Barrier_Boat_Manual.PDF

S9008-GC-BIB-010

0910-LP-106-0139

15 JUNE 2007

DISTRIBUTION STATEMENT A: APPROVED FOR PUBLIC RELEASE; DISTRIBUTION UNLIMITED.

PUBLISHED BY DIRECTION OF COMMANDER, NAVAL SEA SYSTEM COMMAND

BOAT INFORMATION BOOK

FOR

29-FOOT

BARRIER BOAT (BB)

HULLS 29BB0601 THRU 29BB0608

CHUCK’S BOAT AND DRIVE CO.

N00024-06-F-2204

N A V

A L

SEA SYSTEM COM

M

A N

D

U N

IT

ED STATES NAVY

*0910-LP-106-0139

LIST OF EFFECTIVE PAGES

Date of Original page is:

Original ....... 0 .....15 June 2007

Total number of pages in this publication is 260 consisting of the following:

Title and A Certification Sheet-1 Certification Sheet-2 blank Approval and Procurement-1 Approval and Procurement-2 blank Change Record-1 Change Record-2 blank Foreword-1 Foreword-2 blank i through xxiv 1-1 through 1-13 1-14 blank 2-1 through 2-10 3-1 through 3-38 4-1 through 4-90

S9008-GC-BIB-010

Page *Change No. No.

Page *Change No. No.

* Zero in this column indicates an original page.

5-1 through 5-2 6-1 through 6-20 7-1 through 7-3 7-4 blank 8-1 through 8-13 8-14 blank FP-1/(FP-2 blank) FP-3/(FP-4 blank) FP-5/(FP-6 blank) FP-7/(FP-8 blank) FP-9/(FP-10 blank) FP-11/(FP-12 blank) FP-13/(FP-14 blank) FP-15/(FP-16 blank) FP-17/(FP-18 blank) Index-1 through Index-16

Certification Sheet-1/(Certification Sheet-2 blank)

X

S9008-GC-BIB-010 15 June 2007 Grade 9 Boat Information Book for 29-Foot Barrier Boat (BB) Hulls 29BB0601 thru 29BB0608

060155-000

TECHNICAL MANUAL CERTIFICATION SHEET

CERTIFICATION APPLIES TO:

APPLICABLE TMINS/PUB. NO. PUBLICATION DATE (day, month, year) READING GRADE LEVEL (RGL)

NEW MANUAL REVISION CHANGE

TITLE:

TMCR/TMSR/SPECIFICATION NUMBER:

CHANGES AND REVISIONS:

PURPOSE:

EQUIPMENT ALTERATION NUMBERS INCORPORATED:

TMDER/ACN NUMBERS INCORPORATED:

CONTINUED ON ADDITIONAL PAGES AS NEEDED

CERTIFICATION STATEMENT

This is to certify that responsible Navy activities have reviewed the above identified document for acquisition compliance, technical coverage and printing quality. This form is for internal Government management use only and does not imply contractual approval or acceptance of the technical manual by the Government nor does it relieve the contractor of any responsibilities for delivering the technical manual in accordance with the contract requirements.

ACQUISITION NAME SIGNATURE ORGANIZATION CODE DATE

TECHNICAL NAME SIGNATURE ORGANIZATION CODE DATE

PRINTING NAME SIGNATURE ORGANIZATION CODE DATE

RELEASE

W. Brooks Darden

W. Brooks Darden

William T. Young, Jr.

23 6/15/07

23 6/15/07

236 6/15/07

NSWC DET

Norfolk

NSWC DET

Norfolk

NSWC DET

Norfolk

CHANGE RECORD

Change Date Title and/or Brief Description Signature of No. Validating Officer

Change Record-1/(Change Record-2 blank)

This Boat Information Book (BIB) is intended to provide general configuration, operational, and maintenance information on the 29-Foot Barrier Boat (BB). The BIB is designed for use at the organizational level to support boat crews. It contains guidelines on the safe operation and proper maintenance of the 29-Foot BB. The BIB is arranged in one volume subdivided into the following chapters:

CHAPTER 1 - GENERAL INFORMATION

CHAPTER 2 - GENERAL ARRANGEMENTS

CHAPTER 3 - SYSTEM FUNCTIONAL DESCRIPTIONS

CHAPTER 4 - OPERATING INSTRUCTIONS

CHAPTER 5 - HULL SPECIFICATIONS AND REPAIR

CHAPTER 6 - MAINTENANCE

CHAPTER 7 - EMERGENCY AND DAMAGE CONTROL

CHAPTER 8 - MISCELLANEOUS

Ships, training activities, supply points, depots, Naval Shipyards, and Supervisors of Shipbuilding are requested to arrange for the maximum practical use and evaluation of NAVSEA technical manuals. All errors, omissions, discrepancies, and suggestions for improvement to NAVSEA technical manuals shall be reported to Commander, Naval Surface Warfare Center, Port Hueneme Division (Code 310), Port Hueneme, CA 93043-4307, on NAVSEA Technical Manual Deficiency/Evaluation Report (TMDER), NAVSEA Form 4160/1. All feedback comments shall be thoroughly investigated and originators will be advised of action resulting there from. To expedite the TMDER process, activities should submit TMDERs via the Naval Systems Data Support Activity (NSDSA) website at http://nsdsa.phdnswc.navy.mil. Three copies of NAVSEA 4106/1 are included at the end of this technical manual. Copies of NAVSEA Form 4160/1 may be requisitioned from the Defense Distribution Depot Susquehanna Pennsylvania, Building 02, 5450 Carlisle Pike, Mechanicsburg, PA 17055-7089, by MILSTRIP.

Foreword-1/(Foreword-2 blank)

FOREWORD

1. GENERAL INFORMATION ................................................................................................... 1-1

Section I. INTRODUCTION ............................................................................................. 1-1

1-1 DESCRIPTION ................................................................................................. 1-1 1-2 PRINCIPAL CHARACTERISTICS .................................................................. 1-1

Section II. GENERAL DESCRIPTION .............................................................................. 1-3

1-3 HULL STRUCTURE FEATURES.................................................................... 1-3 1-4 OPERATIONAL SYSTEMS ............................................................................. 1-3 1-4.1 PROPULSION SYSTEM .................................................................................. 1-3 1-4.2 FUEL SYSTEM ................................................................................................ 1-3 1-4.3 BILGE PUMPING SYSTEMS.......................................................................... 1-3 1-4.4 HYDRAULIC STEERING AND WINCH SYSTEMS .................................. 1-3 1-4.5 COOLANT AND SEAWATER COOLING SYSTEMS ................................... 1-3 1-4.6 FAST LUBE OIL CHANGE SYSTEM ........................................................... 1-4 1-4.7 EXHAUST SYSTEMS ..................................................................................... 1-4

1-4.8 HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM ........... 1-4

1-4.9 ELECTRICAL SYSTEMS ................................................................................ 1-4 1-4.9.1 24Vdc Electrical System ................................................................................... 1-4 1-4.9.2 12Vdc Electrical System ................................................................................... 1-4 1-4.9.3 120Vac Electrical System .................................................................................. 1-4 1-4.10 COMMUNICATION AND NAVIGATION SYSTEMS ................................. 1-4 1-5 LABEL PLATES AND MARKINGS................................................................ 1-4

Section III. SUPPORT DATA............................................................................................... 1-5

1-6 ONBOARD TECHNICAL DOCUMENTATION ............................................. 1-5 1-7 OTHER DOCUMENTATION........................................................................... 1-5 1-8 METRIC CONVERSION FACTORS ............................................................. 1-12

Section IV. SAFETY PRECAUTIONS ............................................................................... 1-13

1-9 SAFETY PRECAUTIONS ............................................................................... 1-13

2. GENERAL ARRANGEMENTS .............................................................................................. 2-1

2-1 INTRODUCTION ............................................................................................. 2-1 2-2 EXTERIOR ARRANGEMENT ........................................................................ 2-1 2-2.1 MAIN DECK ..................................................................................................... 2-1 2-2.2 PILOTHOUSE................................................................................................... 2-1 2-2.2.1 Windshield Wiper ............................................................................................... 2-1 2-2.2.2 Searchlights ....................................................................................................... 2-1 2-2.2.3 Navigation Lights and Floodlights .................................................................... 2-1

TABLE OF CONTENTS

Chapter/Paragraph Title Page i

TABLE OF CONTENTS - Continued

Chapter/Paragraph Title Page

2-2.2.4 Antenna Mounting ............................................................................................. 2-1 2-2.2.5 Loud-Hailer Horns ............................................................................................. 2-1 2-2.2.6 Boat Horn .......................................................................................................... 2-1 2-2.2.7 Grab Rail ............................................................................................................ 2-1 2-2.2.8 Handrail ............................................................................................................. 2-1 2-2.2.9 Radome Mounting .............................................................................................. 2-1 2-2.3 MOORING, TOWING, AND HOISTING FITTINGS ..................................... 2-1 2-2.3.1 Mooring Bitts ..................................................................................................... 2-1 2-2.3.2 Towing Post ....................................................................................................... 2-6 2-2.3.3 Chocks ............................................................................................................... 2-6 2-2.3.4 Lifting Pad Eyes ................................................................................................ 2-6 2-2.4 WINCHES......................................................................................................... 2-6 2-2.5 MAIN DECK ACCESSES ............................................................................... 2-6 2-2.5.1 Bow Storage Compartment ............................................................................... 2-6 2-2.5.2 Hydraulic Tank Fill ............................................................................................. 2-6 2-2.5.3 Fuel Tank Fill Connections and Vents ................................................................ 2-6 2-2.5.4 Waste Oil Pump Out Connection ....................................................................... 2-6 2-2.5.5 Steering Compartment Watertight Hatches ....................................................... 2-6 2-2.6 FENDERS ......................................................................................................... 2-6 2-3 INTERIOR ARRANGEMENT ........................................................................ 2-6 2-3.1 PILOTHOUSE .................................................................................................. 2-6 2-3.1.1 Control Consoles ................................................................................................ 2-6 2-3.1.2 Main Rudder Angle Indicator ............................................................................ 2-8 2-3.1.3 Navigation Display ............................................................................................. 2-8 2-3.1.4 Fans ................................................................................................................... 2-8 2-3.1.5 Searchlight Controls ........................................................................................... 2-8 2-3.1.6 Portable Fire Extinguisher .................................................................................. 2-8 2-4 BELOW DECK ARRANGEMENT ................................................................ 2-8 2-4.1 BOW COMPARTMENT .................................................................................. 2-8 2-4.2 ENGINE ROOM ............................................................................................... 2-8 2-4.2.1 Engines and Marine Gears ................................................................................. 2-8 2-4.2.2 Electrical Components ....................................................................................... 2-8 2-4.2.3 Bilge Pumps ....................................................................................................... 2-9 2-4.2.4 HVAC System ................................................................................................... 2-9 2-4.2.5 Fuel System ....................................................................................................... 2-9 2-4.2.6 Coolant and Seawater Cooling Components ...................................................... 2-9 2-4.2.7 FLOCS Components .......................................................................................... 2-9 2-4.2.8 Hydraulic System Components .......................................................................... 2-10 2-4.2.9 Fire Suppression ................................................................................................. 2-10 2-4.3 STEERING COMPARTMENT ........................................................................ 2-10 2-5 LIFESAVING AND SAFETY EQUIPMENT ................................................. 2-10 2-5.1 LIFE JACKETS ................................................................................................ 2-10 2-5.2 INSTALLED FIRE EXTINGUISHER ............................................................. 2-10

2. GENERAL ARRANGEMENTS - Continued ii

Chapter/Paragraph Title Page

2. GENERAL ARRANGEMENTS - Continued

2-5.3 PORTABLE FIRE EXTINGUISHERS ............................................................ 2-10 2-5.4 RING BUOY .................................................................................................... 2-10 2-5.5 BOATHOOK .................................................................................................... 2-10

3. SYSTEM FUNCTIONAL DESCRIPTIONS ......................................................................... 3-1

Section I. GENERAL ........................................................................................................ 3-1

3-1 INTRODUCTION ............................................................................................ 3-1

Section II. PROPULSION SYSTEM................................................................................. 3-2

3-2 GENERAL ........................................................................................................ 3-2 3-3 PROPULSION DRIVETRAIN ....................................................................... 3-2 3-3.1 DIESEL ENGINE ............................................................................................. 3-2 3-3.2 MARINE GEARS ............................................................................................. 3-2 3-3.3 DRIVE SHAFTS .............................................................................................. 3-3 3-3.4 PROPELLERS .................................................................................................. 3-3 3-3.5 ENGINE AND MARINE GEAR CONTROLS ................................................ 3-3 3-3.6 ENGINE INSTRUMENTS ............................................................................... 3-3

Section III. FUEL SYSTEM ................................................................................................ 3-5

3-4 GENERAL......................................................................................................... 3-5 3-4.1 FUEL TANKS ................................................................................................... 3-5 3-4.2 STRIPPING PUMP ........................................................................................... 3-5 3-4.3 FUEL TANK VENTING ................................................................................... 3-5 3-4.4 FUEL FILTER/WATER SEPARATOR ............................................................ 3-5 3-4.5 RECOMMENDED FUEL ................................................................................ 3-8 3-4.5.1 Fuel Lubricity and Viscosity ............................................................................... 3-8 3-4.5.2 Fuel Cetane Number .......................................................................................... 3-8 3-4.5.3 Low Temperature Operation ........................................................................... 3-8 3-4.5.4 Recommended Diesel Fuel .............................................................................. 3-8

Section IV. BILGE PUMPING SYSTEMS ......................................................................... 3-10

3-5 GENERAL ........................................................................................................ 3-10 3-5.1 ELECTRIC BILGE PUMPS ............................................................................ 3-10 3-5.2 ELECTRIC BILGE PUMP CONTROLS ........................................................ 3-11 3-5.3 MANUAL BILGE PUMP ................................................................................ 3-11 iii

Chapter/Paragraph Title Page

3. SYSTEM FUNCTIONAL DESCRIPTIONS - Continued

Section V. HYDRAULIC STEERING AND WINCH SYSTEMS .................................. 3-12

3-6 GENERAL ........................................................................................................ 3-12 3-6.1 STEERING SYSTEM ....................................................................................... 3-12 3-6.1.1 Hydraulic Tank ................................................................................................... 3-12 3-6.1.2 Hydraulic Pumps ................................................................................................ 3-12 3-6.1.3 Hydraulic Cylinders ........................................................................................... 3-12 3-6.1.4 Valves ................................................................................................................ 3-12 3-6.2 WINCH SYSTEM ............................................................................................ 3-12 3-6.2.1 Valves ................................................................................................................ 3-13 3-6.3 CONTROLS AND INDICATORS .................................................................. 3-13

Section VI. COOLANT AND SEAWATER COOLING SYSTEMS ................................. 3-15

3-7 GENERAL ........................................................................................................ 3-15 3-7.1 COOLANT SYSTEM....................................................................................... 3-15 3-7.2 SEAWATER SYSTEM ..................................................................................... 3-15 3-7.2.1 Heat Exchangers ............................................................................................... 3-15 3-7.2.2 Valves ................................................................................................................ 3-16 3-7.2.3 Strainer ............................................................................................................... 3-16

Section VII. FAST LUBE OIL CHANGE SYSTEM ........................................................... 3-17

3-8 GENERAL ........................................................................................................ 3-17 3-8.1 VALVES ............................................................................................................ 3-17 3-8.2 PUMP ................................................................................................................ 3-17

Section VIII. EXHAUST SYSTEM ....................................................................................... 3-18

3-9 GENERAL ........................................................................................................ 3-18 3-9.1 EXHAUST COMBUSTION AIR INTAKE SYSTEMS ................................. 3-18 3-9.2 INTAKE SYSTEM OPERATION ................................................................... 3-18 3-9.3 AIR INTAKE PREHEATER ............................................................................ 3-18 3-9.4 ENGINE EXHAUST SYSTEMS ..................................................................... 3-18

Section IX. HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM ............................................................................................ 3-19

3-10 INTRODUCTION ............................................................................................ 3-19 3-10.1 CONTROL PANEL .......................................................................................... 3-19 3-10.2 AIR CONDITIONING ..................................................................................... 3-19 3-10.3 HEATING .......................................................................................................... 3-19 3-10.4 DEFROSTING .................................................................................................. 3-19 iv

Chapter/Paragraph Title Page

3-10.5 VENTILATION ................................................................................................ 3-19

Section X. ELECTRICAL SYSTEMS ............................................................................... 3-21

3-11 GENERAL ........................................................................................................ 3-21 3-11.1 SAFETY PRECAUTIONS ............................................................................... 3-21 3-12 ELECTRICAL LABEL PLATES AND MARKINGS ..................................... 3-21 3-12.1 LABEL PLATES ............................................................................................... 3-21 3-12.2 SWITCH AND RECEPTACLE LABELING .................................................. 3-21

3-12.3 CABLE IDENTIFICATION TAGS AND CONDUCTOR MARKINGS ...... 3-21

3-12.4 CONNECTIONS .............................................................................................. 3-22 3-13 DC ELECTRICAL SYSTEM ........................................................................... 3-22 3-13.1 DC POWER SOURCES .................................................................................. 3-22 3-13.2 DC POWER DISTRIBUTION AND CONTROL .......................................... 3-22 3-13.2.1 Battery Disconnect Switches ............................................................................ 3-22 3-13.2.2 Paralleling Switches ........................................................................................... 3-23 3-13.2.3 Voltage Sensitive Relays (VSR) ........................................................................ 3-24 3-13.3 DC GROUNDING SYSTEM ........................................................................... 3-24 3-14 CIRCUIT BREAKERS AND SWITCHES ..................................................... 3-24 3-15 DC EQUIPMENT............................................................................................. 3-31 3-16 AC ELECTRICAL SYSTEM ........................................................................... 3-31 3-16.1 AC POWER SOURCES .................................................................................. 3-31 3-16.2 AC POWER DISTRIBUTION AND CONTROL .......................................... 3-33 3-16.3 GROUNDING................................................................................................... 3-33 3-16.4 AC EQUIPMENT............................................................................................. 3-33

Section XI. COMMUNICATION AND NAVIGATION SYSTEMS ................................. 3-35

3-17 GENERAL ........................................................................................................ 3-35 3-17.1 VHF MARINE TRANSCEIVER..................................................................... 3-35 3-17.2 NAVIGATION DISPLAY ................................................................................ 3-36 3-17.3 GPS .................................................................................................................... 3-36 3-17.4 COMPASS ........................................................................................................ 3-36 3-17.5 LOUD-HAILER ............................................................................................... 3-36 3-17.6 RUDDER ANGLE INDICATOR..................................................................... 3-36 3-17.7 ENGINE INSTRUMENTS ............................................................................... 3-37 v

3. SYSTEM FUNCTIONAL DESCRIPTIONS - Continued

Section IX. HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM - Continued

Chapter/Paragraph Title Page

4-1 INTRODUCTION ............................................................................................ 4-1

Section II. PREPARATION FOR USE.............................................................................. 4-2

4-2 PREOPERATIONAL CHECKS ...................................................................... 4-2 4-3 FUEL SYSTEM ................................................................................................ 4-5 4-3.1 FUEL TANKS ................................................................................................... 4-5 4-3.2 FUEL STRIPPING ........................................................................................... 4-5 4-3.3 FUEL FILLING ................................................................................................. 4-6 4-3.4 FUEL FILTER/WATER SEPARATOR ............................................................ 4-7

4-4 HVAC CONDENSER SEAWATER COOLING SYSTEM ............................ 4-7

4-5 BILGE PUMPING SYSTEM ........................................................................... 4-7 4-6 STEERING SYSTEM ....................................................................................... 4-7 4-7 ELECTRICAL SYSTEM .................................................................................. 4-8 4-7.1 BATTERY ......................................................................................................... 4-8 4-7.2 LIGHTS AND HORN ...................................................................................... 4-8 4-8 ENGINE FLUID LEVELS ............................................................................... 4-8 4-8.1 CHECKING COOLANT LEVELS ................................................................. 4-8 4-8.2 ADDING ENGINE COOLANT ...................................................................... 4-8 4-9 SHORE POWER .............................................................................................. 4-9

Section III. OPERATION .................................................................................................... 4-10

4-10 NORMAL STARTING PROCEDURES ......................................................... 4-10 4-10.1 ENGINE STARTING ........................................................................................ 4-10 4-10.2 THROTTLE ONLY MODE ............................................................................. 4-10 4-10.3 STARTING THE DIESEL VIEW .................................................................... 4-11 4-10.3.1 Data Display Screen .......................................................................................... 4-13 4-10.3.2 Propulsion Data Screens .................................................................................... 4-13 3-10.3.3 Vessel Directory Data Screen ........................................................................... 4-15 3-10.3.4 Navigational/Fuel Data Screens ........................................................................ 4-15 3-10.3.5 System Directory ............................................................................................... 4-17 4-11 BOAT HANDLING .......................................................................................... 4-18 4-11.1 CASTING OFF ................................................................................................. 4-18 4-11.2 PROPULSION CONTROL HEAD LEVER................................................... 4-18 4-11.3 STEERING ........................................................................................................ 4-18 4-12 BILGE DRAINING .......................................................................................... 4-19 4-13 NAVIGATION DISPLAY ................................................................................ 4-19 4-13.1 CONTROLS...................................................................................................... 4-19 4-13.2 DISPLAY SCREEN.......................................................................................... 4-20 4-13.3 RADAR SYSTEM ............................................................................................ 4-22 vi

4. OPERATING INSTRUCTIONS ............................................................................................. 4-1

Section I. GENERAL ........................................................................................................ 4-1

Chapter/Paragraph Title Page

4-13.3.1 Introduction ........................................................................................................ 4-22 4-13.3.2 Range Control .................................................................................................... 4-22 4-13.3.3 Radar Controls ................................................................................................... 4-22 4-13.3.4 Adjusting Gain, Sea Clutter and Rain Clutter .................................................... 4-24 4-13.3.5 Changing the Targets Display ............................................................................ 4-26 4-13.3.6 Interference Rejection ....................................................................................... 4-27 4-13.3.7 Target Expansion ............................................................................................... 4-27 4-13.3.8 Targets Wakes ................................................................................................... 4-27 4-13.3.9 Identifying False Echo Returns .......................................................................... 4-27 4-13.3.10 Measuring Range and Bearing Using Electronic Bearing Lines and

Variable Range Markers .................................................................................... 4-29 4-13.3.11 Integrated Radars Options ................................................................................. 4-35 4-13.4 MAGNETIC COMPASS .................................................................................. 4-37 4-13.5 LOUD-HAILER ............................................................................................... 4-37 4-14 VHF RADIO ..................................................................................................... 4-38 4-14.1 DIGITAL SELECTIVE CALLING .................................................................. 4-38 4-14.2 TRANSMIT TIME-OUT TIMER .................................................................... 4-38 4-14.2.1 Radio Transmission ............................................................................................ 4-38 4-14.2.2 Reception and Transmission Procedures ........................................................... 4-38 4-15 VHF RADIO SETUP MENUS ........................................................................ 4-40 4-15.1 CHANNEL FREQUENCIES ........................................................................... 4-40 4-15.2 SETUP AND DSC OPERATION MENUS ..................................................... 4-40 4-15.3 RADIO SETUP MENU FUNCTION .............................................................. 4-41 4-15.3.1 Dimmer .............................................................................................................. 4-41 4-15.3.2 LCD Contrast .................................................................................................... 4-42 4-15.3.3 Time Zone Offset .............................................................................................. 4-42 4-15.3.4 Time Location .................................................................................................... 4-42 4-15.3.5 True or Magnetic Heading Display Change ...................................................... 4-43 4-15.3.6 Priority Channel Setting ..................................................................................... 4-43 4-15.3.7 Selecting The Scan Type ................................................................................... 4-43 4-15.3.8 Scan Resume Time ............................................................................................ 4-43 4-15.3.9 Key Beeps ......................................................................................................... 4-43 4-15.3.10 WX ALERT Function ........................................................................................ 4-44 4-15.3.11 Voice Scrambler ................................................................................................. 4-44 4-15.3.12 Channel Naming ................................................................................................ 4-44 4-15.3.13 Fog Alert Tone Frequency ................................................................................. 4-45 4-15.3.14 Receiver Audio Tone Control ............................................................................ 4-45 4-15.4 DSC SETUP MENU FUNCTION ................................................................... 4-46 4-15.4.1 MMSI Number .................................................................................................. 4-46 4-15.4.2 Individual Directory Setup ................................................................................. 4-47 4-15.4.3 Individual Reply Setup ....................................................................................... 4-48 vii

4. OPERATING INSTRUCTIONS - Continued

Section III. OPERATION - Continued

Chapter/Paragraph Title Page

4-15.4.4 Individual Acknowledgment Transmission Setup ............................................... 4-48 4-15.4.5 Individual Call Ringer Setup ............................................................................... 4-49 4-15.4.6 Group Directory Setup ....................................................................................... 4-49 4-15.4.7 Position Request Reply Setup ............................................................................ 4-50 4-16 VHF RADIO BASIC OPERATION ................................................................ 4-51 4-16.1 NAVIGATION DATA DISPLAY..................................................................... 4-51 4-16.2 NOAA WEATHER CHANNELS .................................................................... 4-51 4-16.3 CHANNEL 16 MONITORING........................................................................ 4-52 4-16.3.1 Dual Watch ........................................................................................................ 4-52 4-16.3.2 Scanning Functions ............................................................................................ 4-52 4-16.3.2.1 Selecting The Scan Type ................................................................................... 4-52 4-16.3.2.2 Memory Scanning .............................................................................................. 4-52 4-16.3.2.3 Priority Scanning ................................................................................................ 4-52 4-17 VHF RADIO DSC FUNCTIONS .................................................................... 4-53 4-17.1 DSC OPERATIONS MENU ............................................................................ 4-53 4-17.2 DSC OPERATIONS MENU FUNCTIONS .................................................... 4-53 4-17.2.1 Transmitting a DSC Individual Call .................................................................... 4-53 4-17.2.1.1 Preprogrammable Manual Calling ..................................................................... 4-53 4-17.2.1.2 Manual Individual Calling ................................................................................... 4-54 4-17.2.2 Transmitting a DSC Group Call ......................................................................... 4-55 4-17.2.2.1 Preprogrammable Group Calling ........................................................................ 4-55 4-17.2.2.2 Manual Group Calling ........................................................................................ 4-55 4-17.2.3 Transmitting an ALL SHIPS Call ...................................................................... 4-56 4-17.2.4 Transmitting a POS REQUEST Call ................................................................. 4-57 4-17.2.5 POSITION SEND DSC Call ............................................................................ 4-57 4-17.2.5.1 Preprogrammable Position Send Calling ............................................................ 4-58 4-17.2.6 DSC Standby Mode ........................................................................................... 4-58 4-17.2.7 DSC Log ............................................................................................................ 4-58 4-17.3 VHF RADIO DSC DISTRESS CALLS .......................................................... 4-58 4-17.3.1 Transmitting A DSC Distress Call ..................................................................... 4-58 4-17.3.2 Transmitting A DSC Distress Call With Nature of Distress .............................. 4-59 4-17.3.3 Cancelling A DSC Distress Call ........................................................................ 4-59 4-18 RECEIVING VHF RADIO DSC TRANSMISSIONS.................................... 4-59 4-18.1 RECEIVING A DSC DISTRESS CALL ......................................................... 4-59 4-18.2 RECEIVING A DSC ALL SHIPS CALL ........................................................ 4-60 4-18.3 RECEIVING A DSC GROUP CALL .............................................................. 4-60 4-18.4 RECEIVING A DSC INDIVIDUAL CALL .................................................... 4-60 4-18.5 RECEIVING A DSC POSITION REQUEST ................................................. 4-61 4-18.6 RECEIVING A DSC POSITION SEND CALL ............................................. 4-61 4-19 MAGNETIC COMPASS .................................................................................. 4-61 4-20 GPS/DEPTH SOUNDER ................................................................................. 4-61 viii

4-21 MOORING ........................................................................................................ 4-62 4-22 HVAC SYSTEM OPERATION ....................................................................... 4-62 4-22.1 COOLING OPERATION ................................................................................. 4-62 4-22.2 HEATING OPERATION .................................................................................. 4-63 4-22.3 DEFROSTING OPERATION .......................................................................... 4-64 4-22.4 VENTILATION OPERATION ........................................................................ 4-64

4-23 COMMUNICATION AND NAVIGATION EQUIPMENT ........................... 4-64

4-23.1 VHF RADIO ..................................................................................................... 4-64 4-23.1.1 Receiving and Transmitting ................................................................................ 4-64

Section IV. SHUTDOWN PROCEDURES ........................................................................ 4-65

4-24 NORMAL SHUTDOWN ................................................................................. 4-65 4-24.1 PROPULSION ENGINE SHUTDOWN ......................................................... 4-65 4-24.2 BILGE SYSTEM SHUTDOWN ...................................................................... 4-66 4-24.3 FUEL SYSTEM SHUTDOWN ........................................................................ 4-66 4-24.4 ELECTRICAL SYSTEM SHUTDOWN ......................................................... 4-66 4-24.5 SHORE AND BATTERY CHARGING ........................................................... 4-66

4-24.6 COMMUNICATION AND NAVIGATION EQUIPMENT SHUTDOWN

(RADAR, GPS, VHF RADIO, LOUD-HAILER) ........................................... 4-66 4-25 SUBFREEZING CONDITIONS ...................................................................... 4-67

Section V. EMERGENCY UNDERWAY PROCEDURES ............................................... 4-68

4-26 EMERGENCY STOPPING.............................................................................. 4-68 4-27 HAND-OPERATED BILGE PUMP ............................................................... 4-68 4-28 ENGINE FAILURE .......................................................................................... 4-68 4-28.1 ONE ENGINE FAILURE................................................................................. 4-68 4-28.2 TWO ENGINE FAILURE ................................................................................ 4-68 4-29 FUEL SYSTEM CONTAMINATION ............................................................. 4-69 4-30 EMERGENCY BILGE DEWATERING .......................................................... 4-70 4-31 TOWING OPERATIONS................................................................................. 4-70 4-31.1 TOWING ANOTHER BOAT........................................................................... 4-70 4-31.2 BEING TOWED ............................................................................................... 4-71 4-32 ELECTRONIC EMERGENCY EQUIPMENT ............................................... 4-71 4-32.1 VHF RADIO DSC DISTRESS CALLS .......................................................... 4-71 4-32.1.1 Transmitting A DSC Distress Call ..................................................................... 4-71 4-32.1.2 Transmitting A DSC Distress Call With Nature of Distress .............................. 4-72 4-32.1.3 Cancelling A DSC Distress Call ........................................................................ 4-72 4-32.2 MOB GPS PLOTTER FUNCTION ................................................................ 4-72 4-33 EMERGENCY STEERING .............................................................................. 4-73

S9008-GC-BIB-010

TABLE OF CONTENTS - Continued

Chapter/Paragraph Title Page ix

Chapter/Paragraph Title Page

4-34 DISTRESS CALL ............................................................................................. 4-73 4-34.1 SENDING A DISTRESS CALL ...................................................................... 4-73 4-34.2 SENDING AN ALL SHIPS CALL .................................................................. 4-73 4-34.3 FOG SIGNAL OPERATIONS ......................................................................... 4-74 4-34.3.1 Loud-Hailer ........................................................................................................ 4-74

Section VI. TROUBLESHOOTING.................................................................................... 4-75

4-35 INTRODUCTION ............................................................................................ 4-75

Section VII. DIESEL VIEW FAULT TROUBLESHOOTING ........................................... 4-85

4-36 ENGINE FAULT INFORMATION ................................................................. 4-85

5. HULL SPECIFICATIONS AND REPAIR ............................................................................. 5-1

Section I. GENERAL DESCRIPTION ............................................................................. 5-1

5-1 INTRODUCTION ............................................................................................ 5-1 5-2 HULL CONSTRUCTION ................................................................................ 5-1

5-3 CORROSION CONTROL AND CATHODIC PROTECTION ..................... 5-1

Section II. REPAIR ............................................................................................................. 5-2

5-4 HULL REPAIR ................................................................................................. 5-2 5-5 SAFETY PRECAUTIONS ............................................................................... 5-2 5-6 PAINT ............................................................................................................... 5-2 5-6.1 PAINTING REQUIREMENTS........................................................................ 5-2 5-6.2 FINISH COLOR SCHEME.............................................................................. 5-2

6. MAINTENANCE .................................................................................................................... 6-1

Section I. PLANNED MAINTENANCE ......................................................................... 6-1

6-1 INTRODUCTION ............................................................................................ 6-1

Section II. ROUTINE MAINTENANCE PROCEDURES .............................................. 6-2

6-2 GENERAL ........................................................................................................ 6-2 6-3 FUEL FILTER/WATER SEPARATOR ............................................................ 6-2 6-3.1 PURGING EXCESS WATER FROM SEPARATOR ...................................... 6-2 x

Section V. EMERGENCY UNDERWAY PROCEDURES

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6. MAINTENANCE - Continued

Section II. ROUTINE MAINTENANCE PROCEDURES - Continued

6-3.2 FILTER ELEMENT REPLACEMENT ........................................................... 6-2 6-3.3 WINTERIZATION ........................................................................................... 6-3 6-4 FUEL TANK STRIPPING ............................................................................... 6-3 6-5 ENGINE FUEL FILTER REPLACEMENT .................................................... 6-4 6-6 FUEL SYSTEM VENTING ............................................................................. 6-4 6-7 CHANGING OIL .............................................................................................. 6-4

6-7.1 CHANGING ENGINE OIL WITH OVERBOARD DISCHARGE ............... 6-4

6-7.2 CHANGING ENGINE OIL WITH DISCHARGE TO WASTE OIL

TANK ................................................................................................................ 6-6

6-7.3 CHANGING MARINE GEAR OIL WITH OVERBOARD

DISCHARGE .................................................................................................... 6-7

6-7.4 CHANGING MARINE GEAR OIL WITH DISCHARGE TO WASTE

OIL TANK ........................................................................................................ 6-8 6-7.5 PUMPING THE WASTE OIL TANK ............................................................. 6-9 6-7.6 FILTER REPLACEMENT ............................................................................... 6-10 6-8 STEERING SYSTEM ....................................................................................... 6-10 6-8.1 FILLING............................................................................................................ 6-10 6-8.2 FILTER REPLACEMENT ............................................................................... 6-10 6-9 CLIMATE CONTROL SYSTEM..................................................................... 6-11 6-9.1 SEAWATER STRAINER ................................................................................. 6-11 6-9.2 WINTER SEASON .......................................................................................... 6-11 6-9.3 SPRING SEASON ............................................................................................ 6-11 6-9.4 SUMMER SEASON ......................................................................................... 6-11 6-9.5 FALL SEASON ................................................................................................. 6-11 6-10 HULL ZINCS .................................................................................................... 6-11 6-11 NAVIGATION DISPLAY ................................................................................ 6-12 6-11.1 NAVIGATION DISPLAY UNIT CLEANING................................................ 6-12 6-11.2 NAVIGATION DISPLAY UNIT INSPECTION ............................................ 6-12 6-12 LOUD-HAILER ............................................................................................... 6-12 6-12.1 LOUD-HAILER PANEL CLEANING............................................................ 6-12 6-12.2 LOUD-HAILER PANEL INSPECTION ........................................................ 6-12 6-12.3 LOUD-HAILER SPEAKER CLEANING ...................................................... 6-13 6-12.4 LOUD-HAILER SPEAKER INSPECTION ................................................... 6-13 6-13 VHF RADIO ..................................................................................................... 6-13 6-13.1 VHF RADIO CLEANING ............................................................................... 6-13 6-13.2 VHF RADIO INSPECTION ............................................................................ 6-13

Section III. LUBRICATION ................................................................................................ 6-14

6-14 GENERAL ........................................................................................................ 6-14 xi

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6. MAINTENANCE - Continued

Section IV. REMOVAL AND INSTALLATION OF MAJOR EQUIPMENT .................. 6-15

6-15 GENERAL FOR VHF RADIO, NAVIGATION DISPLAY, AND

LOUD-HAILER ............................................................................................... 6-15

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