mini mac compactor cut sheet.pdf

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Attached to: Industrial Compactor with Custom Hopper
Solicitation number: 7239
Issued by: Ohio

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Written by GovTribe AI · Sep 3, 2026

This document is an Operation, Service, and Installation Manual for the Marathon Mini-MAC Compactor, an apartment waste compaction system manufactured by Marathon Equipment Company and issued in September 2016. The manual serves as a comprehensive technical guide for equipment setup, operation, maintenance, and service procedures. The Mini-MAC Compactor is available in two primary models: Standard and "A" model (featuring photoelectric cycle control), with both available in 3HP or 5HP power unit configurations. The equipment is designed for residential waste management applications and includes detailed specifications for concrete pad requirements (minimum 3,000 psi, steel-reinforced, 6 inches thick), electrical installation guidelines, and anchoring procedures using 3/4" x 6" anchor bolts. The manual provides extensive safety protocols, including Lock-Out/Tag-Out instructions compliant with OSHA and ANSI requirements, pre-operation instructions for authorized personnel only, and hazard warnings categorized as DANGER, WARNING, CAUTION, or NOTICE levels.

The manual contains operational specifications including motor options (3/4 HP, 3 HP, and 5 HP), hydraulic system details with recommended oils (ISO Grade 46 all-temperature hydraulic fluids from manufacturers including Union, Gulf, Exxon, Texaco, and Chevron), and pressure settings ranging from 1450 psi to 1950 psi depending on model configuration. Maintenance schedules are outlined at multiple intervals: daily (every 8 hours), weekly (every 40 hours), monthly (every 160 hours), quarterly (every 500 hours), semi-annually (every 1,000 hours), and annually (every 2,000 hours), with specific tasks including filter replacements, oil analysis, lubrication, and component inspections. The document includes detailed electrical specifications with fuse and circuit breaker charts for motors ranging from 3/4 HP to 30 HP at various voltages (120V, 208V, 230V, 460V, 575V), wire sizing tables, and comprehensive parts lists for both standard and optional equipment. Contact information for Marathon Equipment Company is provided for technical service, warranty, and parts procurement through their e-commerce platform at www.mecomerchant.com and customer support telephone lines.

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Mini-MAC® Compactor

MARATHON APARTMENT COMPACTOR

OPERATION, SERVICE, AND INSTALLATION

ISSUED SEPTEMBER 2016

CUSTOMER NAME: ____________________

SERIAL NUMBER: ____________________

COMPACTION & RECYCLING SOLUTIONS 0070-MiniMAC-0916

WARNING

IF INCORRECTLY USED, THIS EQUIPMENT CAN CAUSE SEVERE INJURY. THOSE WHO USE

AND MAINTAIN THE EQUIPMENT SHOULD BE TRAINED IN ITS PROPER USE, WARNED OF ITS

DANGERS, AND SHOULD READ AND FULLY UNDERSTAND THIS ENTIRE MANUAL BEFORE

ATTEMPTING TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP THIS

MANUAL FOR FUTURE REFERENCE

IMPORTANT SAFETY NOTICE

Proper service and repair are important to the safe, reliable operation of the Marathon Equipment Company products. Service procedures recommended by Marathon Equipment Company are described in this Operation, Service, and Installation Manual and are effective for performing service operations. Some of these service operations may require the use of tools or blocking devices specially designed for the purpose. Special tools should be used when and as recommended. It is important to note that some warnings against the use of specific methods that can damage the product or render it unsafe are stated in the service manual. It is also important to understand these warnings are not exhaustive. Marathon Equipment Company could not possibly know, evaluate and advise the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each method.

Consequently, Marathon Equipment Company has not undertaken any such broad evaluations.

Accordingly, anyone who uses service procedures or tools which are not recommended by Marathon Equipment Company must first satisfy himself thoroughly that neither his safety nor the product safety will be jeopardized by the method he selects.

TABLE OF CONTENTS

Marathon® Mini-MAC® Compactor

Printed in U.S.A.

Issued September 2016 Table of Contents

General Information ........................................................................................................................................................................................4Introduction

...................................................................................................................................................................................4Preface

........................................................................................................................................................................................4Hazard Symbols and Definitions

........................................................................................................................................................................................7Specifications

........................................................................................................................................................................................10Decal Care

Installation ........................................................................................................................................................................................16Contact Information

Operation ........................................................................................................................................................................................22Contact Information

........................................................................................................................................................................................25Controls

Service ........................................................................................................................................................................................32Contact Information

........................................................................................................................................................................................38Power Unit

........................................................................................................................................................................................403 HP Motor

........................................................................................................................................................................................425 HP Motor

........................................................................................................................................................................................44PLC Models

........................................................................................................................................................................................45PLC Layout

TABLE OF CONTENTS

Printed in U.S.A.

Issued September 2016 Table of Contents

Replacement Parts ........................................................................................................................................................................................66Contact Information

........................................................................................................................................................................................68Decals

........................................................................................................................................................................................69Decal Images

...................................................................................................................................................................... 77Index

Issued September 2016Printed in U.S.A.

Mini-MAC® Compactor

MARATHON APARTMENT COMPACTOR

OPERATION, SERVICE, AND INSTALLATION

ISSUED SEPTEMBER 2016

0070-MiniMAC-0916

INTENTIONALLY LEFT BLANK

2Marathon® Mini-MAC® Compactor

Issued September 2016 General Information

Printed in U.S.A.

General Information

SECTION 1

GENERAL INFORMATION

General Information

Printed in U.S.A.

General Information

INTRODUCTION

Thank you for purchasing a Marathon® Mini-MAC Compactor

PREFACE

The following sections are a guide for maintenance and service of the Marathon Equipment Company unit. The sections cover preventive maintenance, adjustment, and troubleshooting hints. Before performing maintenance, check the work area carefully to find all the hazards present and make sure all necessary safeguards or safety devices are used to protect all persons and equipment involved. In order to diagnose a problem quickly and effectively, a service person must be thoroughly familiar with the machine. This Operation, Service, and Installation Manual explains the system and its major components. Diagrams and schematics of the electrical and hydraulic systems are in the Service Section.

IMPORTANT!

Before starting any maintenance, study this section of the manual.

Read all hazard warnings and decals on the unit.

Clear the area of other persons before performing any maintenance.

Know and understand safe use of all controls.

It is your responsibility to understand and follow manufacturer’s instructions on equipment and care.

HAZARD SYMBOLS AND DEFINITIONS

Listed below are the definitions for the various levels of hazards. It is important that the operators of this equipment and people who service units read and understand all warnings as they relate to this equipment operation.

DANGER – indicates an imminently hazardous situation, which WILL result in DEATH or SERIOUS INJURY if you don’t follow proper instructions.

WARNING – indicates an imminently hazardous situation, which COULD result in DEATH OR SERIOUS INJURY if you don’t follow proper instructions.

CAUTION – indicates an imminently hazardous situation, which will result in MINOR to MODERATE INJURY if you don’t follow proper instructions.

NOTICE – means unit or other property may be damaged if these instructions are not followed.

You must read and obey all warnings in any manual produced by Marathon Equipment Company to support your unit.

General Information

Printed in U.S.A.

General Information

LOCK-OUT & TAG-OUT INSTRUCTIONS

Before entering any part of the compactor, be sure that all sources of energy have been shut off, all potential hazards have been eliminated, and the compactor is locked-out and tagged-out in accordance with OSHA and ANSI requirements.

The specific Lock-Out and Tag-Out instructions may vary from company to company (i.e. multiple locks may be required, or other machinery may need to be locked-out and tagged-out). The following instructions are provided as minimum guidelines.

INSTRUCTIONS

1. Notify all affected employees that servicing or maintenance is required on the compactor and that the compactor must be shut down and locked out to perform the servicing or maintenance.

2. Perform a hazard assessment;

a. The authorized employee shall refer to the company procedure to identify the type and magnitude of the energy that the compactor utilizes, shall understand the hazards of the energy, and shall know the methods to control the energy.

3. Wear proper personal protective equipment.

4. If compactor is operating, it must be shut down by the normal stopping procedure. If the ram is pressing against a load, move the ram rearward before shutting the compactor down.

5. De-activate the energy isolating device(s) so that compactor is isolated from the energy source(s).

a. Shut down all power sources.

b. Move the main disconnect lever to the OFF position.

6. Lockout the energy isolating device(s) with assigned individual lock(s).

a. Padlock the disconnect lever with a keyed padlock and take the key with you.

b. Along with the padlock, place an appropriate, highly visible, warning tag on the disconnect lever. The tag should provide a warning such as:

“Danger: Do not operate equipment. Person working on equipment.” or

“Warning: Do not energize without the permission of ________________.”

c. Place operating components in such a position so as not to be subject to possible free fall and/or install additional blocking devices to prevent this potential for any raised or elevated component.

7. Stored hydraulic energy must be removed from the compactor hydraulic circuit for complete Lock-Out and Tag-Out.

Make sure that this energy has been relieved by manually depressing the solenoid valve pin located in the center of each coil end of the directional control valve.

8. After locking and tagging the compactor, ensure that the compactor is disconnected from the energy source by first checking that no personnel are exposed, then verify the isolation of the equipment by operating the push button or other normal operating control(s) or by testing to make certain the equipment will not operate. Try to start and operate the compactor (as outlined in the Operating Instructions) to make sure the Lock-Out and Tag-Out is effective. If the Lock-Out and Tag-Out is effective, remove the key from the key switch and take it with you.

9. Before entering compactor perform hazard assessment for confined space requirements (hazardous fumes, dust, toxic material, or other hazards) per the OSHA confined space standard.

10.The compactor is now locked out.

General Information

Printed in U.S.A.

General Information

LOCK-OUT & TAG-OUT INSTRUCTIONS (CONTINUED)

RESTORING SERVICE

When the servicing or maintenance is completed and the compactor is ready to return to normal operating condition, the following steps shall be taken:

1. Check the compactor and the immediate area around the compactor to ensure that nonessential items have been removed and that the compactor components, guards and covers are operationally intact.

2. Check the work area to ensure that all employees have been safely positioned or removed from any hazardous area.

3. Verify that the controls are in neutral.

4. Remove the lockout devices and re-energize the compactor.

The removal of some forms of blocking may require re-energizing of the compactor before safe removal.

5. Notify affected employees that the servicing or maintenance is completed and the compactor is ready for use.

6. Reassess area to determine all hazards are protected.

General Information

Printed in U.S.A.

General Information

SPECIFICATIONS

There are two (2) types of Mini-MAC Apartment Compactors manufactured by Marathon: the Standard model and the “A” model. The “A” model differs from the Standard by having photoelectric cycle control (photocell) as part of its automatic operation.

Both the Standard model and the “A” models can have a 3HP or 5HP Power Unit.

General Information

Printed in U.S.A.

General Information

SERVICE/PARTS ASSISTANCE

Assistance in troubleshooting, repair and service is available by contacting the authorized Marathon Equipment Company Dealer in your area. Parts are available at your Marathon Equipment Company Dealer or through Marathon Equipment Company. Marathon Equipment Company personnel are trained to give prompt, professional assistance.

ALWAYS give the machine serial number in all correspondence relating to the equipment.

CHUTE FEED HOPPER SPARE PARTS LIST

PART # REF # DESCRIPTION QTY

05-0015 1 NUT 3/8-16 HEX SELF LOCKING 8

05-0016 2 WASHER 3/8 FLAT ZINC 8

05-0096 3 BOLT 3/8-16 X 1 HHCS 8

05-0437 4 BOLT 1/4-20 X 1 HHCS 4

05-0025 5 NUT 1/4-20 HEX SELF LOCKING 4

05-4991 6 LOCKABLE SLAM LATCH 1

General Information

Printed in U.S.A.

General Information

GREASE LUBRICANT RECOMMENDATION

Use a grease gun. Before engaging grease gun, clean the fitting. Always pump enough grease to purge the joint of contaminated grease and wipe off the excess grease. Lubricate a unit as recommended on the lubrication decal on the unit and in the Operation, Service, and Installation Manual. Use NLGI 000 grease.

RECOMMENDED OILS

The following oils by brand name are approved for use in the hydraulic system on this equipment and considered to be all temperature hydraulic fluids.

Union-UNAX-46, UNAX-AW46

Gulf-Harmony 47, Harmony 48-AW

Exxon-Teresstic 46, NUTO 46

Texaco-Rando 46

Chevron-AW 46

Shell-Turbo 46, Tellus 46

Citgo-Pacemaker 46, Tellus-AW46

Conoco-Super Hydraulic Oil 46

Automatic Transmission Fluid (for 15 HP and smaller units only)

Quaker State-Dextron II (ATF)

Cold Weather Fluid

Amoco-Rycon MV

General Information

Printed in U.S.A.

General Information

GUARDS AND ACCESS COVERS

Before operating or performing maintenance, check the work area carefully to find all the hazards present and make sure all guards and safety devices are in place to protect all persons and equipment involved.

WARNING DECALS ON THE UNIT

DO NOT operate without all guards and access covers in place.

Make sure you can read all warning and instruction decals. Clean decals if you cannot read the words. See below for directions on cleaning decals. Replace any decal that is damaged, missing, or is not readable. When you replace a part that has a decal, make sure a new decal is installed on the new part. See the Operation, Service, and Installation Manual for replacement decals. Order replacement decals from Marathon Equipment Company or an authorized dealer.

DECAL CARE

It is important that the decals are properly cleaned to make sure that they are readable and do not come off the unit. Use the following steps to clean the decals.

A. General Instructions

Following these instructions helps the decals adhere longer.

Wash the decals with a blend of mild car wash detergent and clean water

Rinse with clean water

Let the unit air-dry or dry with a micro-fiber cloth

Do not allow fuels to stay in contact with the decal for an extended period of time. Remove the fuel contamination as quickly as possible

Do not use carnauba-based wax over the decals

Do not use a mechanical brush while washing the decals.

B. Pressure Washer Precautions

Pressure washing can cause damage to decals. It can cause the edges of the decals to lift and peel the decal away from the unit. Over time, the decal can fade, crack or chip away.

Use pressure washing only when other cleaning methods are not effective. If you use a pressure washer, use the following precautions.

Spray nozzle opening: 40° wide pattern

Spray angle: 65° from vehicle’ s body

Distance of nozzle to decal: 15” minimum

Water pressure: less than or equal to 800 psi

Length of time: not more than 30 sec.

Do not use sharp angles to clean the decals – this can lift the decals from the unit.

NEVER use a “turbo pressure nozzle”.

C.Remove Difficult Debris

When normal cleaning procedures do not remove difficult debris from the decals, try the following:

Spot clean the decal with Isopropyl Alcohol and a micro-fiber cloth (rag)

If these methods do not work on a problem area, call a Marathon Equipment Company Dealer or Marathon Equipment Company Customer Support.

General Information

Printed in U.S.A.

General Information

DECAL CARE - CONTINUED

General Information

Printed in U.S.A.

General Information

HYDRAULIC SYMBOLS

General Information

Printed in U.S.A.

General Information

HYDRAULIC SYMBOLS (CONTINUED)

General Information

Printed in U.S.A.

General Information

ELECTRICAL SYMBOLS

Installation

Printed in U.S.A.

Installation

SECTION 2

INSTALLATION

Installation

Printed in U.S.A.

Installation

CONTACT INFORMATION

Technical Service and Warranty:

877-258-1105 Parts:

800-528-5308 For parts visit our e-commerce market place at www.mecomerchant.com.

If you do not have a user name and password, contact our Parts Department and they will assist with your registration.

Normal Business Hours:

Monday-Friday 8:00am - 5:00pm

(Central Standard Time)

Installation

Printed in U.S.A.

Installation

CONCRETE PAD REQUIREMENTS

Review this manual before making the installation. Study the job site and installation requirements carefully to be certain all necessary safeguards and or safety devices are provided to protect all personnel and equipment during the installation and as a completed system. Special attention is directed to the most current ANSI Z245.2 standard.

Marathon Equipment Co. does not assume responsibility for the installation procedures of this equipment. Conformance to applicable local, state, and federal laws concerning installation rests with the customer.

Concrete Pad

1. Concrete should be minimum 3,000 psi, steel reinforced, 6" thick. It is preferred that the concrete pad be flush with the surrounding ground level.

2. To provide accessibility, concrete pad should be positioned to allow adequate space for the container-handling vehicle. If applicable, allow proper clearances for a through-the-wall chute.

The clearances given are minimums. Your installation may require greater clearances depending on the site and the hauling equipment that will be used.

Anchoring

The compactor should be anchored to the concrete pad using (4) minimum 3/4" x 6" long anchor bolts. These bolts can be secured to concrete pad using "Porok" or special concrete anchors. It is best if these holes are drilled in the concrete after pre-locating the compactor in it's desired location. When the compactor has been permanently located, shimmed to compensate for unevenness, and anchor bolts set, tighten all nuts securely. Anchor the power unit using 3/8" x 4" long anchor bolts. Allow enough space around the compactor for any maintenance or service (including cylinder removal and liner equipment).

Ensure anchor bolts are not allowed to torque or twist the compactor body when tightened.

Installation

Printed in U.S.A.

Installation

ELECTRICAL AND HYDRAULIC INSTALLATION

The Panel Box contains high voltage components.

Only authorized service personnel should be allowed inside. See Lock-Out & Tag-Out Instructions in the General Information section.

A lockable fused disconnect switch (customer furnished) must be installed and be within sight of the compactor's electrical panel box location, not to exceed 50'0" from the compactor. This fused disconnect switch should be sized in accordance with the compactor (see Fuse and Circuit Breaker Charts ).

All equipment should be grounded per The National Electric Code.

Grounding Instructions

This appliance must be connected to a grounded, metal, permanent wiring system; or an equipment grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the appliance.

If there is any doubt whether the equipment is properly grounded, a qualified electrician should be consulted.

Remote Power Pack Installation

1. If the power unit is remote, it should be installed and anchored as required by the customer. If push buttons are mounted in the face of the panel box, be certain these controls are located as to be in a convenient, but not hazardous, location to the customer.

Controls must be located so that the Emergency Stop Button is readily accessible to the operator and within three (3) feet of the charging chamber access. If installation requires the control station to be located in a more remote area, a second Emergency Stop Button should be added and installed in the manner described above.

2. Connect the hydraulic hoses between the compactor body and the power unit. The rear port (base end) on the compactor is “A” port. The front port (rod end) on the compactor is “B” port.

3. The Limit Switch is connected to the power unit with sealtite. To install, bolt the limit switch to the pre-drilled hole pattern outside the compactor body (right-hand side towards the rear for compactors with power unit connection on the right-hand side; left-hand side towards the rear for compactors with power unit connection on the left hand side).

Other compactor mounted electrical options are color coded and referenced to the schematic shipped with the compactor. Make sure all wires are connected properly. Check local codes to assure that Sealtite is acceptable.

Installation

Printed in U.S.A.

Installation

ELECTRICAL AND HYDRAULIC INSTALLATION (CONTINUED)

Push-button Control Panel

If a remote push-button station is furnished, it will be factory wired using Sealtite. If it is necessary to disconnect it from the wires (to install the push-button station inside a building), exercise care that these wires are reconnected as originally furnished. (Check local codes to be certain that sealtite is acceptable.)

Controls must be located so that the Emergency Stop Button is readily accessible to the operator and within three (3) feet of the charging chamber access. If installation requires this push-button control station to be located in a more remote area, a second Emergency Stop Button should be added and installed in the manner described above.

Electrical Connections

1. Run power lines between fused disconnect switch (customer furnished) and compactor's electrical panel box, in accordance with local electrical codes, using knock-outs in bottom of panel box. See Fuse & Circuit Breaker Charts for Motors and Wire Size Chart , in the Service Section, to determine the proper service disconnect amperage rating and the proper wire size.

Note: High legs should be installed to L3 on motor starter.

2. Check voltage at fused disconnect switch to be certain it is the same as is shown on compactor or remote power pack.

Start-Up Instructions

With the ram fully retracted, check to be sure the oil reservoir is full to the 3/4 level on the sight gauge (Refer to the Recommended Oils page for hydraulic oil recommendations). The hydraulic system pressure has been factory set and the entire unit has been operated prior to shipment.

Make sure persons and material are clear of charge box area.

Put fused disconnect switch in "ON" position when ready to start machine. Depress the start button and check the motor fan for proper rotation (should be clockwise). Caution: If the pump rotates backward, stop immediately. The pump will be damaged if it is operated in reverse even for short periods. Reversing any two incoming power lines will change the motor/ pump rotation. Follow all Lock-Out & Tag-Out Instructions in the General Information section.

Make sure that the operators are trained in the proper use of this equipment.

35 35

Installation

Printed in U.S.A.

Installation

CONTAINER RATCHET

The Mini-MAC features a single ratchet design which allows the operator to simply connect the compactor and container from one side.

An empty container is rolled into position to the compactor and the single side ratchet rotates the steel angled bar to hold the compactor and container together.

Operation

Printed in U.S.A.

Operation

SECTION 3

OPERATION

Operation

Printed in U.S.A.

Operation

CONTACT INFORMATION

Technical Service and Warranty:

877-258-1105 Parts:

800-528-5308 For parts visit our e-commerce market place at www.mecomerchant.com.

If you do not have a user name and password, contact our Parts Department and they will assist with your registration.

Normal Business Hours:

Operation

Printed in U.S.A.

Operation

PRE-OPERATION INSTRUCTIONS

Employers should allow only authorized and thoroughly trained personnel to operate this compactor.

This compactor is equipped with a key operated locking system. Keys should be in possession of only authorized personnel. Turn off and remove the key after use.

ONLY TRAINED AND AUTHORIZED PERSONNEL SHOULD BE ALLOWED INSIDE PANEL BOX. The panel box contains high voltage components. See Lock-Out/Tag-Out Instructions .

Do not operate compactor until operating instructions are thoroughly understood. Wear safety glasses and gloves when operating this equipment.

Stay clear of all internal compactor parts and all moving external compactor parts when in operation. Failure to do so could result in serious personal injury or death!

Never enter any part of compactor unless the disconnect switch has been turned off, padlocked, and all stored energy sources have been removed. See Lock-Out/Tag-Out Instructions .

Do not remove access covers except for servicing. Only trained and authorized service personnel should be allowed to service this equipment. All access doors on the compactor body should always be secured in place when the unit is operating. See Lock-Out/Tag-Out Instructions .

Before starting compactor, be sure no one is inside. Be certain that everyone is clear of all operation points and pinch point areas before starting.

If the compactor is equipped with a security gate or doghouse with security door, be sure that the security gate or door is closed before the compactor is started.

Federal regulation prohibits the use of this equipment by anyone under 18 years of age.

Operation

Printed in U.S.A.

Operation

PRINCIPLES OF OPERATION

Cycon Operating Characteristics

The system uses special cylinders to move the ram and two timers to control the operation of the ram. When the hydraulic cylinder is fully extended or retracted, it bypasses internally. This prevents the hydraulic system from reaching relief pressure.

The sequence of operation for this system is as follows:

Upon start up, the start switch contact closes and energizes an input on the PLC. The operating program in the PLC reads the input and energizes the motor output starting the motor that drives the pump. At the same time a timer (TT1 or TT2 depending on model) in the PLC program starts timing the extend stroke of the ram. The directional control valve remains de-energized allowing hydraulic fluid to flow to the base end of the cylinders causing them to extend. When the timer that controls the extend stroke of the ram times out it causes the output for the directional control valve to energize and shifts the spool in the valve. This directs the flow of hydraulic fluid to the rod end of the cylinders causing them to retract. At the same time a timer (TT5 or TTD depending on model) starts timing the retract stroke of the ram. When this timer times out it de-energizes the outputs for the motor and the directional control valve shutting off the motor and stopping the movement of the ram.

The Emergency Stop button will shut the compactor down when depressed by breaking the control circuit to the PLC.

Operation

Printed in U.S.A.

Operation

CONTROLS

Optional

Your compactor may be fitted with some or all of the following optional controls:

1. Sustained Manual Pressure Control – This button is Hold-To-Run, Release- To-Stop, requiring the operator to remain at the pushbutton station while the compactor is in use.

To actuate, press the "Hold-To- Run" and "Start" buttons. Once the equipment has started, release the "Start" button.

If the "Hold-To-Run" button is released, the unit will stop instantly.

2. Container Full Indicator Light – When illuminated, the container is full and is ready to be emptied before its next use.

To deactivate the light, depress the illuminated button.

The unit will NOT run while this light is ON.

3. Advance Warning Indicator Light – When flashing, the container is nearing the full level and a pick up call should be made. At this time 200 psi is left before the pressure switch is activated to shut the unit off and container is full.

The unit will continue to run while this light is flashing.

4. Ram Stop Forward – When a machine with this option has been stopped, the ram automatically begins to move rearward when restarted. To reverse the ram while it is stopped, depress the key switch. The ram will retract and then go forward.

5. Cycle Timer – Used when more than one cycle is desired.

Factory setting is for three strokes (adjustable).

6. Access Interlock – If the compactor is equipped with doors, chutes, or access gates, the interlock prevents the unit from operating while a door or gate is open.

7. Photoelectric Cycle Control (Photocell) – Consists of a LED light source and a reflector. It can be mounted on a hopper or chute. Two holes, located so as to avoid any hazard, are located in opposite walls of the chute. When the light beam is blocked for 15 seconds, the compactor is activated and will continue to run until the obstruction has been cleared.

8. Automatic Shutdown – Used with the photoelectric cycle control. This option has a timer that can be set up to 30 minutes. If a blockage in the charge chamber causes the compactor to continue cycling, the timer will shut the compactor down after the preset time has elapsed. Once the blockage is cleared, deactivate the timer by pressing the illuminated push-button.

9. Thermostatically Controlled Oil Heater – Installed in the oil reservoir. The thermostat can be adjusted so the heater heats the oil when the oil temperature drops below the preset level.

Operation

Printed in U.S.A.

Operation

STANDARD CONTROL PANEL

Control Description

1. KEYED START SWITCH - This switch requires a key for operation. Insert the key and turn clockwise to the START position. Depress and hold the key for one to two seconds and release. The compactor will cycle the preset number of times determined by the Multi-Cycle Counter*, then stop. After use, turn the key to the counterclockwise position and remove the key.

2. EMERGENCY STOP PUSH-BUTTON - When depressed, this push-button will stop all powered operation of the compactor.

3. REVERSE PUSH-BUTTON - This push-button will reverse the compaction ram when depressed. The motor must be running for the REVERSE button to operate. See the Multi-Cycle Counter page .48

Operation

Printed in U.S.A.

Operation

OPERATING INSTRUCTIONS - STANDARD MODELS

Do not operate compactor until operating instructions are thoroughly understood.

Manual Mode (Standard and “A” Model)

1. Check work area and make sure all personnel are clear of compactor.

2. Make sure the Emergency Stop button is pulled out.

3. Place the material to be discarded into the compactor.

If you are loading the compactor through a door or gate, close it before starting the compactor.

4. “A” Models ONLY: Insert the key into the MANUAL - OFF- AUTOMATIC SWITCH and turn to the “MANUAL” position.

5. Insert the key into the KEYED START SWITCH and turn clockwise to the “START” position. Depress and hold the key for one to two seconds and release. The compactor will cycle one time (complete extension and retraction of the ram), then stop.

6. If necessary, repeat step 4 after the compactor has stopped.

7. When complete, remove key from the KEYED START SWITCH.

8. “A” Models ONLY: Remove key from the MANUAL - OFF- AUTOMATIC SWITCH.

Operation

Printed in U.S.A.

Operation

CONTROL PANEL - AUTOMATIC MODE "A" MODEL ONLY

Control Description

1. MANUAL-OFF AUTOMATIC SHUTDOWN - This switch controls the compactor operation mode, manual or automatic (automatic is photocell mode).

2. KEYED START SWITCH - This switch requires a key for operation. Insert the key and turn clockwise to the START position. Depress the key for one to two seconds and release. The compactor will cycle the preset number of times determined by the Multi-Cycle Counter*, then stop. After use, turn the key to the counterclockwise position and remove the key.

3. EMERGENCY STOP PUSH-BUTTON - When depressed, this push-button will stop all powered operation of the compactor.

4. REVERSE PUSH-BUTTON - This push-button will reverse the compaction ram when depressed. The motor must be running for the REVERSE button to operate.

Operation

Printed in U.S.A.

Operation

CONTROL PANEL - MODELS WITH PHOTOELECTRIC CYCLE CONTROL (CONTINUED)

5. ADVANCE WARNING / CONTAINER FULL LIGHT - When the light starts flashing (ADVANCE WARNING), then 200 PSI is left before the pressure switch is activated to shut the unit off and container is full (unit will run when light flashes). When the light stays on continuously (CONTAINER FULL), the container is full and is ready to be emptied before its next use. To deactivate the light, depress the illuminated light (the unit will not run while the light is continuously on).

6. AUTOMATIC SHUTDOWN LIGHT - Used with the photoelectric cycle control. If a blockage in the charge chamber causes the compactor to continue cycling, the timer will shut the compactor down after the preset time has passed.

To deactivate the timer, the illuminated push-button is pressed after clearing the blockage.

*For more information see the Multi-Cycle Counter page.48

Operation

Printed in U.S.A.

Operation

OPERATING INSTRUCTIONS - AUTOMATIC MODE "A" MODEL ONLY

This compactor features an ANSI Z245.21(2013) section 5.12.1 compliant start-up alarm that is both audible and visible during the activation of the AUTOMATIC mode.

Operating Instructions (Automatic Mode)

1. Place the material to be discarded into the compactor.

2. Insert the first key into the "MANUAL - OFF - AUTOMATIC" key switch and turn to the “AUTOMATIC” position.

3. Insert the second key into the "START" switch and turn to the right.

4. Depress the key in the "START" switch and hold it continuously for 20 seconds.

a. Both the audible and visual start-up alarms will energize for 5 seconds.

b. After 5 seconds the audible alarm will stop, but the visual alarm will continue for an additional 15 seconds (for a total of 20 seconds).

c. After 20 seconds, the motor will start and the ram will extend, and then retract (one complete cycle).

d. The light will continue to flash until the unit is manually turned off, automatically shuts down, or is switched to manual mode.

If you are loading the compactor through a door or gate, close it before starting the compactor.

In AUTOMATIC mode, the power unit will run automatically anytime photocells detects ANY OBJECT in the charge box.

Service

Printed in U.S.A.

Service

SECTION 4

SERVICE