N0016721Q0234-0001A.pdf

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Carbon Fiber Panels Federal contract opportunity
Solicitation number
N0016721Q0234
Issued by
Department of the Navy Naval Sea Systems Command

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N0016721Q02340002.pdf PDF
Questions and Answers for Solicitation N0016721Q0234.pdf PDF
PP60001.pdf PDF
N0016721Q0234-0001 CSS.docx DOCX document
DI-DRPR-80651.pdf PDF
CDRL_A0001_Quality Evidence Report_Redacted.pdf PDF
N0016721Q0234 CSS.docx DOCX document

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1300947864

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83)

Prescribed by GSA

FAR (48 CFR) 53.243

1.. Solicitation is amended to change section 2.4.2 of the Minimum Requirements and to change the document Title from Minimum

Requirements to Performace Work Statement. All changes are highlighted in yellow . Document PP60001 - Product Information Sheet, is also added to describe the material in section 2.4.2..

2. Solicitation due date is extended to 17 August 2021 at 12PM, EDT.

3. Questions and Answ ers are also posted in the Solicitation.

1. CONTRACT ID CODE PAGE OF PAGES

J 1 7

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY 10-Aug-2021

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X N0016721Q0234

X 9B. DATED (SEE ITEM 11)

27-Jul-2021

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer X is extended, is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE

RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

10-Aug-2021

CODE

NAVAL SURFACE WARFARE CENTER CARDEROCK

ARNEL A. NGO

757-339-9557 ARNEL.NGO@NAVY.MIL

904 CORPORATE LANE

CHESAPEAKE VA 23320

N00167 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE

See Item 6

FACILITY CODECODE

EMAIL:TEL:

N0016721Q0234

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

SECTION SF 1449 - CONTINUATION SHEET

SOLICITATION/CONTRACT FORM

The required response date/time has changed from 05-Aug-2021 12:00 PM to 17-Aug-2021 12:00 PM.

TABLE OF CONTENTS

The Table of Contents has changed from:

Exhibit/Attachment Table of Contents

DOCUMENT TYPE DESCRIPTION PAGES DATE

Attachment 1 CDRL A001

Attachment 2 DID A001 to:

Exhibit/Attachment Table of Contents

DOCUMENT TYPE DESCRIPTION PAGES DATE

Attachment 1 CDRL A001

Attachment 2 DID A001

Attachment 3 PP60001

The following have been modified:

MINIMUM REQUIREMENTS

PERFORMANCE WORK STATEMENT (PWS)

Carbon Fiber Panels

1.0 INTRODUCTION

Naval Surface Warfare Center Carderock Division Code 655 requires the manufacturing of carbon fiber panels. The carbon fiber panels shall be fabricated in accordance with the minimum requirements as stated in section 2.0.

2.0 MINIMUM REQUIREMENTS

The Contractor shall manufacture composite carbon fiber/epoxy panels with specific dimensions, layup schedules, material properties, and manufacturing methods. The following section lists the minimum requirements that shall be met by the Contractor.

2.1 Carbon Fiber Panels:

2.1.1 The Contractor shall manufacture twenty six (26) carbon fiber/epoxy panels with a dimension of 30.0”x30.0” and a tolerance of −0.00" and +0.125" . The carbon fiber panels shall have a nominal thickness of 0.50”.

2.1.2 The Contractor shall manufacture two (2) carbon fiber panels with a dimension of

24.0”x24.0” and a tolerance of −0.00" and +0.125" . The carbon fiber panels shall have a nominal thickness of 0.25”.

2.1.3 The Contractor shall manufacture two (2) carbon fiber panels with a dimension of

24.0”x24.0” and a tolerance of −0.00" and +0.125" . The carbon fiber panels shall have a nominal thickness of 0.156”.

2.1.4 The Contractor shall manufacture two (2) carbon fiber panels with a dimension of

24.0”x24.0” and a tolerance of −0.00" and +0.125" . The carbon fiber panels shall have a nominal thickness of 0.125”.

2.1.5 Deviations on the nominal thickness may be necessary based on layup schedule and material thickness constraints. Any deviation to the nominal thickness of the carbon panels shall be approved by the Government before the manufacturing of the panels. The Contractor shall provide adequate justification of thickness deviations. All justifications shall also be included in the OQE report.

2.1.6 All panels shall have a surface flatness tolerance of 0.015”.

2.1.7 All panels shall be trimmed to size by methods that do not damage the laminate.

2.2 Carbon Fiber Material Properties:

2.2.1 The carbon fiber used in the manufacturing of the panels shall be uni-directional non-stitched carbon fiber pre-impregnated with an epoxy resin system, i.e. uni-directional carbon fiber pre-preg.

2.2.2 The carbon fiber used shall either be a standard or intermediate modulus carbon fiber. The dry fiber modulus of elasticity for standard carbon fiber shall be in the range of 33-35 Msi. The dry fiber modulus of elasticity for intermediate carbon fiber shall be in the range of 40-45 Msi.

2.2.3 The epoxy system shall have a glass transition temperature greater than 250 F.

2.2.4 The cured ply thickness of the carbon fiber pre-preg shall be in the range of

0.005”-0.01”. A cured ply thickness on the thinner side of the acceptable range is more desirable.

2.2.5 The cured carbon fiber laminate shall have a fiber volume fraction in the range of

50-65%.

2.2.6 The cured carbon fiber laminate shall have a void volume content of less than 2%.

2.2.7 Mechanical properties of the dry carbon fiber shall be included the OQE report.

The manufacturer’s technical data sheet is acceptable.

2.2.8 Mechanical properties of the cured carbon fiber pre-preg shall be included in the

OQE report. The manufacturer’s technical data sheet is acceptable.

2.3 Ply Layup Schedule:

2.3.1 The carbon fiber panels shall have a ((+45/90/-45/0)n)s quasi-isotropic layup schedule, where “n” is an integer, and “s” signifies a symmetrical layup. Panels shall have 8n plies. Table 1 outlines the fiber layup schedule that shall be used in the panels. Multiplies of this ply layup schedule shall be used in order to meet the required panel thickness of the carbon fiber panels, or as close as possible given the constraints of the cured ply thickness. The ply layup schedule used on each panel shall be included in the OQE report.

2.3.2 The ply layup schedule outlined in Table 1 shall be applied symmetric to the mid-plane of the composite panels. i.e.. ((+45/90/-45/0)n)s

Table 1: Quasi-Isotropic Ply Layup Schedule ((+45/90/-45/0)n)s

Ply Number Orientation (Deg)

1 45

2 90

3 -45

4 0

5 45

6 90

7 -45

8 0

9 45

8n-8 45

8n-7 0

8n-6 -45

8n-5 90

8n-4 45

8n-3 0

8n-2 -45

8n-1 90

8n 45

2.4 Manufacturing Method:

2.4.1 The carbon fiber panels shall be fabricated using a vacuum bag hot press cure method. All manufacturing conditions used shall be included in the OQE report such as temperature, cure time, pressure, etc…

2.4.2 A single layer of Performance Fabrics Group Code 60001 Style 56009 FIN 060 –

NAT Polyester Peel/Release Ply shall be used on both exterior surfaces of the panels during the manufacturing of the carbon fiber panels. The peel ply layers shall not be removed from the composite panel after cure. The Contractor shall ship the panels with the peel ply layer intact on both surfaces of the carbon fiber panels to the Government upon completion of fabrication. An equivalent peel ply may be used by the Contractor, however, the peel ply shall be approved by the

Government before the manufacturing of the panels.

2.4.3 The Contractor shall indicate the 0-degree orientation on each panel. If an ink marking is used directly on the panel, the Contractor shall use a Sharpie brand permanent silver ink marker.

2.4.4 The Contractor shall index each panel with a serial number for tracking. If an ink marking is used directly on the panel, the Contractor shall use a Sharpie brand permanent silver ink marker. Information pertaining to the panel(s) serial numbers shall be included in the OQE report.

2.4.5 The Contractor shall provide all material batch numbers and the manufacturer’s material certifications used in the fabrication of each panel in the OQE report.

2.5 Quality Assurance Measures:

2.5.1 The Contractor shall provide the objective quality evidence (OQE) used to verify that the carbon fiber panels meet all the minimum requirements as defined in

Section 2.0. The contractor shall submit the OQE report to the Government in accordance with CDRL-A001.

2.6 Shipment:

2.6.1 Multiple smaller shipments of completed carbon fiber/epoxy panels to the

Government is acceptable to meet the required timeline. A minimum of four (4) panels shall be delivered to the Government upon each shipment.

2.6.2 Upon completion of all quality inspections and Government acceptance of the

OQE Report, the contractor shall ship a minimum of four (4) panels in each shipment to:

Alexander J. Gonzalez

Naval Surface Warfare Center, Carderock Division

Code 655, Building 60, Room 205A

9500 McArthur Boulevard

West Bethesda, MD 20817

2.6.3 Each panel shall be fully wrapped in a 1/8” thick polyethylene foam-packing sheet, secured with adhesive tape. Panels shall be packaged in a skid-base fully closed wooden crate(s) (e.g. Uline p/n S-13373). The container shall be capable of being lifted via forklift or pallet jack. Additional bulk filler material shall be used in the crate(s) to prevent excessive movement or damage of the panels during shipping. A packing slip shall be included in each crate inside a waterproof plastic envelope. Each crate shall be secured with a steel strapping band (minimum 1000 lbs strength) in two directions. Each crate shall have a maximum gross weight of

2000 lbs.

2.6.4 The initial minimum shipment of carbon fiber/epoxy panels shall be deliver to

NSWC Carderock Division within eight (8) weeks after the contract is awarded.

2.6.5 All carbon fiber/epoxy panels shall be delivered to NSWC Carderock Division within twelve (12) weeks after the contract is awarded.

3.0 DELIVERABLE ITEMS

3.1. Objective Quality Evidence Report

The contractor shall provide a draft Objective Quality Evidence (OQE) Report to the government, in accordance with CDRL-A001, one (1) week before the first shipment of panels. The final OQE Report shall be submitted to the government one (1) week before the final shipment of panels.

5.0 Table of Requirements

The table below lists the requirements that shall be met by the Contractor and describes which requirements the Government expects to be addressed as part of the overall design approach and described as part of the request for proposal (RFP) phase. Additionally the government will review the Contractor’s proposed approach for providing all OQE to demonstrate that the delivered carbon fiber/epoxy panels meets the intent of the RFP. All minimum requirements shall be met upon completion of the contract.

Requirement

Section Demonstrate in Proposal Demonstrate at Completion

2.1.1 X

2.1.2 X

2.1.3 X

2.1.4 X

2.1.5 X X

2.1.6 X X

2.1.7 X X

2.2.1 X X

2.2.2 X X

2.2.3 X X

2.2.4 X X

2.2.5 X X

2.2.6 X X

2.2.7 X X

2.2.8 X X

2.3.1 X X

2.3.2 X X

2.4.1 X X

2.4.2 X

2.4.3 X

2.4.4 X

2.4.5 X

2.5.1 X

2.6.1 X

2.6.2 X

2.6.3 X

2.6.4 X

2.6.5 X

(End of Summary of Changes)

File details come from the government source that posted it. Updated .