N0018918Q0103_Draft_PWS.xlsx

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Boat Preventative Maintenance and Repairs
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N0018918Q0103
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P.W.S.

Scope of Work

Naval Weapons Station Yorktown (NWSY) has a requirement for maintenance of four (4) Harbor Security Boats and associated trailers to include preventative maintenance (PM) and repair of non-functioning equipment. Preventative maintenance and repairs required under this contract shall be performed off-site unless the repair is minor and can be performed on-site without interference in base operations.

Service Coverage: the period to be covered by this contract is seven (7) days a week 24 hours a day. The contractor shall provide the COR/TPOC with a phone number that is manned 24-7 to receive/respond to repair calls.

Emergency repair work is subject to emergency on-site repair service and is hereby defined as any immediate maintenance and/or servicing performed by contractor on any of the equipment listed in the SOW at any time other than planned scheduled time frames and that is necessary to keep the said equipment in proper operating condition and/or maintain a safe working environment for the boat crew.

If the maintenance/repair necessitates that a boat be transported off-site, it will be the contractor’s sole responsibility to load the boat on a trailer, provide over the road transportation to their facility and provide (on site secure) storage for the boat while it is the contractor's possession. Once the repair is complete the boat will be returned to its original location which shall include re-launching the boat. The contractor is solely responsible for obtaining all necessary vehicle passes, stickers and proper ID cards for all contractor employees working on-site at the Base. The contractor will comply with all Federal, State, Local laws and Federal Regulations as applicable to the performance of the SOW.

Due to security measures, delays may occur during vehicle inspection to obtain Base entry. Additionally, pier access for repairs may require additional inspections and passes. Hours may not be charged for delays due to vehicle breakdown or failure to obtain proper Base ID in advance.

The Contractor shall not accept any instructions issued by any person employed by the US Government other than the Contracting Officer Representative (COR), Technical Point of Contact (TPOC), Contracting Officer (KO) or the Program Manager all acting within their limits of the authority.

The Contractor shall notify the COR/TPOC prior to commencing all services. Prior to commencing any service (PM or repairs) the contractor shall provide the COR/TPOC a written itemized quote that includes an estimated period of performance that is consistent with industry standards. If the industry standard cannot be met the contractor shall provide written justification and the adjusted period of performance time line. The contractor shall notify the Navy's COR/TPOC upon completion of all services.

The Contractor shall provide trained/certified technicians to perform repairs and preventative maintenance on the Honda Marine Outboard Engines, Outdrives, Electrical Equipment, Navigations Systems and Westerbeke Generators. If the Contractor has a new hire during the term of this contract after the award date, the Contractor shall provide new hire training certificates to the Contracting Officer for review/approval prior to commencement of work on this contract.

The COR/TPOC will notify the Contractor via phone, fax or email for all preventative maintenance & repairs. The Contractor shall respond to all repair requests no later than the next business day (unless the COR/TPOC specifies a greater time frame) after the COR/TPOC requests repairs. The Contractor shall submit all receipts for purchased parts along with its respective invoice, and shall not include any profit markup other than a nominal handling fee.

If the need for parts replacement should occur due to normal wear and tear or damage the contractor will provide a written quote that is itemized and includes the period of time needed to perform the work. If the work (PM or Repair) repair is approved, the replaced part(s) will be provided to COR/TPOC for evaluation of the damaged part.

The Contractor shall submit a complete legibly written or typed report of the preventative maintenance and/or repair of HSB's to the COR/TPOC within three (3) business days after the maintenance or repair service is accomplished. All reports shall include the details of all the action taken and measurement parameters completed as part of the inspection/repair which prove the performance of the equipment. (i.e. Inspection of zincs will require a report as to the percentage of effective zinc material remaining prior to removal. When checking resistance readings, list the normal range and the as found values if out of normal specifications, what was done to correct the discrepancy.).

Metal Sharks Hulls:
27HS1201
27HS1202
Work Skiff Hulls:
27HS1204
27HS1205
Metal Sharks Physical Characteristics:
All Aluminum Deep-V mono-hull
Length overall including collar and outboard engine protection bar. 31' 3"
Length at waterline. 25' 8"
Length overall on trailer (front of trailer to end of crash bar). 36' 1"
Beam overall. 8' 6"
Operational draft. (DIW with engines down in the vertical position). 3' 6"
Draft, engines up in full tilt position (water line to keel). 2' 5"
Height, grnd to highest point while on trailer, radar mast in the stowed position. 8' 1"
Height, ground to highest fixed point when on trailer. 13' 0"
Height, ground to top of navigation light mast in the operational position. 8' 6"
Fuel Tank Capacity 150 GL's
Vessel Weight (fully outfitted, no crew) 10,500 lbs.
Work Skiff Physical Characteristics:
Welded Aluminum Alloy, Deep-V Mono-Hull
Length overall including collar and outboard engine protection bar. 32' 9"
Length at waterline. 29' 6"
Beam overall. 8' 6"
Operational draft. (DIW with engines down in the vertical position). 3' 6"
Height, grnd to highest point while on trailer, radar mast in the stowed position. 11' 6"
Fuel Tank Capacity 150 GL
Vessel Weight ( Full Load ) 11,772 lbs.
Vessel Hoisting Weight ( with Trailer ) 14,995 lbs.
Vessel Hoisting Weight ( without Trailer ) 11,695 lbs.

** Note: Trailer heights are measured from ground to top of cabin or otherwise defined structure. These heights assume the use of the specified trailer and the vessel is properly loaded.

Equipment:
ABoatmaster Trailers (Model: MS2627-120)
BHonda BF225A - Twin Engine
C7.0KW BCGD-60Hz Westerbeke Genset
DPropellers - 19 Pitch, 4-Blade
EWING - Solid Polyurethane Closed Cell-Foam Collar
FSHOXS- 2151 Ride Stabilized Seats (2)
GLightening Master (Model #: LM-PP-31) -Lightening Arrestor
HFire Suppression
IFuruno NavNet TZT radar ( 27HS1601 )
IIntegrated Electronic Navigation: ( 27HS1105 / 27HS1106 / 27HS1107 )
Furuno RDP-149 Radar Chart plotter Display
Furuno 4KW 36NW 36NM 10.4 Plotter CLCDEE/PLT CMAP
Furuno BBWGPS Receiver with Furuno GPA017S/S Receiver Antenna
Furuno DFFI Network Sounder with Furuno 555-SLD Transducer
Furuno 3D 24" Raydome Antenna
Furuno FA150 AIS System
FLIR Navigator II
JCommunication System:
Harris (PRC-117) VHF Radio
Motorola (XTL-5000) VHF Radio
Standard Horizon (GX5500S) VHF-FM Radio
Gentex ICCS
ACR Global Fix iPro 406MHz GPS (EPIRB) - RLB-36
FLIR Navigator II Camera
KInterior & Exterior Hull Fittings:
Mooring Cleats
Bow Cleats (2)
Mid-ship Cleats (2)
Stern Cleats (2)
Towing Bitts
Bow Towing Bitt (1)
Stern Towing Bitt (1)
Single Point Davit - Four (4)
Forward Davit Sling Attachment Points (2)
Aft Davit Sling Attachment Points (2)
Forward & Aft Gun Mounts
Transom (various)
Engine Bracket
Engine Protection Bar
Antenna & Light Mast
Overhead Canopy
Grab rails
Deck Plates - forward & aft
Anchor & Anchor Line Reel

CLIN ITEM PERFORMANCE OBJECTIVE

NOTE: Preventative Maintenance (PM) shall be performed at the following intervals:

1BOAT TRAILER
References:
A. Boatmaster Operations Manual for Model MS2627-120
#0011.1Quarterly Inspection - ( Every 3 Months )
1.1.1Conduct fresh water wash down as soon as possible after removing boat from saltwater contamination.
1.1.2Brake System Actuator - Visually Inspect and Service: Check for Leaks and Proper Fluid Level, and for presence of moisture. Grease if applicable.
1.1.3Winch Cable / Strap Assembly - Visually Inspect: Check for Damage or Malfunction.
1.1.4Coupling Assembly - Visually Inspect: Check for Damage or Malfunction.
1.1.5Frame Assembly - Visually Inspect: Check for Damage or Malfunction.
1.1.6Bunk Assembly - Visually Inspect: Check for Damage or Malfunction.
1.1.7Fasteners - Visually Inspect: Check for Damage Tightness
1.1.8Lights - Visually Inspect & Test: Check for Damage or Malfunction.
1.1.6Tires - Check Condition Inspect for wear, Pressure & DOT Date.
1.1.5Wheels & Nuts - Visually Inspect: Check for Damage or Malfunction.
1.1.10Brake Caliper - Visually Inspect: Check for Leaks or Malfunction, & Ensure mounting bolts are tight.
1.1.11Brake Pads - Visually Inspect: Check for Excessive Wear or Malfunction.
1.1.12Brake Rotor - Visually Inspect: Check for Damage, Excessive Corrosion & Excessive Wear.
1.1.14Wheel Hubs - Visually Inspect: Check for Damage, Excessive Corrosion
1.1.15Wheel Bearings & Seals - Visually Inspect: Check for Damage or Malfunction, grease thoroughly.
#0021.2Annual Inspection - ( Every 12 Months )
1.2.1All items listed above in “Quarterly” category, PLUS:
1.2.2Brake Controller – Test for correct amperage and modulation.
1.2.3Trailer Brake Wiring – Inspect for Condition { Splits, bare spots, frays, etc.}
1.2.4Hydraulic Brake Fluid – Flush and Refill.
1.2.5Brake Lines – Inspect for Condition { Cracks, Leaks, Kinks, Corrosion }
1.2.6Brake Linings – Inspect for Condition { Wear, Contamination }
1.2.7Brake Cylinders – Inspect for Condition { Leaks, Corrosion, sticking, Proper Operation }
1.2.8Wheel Hub – Clean, Inspect for Condition { abnormal wear or scoring }, lubricate
1.2.9Wheel Bearings and Cups – Remove bearings, clean and inspect for abnormal wear and corrosion, repack bearings with specified marine bearing grease and reinstall.
1.2.10Seals – Replace bearing seals
1.2.11Suspension Parts – Inspect for condition { bending, loose fasteners and wear }.
2HULL AND BODY
NOTE: Perform required actions IAW respective applicable manufacturer's technical, as well as applicable Navy, publications and manuals.
NOTE: Craft availability will be based on operational requirements of craft and Harbor Security commitments.
References:
A. NAVSEA Standard Items
B. S9086-VG-STM-010/CH-634, Naval Ship’s Technical Manual, Chapter 634,

Deck Covering

C. S9086-VG-STM-020/CH-631, Volume 2, Preservation of Ships in Service
D. SWT 077-01 Hazardous Waste Produced on Naval Vessels; Control
#0032.1Quarterly – ( Every 3 Months )
2.1.1Propulsion Engine Neutral Safety Switch – Operational Test
2.1.1.1Boat Sea Cock Valve – Lubricate
#004F/O Tanks, Clean & Inspect
2.3Annual - Every 12 Months
2.3.1Clean & Inspect - Remove Contaminants
NOTE: Ensure all sediment, debris and industrial contaminants are removed.
#0052.4As Required - Ultra-Sonic Non-Destructive Testing
2.4.1Scan a total of 100 spots of the U/W Hull shell plating as designated by the Government Appointed Supervisor.
#0062.5As Required – Hybrid Foam Collar System
2.5.1Prior to accomplishing a visual inspection or surface preparation, remove the Wing Inflatable Hybrid Foam Collar System, then reinstall upon completion of preservation.
3PRESERVATION & REPAIRS
NOTE: Craft availability will be based on operational requirements of craft and Harbor Security commitments. The contractor shall paint the boats in accordance with the following guidance:
NOTE: The COR/TPOC must be notified and in agreement prior to all scans, specific repairs identified and preservation.
NOTE: Contractor shall be responsible for replacement of damaged equipment due to excessive blasting.
References:
A. NAVSEA Standard Items
B. S9086-VG-STM-010/CH-634, Naval Ship’s Technical Manual, Chapter 634,

Deck Covering

C. S9086-VG-STM-020/CH-631, Volume 2, Preservation of Ships in Service
D. SWT 077-01 Hazardous Waste Produced on Naval Vessels; Control
Requirements:
NOTE: Contractor shall be responsible for the transportation and transfer of craft by land to and from the Contractor’s designated repair facility, and coordinate transport to assigned maintenance facility via trailer as required.
NOTE: Government will provide trailer to contactor for each craft to use for transport as applicable.
#0073.1Boat U/W Hull Inspect and Preserve
3.1.1Annual - Every 12 Months
3.1.1.1Immediately after haul-out, pressure wash clean the entire boat ( below the Main Deck/Gunwale ), including sides, bow, stern, sponsons, limit free of all marine growth and debris, using fresh water, and prepare each surface for inspection.
3.1.1.2Record existing periphery lines, colors and dimensions of paint coatings on the Under Water Hull surface, extending from the upper boot top limits to the keel, and from the bow to the transom.
3.1.1.3Accomplish a visual inspection of the entire craft ( below the waterline ) of each weld and plate surface, extending from the upper boot top limits to the keel, and from the bow to the transom., for conditions of marked corrosion, erosion, evidence and extent of damage and structural defects, upon completion of the first coat of primer
3.1.1.4Submit a Condition Found Report ( in hard copy and electronic copy ) indicating the results of the requirements of 2.1.1.3, with sketches, listing the type, amount and location of defects, structural damage and deterioration, to the government appointed SUPERVISOR ( COR/TPOC ), later than 48 Hrs after completion.
3.1.1.5If findings indicate significant damage Contractor will and provide a quote for a UT scan of hull.
NOTE: The COR/TPOC must be notified and in agreement prior to all scans, specific repairs identified and preservation.
3.1.1.6Scaffold and shrink wrap ( protect rest of boat from blasting and painting debris ) each craft as needed to meet environmental requirements.
3.1.1.7Contractor shall ensure all through hull openings and depth finder transponders are covered prior to blasting and painting.
3.1.1.8Sandblast to clean, bright metal and remove blasting residue with clean, dry compressed air or a clean brush.
3.1.1.9Repair dents, cracked welds, and damage.
NOTE: Use only DOD authorized marine filling compound. Compound filling of shallow dents and dings identified, shall not be greater than ½” deep and 36 square inches in surface space. Vee-out to sound base metal and re-weld all split, cracked and broken welds. Clad weld isolated areas of underwater hull on each exterior surface of the craft extending from the upper boot top limits to the keel, and from the bow to the transom. As designated by the government appointed SUPERVISOR ( COR/TPOC ).
3.1.1.10Immediately following Sandblasting, apply three coats of Pettit 4400/4401 Aluma Protect Epoxy Primer followed by two finish coats of Pettit Hydrocoat Eco, Antifouling Paint 1804 Black.
3.1.1.11Reposition each craft supporting blocks to ensure 100 percent coverage of primer and anti-fouling paint
3.1.1.12Remove all masking and coverings used to protect miscellaneous system while blasting and painting.
#0083.2Boat Freeboard, Inspect & Preserve
References:
A. Wing Inflatable. Dwg. No. 8400016, Metal Shark 27 Ft.
B. Wing Inflatable Urethane Fabric Repair, PN3800077 Rev. A, 6/22/06
C. Wing Inflatable Sponson Care PN3800038 Rev. B 6/22/06
3.2.1Annual - Every 12 Months
3.2.1.2Accomplish a visual inspection of the entire craft ( above the waterline ) of each weld and plate surface, exposed to the weather and elements, extending from the upper boot top limits to the Main Deck Gunwale, and from the bow to the transom, for conditions of marked corrosion, erosion, evidence and extent of damage and structural defects, upon completion of the first coat of primer
3.2.1.3Record existing periphery lines, existing painted & vinyl stenciling exact locations, and non-skid deck covering, colors and dimensions of paint coatings on each exterior surface exposed to weather, extending from the upper boot top limits to the Main Deck Gunwale, and from the bow to the transom.
3.2.1.4Submit a Condition Found Report ( in hard copy and electronic copy ) indicating the results of the requirements of 2.2.1.3 with sketches, listing the type, amount and location of defects, structural damage and deterioration, to the government appointed SUPERVISOR ( COR/TPOC ), later than 48 Hrs after completion.
3.2.1.5If findings indicate significant damage Contractor will and provide a quote for a UT scan of hull.
NOTE: The COR/TPOC must be notified and in agreement prior to all scans, specific repairs identified and preservation.
3.2.1.6Scaffold and shrink wrap ( protect rest of boat from blasting and painting debris ) each craft as needed to meet environmental requirements.
3.2.1.7Contractor shall ensure all through hull openings and depth finder transponders are covered prior to blasting and painting.
3.2.1.8Sandblast to clean, bright metal and remove blasting residue with clean, dry compressed air or a clean brush.
3.2.1.9Repair dents, cracked welds, and damage.
NOTE: Use only DOD authorized marine filling compound. For shallow dents and dings identified, compound filling shall not be greater than ½” deep and 36 square inches in surface space. Vee-out to sound base metal and re-weld all split, cracked and broken welds.
3.2.1.10Cross rolling of welds shall be accomplished in accordance with Reference B, paragraph NSTM 634-3.29.9 subparagraph 4 of Ref. B.
3.2.1.11Apply two coats of epoxy primer (Seaguard 5000 HS, (N11B350 & N11V350) to all prepared surfaces.
3.2.1.12Apply Semi-gloss Gray (Haze) topcoat, FED-STD-595/26270 on entire craft above the waterline.
3.2.1.13Remove all temporary coverings.
#0093.3Pilot House Exterior, Inspect & Preserve
3.3.1Biennial - Every 24 Months
3.3.1.1Pressure wash clean the entire craft (above the waterline), extending from the upper boot top limits to the top of the , handrails and mast., limit free of all marine growth and debris, using fresh water, and prepare each surface for inspection.
3.3.1.2Record existing periphery lines, existing painted & vinyl stenciling exact locations, and non-skid deck covering, colors and dimensions of paint coatings on each exterior surface exposed to weather, extending from the upper boot top limits to the top of the , handrails and mast.
3.3.1.3Scaffold and shrink wrap (protect rest of boat from blasting and painting debris) each craft as needed to meet environmental requirements.
3.3.1.4Accomplish a visual inspection of each weld and plate surface on entire Pilot House exterior surfaces exposed to weather, above the waterline, including handrails and mast, for conditions of marked corrosion, erosion, evidence and extent of damage and structural defects, upon completion of the first coat of primer.
3.3.1.5Submit a Condition Found Report ( in hard copy and electronic copy ) indicating the results of the requirements of 2.3.1.4, with sketches, listing the type, amount and location of defects, structural damage and deterioration, to the government appointed SUPERVISOR ( COR/TPOC ), later than 48 Hrs after completion.
3.3.1.8Sandblast to clean, bright metal and remove blasting residue with clean, dry compressed air or a clean brush.
NOTE: Contractor shall be responsible to repair any and all pin holes developed as a result of excessive blasting.
3.3.1.9Repair dents, cracked welds, and damage.
NOTE: Use only DOD authorized marine filling compound. For shallow dents and dings identified, compound filling shall not be greater than ½” deep and 36 square inches in surface space. Vee-out to sound base metal and re-weld all split, cracked and broken welds.
3.3.1.10Apply two coats of epoxy primer (Seaguard 5000 HS, (N11B350 & N11V350) to all prepared surfaces.
3.3.1.11Apply Semi-gloss Gray (Haze) topcoat, FED-STD-595/26270 on entire Pilot House exterior including applicable deck fittings.
3.3.1.12Apply miscellaneous, Gloss (Black) FED-STD 595-17038 paint to applicable exterior hand rails, window framing and mast.
3.3.1.13Apply miscellaneous, Flat of Lusterless (Black) FED-STD/59537038 paint to applicable exterior hand rails.
3.3.1.14Cross rolling of welds shall be accomplished in accordance with Reference B, paragraph NSTM 634-3.29.9 subparagraph 4 of Ref. B.
3.3.1.15Apply Semi-gloss Gray (Haze) topcoat, FED-STD-595/26270 on entire craft above the waterline including applicable deck fittings.
3.3.1.16Remove all temporary coverings.
3.3.1.17Replace with new vinyl stenciling recorded in paragraph 2.3.1.2.
3.3.1.18Contractor shall be responsible for cleaning all industrial debris from craft, to include removing access covers for thoroughness.
#0103.4Main Deck Preservation & Non-Skid Renewal
3.4.1Annually ( Every 12-Months )
3.4.1.1Pressure wash clean the entire craft (above the waterline), extending from the upper boot top limits to the top of the , handrails and mast., limit free of all marine growth and debris, using fresh water, and prepare each surface for inspection.
3.4.1.3Scaffold and shrink wrap (protect rest of boat from blasting and painting debris) each craft as needed to meet environmental requirements.
3.4.1.4Prepare / Prime & Paint Main Deck
3.4.1.6Sandblast to clean, bright metal and remove blasting residue with clean, dry compressed air or a clean brush.
3.4.1.7Install temporary coverings for all doors, hatches, void covers, windows, port lights or various equipment that will be affected during the application of non-skid on deck.
3.4.1.8Remove existing and install new non-skid decking material on all waking interior and exterior decking. Ensure non-skid deck covering is a NAVSEA approved proprietary system conforming to MIL-PRF-24667, Type One, 2 or 3 Comp G. Color shall be FED-STD-595/36118 Gray, Flat or Lusterless.
3.4.1.9Non-skid scheme shall be applied as identified in paragraph 2.3.1.11, or as identified by designated government representative, from side to side and from end to end.
3.4.1.11Apply two coats of epoxy primer (Seaguard 5000 HS, (N11B350 & N11V350) to all prepared surfaces.
3.4.1.12Apply Semi-gloss Gray (Haze) topcoat, FED-STD-595/26270 on entire main deck including applicable deck fittings.
3.4.1.13Remove all temporary coverings.
3.4.1.14Contractor shall be responsible for cleaning all industrial debris from craft, to include removing access covers for thoroughness.

4 AUXILLIARY SYSTEMS

#0114.1HYDRAULIC STEERING SYSTEM
References:
A. (UFLEX - UC128-OBF) & PUMP (UP39T)
B. UFLEX Hydraulic Cylinder for Outboard Engines (UC 128-OBF) - Installation and Maintenance Manual (Dwg.No. 22635/f, 28/02/2008)
C. UFLEX Pump for Hydraulic Steering Systems (UP39T) - Installation and Maintenance Manual (Dwg.No. 22634, 02/03/2009).
D. Metal Shark. Dwg. No. 27P-300-007, Hydraulic Steering System Schematic
4.1.1Hourly PM - ( Every 100 Hours )
4.1.1.1Cylinder Fittings & Seals – Inspect for Leakage and Condition.
4.1.1.2Helm Gaskets – Inspect for Leakage and Condition.
4.1.1.3Oil Tank - Inspect & Maintain Proper hydraulic oil level, fill & bleed system.
NOTE: When the helm is not hard over, the Hydraulic Oil Level should be slightly lower than the fill hole.
4.1.1.4Hoses - Inspect for Condition, Wear and Leakage.
4.1.1.5Nuts & Bolts - Inspect for Tightness, Wear & Tear.
4.1.1.6System - Inspect for wear and clean.

4.1.1.7 Interference - Inspect for interference & Obstructin.

#0124.2MARINE AIR SYSTEM
References:
A. Dometic Marine Air Central Systems - Installation, Operation & Maintenance

Manual, L-2272 B. Dometic Marine Air System, Passport I/O Ctrls., L-2231.

4.2.1Monthly PM - ( Every 1 Month )
4.2.1.1Seawater Strainer - Inspect for Condition
4.2.1.2Strainer basket - Clean.
4.2.1.3Overboard Discharge - Ensure discharge has a steady stream.
4.2.1.4Intake Speed Scoop - Inspect for obstructions and cleanliness.
4.2.1.5Condenser Coil - Clean, flush and check operation parameters, to ensure a thorough cleaning has occurred.
4.2.1.6Return Air Filters - Inspect, clean, air dry & reinstall.
4.2.1.7System Operation – Visually Inspect & Test.
#0134.3FIRE SUPPRESSION SYSTEM
4.3.1Semi-Annual – ( Every 6 Months )
References:
A. Mariner 110 Dry Chemical Fire Extinguishers (Kidde - 46806304) Portable Fire

Extinguishers Owner's Instruction Manual NOTE: Total Three (3). One (1) A:10-B:C-rated extinguisher located on the port side of the well deck under the gunwale; One (1) 1-A:10-B:C-rated extinguisher located in the stowage space under the coxswain’s seat; One (1) halotron-type extinguisher located on the aft port exterior bulkhead of the cabin.

4.3.1.1Gauge - Inspect, the pointer on the pressure gauge is in the green operable area.
4.3.1.2Nozzle - Inspect, opening has not been closed with some foreign object.
4.3.1.3Pull Pin & Seal - Inspect, ensure the lock seal is intact.
4.3.1.4Weight & Condition - Inspect condition; weigh and ensure that weight complies with designated weight on the extinguisher nameplate.
4.3.1.5Mounting Bracket – Visual Inspection.
#0144.4Fuel System
References:
A. Metal Shark. Dwg. No. 27P-300-001, Fuel System Schematic.
4.4.1Semi-Annual – ( Every 6-Months )
4.4.1.1Fuel Pick-Up Tubes ( Four {4}): - Inspect for cracks around welds.
4.4.1.2Fuel Collar Fitting ( One {1}) Inspect.
4.4.1.3Fuel Level Sending Unit ( One {1}) - Inspect for corrosion and wire condition.
4.4.1.4Fill & Vent Fittings & Hoses - Inspect for tightness and deterioration.
4.4.1.5Fuel Shut Off Valves – ( Nine {9}): - Inspect condition and Test for proper operation
4.4.1.6Fittings & Clamps - Inspect for condition and tightness.
4.4.1.7Sounding Rod – Inspect for condition and legibility.
#0154.5COMMUNICATION SYSTEMS
4.5.1Semi-Annual - ( Every 6 Months )
References:
A. Associated manufacturer's technical publications and operator's manuals
4.5.1.1Motorola (XTL-5000) VHF Radio - Inspect for Condition and Proper Operation & Test.
4.5.1.2Standard Horizon (GX5500S) VHF-FM Radio - Inspect for Condition and Proper Operation & Test.
4.5.1.3Gentex ICCS - Inspect for Condition and Proper Operation & Test.
4.5.1.4FLIR Navigator II Camera - Inspect for Condition and Proper Operation & Test.
4.5.1.5Report findings to COR/TPOC. - Inspect for Condition and Proper Operation & Test.
#0164.6Integrated Electronic Navigation
4.6.1Annual – ( Every 12 Months )
Notes: FURUNO MARINE RADAR - Model 1834C with Video Plotter GD-1920CIAW Furuno NAVNET Controller Operator's Manual, Furuno NAVNET Operator's Manual, Furuno DFF1 Network Sounder Operator's Manual, FA-150 UAIS Transponder Operator's Manual & Airmar Thru-Hull Depth Transducer Operator's Manual.
4.6.1.1Display Units - Inspect all connections
4.6.1.2LCD - Wipe Clean.
4.6.1.3Ground Terminals - Inspect for tight connection and corrosion - clean or replace as necessary.
4.6.1.4Power Cable Fuse - Inspect, if blown, find cause & replace with correct fuse.
4.6.1.5Trackball - Inspect & clean rollers, replace retainer ring and ball if needed.
5Emergency Position Indicating Radio Beacon ( EPIRB )
References:
A. ACR Global Fix iPro 406MHZ GPS, Model: RLB36IAW, Product Support Manual: Y1-03-0233 Rev. D
#0175.1EPIRB Quarterly– ( Every 3 Months )
5.1.1Beacon - Inspect for Deterioration and/or Residue Build-Up.
5.1.2NOTE: Battery - During each inspection, check the time remaining until battery replacement is required.
5.1.3Antenna - Inspect for Tightness.
5.1.4Beacon & Mounting Bracket – Clean with a damp cloth.
5.1.5Beacon Case - Inspect for Visible Cracks.
#0185.2EPIRB Biennial - ( Every 2 Years )
5.2.1SeaShelter 3 Category 1 Mounting bracket - Replace Hydrostatic Release Unit.
#0195.3EPIRB Quinquennial – ( Every 5 years )
5.3.1Battery - Replacement is due six (6) years from date of manufacture; five (5) years from date placed into service or by expiration date on the beacon, whichever comes first.
NOTE: Whenever a beacon is returned for service, it must be accompanied by the bracket.
NOTE: Replace Battery if beacon has been activated for any use other than the Self-test.
6ELECTRICAL FEED AND SUPPLY
NOTE: Perform required actions IAW respective applicable manufacturer's technical, as well as applicable Navy, publications and manuals.
#0206.1Semi-Annual – ( Every 6 Months )
6.1.1Alternators
6.1.1.1Alternator Mounting Fasteners – Check to insure all fasteners are present and properly tightened.
6.1.1.2Alternator Voltage Output – Inspect for Condition and Proper Operation ( 13 VDC ), & Record.
6.1.2Batteries - Five (5)
NOTE: All batteries are OPTIMA Blue-Top Marine Dual Purpose. Mod. D34M, P/N 8016-103, ( 870 Marine Cranking Amps (MCA), 750 Cold Cranking Amps (CCA) @ 0°F (-18°C), group 34, 55Ah deep cycle )
6.1.2.1O/B Engine Starting - Two (2) - Inspect condition & electrolyte levels ( if applicable to battery type ), Clean off excessive corrosion, ensure all lug connections are snug tight, and measure charge.
6.1.2.2Generator Starting - One (1) - Inspect condition & electrolyte levels ( if applicable to battery type ), Clean off excessive corrosion, ensure all lug connections are snug tight, and measure charge.
6.1.2.3House Load - Two (2) - Inspect condition & electrolyte levels ( if applicable to battery type ), Clean off excessive corrosion, ensure all lug connections are snug tight, and measure charge.
7PROPULSION OUTBOARD MAINTENANCE
NOTE: Two ( 2 ) Each Per Boat, Honda F250B Series Outboard Engines
NOTE: Perform required actions IAW respective applicable manufacturer's technical, as well as applicable Navy, publications and manuals.
#0217.120 Hour Break-In PM
7.1.1Engine Oil & Filter – Drain & Refill with New Oil; Remove & Renew Oil Filter
NOTE: Recommended Oil: Honda SAE 10W-30 FC-W or SAE 10W-30 API SG, SH, SJ or SL oil with the ‘‘starburst’’ certification mark displayed on the container. Torque Filter to 9-16 lb/ft.
7.1.2Gear Case Oil - Drain, Inspect for water contamination, Refill with New Fluid.
NOTE: Use Marine SAE 90 Hypoid Gear Oil, API ( GL-4 ); 1.24 US Quarts. Torque Drain & Fill plugs to 4.8 lb/ft (6.5 N m)
7.1.3Throttle Linkage – Inspect for Condition and Proper Operation & Adjust
NOTE: Open Side: 0.51 in ( 13 mm ) / Closed Side: 0.43 ( 11 mm ); Torque lock nut to 2.5 lb/ft.
7.1.4Fuel Hoses – Visual Inspection – Low & High Pressure
7.1.5Lubrication - Grease
NOTE: Recommend Using Water Resistant Molybdenum Disulfide Grease, at locations: Propeller Shaft, Thrust Receiver Grease Fitting, Thrust Receiver Sliding Surfaces, Tilt Stopper Bearing, Tilting Shaft Grease Fittings, Detent Spring Roller, Shift Slider Collar, Shift Slider Link Rod, Throttle Arm, Side Lock Grease Fitting, Engine Cover Alignment Pins, Cable End &Throttle Cam.
7.1.6Chassis Bolts / Nuts & Fasteners – Inspect condition & Tightness
7.1.7Propeller, Propeller Nut and Cotter Pin - Visual Inspection
7.1.8Cooling Water Inlet & Pilot Hole – Inspect & Clean
7.1.9Idle Speed - Check & Adjust
NOTE: Adjust in Neutral to 650 +/- 50 rpm.
7.1.10Wiring Harness Connections - Visual Inspection
#0227.2100 Hr PM - ( Every 100 Hours )
7.2.1All items listed above in the "Break-In" category. Plus:
7.2.2Cooling Water Passages – Inspect, Clean &Flush with Fresh Water.
NOTE: Through the Flush Port, using a Garden Hose for at least 10 minutes.
7.2.3Power Trim Tilt – Inspect for Leaks & Proper Operation from Local and Remote Stations.
#0237.3200 Hr PM - ( Every 200 Hours )
7.3.1All items listed above in the "Every 100 Hours" category plus:
7.3.2Timing Belt - Inspect for Condition ( wear & damage ) & Adjust
NOTE: Ensure Timing Marks are all correctly positioned. Adjust timing Belt Deflection to 0.35- 0.38 inches at 4.4 lb/ft of force.
7.3.3Alternator Drive Belt Tension - Inspect for Condition ( wear & damage ) & Adjust
NOTE: Adjust Alternator Drive Belt tension to 110- 132 lb/ft on the Belt Tension Gauge and Adjust Alternator Drive Belt Deflection to 0.21- 0.25 inches at 22 lb/ft of force.
7.3.4Valve Clearance – Inspect, Measure & Adjust
NOTE: Intake Valve Clearance 0.20-00.24 mm / Exhaust Valve Clearance 0.28-0.32 mm
7.3.5Thermostat & Thermostat Cover – Inspect for Leakage and Remove & Renew Thermostats.
7.3.6Spark Plugs – Remove & Renew.
NOTE: Plug Gap should be between 0.039-0.043 inches, Service Limit is 0.051 inches. Torque Spark Plugs to 13 lb/ft.
7.3.7Water Pump Impeller & Housing – Remove and Renew Impeller, Pump Liner & Seals; Inspect Pump Housing for Condition and Deformation.
NOTE: Torque Water Pump Housing bolts to 15 lb/ft.; Torque Gear Case Mounting Bolts to 27 lb/ft.
7.3.8Crankcase Breather Tube – Inspect for Condition and Proper Connection
7.3.9Fuel Filter ( Low Pressure ) - Remove & Renew
NOTE: Torque to 2.5 lb/ft.
7.3.10Fuel Filter ( High Pressure ) - Remove & Renew
NOTE: Or renew when fuel pressure does not reach 41-48 psi with Pressure Regulator Vacuum Tube Connected. Torque filter Cover Screws to 2.5 lb/ft. Torque Service Check Bolt to 9 lb/ft.
#0247.4400 Hr PM - ( Every 400 Hours )
7.4.1All items listed above in the "Every 200 Hours" category plus:
7.4.2Engine Fuel Water Separator and Fuel Lines - Inspect for Condition, (wear/leaks) & Contamination.
7.4.3Zinc Sacrificial Anode - (Inside Engine) Cylinder Sleeve Type- Inspect for Excessive Wear and Corrosion & Test for Continuity.
NOTE: Total of Ten ( 10 ). Three ( 3 ) on each side, in the cylinder block Jacket Water Passages under the exhaust manifolds. Renew if greater than 50% eroded. Two ( 2 ) inside the Jacket Water Passages of each Exhaust Manifold.
7.4.4Zinc Sacrificial Anode - (Outside on Gear Case) Above Cavitation Plate – Inspect for Excessive Wear and Corrosion & Test for Continuity.
7.4.5Boat Fuel Water Separator Fuel Filter / Water Separators - Remove & Renew.
NOTE: Total of Two ( 2 ). Portside & Starboard Side, Honda Marine P/N - 06177-ZW1-801AH.
#0257.51,200 Hr PM - ( Every 1,200 Hours )
7.5.1All items listed above in the "Every 400 Hours" category plus:
7.5.2Zinc Sacrificial Anode - ( Inside Engine, Underside of Power Head ) – Remove &Renew
8GENERATOR MAINTENANCE
References:
A. 7.0KW BCGD-6 Westerbeke Gasoline Generator (Single Phase)
B. Operators Manual (Publication No. 46983; Third Edition, July 2008) & Service

Manual (Publication No. 052020; First Edition, March 2005) C. Service Manual (Publication No. 052020; First Edition, March 2005)

#0268.150 Hour Break-In PM
8.1.1Spark Plugs – Inspect for condition ( Sealing Washer Damaged, Center Electrode Heavily fouled, corroded or eroded, Burned or Discolored or insulator chipped or cracked. Measure and Adjust Plug Gap.
NOTE: Plug Gap should be between 0.031 +/- 0.0002 in, Service Limit is 0.051 inches. Torque Spark Plugs to 10-15 lb/ft.
8.1.2Generator – Clean & Inspect.
NOTE: Ensure all AC connections are clean and secure with no chaffing - see Generator Information.
8.1.3Fuel Filter – Remove & Renew
8.1.4Engine Oil & Filter – Drain & Refill with New Oil; Remove & Renew Oil Filter
NOTE: Recommended Oil: SAE 40W with API SJ or better.
8.1.6Valve Clearance – Inspect, Measure & Adjust
NOTE: Intake Valve Clearance 0.20 mm ( 0.008 in ) /
Exhaust Valve Clearance 0.30 mm ( 0.012 in )
8.1.7Air Screen (Flame Arrester) – Clean & Inspect
8.1.8Exhaust System - Inspect Elbow, Siphon Brake, and all connections for Condition, Leaks & Proper Operation, Inspect Elbow for Build-Up on Inside Passages; Clean as Necessary.
NOTE: Ensure all connections are tight and secure.
8.1.9Heat Exchanger - Clean & Inspect Zinc Sacrificial Anode for Erosion/Deterioration & Test for Continuity. Open Heat Exchanger End Caps and Clean-Out Debris.
NOTE: Do not allow water to spill into the generator housing. Remove & Renew anode, if greater than 50% Eroded/Deteriorated.
8.1.10Distributor Cap & Rotor – Clean & Inspect for damage, cracks, excessive carbon build-up.
NOTE: Adjust Ignition Timing to 15o ± 0.5 o Before Top Dead Center at 1800 rpm.
8.1.11Carburetor Drip Tray - Inspect and drain (Do not allow fuel to collect in drain).
#0278.2100 Hr PM - ( Every 100 Hours )
8.2.1Generator – Clean & Inspect.
NOTE: Ensure all AC connections are clean and secure with no chaffing - see Generator Information.
8.2.2Engine Oil & Filter – Drain & Refill with New Oil; Remove & Renew Oil Filter
NOTE: Recommended Oil: SAE 40W with API SJ or better.
8.2.3Heat Exchanger - Clean & Inspect Zinc Sacrificial Anode for Erosion/Deterioration & Test for Continuity. Open Heat Exchanger End Caps and Clean-Out Debris.
NOTE: Do not allow water to spill into the generator housing. Remove & Renew anode, if greater than 50% Eroded/Deteriorated.
8.2.4Engine Hoses – Inspect for condition and leaks.
NOTE: Ensure all Hose clamps are tight and secure.
8.2.5Carburetor Drip Tray - Inspect and drain & Clean.
NOTE: Do not allow fuel to collect in drain
#0288.3200 Hr PM - ( Every 200 Hours )
8.3.1All items listed above in the "100 Hours" category. Plus:
8.3.2Spark Plugs – Inspect for condition ( Sealing Washer Damaged, Center Electrode Heavily fouled, corroded or eroded, Burned or Discolored or insulator chipped or cracked. Measure and Adjust Plug Gap.
NOTE: Plug Gap should be between 0.031 +/- 0.0002 in, Service Limit is 0.051 inches. Torque Spark Plugs to 10-15 lb/ft.
8.3.3Fuel Filter – Remove & Renew.
8.3.4Raw Water Pump - Inspect for Condition, Leakage and proper operation. Inspect Impeller for condition ( Cracking and Excessive Wear ).
NOTE: If Impeller Renewal is warranted, Ensure to Renew the O-Ring Seal Also, and Apply a Coat of Grease to the Seal and Impeller.
8.3.5Exhaust System - Inspect Elbow, Siphon Brake, and all connections for Condition, Leaks & Proper Operation, Inspect Elbow for Build-Up on Inside Passages; Clean as Necessary.
NOTE: Ensure all connections are tight and secure.
#0298.4500 Hr PM - ( Every 500 Hours )
8.4.1All items listed above in the "100 Hours" category. Plus:
8.4.2Valve Clearance – Inspect, Measure & Adjust
NOTE: Intake Valve Clearance 0.20 mm ( 0.008 in ) /
Exhaust Valve Clearance 0.30 mm ( 0.012 in )
8.4.3Starter Motor & Solenoid – Remove, Clean and Inspect for excessive wear and corrosion. Clean and lubricate the start motor pinion drive
8.4.4Distributor Cap & Rotor – Remove & Renew
NOTE: Adjust Ignition Timing to 15o ± 0.5 o Before Top Dead Center at 1800 rpm.
8.4.5Spark Plugs – Remove & Renew
NOTE: Plug Gap should be between 0.031 +/- 0.0002 in, Service Limit is 0.051 inches. Torque Spark Plugs to 10-15 lb/ft.
8.4.6Engine Cylinder Compression - Check compression pressure.
NOTE: Compression pressure should not differ by more than 14 psig.
8.4.7Engine Timing Belt – Inspect for Condition ( wear & damage ) & Adjust.
NOTE: Ensure Timing Marks are all correctly positioned.
#0308.51,000 Hr PM - ( Every 1,000 Hours )
8.5.1All items listed above in the "100 Hours" category. Plus:
8.5.2All items listed above in the "200 Hours" category. Plus:
7.5.3All items listed above in the "500 Hours" category, Except Timing Belt. Plus:
8.5.4Heat Exchanger - Remove for professional cleaning and pressure testing, then Reinstall.
NOTE: Do not allow water to spill into the generator housing. Ensure Entire Jacket Water Cooling System is flushed after reinstallation of Cleaned Heat Exchanger, then Refill Cooling System with Appropriate Antifreeze Mix.
8.5.5Engine Timing Belt – Remove & Renew every 1,000 hours.
NOTE: Ensure Timing Marks are all correctly positioned.
#0319Transportation:
NOTE: Round Trip, from the Unit to KTR Facility and Back to the Unit.
9.1Transportation - Shall be performed as requested by the COR/TPOC:
9.1.1Transportation of the boats for service is the contractor’s responsibility; including loading/unloading the boat on the government provided trailer, over the road transportation to/from their facility.
NOTE: The government will not be charged for delays due to contractor vehicle breakdown.
9.1.2The contractor is responsible for obtaining all necessary vehicle permits, Department of Transportation (DOT) Permits, passes, stickers and proper ID cards for all contractor employees working on-site at the Base. Access to piers may require additional inspections and passes.
NOTE: Government will not be charged for delays due to failure to obtain proper Base ID in advance.
9.1.3The contractor will comply with all applicable Federal, State, Local laws and Federal Regulations.
#03210Repairs: Shall be performed as requested by the COR/TPOC:
NOTE: This line item is to repair the Harbor Security Boats and Associated Trailers. The Contractor shall respond to all repair requests no later than the next business day (unless the COR/TPOC specifies a greater time frame) after the COR/TPOC requests repairs. The Contractor mark up to material costs, shall not exceed 5%.

IGE Base Year (6-Mo.'s)

NNSY HSB M&R CT IGE / Base Year / Qtr's - 1 & 2NNSY HSB M&R CT IGE / Base Year / Qtr's - 3 & 4
ItemPerformance ObjectiveLabor HoursMaterial
CostLabor Rate/hrUnit Cost# of EventsAnnual Estimate / Event# of BoatsExtended Estimated CostItemPerformance ObjectiveLabor HoursMaterial
CostLabor Rate/hrUnit Cost# of EventsAnnual Estimate / Event# of BoatsExtended Estimated Cost
1TRAILERS1TRAILERS
Boatmaster Operations Manual for Model MS2627-120Boatmaster Operations Manual for Model MS2627-120
#001#001
1.1Quarterly - ( Every 3-Months )1.1Quarterly - ( Every 3-Months )
1.1.1Fresh Water Washdown -1.00$29.55$59.52$89.072$178.144$712.561.1.1Fresh Water Washdown -1.00$29.55$59.52$89.072$178.144$712.56
1.1.2Brake System Actuator - Check for Proper Fluid Level.0.10$2.36$59.52$8.312$16.624$66.481.1.2Brake System Actuator - Check for Proper Fluid Level.0.10$2.36$59.52$8.312$16.624$66.48
1.1.3Winch Cable Assembly - Visually Inspect & Service0.10$0.00$59.52$5.952$11.904$47.601.1.3Winch Cable Assembly - Visually Inspect & Service0.10$0.00$59.52$5.952$11.904$47.60
1.1.4Coupling Assembly - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.601.1.4Coupling Assembly - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.60
1.1.5Frame Assembly - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.601.1.5Frame Assembly - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.60
1.1.6Bunk Assembly - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.601.1.6Bunk Assembly - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.60
1.1.7Fasteners - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.601.1.7Fasteners - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.60
1.1.8Lights - Visually Inspect & Test0.10$0.00$59.52$5.952$11.904$47.601.1.8Lights - Visually Inspect & Test0.10$0.00$59.52$5.952$11.904$47.60
1.1.9Tire Condition – Visually Inspect for Condition0.10$0.00$59.52$5.952$11.904$47.601.1.9Tire Condition – Visually Inspect for Condition0.10$0.00$59.52$5.952$11.904$47.60
1.1.10Wheel Nuts and Bolts – Tighten to specified torque values.0.10$0.00$59.52$5.952$11.904$47.601.1.10Wheel Nuts and Bolts – Tighten to specified torque values.0.10$0.00$59.52$5.952$11.904$47.60
1.1.11Brake Caliper - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.601.1.11Brake Caliper - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.60
1.1.12Brake Pads - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.601.1.12Brake Pads - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.60
1.1.13Brake Rotor - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.601.1.13Brake Rotor - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.60
1.1.14Wheel Hubs - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.601.1.14Wheel Hubs - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.60
1.1.15Wheel Bearing Seals - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.601.1.15Wheel Bearing Seals - Visually Inspect0.10$0.00$59.52$5.952$11.904$47.60
TOTAL2.40$31.91$59.52$174.762$349.504$1,398.00TOTAL2.40$31.91$59.52$174.762$349.504$1,398.00
#002#002
1.2Annually - ( Every 12-Months )1.2Annually - ( Every 12-Months )
1.2.1All items listed above in “Quarterly” category, PLUS:2.40$31.91$59.52$174.760$0.004$0.001.2.1All items listed above in “Quarterly” category, PLUS:2.40$31.91$59.52$174.761$174.754$699.00
1.2.2Brake Controller – Test for correct amperage and modulation.1.50$0.00$59.52$89.280$0.004$0.001.2.2Brake Controller – Test for correct amperage and modulation.1.50$0.00$59.52$89.281$89.284$357.12
1.2.3Trailer Brake Wiring – Inspect for Condition0.20$0.00$59.52$11.900$0.004$0.001.2.3Trailer Brake Wiring – Inspect for Condition0.20$0.00$59.52$11.901$11.904$47.60
1.2.4Hydraulic Brake Fluid – Flush and Refill.2.00$5.00$59.52$124.040$0.004$0.001.2.4Hydraulic Brake Fluid – Flush and Refill.2.00$5.00$59.52$124.041$124.044$496.16
1.2.5Brake Lines – Inspect for Condition0.20$0.00$59.52$11.900$0.004$0.001.2.5Brake Lines – Inspect for Condition0.20$0.00$59.52$11.901$11.904$47.60
1.2.6Brake Linings – Inspect for Condition0.20$0.00$59.52$11.900$0.004$0.001.2.6Brake Linings – Inspect for Condition0.20$0.00$59.52$11.901$11.904$47.60
1.2.7Brake Cylinders – Inspect for Condition0.20$0.00$59.52$11.900$0.004$0.001.2.7Brake Cylinders – Inspect for Condition0.20$0.00$59.52$11.901$11.904$47.60
1.2.8Wheel Hub – Clean, Inspect for Condition0.50$0.00$59.52$29.760$0.004$0.001.2.8Wheel Hub – Clean, Inspect for Condition0.50$0.00$59.52$29.761$29.764$119.04
1.2.9Wheel Bearings and Cups – Remove bearings, clean & inspect3.00$0.00$59.52$178.560$0.004$0.001.2.9Wheel Bearings and Cups – Remove bearings, clean & inspect3.00$0.00$59.52$178.561$178.564$714.24
1.2.10Seals – Replace Bearing Seals1.32$58.75$59.52$137.320$0.004$0.001.2.10Seals – Replace Bearing Seals1.32$58.75$59.52$137.321$137.314$549.24
1.2.11Suspension Parts – Inspect for Condition0.20$0.00$59.52$11.900$0.004$0.001.2.11Suspension Parts – Inspect for Condition0.20$0.00$59.52$11.901$11.904$47.60
TOTAL11.72$95.66$59.52$793.230$0.004$0.00TOTAL11.72$95.66$59.52$793.231$793.234$3,172.92
2BOAT HULL & BODY2BOAT HULL & BODY
(Moose Boat M2-35 Patrol Boat is a 35’ All-Aluminum Catamaran)(Moose Boat M2-35 Patrol Boat is a 35’ All-Aluminum Catamaran)
#003#003
2.1Quarterly ( Every 3-Months )2.1Quarterly ( Every 3-Months )
2.1.1Propulsion Engine Neutral Safety Switch - Test0.20$0.00$59.52$11.902$23.804$95.202.1.1Propulsion Engine Neutral Safety Switch - Test0.20$0.00$59.52$11.902$23.804$95.20
2.1.2Boat Sea Cock Valve - Lubricate0.25$1.51$59.52$16.392$32.784$131.122.1.2Boat Sea Cock Valve - Lubricate0.25$1.51$59.52$16.392$32.784$131.12
TOTAL0.45$1.51$59.52$28.292$56.584$226.32TOTAL0.45$1.51$59.52$28.292$56.584$226.32
#004#004
2.3Annually ( Every 12-Months )2.3Annually ( Every 12-Months )
2.3.1Fuel Tank - Clean & Inspect – Remove Contaminants2.50$75.47$59.52$224.270$0.004$0.002.3.1Fuel Tank - Clean & Inspect – Remove Contaminants2.50$75.47$59.52$224.271$224.274$897.08
TOTAL2.50$75.47$59.52$224.270$0.004$0.00TOTAL2.50$75.47$59.52$224.271$224.274$897.08
#005#005
2.4As Required2.4As Required
2.4.1Scan a total of 100 spots of the U/W Hull shell plating as designated by the Government Appointed Supervisor.28.00$0.00$59.52$1,666.561$1,666.561$1,666.562.4.1Scan a total of 100 spots of the U/W Hull shell plating as designated by the Government Appointed Supervisor.28.00$0.00$59.52$1,666.560$0.001$0.00
TOTAL28.00$0.00$59.52$1,666.561$1,666.561$1,666.56TOTAL28.00$0.00$59.52$1,666.560$0.001$0.00
#006#006
2.5As Required2.5As Required
2.5.1Remove / Reinstall Collar / Prepare / Prime & Paint26.20$0.00$59.52$1,559.421$1,559.424$6,237.682.5.1Remove / Reinstall Collar / Prepare / Prime & Paint26.20$0.00$59.52$1,559.420$0.004$0.00
TOTAL26.20$0.00$59.52$1,559.421$1,559.424$6,237.68TOTAL26.20$0.00$59.52$1,559.420$0.004$0.00
3PRESERVATION3PRESERVATION
Three (3) hulls per year will be completed. As per the operations manual each hull will receive a paint job of anti-fouling paint below the waterline. The contractor shallThree (3) hulls per year will be completed. As per the operations manual each hull will receive a paint job of anti-fouling paint below the waterline. The contractor shall
paint the boats in accordance with the following guidance: M2-35 Operations Manual.paint the boats in accordance with the following guidance: M2-35 Operations Manual.
Paint SpecificationsPaint Specifications
All paints used shall conform to the following:All paints used shall conform to the following:
a. Hull topside and cabin primer. Awl grip epoxy primer, part number: D1001/545.a. Hull topside and cabin primer. Awl grip epoxy primer, part number: D1001/545.
b. Hull below waterline, bottom coat. Seaguard Antifoulant Paint N51B301b. Hull below waterline, bottom coat. Seaguard Antifoulant Paint N51B301
c. Interior aluminum surfaces, topcoat. Zolatone 2064-1G, Graystone.c. Interior aluminum surfaces, topcoat. Zolatone 2064-1G, Graystone.
d. Walking surfaces, PPG Protective & Marine Coatings Anti-Slip Safety Flooring Systems (SFT 650-02 - Black & SFT 650-33 - Cure)d. Walking surfaces, PPG Protective & Marine Coatings Anti-Slip Safety Flooring Systems (SFT 650-02 - Black & SFT 650-33 - Cure)
3.1U/W Hull Inspect, Repair and Preserve3.1U/W Hull Inspect, Repair and Preserve

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