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Condensate Return and Boiler Feed Pumps "V" Series
In the interests of development and improvement of the product, we reserve the right to change the specification.
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only.
TI-5-304-US 4.15
Description Condensate pumps are used in low pressure heating systems to col-lect and quickly return condensate to the boiler feed unit. Their pump-ing action is controlled by the water level in the receiver. Simplex units consist of an electric motor close-coupled to a centrifugal pump mounted on a cast iron or welded steel storage receiver with a float operated pump control. Multiple pump units are used when greater pumping capacity or back-up pump protection is required.
Boiler feed pumps are used to pump and precisely control the con-densate and makeup water required by the boiler(s) in low pressure steam applications. Pumping action is controlled by the fluid level in the boiler. They consist of a cast iron or welded steel storage receiver equipped with a makeup valve and one or more close-coupled cen-trifugal pumps.
Spirax Sarco V series pumping systems are available in simplex, duplex, triplex or quadruplex configurations from 1,000 to 100,000
sq. ft. EDR capacities. Discharge pressures from 10-40 psi are avail-able on units equipped with 1750 rpm motors; 20-75 psi on 3500 rpm units. True 2 ft. net positive suction head pumps are available.
Receivers Cast iron, rectangular receivers are available with 15 to 110 gallon capacities.
Heavy duty, welded, rust resistant, copper bearing steel receivers are available in rectangular or cylindrical configurations with capacities ranging from 21 to 1,000 gallons.
Spirax Sarco Centrifugal Pumps Four centrifugal models are available in a large selection of sizes to meet your specific application requirements: VC, VJ, VE, VA and VN.
The pumps are bolted directly to the receiver to provide a compact efficient design. Their close-coupled, centrifugal design with bronze enclosed type impeller assures smooth, efficient water passage. A mechanical seal, rated to a maximum temperature of 250˚F, is vented to the receiver to assure adequate lubrication at all times.
An advanced impeller and volute design make many of the pumps excellent for applications requiring a true 2 ft Net Positive Suction Head (NPSH). These units are identified with shaded areas in the selection tables on TIS 5.306 & 5.307. The simple, reliable single stage construction eliminates the need for additional impellers and parts used in other low NPSH pumps.
Designed for long-life, low maintenance and reliable service, the pumps are easily serviceable if necessary. Parts subject to normal wear are readily accessible. Impeller and mechanical seal can be ser-viced without disturbing piping or electrical connections.
All pumps are close-coupled to heavy duty, ball bearing open drip proof electric motors. Fractional horsepower single phase motors have built-in thermal overload protection.
To help you determine the appropriate pump type for your applica-tion, specifications for each of the four types are described in the next paragraphs. Refer to selection tables for additional pumping system performance data.
Control Panel can be remote.
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Condensate Return and Boiler Feed Pumps "V" Series
Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016 Telephone: (803) 714-2000 FAX (803) 714-2222
TI-5-304-US 4.16
VC Pumps 1/3 through 15 hp 1750 rpm—discharge pressures are 10, 15 or 20 psi 3500 rpm—discharge pressures are 30 to 75 psi Motor types available: Open drip proof (ODP)
Totally enclosed fan cooled (TEFC) Explosion proof Single phase, 115/230 V, 60 Hz Three phase, 208 or 230/460 V, 60 Hz
VJ Pumps 1/2 through 2 hp 3500 rpm—discharge pressures are 15, 20, 30, 40 or 50 psi Motor types available: Open drip proof (ODP)
Totally enclosed fan cooled (TEFC) Single phase, 115/230 V, 60 Hz Three phase, 200V, 60 Hz Three phase, 230/460 V, 60 Hz
VE Pumps 3/4 through 2 hp 1750 rpm—discharge pressures are 20, 25 or 30 psi Motor types available: Open drip proof (ODP)
Totally enclosed fan cooled (TEFC) Explosion proof Single phase, 115/230 V, 60 Hz Three phase, 200 V, 60 Hz Three phase, 230/460 V, 60 Hz
VA Pumps 3, 5 or 71/2 hp 1750 rpm—discharge pressures are 30 or 40 psi Motor types available: Open drip proof (ODP)
Totally enclosed fan cooled (TEFC) Explosion proof Three phase, 200 V, 60 Hz Three phase, 230/460 V, 60 Hz
VN Pumps 1/2 thru 7 1/2 hp 3450 rpm—discharge pressures are 20 to 60 psi Motor types available: Open drip proof (ODP)
Totally enclosed fan cooled (TEFC) Explosion proof Single phase, 115/230 V, 60 Hz Three phase, 230/460 V, 60 Hz
Accessories and Optional Equipment Boiler Feed Pumps—Standard Equipment
• Float operated makeup valve
• Gauge glass and thermometer tappings
Boiler Feed Pumps—Optional Equipment
• Control Panels
• Thermometer
• Makeup feeders—external type, or reverse acting float switch and solenoid valve type
• Magnesium corrosion inhibitor
• Suction isolation valves—butterfly type
• Inlet strainers—"Y" or basket type
• Gauge glass
• Three valve bypass and inlet strainer assembly for sole noid make-up valve
• Feedwater preheaters
• Discharge pressure gauges
• Discharge check valves
• Discharge gate valves
• Corrosion resistant receiver linings
Accessories and Optional Equipment Condensate Pumps—Standard Equipment
• Simplex units have opening blanked-off for addition of a second pump at a later date
• One float switch (simplex units)
• Mechanical alternator (duplex units)—equalizes running time between the two pumps and provides emergency back-up in case of excessive condensate return or a pump failure
• Receiver tapping for gauge glass and thermometer
Condensate Pumps—optional equipment
• Control Panels (standard mounted to reciever, remote option available)
• Thermometer
• Two float switches (duplex units)
• Suction isolation valves—butterfly type
• Inlet strainers—"Y" or basket type
• Gauge glass
• Magnesium corrosion inhibitor
• Corrosion resistant receiver linings
• Discharge pressure gauges
• Discharge check valves
• Discharge gate valves
Ordering Codes
VE SS M 1 7-1/2
Series and pump type
VC
VJ
VE
VA
VN
Receiver type S = cast iron SS = welded steel M = boiler feed unit (omit for condensate return unit)
Capacity, Sq Ft E.D.R.
1 = 1,000 2 = 2,000 4 = 4,000 6 = 6,000 8 = 8,000 10 = 1 0,000 15 = 1 5,000 20 = 20,000 25 = 25,000 30 = 30,000 40 = 40,000 50 = 50,000 65 = 65,000 80 = 80,000 100= 100,000
Discharge Pressure, psig 1 = 10
1-1/2 = 15 2 = 20 2-1/2 = 25 3 = 30 4 = 40 5 = 50 6 = 60 7-1/2 = 75 ©
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Control Panels 550 Series and 700 Series
In the interests of development and improvement of the product, we reserve the right to change the specification.
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only.
TI-5-325-US 04.95
AVAILABLE TYPES
Series 550 Enclosure: Nema Type 1 ONLY Controls: 2 starters with 3rd leg overload protection
Reset button in cover
Series 700 Enclosure: Nema Type 1.
Controls: 2, 3 or 4 starters, each with 3rd leg overload protection and reset button on starters.
Numbered terminal strip
OPTIONAL EXTRAS
Series 550 Controls: 3 Position Selector Switch Hand-Off-Auto or Lead-Off Lag, or
Test-Off-Auto Pilot Light(s) Red or Green 230 V Max. Use 700 Series if voltage exceeds 230 V.
Series 700 Enclosure: Nema 1, 2, 3, 4X or 12. NEMA 7 or 9 Explosion Proof, consult factory.
Controls: 1 Disconnect per panel with Cover Interlock with provisions for padlock l-Fuse Block per starter or— l-Circuit Breaker per starter Fused Control Circuit Transformer, 110 Volt Secondary.
l-Electric Alternator per panel (duplex models only) Relays— as required.
Selector Switches on cover, 1 per starter labeled:
- Hand-Off-Auto
- Lead-Off-Lag
- Boiler No. l-Off-Boiler No. 2
- Pump No. l-Off-Pump No. 2
- Test-Off-Auto (spring loaded to off)
Pilot Lights on cover - 1 per starter (Green for standard pumps: red for stand by pumps.)
Alarm bell with silencing switch - 1 per panel
SERIES 550
SERIES 700
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Control Panels 550 Series and 700 Series
Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016 Telephone: (803) 714-2000 FAX (803) 714-2222
S pi ra x S ar co
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TI-5-325-US 04.95
NEMA ENCLOSURES
Enclosures For Inside Non-Hazardous Locations
Provides Protection Against Type of Enclosure
1 2* 4* 12*
Accidental contact with enclosed equipment yes yes yes yes Falling dirt yes yes yes yes Falling liquids and light splashing yes yes yes Dust lint fibers and flyings yes yes Hosedown and splashing water yes Oil and coolant seepage yes yes Oil and coolant spraying and splashing Corrosive agents Occasional submersion
*These enclosures may be ventilated. However Type 1 may not provide protection against small particles of falling dirt when ventilation is provided in the enclosure top;
and Type 12, if ventilated, will not be dust-tight
TYPE 1 - GENERAL PURPOSE INDOOR
Nonventilated Enclosures
Type 1 enclosures are intended for use indoors primarily to prevent accidental contact of personnel with the enclosed equipment in areas where unusual service conditions do not exist. In addition, they provide protection against falling dirt. Enclosures which are intended to be flush mounted in building walls shall have provision to align the device with the flush plate and to compensate for the thickness of the wall.
Type 2 enclosures are intended for use indoors to protect the enclosed equipment against falling non-corrosive liquids and falling dirt. They shall have provision for drainage. If provision is made for the entrance of conduit at the top, it shall consist of a conduit hub or the equivalent. When completely and properly installed, these enclosures shall prevent entrance of dripping liquid at a higher level than the lowest live part within the enclosure.
Type 12 enclosures are intended for use indoors to protect the enclosed equipment against fibers, flyings, lint, dust and dirt and light splashing, seepage, dripping and external condensation of non corrosive liquids. There shall be no holes through the enclosure and no conduit knockouts or conduit openings, except that oiltight and dust-tiqht mechanisms may be mounted through holes in the enclosure when provided with oil-resistant gaskets. Doors shall be provided with oil-resistant gaskets. In addition, enclosures for combination controllers shall have hinged doors which swing horizontally and require a tool to open.
TYPE 4X WATERTIGHT & DUSTTIGHT INDOOR & OUTDOOR
Type 4X corrosion resistant enclosures are intended for use indoors or outdoors to pro-tect the enclosed equipment against splashing water, seepage of water, falling or hose-directed water, and severe external condensation. They are sleet-resistant but not sleet- (ice) proof. They shall have conduit hubs or equivalent provision for watertight connec-tion at the condiut entrance and mounting means external to the equipment cavity.
ENCLOSURES FOR HAZARDOUS LOCATIONS- GENERAL
The term “explosion proof” has been so loosely applied that NEMA deprecates its use.
As defined by the “National Electrical Code,” the term “explosion proof”applies only to Type 7 and 10 enclosures which, when properly installed and maintained, are designed to contain an internal explosion without causing external hazard. The term should not be applied to Type 8 enclosures which are designed to prevent an explosion through the use of oil-immersed equipment or to Type 9 enclosures which are designed to prevent an explosion by excluding explosive amounts of hazardous dust.
EXPLOSION PROOF - NONVENTILATED ENCLOSURES
Type 7 enclosures are intended for use indoors in the atmosphere and locations defined as Class I and Group A, B, C or D in the “National Electrical Code." The letter or letters A, B, C or D which indicate the gas or vapor atmospheres in the hazardous location shall appear as a suffix to the designation "Type 7" to give the complete NEMA designa-tion and correspond to Class 1, Group A, B, C or D, respectively, as defined in the "National Electrical Code." These enclosures shall be designed in accordance with the requirements of Underwriters Laboratories, Inc, "Industrial Control Equipment for Use in Hazardous Locations," UL 698. and shall be marked to show the Class and Group let-ter designations.
Type 9 enclosures are intended for use indoors in the atmospheres defined as Class II and Group E, F or G in the "National Electrical Code." The letter or letters E, F or G which indicate the dust atmospheres in the hazardous location shall appear as a suffix to the designation "Type 9" to give the complete NEMA designation and correspond to Class II, Group E, F or G, respectively, as defined in the "National Electrical Code."
These enclosures shall prevent the ingress of explosive amounts of hazardous dust. If gaskets are used, they shall be mechanically attached and of a noncombustible, nondete-riorating, vermin-proof material.
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Pump Dimensions "V" Series
In the interests of development and improvement of the product, we reserve the right to change the specification.
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only.
TI-5-305-US 7.13
VC, VJ, VN, & VE Pumps with Rectangular Cast Iron or Steel Receivers
Dimensions (nominal) in inches & millimeters
Capacity Receiver
sq. ft. Capacity
E,D,R. gal.
Cast Iron Receiver A B C D E F G H I J K L M
1,000 to 15 15 17.5 19.5 28 13 16-19 22 4 5.25 4 2 1 4,000 381 445 495 711 330 406-483 559 102 133 102 – –
1,000 to 21 21 22.75 26 14.75 34 10.25 16-21 19.5 4 6 4 2 1-1/4 15,000 533 578 660 375 864 260 406-533 495 102 152 102 – –
20,000 to 45 26 26.75 28.75 20 39 15 16-21 23.75 4 7.5 4 2-1/2 1-1/2 30,000 660 679 730 508 991 381 406-533 603 102 190 102 – –
40,000 to 65 28.5 28.5 30.75 22.75 41.5 19.5 16-21 29 4.75 7.5 4 3 2 50,000 724 724 781 578 1054 495 406-533 737 121 190 102 – –
65,000 to 110 30 36.25 42 32 44 19.5 18-28 28.5 4 7.5 4 5 2 100,000 762 921 1067 813 1118 495 457-711 724 102 190 102 – –
Steel Receiver 1,000 to 21 18 24 26.4 16.1 31 9 16-19 19 4 6 4 2-1/2 1-1/4
15,000 457 610 671 409 781 229 406-483 483 102 152 102 – –
20,000 to 45 24 24 26.4 22.1 37 15.5 16-21 25 4 6 4 3 1-1/2 30,000 610 610 671 561 940 394 406-533 635 102 152 102 – –
40,000 to 65 24 24 26.4 22.1 37 21.5 16-21 30.5 4 6 4 3 2 50,000 610 610 671 561 940 546 406-533 775 102 152 102 – –
65,000 to 110 30.5 42.5 45 25 44.5 17 18-28 27 4 11 4 4 2 100,000 775 1080 1143 635 1130 432 457-711 686 102 279 102 – –
E
AD
JJ
K K
B
C
15 Gallon Cast Iron
Mounting Foot Duplex Unit shown with Steel Receiver
Discharge
G
H I
Float Switch or Mechnical Alternator
Vent ‘M’ Return Inlet ‘L’
Drain 3/4 NPT
F
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Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016 Telephone: (803) 714-2000 FAX (803) 714-2222
S p ira x S ar co
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TI-5-306-US 5.15
Pump Sizing Selection Tables "V" Series
Designates 2 Ft. NPSH Capability * For boiler feed units, receiver size should be approximately 1 gallon of storage per boiler h.p.
1750 R.P.M. Units 3500 R.P.M. Units * Receiver Size (condensate units) Capacity Dish Cast Iron Steel
Sq. Ft. Capacity Press. Catalog Motor Dish Catalog Motor Dish Return Return E.D.R. G.P.M. psig No. H.P. Size No. H.P. Size Capacity Size Capacity Size
10 VCS - 401 3/4 1-1/2" 65 3" 65 3"
15 VCS - 401-1/2 1 1-1/2" VJS - 401-1/2 1-1/2 1-1/2" 65 3" 65 3"
20 VES - 402 1-1/2 1-1/2" VJS - 402/VNS-402 1-1/2 1-1/2", 2" 65 3" 65 3"
25 VES - 402-1/2 1-1/2 1-1/2 65 3" 65 3"
30 VES - 403 2 1-1/2" VCS - 403/VNS-403 2, 3 1-1/2", 2 65 3" 65 3"
VJS - 403 1-1/2 1-1/2" 65 3" 65 3"
40,000 60 40 VAS - 404 5 2" VCS - 404/VNS-404 3 1-1/2", 2 65 3" 65 3"
50 VCS - 405/VNS-405 5 1-1/2", 2 65 3" 65 3"
60 VCS - 406/VNS-406 5 1-1/2", 2 65 3" 65 3"
75 VCS - 407-1/2 7-1/2 1-1/2" 65 3" 65 3"
10 VCS - 501 1 2" 65 3" 65 3"
15 VCS - 501-1/2 1-1/2 2" VJS - 5011-1/2 1-1/2 1-1/2" 65 3" 65 3"
20 VES - 502 1-1/2 1-1/2" VJS - 502/VNS-502 1-1/2, 2 1-1/2", 2 65 3" 65 3"
25 VES - 502-1/2 2 1-1/2" 65 3" 65 3"
30 VAS - 503 3 1-1/2" VCS - 503/VNS-503 3 1-1/2", 2" 65 3" 65 3"
VJS - 503 2 1-1/2"
50,000 75 40 VAS - 504 5 2" VCS - 504/VNS-504 3 1-1/2", 2 65 3" 65 3"
50 VCS - 505/VNS-505 5 1-1/2", 2 65 3" 65 3"
60 VCS - 506/VNS-506 5, 7-1/2 1-1/2", 2 65 3" 65 3"
75 VCS - 507-1/2 7-1/2 1-1/2" 65 3" 65 3"
20 VNS-602 2 2"
60,000 90 30 VNS-603 3 2"
40 VNS-604 5 2" 110 5" 110 4"
50 VNS-605 7-1/2 2"
10 VCS - 651 1-1/2 2"
15 VCS - 651-1/2 1-1/2 2" VJS - 651-1/2 2 1-1/2"
20 VES - 652 2 1-1/2" VJS - 652 2 1-1/2"
30 VAS - 653 3 2" VCS - 653 3 2" 110 5" 110 4"
65,000 97-1/2
40 VAS - 654 5 2" VCS - 654 5 2"
50 VCS - 655 5 2"
60 VCS - 656 7-1/2 2"
10 VCS - 801 1-1/2 2"
15 VCS - 801-1/2 2 2"
20 VCS -802 3 1-1/2"
30 VAS - 803 5 2" VCS - 803 5 2" 110 5" 110 4"
80,000 120
40 VAS - 804 5 2" VCS - 804 5 2"
50 VCS - 805 7-1/2 2"
60 VCS - 806 7-1/2 2"
10 VCS - 1001 1-1/2 2"
15 VCS - 1001-1/2 2 2"
20 VCS - 1002 5 2"
30 VAS - 1003 5 3" VCS - 1003 5 2" 110 5" 110 4"
100,000 150
40 VAS - 1004 5 3" VCS - 1004 5 2"
50 VCS - 1005 7-1/2 2"
60 VCS - 1006 10 2"
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| FVBXRT-Building4B-Steam condensate receiver replacement |
| Condensate_Return_Boiler_Feed_Pumps_VSeries-TI-5-304-US.pdf_safe |
| Control_Panels_550_Series_700_Series-TI-5-325-US.pdf_safe |
| Pump_Dimensions_V_Series-TI-5-305-US.pdf_safe |
| Pump_Sizing_Selection_Tables_V_Series-TI-5-306-US.pdf_safe |
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