SOW.pdf

Section C - Description and Specifications

STATEMENT OF WORK

C.1 Introduction

The Naval Surface Warfare Center Dahlgren Division (NSWCDD), Platform Integration Division (H40) has a requirement for the manufacture, assembly, inspection, and delivery of Gun Weapon System (GWS) components such as: Ammunition Handling System (AHS), Gun Mounts (GM), Trainable Gun Mounts (TGM), integration, ma· nance and operational kits, gunner protection kits, and all future redesigned and upgrad . · emblies that derive from research, prototyping, and developmental stages from Pl • tegration Division (H40) projects. This effort will concentrate on having Intern. . "~$anization for Standardization (ISO) 9001 and Aerospace Quality Standard AS9100 'ertified'it~]pid machining and manufacturing companies manufacture current and future compone which are designed by the Government. This overall effort shall encompass the rapid manu : )ng, assembling, inspection, and delivery of current and future GWS components built fo:r:M40 programs from a Government provided and validated Technical Data Package (TDP). \:\;:);, ''*~Ji?,.

C.2 Scope

The Contractor shall fabricate and deli !J:<;()mponents in accordance with (IA W) a Government qualified TDP},,.}"'he Contrao(i!k.shal e and deliver hardware kits IA W Govern.ment q~alified

1? ·. ~i~~·.and parts<liJ;~~~ re These hardware kits will be used for the mtegrat1on of·.~~;;\ com ents that·· · · ly · :1~~;ted onto various Department of Defense (DOD) pfftt~rms. Th • aintain alapid machining and delivery schedule so that the Go~·. ent c the Continental United States (OCONUS) warfighter

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Applicabl . . ~'"<lards, practfo011"~nd prO:st~9ures related 'to the rapid machining, fabrication, and assembly inclrrd:fthe following:t!,. ":,;s.;

~q:~~. ,,~ MIL-STD-130N, Id<f~.{ication, king of U.S. Military Property

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Specific versions of stan f)#rrandbooks, and applicabl~, interface documentation will be articulated in individual De i~ery Orders for the respective prototype deliverables. Copies of Government specifications, standards, handbooks and guidance data listed above may be obtained from: http://assist.daps.dla.mil/online/start/

Drawings will be in accordance with American National Standards Institute (ANSI) I American Society of Mechanical Engineers (ASME) applicable standards and practices with specific tailoring provided in individual Delivery Orders.

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TDPs will be bf sufficient quality to enable prototype reproduction by qualified vendors for individual Delivery Orders. As a minimum, per MIL-STD-31000, TDP quality shall be Level II (Developmental) with Level III (Production) aspects as specified in individual Delivery Orders.

C.4 Mandatory Requirements

Requirement 1 - Certifications The Contractor shall be certified with the latest versions of International Organization for Standardization (ISO) 9001 and Aerospace Quality Standard AS9100C.

Requirement 2- Facility Location The Contractor's manufacturing facility supporting this requirement must be located within 650 miles of NSWCDD, Dahlgren, VA and must be located 'Y'ithiri the United States.

C.4.1 Hardware Fabrication

The Contractor shall deliver hardware assemb · d subassemblies of Trainable Gun Mount (TGM) systems, Ammunition Handling Systems· . S), Gun@ wer Cabiriet~;((}PC), Gun Computer Cabinets (GCC), integrati()JJ, maintenanc . wnal kits, and gunner protection kits. The delivery schedule and quandtyof systems to · uced will be specified in individual Delivery Orders. The Contractershall have th 'lity to manufacture directly from Computer Aided Design (CAD) models:itn,d Gci.Yerni:nent o . rawings. CAD models will be available from the Government. In the case of a conflie. of spe ations between the CAD model and Government<drawi~g.} the speciflti~tions o( . ·· . oyernm,ftt drawing shall supersede the specifications of, tne:'eAD m6(:):el. ':ii .... ''': ·\'i . >'.'~1'

The Contractor shall "test fit" first article or indiy.idual prototype items before low rate production runs. The Governrp.eg1tW:ih0specify each test fit effort for that particular fabrication requirement in eachindividual:O:elivery Ord~r ... Gov~.t'nment Furnished Property (GFP) will be provided to the Contractor by the Governmentfor. these test fits, and specified in each Delivery Order. During these everits,the Go'7¢rl1ment may travel to the Contractor's facility.

The Contractor shall perform the followi'rtgfunctions:

- Weld IAW American Welding Society Dl.1 (Structural Welding Code - Steel), Dl.2

(Structural Welding Code - Aluminum), and D 17 .1 (Specification for Fusion Welding of Aerospace Applications) · Fabricate and assemble the majority of sheet metal parts at the Contractor's facility Manufacture parts with dimensions of up to 25 feet in length Manufacture parts weighing up to 2,000 pounds ' Heat treating processes Specialized coating capabilities to include. phosphate coating and hard coat anodize.

The Contractor shall label all hardware assemblies, hardware sub-assemblies, and hardware kits in accordance with all Government drawings or tasking specified within each Delivery Order.

The Contractor shall apply an item unique identifier (IUID) in accordance with MIL-STD-130 (construct 2) latest version to all units. The IUID shall include the cage code of the design activity, the cage code of the manufacturer, the part number and the serial number, and additional written information, as may be designated by the Government in each individual Delivery Order.

C.4.2 Retrofits

The Contractor shall perform retrofits in regards to the operating systems. The technical requirements regarding these types of retrofits will be called out in each individual Delivery Order. The purpose of these retrofits is to maintain current co i,gurations of weapons systems across the various DOD platforms. · .. · ..

The Contractor shall monitor the status of the orders ai:.r~~:

material. During active Delivery Orders, this information· shall report (CDRL AOOI).

C.4.3 Repair q delivery dates of ordered .eluded in the weekly status

,zxc,,, The Contractor shall repair, restore, modify, replace;· and package the specifie M ts, components, assemblies and associ .· rdware. The~Conttactor shall validate t at repaired items are capable of performing in th ner as ariid.entical new item.

time parts tha in the weekly st

Officer's Representative (COR) of any long lead ule to be missed. This information shall be included

C.7 Government;l~Jpis . roperty (GFP) 44;

The Government will pro vi certain pieces of hardware to the Contractor for test fitting components with strict tolerances or assembling systems. These items will be identified at the Delivery Order level. For each fabrication of hardware Delivery Order, the Government will provide the Contractor with a qualified TDP or bill of material (BOM) listing appropriate hardware kits.

C.8 Inspection and Acceptance of Deliverables

The Contractor shall maintain quality and inspection processes, which are compliant with IS09001 and AS9100C for all deliverables. The Contractor shall document this inspection process and submit to the Government (CDRL A004). The Contractor shall label all hardware assemblies, hardware sub-assemblies, and hardware kits in accordance with all Government drawings or tasking specified within each Delivery Order.

All deliverables shall pass Government acceptance testing, which will be provided to the Contractor with each Delivery Order. The Government will maintain a record of deliverables due and record dates of delivery. This information will be used in evaluating Contractor's past performance for Delivery Order awards. This will be compared to the impacts that each delivery date has on the Government's schedule.