MODOT Facility Light Pole Fixture LED Specification.pdf

MoDOT Facility LED Light Pole Fixture Specification

1.0 REFERENCES

The publications listed below form a part of this specification to the extent referenced. Publications are referenced within the text by their basic designation only. Versions listed shall be superseded by updated versions as they become available.

A American National Standards Institute (ANSI)

1. C136.2 (Most current), American National Standard for Roadway and Area Lighting Equipment-Luminaire Voltage Classification

2. C136.10-2010 (Most current), American National Standard for Roadway and Area Lighting Equipment Locking-Type Photocontrol Devices and Mating Receptacle Physical and Electrical Interchangeability and Testing

3. C136.15-2011 (Most current), American National Standard for Roadway and Area Lighting Equipment Luminaire Field Identification

4. C136.25-2009 (Most current), American National Standard for Roadway and Area Lighting Equipment Ingress Protection (Resistance to Dust, Solid Objects and Moisture) for Luminaire Enclosures

5. C136.31-2010 (Most current), American National Standard for Roadway Lighting Equipment

- Luminaire Vibration.

6. C136.41-2014 (Most Current) "For Roadway and Area Lighting Equipment-Dimming Control an External Locking Type Photocontrol and Ballast or Driver"

B. American Society for Testing and Materials International (ASTM)

1. 8117-09 (Most current), Standard Practice for Operating Salt Spray (Fog) Apparatus

2. D1654-08 (Most current), Standard Test Method for Evaluation of Painted or Coated

Specimens Subjected to Corrosive Environments

3. D523-08 (Most current), Standard Test Method for Specular Gloss

4. G154-06 (Most current), Standard Practice for Operating Fluorescent Light Apparatus for

UV Exposure of Nonmetallic Materials C. Council of the European Union (EC)

1. RoHS Directive 2002/95/EC, on the restriction of the use of certain hazardous substances in electrical and electronic equipment

D. Illuminating Engineering Society of North America (IESNA or IES)

1. DG-4-03 (Most current), Design Guide for Roadway Lighting Maintenance

2. HB-10-11 (Most current), IES Lighting Handbook, 10th Edition

3. LM-50-99 (Most current), IESNA Guide for Photometric Measurement of Roadway Lighting

Installations

4. LM-61-06 (Most current), IESNA Approved Guide for Identifying Operating Factors

Influencing Measured Vs. Predicted Performance for Installed Outdoor High Intensity Discharge (HID) Luminaires

5. LM-79-08 (Most current), IESNA Approved Method for the Electrical and Photometric Measurements of Solid-Sate Lighting Products

6. LM-80-08 (Most current), IESNA Approved Method for Measuring Lumen Maintenance of LED Light Sources

7. RP-8-00 (Most current), ANSI/ IESNA American National Standard Practice for Roadway Lighting

8. RP-16-1O (Most current), ANSI/IES Nomenclature and Definitions for Illuminating Engineering

9. TM-3-95 (Most current), A Discussion of Appendix E - "Classification of Luminaire Lighting Distribution," from ANSI/IESNA RP-8-83

10. TM-15-11 (Most current), Luminaire Classification System for Outdoor Luminaires

11. TM-21-11 (Most current), Projecting Long Term Lumen Maintenance of LED Light Sources

E. National Electrical Manufacturers Association (NEMA)

1. ANSI/NEMNANSLG C78.377-2008 (or latest), American National Standard for the Chromaticity of Solid State Lighting Products

F. National Fire Protection Association (NFPA)

1. 70 - National Electrical Code (NEC)

G. Underwriters Laboratories (UL)

1. 1449, Surge Protective Devices

2. 1598, Luminaires.

3. 8750, Light Emitting Diode (LED) Equipment for Use in Lighting Products LED

Roadway Specification

H. CSA

1. 1598, Luminaires

2.0 GENERAL CONSTRUCTION

2.1 Product shall be Holophane Mongoose MGLEDM Series LED High Tilt luminaire or approved equal.

2.2 Shall be compliant with CSA C22.2 No. 250.0-08 - UL 1598 Harmonized Std.

2.3 Shall have a UL 1598, 40C, Wet Location Safety Listing

2.4 Shall be Rated for -40°C to 40°C ambient

2.5 Luminaire housing to be fabricated from die cast aluminum low copper content alloy.

A. Luminaire housing to act as passive heat sink for LED Array. The use of fans or gels is prohibited.

B. Housing to be designed in such a manner that debris build-up with-in "heat-fin" structure will not significantly impact lamp lumen depreciation (LLD).

C. Luminaire finish and casting to be tested to ASTM B117 salt fog, and must maintain a scribe creepage rating of 8 per ASTM D1654 after 5000 hours.

D. Corrosion resistant stainless steel latches required.

E. Tool-less access should accommodate user wearing electrical gloves.

F. Weight of fixture shall not exceed 50 lbs G. EPA of fixture shall not exceed 3.25 Sq Ft when tenon mounted at 45 Degrees

2.6 LED light engine

A. Shall be IP66 rated.

B. Shall be Chip on Board (COB) LED technology. Use of discrete chip technology is not acceptable.

C. Lenses shall be created from borosilicate glass to ensure longevity and minimize dirt depreciation. Acrylic, Polycarbonate or silicone optics are not acceptable D. Optional Uplight Skirt ensures Zero uplight optics reduce sky glow and meets Dark

Skies requirements.

2.7 Depending on the application, the optic shall have Narrow Roadway, Medium Roadway, Wide Roadway, Forward Throw, and Area Type lighting distributions.

2.8 Luminaire Attachment

A. Luminaire shall fit on a horizontal mast arms or vertical tenon and universal mounting to round and square options. Universal mount mates to all major manufacture’s hole patterns.

No exceptions.

B. Luminaire shall be designed to be able to tilt 45 degrees from horizontal.

C. Luminaire shall be designed to withstand 3G vibration testing prescribed in ANSI C136.31.

D. Luminaire shall include internal integral leveling bubble to assist in the installation.

2.9 Luminaire Markings

A. Shall have external wattage label affixed on underside of luminaire to be seen from ground per ANSI C136.15.

B. Luminaire shall have internal label indicating manufacturer's name, product name, input voltage and date of manufacture.

2.1O Wildlife shield shall be a cast in feature (not a separate component).

3.0 ELECTRICAL

3.1 All electrical components shall be terminated through the use of quick disconnect couplings.

A There shall not be any wire nuts supplied in the luminaire B. All luminaires shall be equipped with a 3 station tunnel style terminal block for terminating supply wire.

1) Terminal block shall accommodate up to 6 AWG conductors.

2) For ease of installation, the terminal block shall be positioned in such a manner that supply wires do not need to bent or re-routed around components to make electrical termination.

C. Luminaire shall provide means to protect LED driver and LED lighting array from electrical transients caused by electrical storms or capacitor switching by means of surge protection device.

1.) Surge Protection Device (SPD) shall be UL1449 recognized.

2.) SPD shall be 3 wire and provide both common and differential mode protection.

3.) SPD must have an inductive filter circuit that reduces the amount of energy passed thru to electronics during a surge event.

4.) Surge protection device shall be a robust ANSI/IEEE 62.41 Category C rated to protect the luminaire up to 1OkV/5kA combination wave surges in accordance with ANSI C136.2 (Most Current).

5.) Surge protection shall be thermally fused.

6.) Failure mode of surge protection is to leave luminaire off. The use of a MOV Pack

Surge Protection device that fails and leaves the luminaire on is strictly prohibited.

D. LED Driver shall meet the following minimum requirements 1.) LED Driver shall have a minimum power factor of 90% at full load.

2.) LED Driver THO shall be less than 20% at full load per ANSI C82.77:2002.

3.) LED Driver shall comply with the requirements of UL, CSA, FCC Title 47 subpart 15 4.) LED Driver maximum case temperature shall not be exceeded when luminaire is operating in a 40C ambient.

5.) LED Driver shall be RoHS compliant 6.) LED Driver shall have in ingress protection rating IP65.

E. Photocontrol receptacle shall be a 7-pin photo control receptacle in full compliance with ANSI C136.41-2013 "For Roadway and Area Lighting Equipment-Dimming."

F. Fixture shall have an Optional onboard Adjustable Output module allows the light output and input wattage to be modified to meet site specific requirements, and also can allow a single fixture to be flexibly applied in many different applications.

3.0 LIFE

3.1 Component rated life shall be a minimum of 20 years (or 100,000 hours) when operating in a continuous 25C ambient.

3.2 The design life of the LED array (based on LM80/TM21) shall be defined as L89 at 100,000 hours operation in an ambient of 25C.

4.0 LED LUMINAIRE PERFORMANCE

4.1 Correlated Color Temperature (CCT) shall be nominally rated at 3000K CCT, 4000K CCT or 5000K CCT.

A Allowable CCT ranger per NEMA C78.337 shall be 2870K to 3220K for 3000K rated luminaire.

B. Allowable CCT range per NEMA C78.377 shall be 3710K to 4260K for 4000K rated luminaire..

C. Allowable CCT range per NEMA C78.377 shall be 4745K to 5311K for 5000K rated luminaire.

4.2 Minim Minimum Color Rendering Index (CRI) shall be 70 for 3000K CCT, 4000K CCT and 5000K CCT rated luminaire.

4.3 Luminaire efficacy shall be a minimum of 120 lumens/watt (LPW).

4.4 Shall be CSA Certified to US and Canadian standards.

4.5 Product shall be on the Design Lights Consortium (DLC) Qualified Products List

4.6 No less than ten-years experience in manufacturing LED-based roadway luminaires.

4.7 Shall be manufactured in the USA, no exceptions.

5.7 REQUIRED SUBMITTALS FOR EACH LUMINAIRE TYPE DEFINED IN APPENDIX A

A. General submittal content shall include

1. Completed Appendix B submittal form

2. Luminaire cutsheets

3. Cutsheets for LED light sources and supporting LM-80 report

4. Cutsheets for LED driver(s)

a. If dimmable LED driver is specified, provide diagrams illustrating light output and input power as a function of control signal.

5. Cutsheets for surge protection device, if applicable

6. Instructions for installation and maintenance

7. Summary of luminaire recycled content and recyclability per the FTC Green Guides, expressed by percentage of luminaire weight

8. Shall provide independent test laboratories IES photo metric files which verify light levels.

9. A Hard Copy of the IES Photometrics in Photometric Viewer.

B. LM-79 luminaire photometric report(s) shall be produced by the test laboratory and include

1. Name of test laboratory

a. The test laboratory must hold National Voluntary Laboratory Accreditation Program (NVLAP) accreditation for the IES LM-79 test procedure or must be qualified, verified, and recognized through the U.S.

Department of Energy's CALiPER program. For more information, see http://ts.nist.gov/standards/scopes/eelit.htm or www.ssl.energy.gov/test_labs.html.

2. Report number

3. Date

4. Complete luminaire catalog number

a. Provide explanation if catalog number in test report(s) does not match catalog number of luminaire submitted

i. Clarify whether discrepancy does not affect performance, e.g., in the case of differing luminaire housing color.

ii. If nominal performance of submitted and tested products differ, submit additional LM-79 report(s) and derivation as indicated in Appendix C.

5. Description of luminaire, LED light source(s), and LED driver(s)

6. Goniophotometry

C. Computer-generated point-by-point photometric analysis of maintained photopic light levels as per layout parameters and specs called out on Appendix A.

1. Calculations shall be for maintained values, i.e. Light Loss Factor (LLF) < 1.0, where LLF = LLD x LDD x LATF, and

a. Lamp Lumen Depreciation Factor (LLD) shall be the specified percentage of LED lumen maintenance at 70,000 hours at 25C° C (77°F) from the TM-21 report.

b. Luminaire Dirt Depreciation (LDD) = 0.90, as per IES DG-4 for an enclosed and gasketed roadway luminaire installed in an environment with less than 150 Dg/m3 airborne particulate matter and cleaned every four years.

c. Luminaire Ambient Temperature Factor (LATF) = 1.00 http://ts.nist.gov/standards/scopes/eelit.htm http://www.ssl.energy.gov/test_labs.html

2. Use of mesopic multipliers

a. Shall be disallowed herein, by assuming an S/P ratio of 1.00 for all luminaires.

3. Calculation/measurement points shall be per IES RP-8-2014.

5.0 WARRANTY

5.1 Luminaire shall be warranted to be free from manufacturing defects for a period of 10 years.

Contact factory for complete statement of limited warranty.

Appendix A

System Specification Method

ROADWAY DATA Median width (including curbs, gutters, and shoulders) ft

Number of vehicular lanes (total on both sides of median)

Width of one vehicular lane ft

Shoulder width (including gutter and curb) ft

IES pavement class. ID Rl D R2 D R3 D R4

SIDEWALK DATA Berm width (from curb to sidewalk) ft

Sidewalk width ft

Sidewalk on I D Both sides of street D Pole side D Other side

LIGHT POLE DATA Luminaire mounting height ft

Arm length (horizontal) ft

Luminaires per pole 1

Pole set-back from curb ft

Pole spacing (one pole cycle, parallel to path of travel) ft

Pole layout I D One side D Opposite D Staggered D Median

PERFORMANCE CRITERIA

MAINTAINED ROADWAY ILLUMINATION

PHOTOPIC

ILLUMINANCE

Average horizontal illuminance at pavement lux

Avg:min uniformity ratio :1

LUMINANCE

Maintained Average Luminance cd/ m2

Avg:Min Uniformity Ratio :1

Max:Mi n Uniformity Ratio :1

DISABILITY GLARE Maximum Veiling Luminance Ratio :1

MAINTAINED SIDEWALK ILLUMINATION

PHOTOPIC

ILLUMINANCE

Average horizontal at pavement lux

Avg:min uniformity ratio (horizontal) :1

LED LUMINAIRE

INPUT POWER Max. nominal luminaire input power w

VOLTAGE Nominal luminaire input voltage (or range as applicable) 120-277 V

LUMEN MAINT. Lamp Lumen Depreciation (LLD)

Luminaire Dirt Depreciation (LDD)

NOMINALCCT Rated correlated color temperature 5000 ± 300 K

BUG RATINGS Max. nominal backlight-uplight-glare ratings B3-UO-G3

WEIGHT Maximum Luminaire weight lb

EPA Max. effective projected area ft 2

MOUNTING Method D Post-top D Side-arm D Trun./yoke D Swivel-tenon

Tenon nominal pipe size (NPS) 2inches

VIBRATION ANSI C136.31 I D Level 1 (normal) D Level 2 (bridge/overpass)

THERMAL ENVIRONMENT

Typical min. ambient temperature during operation -40 °C

Typical max. ambient temperature during operation 40°c

ELECTRICAL IMMUNITY

ANSI C136.2 Comb.

Wave Test Level

D Basic

(6kV / 3kA)

D Enhanced

{10kV / SkA)

D Elevated

{20kV / 10kA)

CONTROL

INTERFACE

D None D ANSI C136.10

(3-pin)

D ANSI C136.41,

5-pin

0 ANSI C136.41,

7-pin

LED DRIVER D Not dimmable 0 Dimmable, 0-lOV

(IEC 60929)

D Dimmable, DALI

(IEC 62386)

Appendix B Product Submittal Form: Complete for Each Luminaire Submitted

Luminaire designation

Luminaire manufacturer

Luminaire model number

Nominal IES TM-15 BUG ratings B= U= I

G=

Product family testing D Submitted product is identical to tested product

D Submitted product differs from tested product{s) as explained in attached letter

Housing finish color

Tenon nominal pipe size inches

Nominal luminaire weight lb

Nominal luminaire EPA ft 2

Nominal luminaire input voltage V

Control interface D

None

DANSI

C136.10 {3-pin)

DANSI

C136.41, 5-pin

DANSI

C136.41, 7-pin

LED driver D Not dimmable

D Dimmable, 0-10V {IEC 60929)

D Dimmable, DALI

(IEC 62386)

Electrical immunity-ANSI C136.2 combination wave test level

D Basic

(6kV / 3kA)

D Enhanced

(10kV / SkA)

D Elevated

(20kV / 10kA)

Upon failure of electrical immunity system

D Possible disconnect D No possible disconnect

ANSI C136.31 vibration test level D Level 1 (Normal) D Level 2 (bridge/overpass)

Thermal management D Liquids or moving parts D No liquids or moving parts

Luminaire warranty period Years

Rated life of LED driver(s) Hours

IES LM-80 test duration Hours

LED lumen maintenance * D Reported (restricted) D Calculated (unrestricted)

* Manufacturer shall indicate which is applicable (check only one box) as per section Error! Reference source not found.. According to IES TM-21, "Reported" values are restricted to 5.Sx or 6x (depending on sample size) the duration of IES LM-80 testing, whereas "Calculated" (i.e., projected) values are unrestricted.

**Asper section Error! Reference source not found..

Note:

In-situ LED Ts

Tolerance (%) mA mA

Appendix B Product Submittal Form: Complete for Each Luminaire Submitted