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QE112102
SCOPE OF WORK
· FMSNA will conduct a 1000 Hr. Maintenance on SSDG 1-4.
250 Hr. Maintenance:
· Clean outside of engine 01-A.
· Change crankcase breather filter. 01-B.
· Check the condition of engine oil (conducted by ships force) 03-B.
500 Hr. Maintenance:
· Change engine oil filter cartridges 03-E.
· Replace fuel/water separator filter cartridges 02-P.
· Fuel Cooler Cleaning and Replace Anodes 02-V.
· Visual check of engine resilient mounts 09-A.
· Check engine speed pick‐ups.
1000 Hr. Maintenance:
· Check and adjust valve clearance on all cylinders 01-D.
· Replace fuel filter cartridges 02-D.
· Replace Crankcase breather filter elements 05-K.
Additional Requirements
· Furnish and install SOLID displays and all associated components to replace the miniSVD local controllers for all four (4) engines.
· Demonstrate operation of each engine using the SOLID displays.
· Provide two (2) hours of instruction and system demonstration to Ship’s Crew to ensure understanding of system operation and control using the SOLID displays.
· Accomplish annual verification of all safeties and alarms to the satisfaction of the Chief Engineer and MSCREP.
· Perform operational tests on all machinery in the presence of MSCREP and ABS.
NOTES:
1. Due to the COVID-19 pandemic, travel/work may be restricted at the time of the award.
2. Work to be performed in Norfolk, VA. If there is a location change, additional costs could apply.
3. FMSNA takes exception to supplying replacement fluids.
JHSV 1000 MAINTENANCE PARTS (4 ENGINES)
| FIGURE |
| PART NUMBER |
| DESCRIPTION |
| COMPONENT |
| QTY |
SEPAR
| 2000 |
| GASKET, LID, 10 LITER 30 MICRON |
| SEPAR |
| 8 |
| 1P346026 |
| ELEMENT, FILTER 10 LITER 30 MICRON |
FUEL COOLER
| 760-10 |
| 911800 |
| ZINC ANODE |
| fuel cooler |
| 8 |
| 760-11 |
| D3114663A |
| O-RING 129.77 x 3.53 |
| 760-12 |
| D2925001A |
| PACKIN G 10 x 14, COOLER PLUG |
| 760-9 |
| D3090308A |
| WASHER, COPPER 17 x 23 x 1.5 |
OIL FILTER
| 021-42 |
| 69504F91 |
| FILTER, OIL |
| oil filter |
| 16 |
HEADS/VALVES
| 012-55 |
| D3090005P |
| PACKING 13 x 8 x 1 |
| valve cover |
| 192 |
| 012-52 |
| 00D49300 |
| O-RING, VALVE COVER |
| 012-47 |
| D3113671A |
| O-RING, SPACER 23.81 x 2.62 |
| spacer plate |
| 48 |
| 012-42 |
| 00E49400 |
| GASKET, SPACER |
| 042-- |
| 00F67900 |
| INJECTOR O-RING KIT (JHSV) |
| injector |
| 48 |
FUEL FILTER
| 030-58 |
| 00D56100 |
| FILTER ELEMENT |
| fuel filter |
| 8 |
| 030-54 |
| 00D61000 |
| O-RING, FUEL FILTER ELEMENT |
AIR SEP
| JHSV013 |
| COALESER KIT, 2 PK FIELD SERVICE |
| air sep |
| 4 |
| 046-49 |
| 00E28100 |
| CARTRIDGE, AIR FILTER |
Q25EXXX
Conduct a 2000 Hour. Maintenance on number 1-4 SSDG to include:
250 Hr. Maintenance:
Clean outside of engine 01-A.
Change crankcase breather filter. 01-B.
Check the condition of engine oil (conducted by ships force) 03-B.
500 Hr. Maintenance:
Change engine oil filter cartridges 03-E.
Replace fuel/water separator filter cartridges 02-P.
Fuel Cooler Cleaning and Replace Anodes 02-V.
Visual check of engine resilient mounts 09-A.
Check engine speed pick‐ups.
1000 Hour Maintenance:
Check and adjust valve clearance on all cylinders 01-D.
Replace fuel filter cartridges 02-D.
Fuel Filter Cartridge Replacement 02-D Replace Crankcase breather filter elements 05-K 2000 Hour Maintenance:
Oil cooler cleaning 03-F.
Check sea water pump impeller 04-G.
Fresh water heat exchanger cleaning 04-J.
Thermostatic valve inspection and replacement 04-M.
Check freshwater pump impeller 04-I.
Clean intercooler 05-E.
Replace air filter 05-K.
Check crankshaft damper 01-F.
Check correct engine support screws tightening 09-A.
Check turbocharger axial and radial clearance 05-C.
· Check torsional flex coupling 09-D.
· Check air flaps.
· Check and adjust pressure switches 08-D. and temperature switches 08-E.
· Replace all flexible pipe and expansion joints.
Conduct Annual ABS testing on number 1-4 SSDG
NOTES:
1. Due to the COVID-19 pandemic, travel/work may be restricted at the time of award.
1. Work to be performed in Subic Bay, PI. If there is a location change, additional costs could apply.
1. A firm Period of Performance will be determined & confirmed at the time of award.
1. Ship force is responsible for the drain, disposal, and replenishment of all fluids in SSDG’s.
1. OEM recommended 250- & 500-hour PMS to be completed by ship’s force.
JHSV 2000 MAINTENANCE PARTS (4 ENGINES)
| FIGURE |
| PART NUMBER |
| DESCRIPTION |
| COMPONENT |
| QTY |
SEPAR
| 766-10 |
| 2000 |
| GASKET, LID, 10 LITER 30 MICRON |
| SEPAR |
| 8 |
| 766-12 |
| 1P346026 |
| ELEMENT, FILTER 10 LITER 30 MICRON |
FUEL COOLER
| 760-10 |
| 911800 |
| ZINC ANODE |
| fuel cooler |
| 8 |
| 760-11 |
| D3114663A |
| O-RING 129.77 x 3.53 |
| 760-12 |
| D2925001A |
| PACKIN G 10 x 14, COOLER PLUG |
| 760-9 |
| D3090308A |
| WASHER, COPPER 17 x 23 x 1.5 |
OIL FILTER
| 021-42 |
| 00D78000 |
| FILTER, OIL |
| oil filter |
| 16 |
HEADS/VALVES
| 012-55 |
| D3090005P |
| PACKING 13 x 8 x 1 |
| valve cover |
| 192 |
| 012-52 |
| 00D49300 |
| O-RING, VALVE COVER |
| 012-47 |
| D3113671A |
| O-RING, SPACER 23.81 x 2.62 |
| spacer plate |
| 48 |
| 012-42 |
| 00E49400 |
| GASKET, SPACER |
| 012-- |
| 00M62400 |
| GASKET COVER |
| 042- - |
| 00F67900 |
| INJECTOR O-RING KIT (JHSV) |
| injector |
| 48 |
FUEL FILTER
| 030-58 |
| 00D56100 |
| FILTER ELEMENT |
| fuel filter |
| 8 |
| 030-54 |
| 00D61000 |
| O-RING, FUEL FILTER ELEMENT |
AIR SEP
| JHSV013 |
| COALESER KIT, 2 PK FIELD SERVICE |
| air sep |
| 4 |
| 046-49 |
| 00E28100 |
| CARTRIDGE, AIR FILTER |
OIL COOLER
| 013-29 |
| D3114614A |
| O-RING |
| oil cooler |
| 16 |
S/W PUMP
| 036-11 |
| D3114463A |
| O-RING, PUMP TO ENGINE |
| sea water pump |
| 4 |
Q25EXXX
Conduct a 2000 Hour. Maintenance on number 1-4 SSDG to include:
250 Hr. Maintenance:
Clean outside of engine 01-A.
Change crankcase breather filter. 01-B.
Check the condition of engine oil (conducted by ships force) 03-B.
500 Hr. Maintenance:
Change engine oil filter cartridges 03-E.
Replace fuel/water separator filter cartridges 02-P.
Fuel Cooler Cleaning and Replace Anodes 02-V. (Replace with rotatable pool parts) Visual check of engine resilient mounts 09-A.
Check engine speed pick‐ups.
1000 Hour Maintenance:
Check and adjust valve clearance on all cylinders 01-D.
Replace fuel filter cartridges 02-D.
Fuel Filter Cartridge Replacement 02-D Replace Crankcase breather filter elements 05-K 2000 Hour Maintenance:
Oil cooler cleaning 03-F. (Replace with rotatable pool parts) Check sea water pump impeller 04-G.
Fresh water heat exchanger cleaning 04-J. (Replace with rotatable pool parts) Thermostatic valve inspection and replacement 04-M.
Check freshwater pump impeller 04-I.
Clean intercooler 05-E. (Replace with rotatable pool parts) Replace air filter 05-K.
Check crankshaft damper 01-F.
Check correct engine support screws tightening 09-A.
Check turbocharger axial and radial clearance 05-C.
Check torsional flex coupling 09-D.
Check air flaps.
Check and adjust pressure switches 08-D. and temperature switches 08-E.
Conduct Annual ABS testing on number 1-4 SSDG
NOTES:
1. Due to the COVID-19 pandemic, travel/work may be restricted at the time of award.
2. Work to be performed in Subic Bay, PI. If there is a location change, additional costs could apply.
3. A firm Period of Performance will be determined & confirmed at the time of award.
4. Ship force is responsible for the drain, disposal, and replenishment of all fluids in SSDG’s.
5. OEM recommended 250- & 500-hour PMS to be completed by ship’s force.
JHSV 2000 MAINTENANCE PARTS (4 ENGINES)
| FIGURE |
| PART NUMBER |
| DESCRIPTION |
| COMPONENT |
| QTY |
SEPAR
| 766-10 |
| 2000 |
| GASKET, LID, 10 LITER 30 MICRON |
| SEPAR |
| 8 |
| 766-12 |
| 1P346026 |
| ELEMENT, FILTER 10 LITER 30 MICRON |
FUEL COOLER
| 760-02 |
| 1R 346706 |
| FUEL COOLER |
| ROTATABLE POOL |
| 4 |
OIL FILTER
| 021-42 |
| 00D78000 |
| FILTER, OIL |
| oil filter |
| 16 |
HEADS/VALVES
| 012-55 |
| D3090005P |
| PACKING 13 x 8 x 1 |
| valve cover |
| 192 |
| 012-52 |
| 00D49300 |
| O-RING, VALVE COVER |
| 012-47 |
| D3113671A |
| O-RING, SPACER 23.81 x 2.62 |
| spacer plate |
| 48 |
| 012-42 |
| 00E49400 |
| GASKET, SPACER |
| 012-- |
| 00M62400 |
| GASKET COVER |
| 042- - |
| 00F67900 |
| INJECTOR O-RING KIT (JHSV) |
| injector |
| 48 |
FUEL FILTER
| 030-58 |
| 00D56100 |
| FILTER ELEMENT |
| fuel filter |
| 8 |
| 030-54 |
| 00D61000 |
| O-RING, FUEL FILTER ELEMENT |
AIR SEP
| JHSV013 |
| COALESER KIT, 2 PK FIELD SERVICE |
| air sep |
| 4 |
| 046-49 |
| 00E28100 |
| CARTRIDGE, AIR FILTER |
OIL COOLER
| 013-29 |
| D3114614A |
| O-RING |
| oil cooler |
| 16 |
| 013-17 |
| 00I76500 |
| OIL EXCHANGER |
| ROTATABLE POOL |
| 4 |
S/W PUMP
| 036-11 |
| D3114463A |
| O-RING, PUMP TO ENGINE |
| sea water pump |
| 4 |
| 036-33 |
| 00F72300 |
| O-RING 171.04 x 3.53 NITRILE, FRONT COVER |
| 070-14 |
| D3114447A |
| SEAL RING 2-235 S604-70, PIPING |
| 070-13 |
| D3114434A |
| SEAL RING 2-228 S604-70 |
| sw to jw cooler |
| 8 |
Q25E
STATEMENT OF WORK
6K Maintenance
250 Hour
· Clean outside of engine (01-A)
· Change crankcase filter (01-B) 500 Hour
· Clean air filter (05-K)
· Clean fuel cooler and replace zinc anodes (02-V)
· Visual inspection of engine mounts (09-A)
· Replace fuel/water separator cartridges (02-P)
· Replace lube oil filter cartridges (03-E)
· Check engine speed pick-ups and demonstrate procedures to vessel crew members.
1000 Hour
· Check and adjust valve clearance on all cylinders (01-D)
· Replace fuel filter cartridges (02-D), provide and replace crank breather filter element (02-D) 2000 Hour
· Clean FW Cooler (04-J)
· Check coolant temp valve on FW circuit card (04-M)
· Visual inspection of crank damper (01-F)
· Check turbo axial and radial clearance (05-C)
· Check air flaps.
· Check pressure switches (08-D)
· Check of temperature switches (08-E)
· Check SW pump impeller (04-G)
· Check the JW pump impeller (04-I)
· Replace coolant with the ship’s-provided coolant (04-K)
· Clean intercooler (05-E)
· Replace air filter (05-K) 6000 Hour
· Replacement for all electric injectors. (02-G)
· Replacement for all cylinder heads. (01-I)
· Replacement for all jacket water pumps. (04-G)
· Replacement for all seawater pumps. (04-I)
· Replacement for all turbochargers. (05-D)
· Replacement for all resilient mounts. (09-A)
· Replacement for all torsional flexible couplings. 09-E-01)
· Replacement for all oil coolers. (03-F)
ADDITIONAL WORK:
Notes:
1. Conditions Found Reports (CFRs) shall be acknowledged within 72 hours upon receipt.
2. A firm Period of Performance will be determined & confirmed at the time of the award.
3. The ship force is responsible for the drain, disposal, and replenishment of all fluids in SSDGs.
4. SSDGs must be run before maintenance for a minimum of 1 hour to observe the engine condition.
5. If SSDGs cannot be run or it is requested by the ship to waive the op-test, FMS will not be held liable for any abnormal condition discovered after that.
6. Government to obtain ABS Surveyor Services as required in Paragraph 7.10.
7. Government to pick up and deliver materials on time for our period of performance.
JHSV 6000 MAINTENANCE PARTS (4 ENGINES)
| FIGURE |
| PART NUMBER |
| DESCRIPTION |
| COMPONENT |
| QTY |
SEPAR
| 766-10 |
| 2000 |
| GASKET, LID, 10 LITER 30 MICRON |
| SEPAR |
| 8 |
| 766-12 |
| 1P 346026 |
| ELEMENT, FILTER 10 LITER 30 MICRON |
FUEL COOLER
| 760-02 |
| 1R 346706 |
| FUEL COOLER |
| ROTATABLE POOL |
| 4 |
OIL FILTER
| 021-63 |
| 00E02700 |
| PIPE, OIL FILTER INLET AND OUTLET |
| OIL FILTER MANIFOLD |
| 8 |
| 021-42 |
| 69504F91 |
| FILTER, OIL |
| OIL FILTER |
| 32 |
HEADS/VALVES
| 012-60 |
| 1S 347626LA |
| 1300-SERIES HEAD GASKET |
| 012-02 |
| 00D00600C |
| HPCR ENGINE-HEAD WITH VALVE ASSEMBLY |
| GMF HEADS |
| 48 |
| 012-16 |
| 00K50500 |
| HEAD SCREW L=148 |
| 012-21 |
| 00K50600 |
| SCREW BOLT FOR SECURING CYLINDER HEAD L=178 |
| 029-63 |
| 1P 340265 |
| SEAL RING, PUSH ROD TUBES |
| 012-07 |
| 00K39000 |
| O-RING, VALVE COVER |
| 012-47 |
| D3113671A |
| O-RING, SPACER 23.81 x 2.62 |
| spacer plate |
| 48 |
| 012-25 |
| 00K38900 |
| GASKET, SPACER |
| 042-- |
| 00F67900 |
| INJECTOR O-RING KIT (JHSV) |
| injector |
| 28 |
FUEL FILTER
| 030-58 |
| 00D56100 |
| FILTER ELEMENT |
| fuel filter |
| 8 |
| 030-54 |
| 00D61000 |
| O-RING, FUEL FILTER ELEMENT |
AIR SEP
| JHSV013 |
| COALESER KIT, 2 PK FIELD SERVICE |
| air sep |
| 4 |
| 046-49 |
| 00E28100 |
| CARTRIDGE, AIR FILTER |
| 046-08 |
| 00H72800 |
| FLEX PIPE D30 – L450, BLOW BY PIPE TO VALVE |
| AIR SEP |
| 8 |
| 046-20 |
| 00G25501 |
| BLOW-BY FLEXIBLE PIPE, OIL DRAIN FROM AIR SEP |
| 046-37 |
| 1Q 606669 |
| AIR SLEEVE |
| 046-42 |
| 00H72700 |
| FLEX PIPE D30 – L700, VALVE TO AIR SEP |
Q25E
STATEMENT OF WORK
18K Maintenance
250 Hour
· Clean outside of engine (01-A)
· Change crankcase filter (01-B) 500 Hour
· Clean air filter (05-K)
· Clean fuel cooler and replace zinc anodes (02-V)
· Visual inspection of engine mounts (09-A)
· Replace fuel/water separator cartridges (02-P)
· Replace lube oil filter cartridges (03-E)
· Check engine speed pick-ups and demonstrate procedures to vessel crew members.
1000 Hour
· Check and adjust valve clearance on all cylinders (01-D)
· Replace fuel filter cartridges (02-D), provide and replace crank breather filter element (02-D) 2000 Hour
· Clean FW Cooler (04-J)
· Check coolant temp valve on FW circuit card (04-M)
· Visual inspection of crank damper (01-F)
· Check turbo axial and radial clearance (05-C)
· Check air flaps.
· Check pressure switches (08-D)
· Check of temperature switches (08-E)
· Check SW pump impeller (04-G)
· Check the JW pump impeller (04-I)
· Replace coolant with the ship’s-provided coolant (04-K)
· Clean intercooler (05-E)
· Replace air filter (05-K) 6000 Hour
· Replacement for all electric injectors. (02-G)
· Replacement for all cylinder heads. (01-I)
· Replacement for all jacket water pumps. (04-G)
· Replacement for all seawater pumps. (04-I)
· Replacement for all turbochargers. (05-D)
· Replacement for all resilient mounts. (09-A)
· Replacement for all torsional flexible couplings. 09-E-01)
· Replacement for all oil coolers. (03-F)
18000K MAINTENANCE:
· Replacement of the oil pump. (03-H)
· Replacement of cylinder liners and O-ring.(01-P)
· Replacement of piston rings.(01-Q)
· Replacement of main and conrod bearing.
· Measurement of the small end of the conrod bushing.
· Measurement of the Camshaft and crankshaft.
ADDITIONAL WORK:
Notes:
1. Conditions Found Reports (CFRs) shall be acknowledged within 72 hours upon receipt.
2. A firm Period of Performance will be determined & confirmed at the time of the award.
3. The ship force is responsible for the drain, disposal, and replenishment of all fluids in SSDGs.
4. SSDGs must be run before maintenance for a minimum of 1 hour to observe the engine condition.
5. If SSDGs cannot be run or it is requested by the ship to waive the op-test, FMS will not be held liable for any abnormal condition discovered after that.
6. Government to obtain ABS Surveyor Services as required in Paragraph 7.10.
7. Government to pick up and deliver materials on time for our period of performance.
JHSV 18000 (OVERHAUL) MAINTENANCE PARTS (4 ENGINE)
| FIGURE |
| PART NUMBER |
| DESCRIPTION |
| COMPONENT |
| QTY |
CRANKCASE
| 010-9 |
| 310168F01 |
| FRONT BUSHING |
| 010-10 |
| 310169F01 |
| CAMSHAFT BUSHING |
| 010-22 |
| 310953F91 |
| PISTON COOLING OIL NOZZLE COMPLETE |
| 010-26 |
| 310965F01 |
| LOCKING PLATE, COOLING NOZZLE |
| 010-32 |
| D3113609A |
| O-RING, TAPPET COVERS |
CYLINDER LINER
| 011-01 |
| 1R350450 |
| CYLINDER LINER |
| 011-02 |
| 74048F01 |
| WATER SEAL RING |
CYLINDER HEAD
| 012-60 |
| 1S 347626LA |
| 1300-SERIES HEAD GASKET |
| 012-02 |
| 00D00600C |
| HPCR ENGINE-HEAD WITH VALVE ASSEMBLY |
| 012-16 |
| 00K50500 |
| HEAD SCREW L=148 |
| 012-21 |
| 00K50600 |
| SCREW BOLT FOR SECURING CYLINDER HEAD L=178 |
| 012-55 |
| D3090005P |
| PACKING 13 x 8 x 1 |
| 012-52 |
| 00D49300 |
| O-RING, VALVE COVER |
| 012-47 |
| D3113671A |
| O-RING, SPACER 23.81 x 2.62 |
| 012-42 |
| 00E49400 |
| GASKET, SPACER |
OIL SUMP
| 013-03 |
| 347488-C013L2 |
| BUSHING |
| 013-05 |
| 347484-C013N4 |
| GASKET, CRANKCASE OIL SUMP |
| 013-06 |
| 00G64900C |
| SAFETY VALVE ASSEMBLY |
| 013-16 |
| D3090044P |
| GASKET 28 X 22 X 1 |
| 013-18 |
| D2925013A |
| GASKET 42 X 49 UNI 3443 |
| 013-22 |
| D2925006A |
| PACKING RING 22 x 26 UNI 3443 |
| 013-24 |
| D2925009A |
| GASKET 32 x 36 UNI 3443 |
| 013-27 |
| D3090025P |
| GASKET 21 x 15 x 1 |
| 013-28 |
| D3090023P |
| GASKET 20 x 16 x 1 |
| 013-29 |
| D3114614A |
| O-RING ø 24.99 x 3.53 |
| 013-31 |
| D3113631A |
| O-RING ø 37.77 x 2.62 |
| 013-49 |
| D3113626A |
| O-RING ø 29.82 x 2.62 |
| 013-50 |
| D3113633A |
| O-RING ø 40.94 x 2.62 |
| 013-58 |
| D3113435A |
| O-RING ø 44.12 x 2.62 |
| 013-59 |
| D3114617A |
| O-RING ø 28.17 x 3.53 |
CRANKSHAFT
| 015-07 |
| 321729F91 |
| RING COMPLETE STD |
| 015-10 |
| 1Q 350902LA |
| MAIN BEARING |
| 015-13 |
| 1Q 350924LA |
| MAIN BEARING COMPLETE |
| 015-16 |
| 78675F91 |
| REAR END OIL SEAL RING |
| 015-17 |
| 76649F91 |
| OIL SEAL RING |
| 015-18 |
| 00H27300CA |
| CONNECTING ROD COMPLETE |
| 015-22 |
| 00D19500C |
| CONNECTING ROD BEARING COMPLETE |
| 015-25 |
| 1Q 350200 |
| 1ST PISTON RING |
| 015-26 |
| 1Q 350202 |
| 2ND PISTON RING |
| 015-27 |
| 1Q 350203 |
| 3RD PISTON RING |
| 015-28 |
| 1Q 351772 |
| GUDGEON PIN |
| 015-29 |
| D0346034A |
| ELASTIC RING ø 58 |
OIL PUMP
| 019-01 |
| 00B95800C |
| OIL PUMP COMPLETE |
OIL FILTERS
| 021-04 |
| D3113626A |
| O-RING SEAL ø 29.82 x 2.62 |
| 021-17 |
| 00I76500 |
| OIL HEAT EXCHANGER ASSY |
| 021-42 |
| 69504F91 |
| OIL FILTER CARTRIDGE |
| 021-63 |
| 00E02700 |
| PIPE, FLEX HOSES TO AND FROM MANIFOLD |
FLYWHEEL HOUSING
| 025-05 |
| 00B19500C |
| REAR GASKET ASSY |
| 025-11 |
| 00B19400 |
| REAR OIL PAN GASKET |
| 023-04 |
| 00K50700 |
| ENGINE FLYWHEEL SCREW |
FRONT COVER
| 028-09 |
| 347196-C028N4 |
| FRONT PLATE GASKET |
| 028-11 |
| 347202-C028P1 |
| BALL BEARING |
| 028-12 |
| D0347023A |
| ELASTIC RING ø 30 UNI 7435 |
| 028-17 |
| 1Q 351857E00 |
| OIL GASKET |
| 028-22 |
| D3112614A |
| O-RING ø 12.42 x 1.78 |
| 028-29 |
| 347201-C028N4 |
| COVER TIMING GEARS GASKET |
| 028-37 |
| 347198-C028L2 |
| INLET WATER COUPLING TO ENGINE BLOCK |
| 028-40 |
| 347425-C028N4 |
| POWER TAKEOFF GASKET |
| 028-43 |
| D3113636A |
| O-RING SEAL ø 45.69 x 2.62 |
| 028-45 |
| 76649F91 |
| OIL SEAL RING |
| 028-47 |
| D3113627A |
| O-RING 31.42 x 2.62 |
| 028-50 |
| D3114621A |
| O-RING 34,52X3,53 |
CAMSHAFT
| 029-01 |
| 346080-A029B1 |
| PUSH ROD COVER COMPLETE |
| 029-25 |
| 346079-A029B1 |
| BLOW BY PUSH ROD COVER ASSY |
| 029-61 |
| 1Q 347412LA |
| PUSH ROD |
| 029-63 |
| 1P 340265 |
| SEAL RING, PUSH ROD TUBES |
| 029-68 |
| D3113631A |
| O-RING SEAL ø 37.77 x 2.62 |
FUEL FILTER
| 030-12 |
| 1Z 599156 |
| MENBRANE DIESEL PUMP |
| 030-54 |
| 00D61000 |
| FILTER CARTDRIGE GASKET |
| 030-58 |
| 00D56100 |
| FILTER ELEMENT 16” |
J/W PUMP
| 033-10 |
| D3114661A |
| O-RING, ENGINE TO PUMP |
| 033-04 |
| D3114663A |
| O-RING, 129.77 x 3.53, FRONT COVER |
| 033-19 |
| D3114639A |
| O-RING 5-703 VITON, ELBOW TO ENGINE |
| 033-20 |
| D3114644A |
| O-RING, ELBOW TO PUMP |
| 033-01 |
| 00B97600C |
| FRESH WATER PUMP |
J/W PIPING
| 034-02 |
| 348519-C034P3 |
| RUBBER COUPLING ø 89 L=100 |
| 034-06 |
| 348522-C034P3 |
| RUBBER COUPLING D=30 L=70 |
| 034-09 |
| D3114647A |
| O-RING SEAL ø 78.97 x 3.53, J/W TO PLATE COOLER |
| 034-10 |
| D3113631A |
| O-RING SEAL ø 37.77 x 2.62, J/W TO OIL COOLER |
J/W COOLER
| 035-03 |
| D3114637A |
| O-RING SEAL ø 61.24 x 3.53, TRIANGLE FLANGES |
| 035-07 |
| 347482-C035P3 |
| PIPE L=60 |
| 035-08 |
| 347483-C035P3 |
| PIPE L=110 |
| 035-12 |
| 00D44500C |
| PLATE PACK ASSEMBLY |
| 035-23 |
| 1P 346956 |
| GASKET, THERMOSTATIC VALVE |
| 035-39 |
| 315364F91 |
| OPTICAL LEVEL INDICATOR |
| 035-43 |
| 1P 346962LA |
| THERMOSTATIC VALVE |
S/W PUMP
| 036-11 |
| D3114463A |
| O-RING, PUMP TO ENGINE |
| 036-12 |
| 00B28300 |
| SEA WATER PUMP |
| 036-33 |
| 00F72300 |
| O-RING 171.04 x 3.53 NITRILE, FRONT COVER |
FUEL PUMP
| 039-01 |
| 00D34900 |
| HP COMMON RAIL PUMP CP 3.4 |
| 039-07 |
| D3113610A |
| O-RING 11.91 X 2.62 (SMALL O-RING) |
| 039-08 |
| JHSV010 |
| LARGE O-RING |
FUEL INJECTION
| 042-05 |
| 00D30800C |
| INJECTOR |
| 042-01 |
| 00D91700A |
| PIPE FLEX FC 234 L=800, FRONT RETURN |
| 042-12 |
| 00D91500A |
| PIPE FLEX FC 234 L=800, LEAK OFF TOP |
| 042-14 |
| 00D91600A |
| PIPE FLEX FC 234 L=800, LEAK OFF BOTTOM |
| 042-- |
| 00F67900 |
| INJECTOR O-RING KIT (JHSV) |
| 042-73 |
| 00C70900 |
| RUBBER GASKET RAIL ARMOR |
AIR MANIFOLD
| 043-06 |
| D3113656A |
| O-RING ø 88.57 x 2.63, V PIPING |
| 043-10 |
| 345472-CO43N2 |
| INTAKE MANIFOLD GASKET |
TURBOCHARGER
| 044-37 |
| 00D58400 |
| GASKET, J/W UPPER FLANGE |
| 044-39 |
| 00D34400 |
| GASKET, J/W LOWER FLANGE |
| 044-03 |
| 00D51800C |
| TURBOCHARGER BORGWARMER S410W |
| TURBOCHARGER |
| 8 |
| 044-04 |
| 315553F01 |
| TURBOCHARGER OIL INLET GASKET |
| 044-46 |
| D3113671A |
| O-RING Ø2.62 - int.Ø23.81, OIL DRAIN TOP FLANGE |
| 044-16 |
| 311002F01 |
| RIGHT TURBOCHARGER OIL SLEEVE |
| 044-25 |
| 310971F01 |
| TURBOCHARGER OIL SLEEVE |
| 044-01 |
| 345399-C044N1 |
| GAS GASKET TURBO |
| 044-15 |
| D3113426A |
| O-RING ø 29.82 x 2.62, OIL DRAIN SUMP FLANGE |
| 044-21 |
| D3090311A |
| WASHER, COPPER FOR OIL SUPPLY BANJO BOLT |
| 044-30 |
| 00C93501 |
| AIR GASKET, INTERCOOLER |
| 044-36 |
| D3115614A |
| O-RING Ø5.33 - int.Ø31.12, J/W PIPE |
EXHAUST ELBOW
| 045-05 |
| 00D59000 |
| GAS EXHAUST TURBOCHARGER GASKET |
AIR SEP
| JHSV013 |
| COALESER KIT, 2 PK FIELD SERVICE |
| 046-49 |
| 00E28100 |
| CARTRIDGE, AIR FILTER |
| 046-08 |
| 00H72800 |
| FLEX PIPE D30 – L450, BLOW BY PIPE TO VALVE |
| 046-20 |
| 00G25501 |
| BLOW-BY FLEXIBLE PIPE, OIL DRAIN FROM AIR SEP |
| 046-37 |
| 1Q 606669 |
| AIR SLEEVE |
| 046-42 |
| 00H72700 |
| FLEX PIPE D30 – L700, VALVE TO AIR SEP |
| 046-05 |
| 00B72800 |
| VACCUIM REGULATOR |
INTERCOOLER
| 047-06 |
| 345437-C047N2 |
| AIR SIDE GASKET |
| 047-02 |
| 00I68200 |
| INTERCOOLER |
| 047-05 |
| 00C93400 |
| WATER SIDE GASKET |
| 047-16 |
| D3113656A |
| O-RING SEAL ø 88.57 x 2.62 |
| 047-27 |
| 00C93501 |
| AIR GASKET |
| 047-33 |
| 1P 350603 |
| ZINC ANODE (AIR COOLER) |
| 047-25 |
| D3090033P |
| PACKING 24 x 18 x 1, ZINC |
| 047-26 |
| 315356F01 |
| PLUG, ZINC |
| 047-34 |
| D3090005P |
| PACKING 13 x 8 x 1 |
| 047-35 |
| 315357F01 |
| PLUG, INSPECTION, ZINC |
| 047-36 |
| 00G12400 |
| TOP GASKET |
| 047-14 |
| 345440-C047P2 |
| INTERCOOLER AIR SLEEVE RH |
| 047-15 |
| 345441-C047P2 |
| INTERCOOLER AIR SLEEVE LH |
J/W MANIFOLD
| 048-04 |
| D3114613A |
| O-RING SEAL ø 23.39 x 3.53 |
| 048-14 |
| D3114634A |
| O-RING ø 56.74 x 3.53 |
| 048-18 |
| D3113637A |
| O-RING SEAL ø 47.29 x 2.62 |
| 048-23 |
| 00D70200 |
| THERMOSWITCH FLANGE GASKET |
SUMP DRAIN
| 063-08 |
| 00D91800 |
| FLEX PIPE WITH APPROVAL “ABS” |
STARTER AIR
| 064-06 |
| 1Q 346975 |
| OIL FLEXIBLE PIPE |
| 064-08 |
| 00D45900 |
| ENGINE STARTER A27 |
S/W PIPING
| 070-16 |
| 347457-C070P3 |
| SLEEVE |
| 070-08 |
| 00D76400 |
| FIRE FIGHTING COLLAR ø 624 - 60 |
| 070-14 |
| D3114447A |
| SEAL RING 2-235 S604-70,PIPING |
EXHAUST
| 072-07 |
| 345448-C072N1 |
| GAS GASKET |
| 072-08 |
| 00F24700 |
| GAS/WATER GASKET |
ELASTIC MOUNTS
| 706-01 |
| 00D93500C |
| ELASTIC MOUNTING ASSY |
COUPLING
| 713-15 |
| 00D46800A |
| COUPLING |
FUEL COOLER
| 760-11 |
| D3114663A |
| O-RING 129.77 X 3.53 |
| 760-12 |
| D2925001A |
| PACKING G 10 X 14 , BOTTOM COOLER PLUG |
| 760-9 |
| D3090308A |
| GASKET 23 X 17 X 1.5 |
| 760-10 |
| 911800 |
| ANODE, ZINC |
SEPAR
| 766-12 |
| 1P 346026 |
| FILTER ELEMENT |
OIL HEATER
| 755-01 |
| 00H12100 |
| OIL PREHEATER 220V/350W |
EXHAUST BELLOW
| 789-02 |
| 1P 346282 |
| EXHAUST GAS GASKET ø 150 |
SENSORS
| 87 |
| 1Q345029 |
| BARRING DEVICE SWITCH |
| ZS13.01 |
| 4 |
| 87 |
| 00B10300 |
| Crankshaft speed |
| ST13.01 |
| 4 |
| 87 |
| 00B10300 |
| Camshaft speed |
| ST13.02 |
| 4 |
| 87 |
| 1P343573 |
| Engine speed for ECU |
| ST13.03 |
| 4 |
| 87 |
| 1P343573 |
| Engine speed for naval system |
| ST13.04 |
| 4 |
| 87 |
| 315348F91 |
| Fresh water low level |
| LAL02.01 |
| 4 |
| 87 |
| 00D58600 |
| Fresh water pressure |
| PT02.01 |
| 4 |
| 87 |
| 1Q348800 H |
| Fresh water very high temperature (banks exit) |
| TZH02.01 |
| 4 |
| 87 |
| 1Q348800 B |
| Water preheating overtemperature |
| TAH02.01 |
| 4 |
| 87 |
| 1Q348800 A |
| Water preheating control switch |
| TS02.01 |
| 4 |
| 87 |
| 00D58600 |
| Sea water pressure |
| PT01.01 |
| 4 |
| 87 |
| 1Q348797 G |
| Oil very low pressure |
| PZL04.01 |
| 4 |
| 87 |
| 1Q348800 B |
| Oil preheating overtemperature |
| TAH04.01 |
| 4 |
| 87 |
| 1Q348800 A |
| Oil preheating control switch |
| TS04.01 |
| 4 |
| 87 |
| 1Q349890 E |
| Lube oil pressure (filter inlet) |
| PT04.02 |
| 4 |
| 87 |
| 1Q349890 E |
| Lube oil pressure (filter outlet) |
| PT04.03 |
| 4 |
| 87 |
| 1Q348797Q |
| High crankcase oil pressure |
| PAH04.01 |
| 4 |
| 87 |
| 00B10701 |
| Fuel temperature/Pressure |
| TT05.01/PT05.01 |
| 4 |
| 87 |
| 00D35100 |
| Fuel leakage high level |
| LAH05.02 |
| 4 |
| 87 |
| 00D70000 |
| Fuel Pressure (filter inlet) |
| PT05.04 |
| 4 |
| 87 |
| 00D70000 |
| Fuel pressure (filter outlet) |
| PT05.05 |
| 4 |
| 87 |
| 1Q349890 F |
| Starting air pressure |
| PT07.01 |
| 4 |
| 87 |
| 00B10900 |
| Exhaust temperature manifold A (left) |
| TT11.01 |
| 4 |
| 87 |
| 00B10900 |
| Exhaust temperature manifold B (right) |
| TT11.02 |
| 4 |
PART NUMBER MAY CHANGE DUE TO UPGRADES (QTY) REMAIN THE SAME