON (96906) ......................................... 4 PAGZZ 85 MS24671-54 . . SCREW, FLATHEAD (80205) ................................... 4 PAGZZ

86 17A4529P15 . . SKID PLATE (99207) ................................................. 4 PAGZZ

(ATTACHING PARTS)

87 MS15795-814 . . WASHER, FLAT (80205) ........................................... 2 PAGZZ 88 MS35338-141 . . WASHER, LOCK (80205) .......................................... 2 PAGZZ 89 MS51971-3 . . NUT, HEXAGON (80205) ......................................... 2 PAGZZ 90 MS24671-54 . . SCREW, FLATHEAD (80205) ................................... 2 PAGZZ

91 17A4529P38 . . ASSEMBLY, SKID (99207) ....................................... 1 XBOZZ 92 MS20913-6CR . . PLUG, PIPE (96906) ................................................... 1 PAGZZ

Notes: 1. This alternate latch assembly is used by Depot and Intermediate Maintenance Activities to replace latch assemblies, P/N 17A4525G03 and P/N 17A4525G04.

Figure 6. F414 Engine Shipping and Storage Container, P/N 21C14061 (Sheet 9)

Change 14 Page 33/(34 blank)

DATE P/N BATCH QUANTITY

IN

OUT

REF. PARA PSC/QA REJ. CORR. DEFECT DESCRIPTION

CONTAINER

INSP

FINAL ASSY

CONTAINER

AIR LEAK

TEST

SENTENCING/REMARKS

Figure 7. Check Sheet (Batch Quantity)

THIS PAGE INTENTIONALLY LEFT BLANK.