Maintenance Intervals.docx

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T-EPF ISOTTA FRASCHINI SYSTEMS SSDG IDIQ
Solicitation number
N3220526R0021
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About this file

This is a Maintenance Intervals document outlining scheduled preventive maintenance requirements and associated parts for Isotta Fraschini diesel engines installed on Naval vessels, specifically the John Paul Jones-class (JHSV) and T-EPF Class ships. The document details four distinct maintenance intervals: 1000-hour, 2000-hour, 6000-hour, and 18000-hour (overhaul) maintenance schedules, with work to be performed at specified locations including Norfolk, Virginia and Subic Bay, Philippines.

The maintenance scopes encompass engine servicing tasks ranging from routine filter changes and oil management at lower intervals to major component replacements at higher intervals, including cylinder head replacements, turbocharger replacements, and crankshaft/piston assemblies at the 18000-hour overhaul. Each maintenance interval includes detailed parts lists with part numbers, quantities, and component descriptions. Notable requirements include furnishing and installing SOLID display systems to replace miniSVD local controllers, conducting operational tests with ABS surveyors present, and providing crew instruction on new systems. The document specifies that ship's force is responsible for draining, disposing of, and replenishing all fluids; that FMSNA takes exception to supplying replacement fluids; and that a firm period of performance will be determined at award. COVID-19 pandemic travel restrictions and potential location changes affecting costs are noted as contingencies.

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QE112102

SCOPE OF WORK

· FMSNA will conduct a 1000 Hr. Maintenance on SSDG 1-4.

250 Hr. Maintenance:

· Clean outside of engine 01-A.

· Change crankcase breather filter. 01-B.

· Check the condition of engine oil (conducted by ships force) 03-B.

500 Hr. Maintenance:

· Change engine oil filter cartridges 03-E.

· Replace fuel/water separator filter cartridges 02-P.

· Fuel Cooler Cleaning and Replace Anodes 02-V.

· Visual check of engine resilient mounts 09-A.

· Check engine speed pick‐ups.

1000 Hr. Maintenance:

· Check and adjust valve clearance on all cylinders 01-D.

· Replace fuel filter cartridges 02-D.

· Replace Crankcase breather filter elements 05-K.

Additional Requirements

· Furnish and install SOLID displays and all associated components to replace the miniSVD local controllers for all four (4) engines.

· Demonstrate operation of each engine using the SOLID displays.

· Provide two (2) hours of instruction and system demonstration to Ship’s Crew to ensure understanding of system operation and control using the SOLID displays.

· Accomplish annual verification of all safeties and alarms to the satisfaction of the Chief Engineer and MSCREP.

· Perform operational tests on all machinery in the presence of MSCREP and ABS.

NOTES:

1. Due to the COVID-19 pandemic, travel/work may be restricted at the time of the award.

2. Work to be performed in Norfolk, VA. If there is a location change, additional costs could apply.

3. FMSNA takes exception to supplying replacement fluids.

JHSV 1000 MAINTENANCE PARTS (4 ENGINES)

FIGURE
PART NUMBER
DESCRIPTION
COMPONENT
QTY

SEPAR

2000
GASKET, LID, 10 LITER 30 MICRON
SEPAR
8
1P346026
ELEMENT, FILTER 10 LITER 30 MICRON

FUEL COOLER

760-10
911800
ZINC ANODE
fuel cooler
8
760-11
D3114663A
O-RING 129.77 x 3.53
760-12
D2925001A
PACKIN G 10 x 14, COOLER PLUG
760-9
D3090308A
WASHER, COPPER 17 x 23 x 1.5
760-8
911973
PLUG

OIL FILTER

021-42
69504F91
FILTER, OIL
oil filter
16

HEADS/VALVES

012-55
D3090005P
PACKING 13 x 8 x 1
valve cover
192
012-52
00D49300
O-RING, VALVE COVER
012-47
D3113671A
O-RING, SPACER 23.81 x 2.62
spacer plate
48
012-42
00E49400
GASKET, SPACER
042--
00F67900
INJECTOR O-RING KIT (JHSV)
injector
48

FUEL FILTER

030-58
00D56100
FILTER ELEMENT
fuel filter
8
030-54
00D61000
O-RING, FUEL FILTER ELEMENT

AIR SEP

JHSV013
COALESER KIT, 2 PK FIELD SERVICE
air sep
4
046-49
00E28100
CARTRIDGE, AIR FILTER

Q25EXXX

Conduct a 2000 Hour. Maintenance on number 1-4 SSDG to include:

250 Hr. Maintenance:

Clean outside of engine 01-A.

Change crankcase breather filter. 01-B.

Check the condition of engine oil (conducted by ships force) 03-B.

500 Hr. Maintenance:

Change engine oil filter cartridges 03-E.

Replace fuel/water separator filter cartridges 02-P.

Fuel Cooler Cleaning and Replace Anodes 02-V.

Visual check of engine resilient mounts 09-A.

Check engine speed pick‐ups.

1000 Hour Maintenance:

Check and adjust valve clearance on all cylinders 01-D.

Replace fuel filter cartridges 02-D.

Fuel Filter Cartridge Replacement 02-D Replace Crankcase breather filter elements 05-K 2000 Hour Maintenance:

Oil cooler cleaning 03-F.

Check sea water pump impeller 04-G.

Fresh water heat exchanger cleaning 04-J.

Thermostatic valve inspection and replacement 04-M.

Check freshwater pump impeller 04-I.

Clean intercooler 05-E.

Replace air filter 05-K.

Check crankshaft damper 01-F.

Check correct engine support screws tightening 09-A.

Check turbocharger axial and radial clearance 05-C.

· Check torsional flex coupling 09-D.

· Check air flaps.

· Check and adjust pressure switches 08-D. and temperature switches 08-E.

· Replace all flexible pipe and expansion joints.

Conduct Annual ABS testing on number 1-4 SSDG

NOTES:

1. Due to the COVID-19 pandemic, travel/work may be restricted at the time of award.

1. Work to be performed in Subic Bay, PI. If there is a location change, additional costs could apply.

1. A firm Period of Performance will be determined & confirmed at the time of award.

1. Ship force is responsible for the drain, disposal, and replenishment of all fluids in SSDG’s.

1. OEM recommended 250- & 500-hour PMS to be completed by ship’s force.

JHSV 2000 MAINTENANCE PARTS (4 ENGINES)

FIGURE
PART NUMBER
DESCRIPTION
COMPONENT
QTY

SEPAR

766-10
2000
GASKET, LID, 10 LITER 30 MICRON
SEPAR
8
766-12
1P346026
ELEMENT, FILTER 10 LITER 30 MICRON

FUEL COOLER

760-10
911800
ZINC ANODE
fuel cooler
8
760-11
D3114663A
O-RING 129.77 x 3.53
760-12
D2925001A
PACKIN G 10 x 14, COOLER PLUG
760-9
D3090308A
WASHER, COPPER 17 x 23 x 1.5
760-8
911973
PLUG

OIL FILTER

021-42
00D78000
FILTER, OIL
oil filter
16

HEADS/VALVES

012-55
D3090005P
PACKING 13 x 8 x 1
valve cover
192
012-52
00D49300
O-RING, VALVE COVER
012-47
D3113671A
O-RING, SPACER 23.81 x 2.62
spacer plate
48
012-42
00E49400
GASKET, SPACER
012--
00M62400
GASKET COVER
042- -
00F67900
INJECTOR O-RING KIT (JHSV)
injector
48

FUEL FILTER

030-58
00D56100
FILTER ELEMENT
fuel filter
8
030-54
00D61000
O-RING, FUEL FILTER ELEMENT

AIR SEP

JHSV013
COALESER KIT, 2 PK FIELD SERVICE
air sep
4
046-49
00E28100
CARTRIDGE, AIR FILTER

OIL COOLER

013-29
D3114614A
O-RING
oil cooler
16

S/W PUMP

036-11
D3114463A
O-RING, PUMP TO ENGINE
sea water pump
4

Q25EXXX

Conduct a 2000 Hour. Maintenance on number 1-4 SSDG to include:

250 Hr. Maintenance:

Clean outside of engine 01-A.

Change crankcase breather filter. 01-B.

Check the condition of engine oil (conducted by ships force) 03-B.

500 Hr. Maintenance:

Change engine oil filter cartridges 03-E.

Replace fuel/water separator filter cartridges 02-P.

Fuel Cooler Cleaning and Replace Anodes 02-V. (Replace with rotatable pool parts) Visual check of engine resilient mounts 09-A.

Check engine speed pick‐ups.

1000 Hour Maintenance:

Check and adjust valve clearance on all cylinders 01-D.

Replace fuel filter cartridges 02-D.

Fuel Filter Cartridge Replacement 02-D Replace Crankcase breather filter elements 05-K 2000 Hour Maintenance:

Oil cooler cleaning 03-F. (Replace with rotatable pool parts) Check sea water pump impeller 04-G.

Fresh water heat exchanger cleaning 04-J. (Replace with rotatable pool parts) Thermostatic valve inspection and replacement 04-M.

Check freshwater pump impeller 04-I.

Clean intercooler 05-E. (Replace with rotatable pool parts) Replace air filter 05-K.

Check crankshaft damper 01-F.

Check correct engine support screws tightening 09-A.

Check turbocharger axial and radial clearance 05-C.

Check torsional flex coupling 09-D.

Check air flaps.

Check and adjust pressure switches 08-D. and temperature switches 08-E.

Conduct Annual ABS testing on number 1-4 SSDG

NOTES:

1. Due to the COVID-19 pandemic, travel/work may be restricted at the time of award.

2. Work to be performed in Subic Bay, PI. If there is a location change, additional costs could apply.

3. A firm Period of Performance will be determined & confirmed at the time of award.

4. Ship force is responsible for the drain, disposal, and replenishment of all fluids in SSDG’s.

5. OEM recommended 250- & 500-hour PMS to be completed by ship’s force.

JHSV 2000 MAINTENANCE PARTS (4 ENGINES)

FIGURE
PART NUMBER
DESCRIPTION
COMPONENT
QTY

SEPAR

766-10
2000
GASKET, LID, 10 LITER 30 MICRON
SEPAR
8
766-12
1P346026
ELEMENT, FILTER 10 LITER 30 MICRON

FUEL COOLER

760-02
1R 346706
FUEL COOLER
ROTATABLE POOL
4

OIL FILTER

021-42
00D78000
FILTER, OIL
oil filter
16

HEADS/VALVES

012-55
D3090005P
PACKING 13 x 8 x 1
valve cover
192
012-52
00D49300
O-RING, VALVE COVER
012-47
D3113671A
O-RING, SPACER 23.81 x 2.62
spacer plate
48
012-42
00E49400
GASKET, SPACER
012--
00M62400
GASKET COVER
042- -
00F67900
INJECTOR O-RING KIT (JHSV)
injector
48

FUEL FILTER

030-58
00D56100
FILTER ELEMENT
fuel filter
8
030-54
00D61000
O-RING, FUEL FILTER ELEMENT

AIR SEP

JHSV013
COALESER KIT, 2 PK FIELD SERVICE
air sep
4
046-49
00E28100
CARTRIDGE, AIR FILTER

OIL COOLER

013-29
D3114614A
O-RING
oil cooler
16
013-17
00I76500
OIL EXCHANGER
ROTATABLE POOL
4

S/W PUMP

036-11
D3114463A
O-RING, PUMP TO ENGINE
sea water pump
4
036-33
00F72300
O-RING 171.04 x 3.53 NITRILE, FRONT COVER
070-14
D3114447A
SEAL RING 2-235 S604-70, PIPING
070-13
D3114434A
SEAL RING 2-228 S604-70
sw to jw cooler
8

Q25E

STATEMENT OF WORK

6K Maintenance

250 Hour

· Clean outside of engine (01-A)

· Change crankcase filter (01-B) 500 Hour

· Clean air filter (05-K)

· Clean fuel cooler and replace zinc anodes (02-V)

· Visual inspection of engine mounts (09-A)

· Replace fuel/water separator cartridges (02-P)

· Replace lube oil filter cartridges (03-E)

· Check engine speed pick-ups and demonstrate procedures to vessel crew members.

1000 Hour

· Check and adjust valve clearance on all cylinders (01-D)

· Replace fuel filter cartridges (02-D), provide and replace crank breather filter element (02-D) 2000 Hour

· Clean FW Cooler (04-J)

· Check coolant temp valve on FW circuit card (04-M)

· Visual inspection of crank damper (01-F)

· Check turbo axial and radial clearance (05-C)

· Check air flaps.

· Check pressure switches (08-D)

· Check of temperature switches (08-E)

· Check SW pump impeller (04-G)

· Check the JW pump impeller (04-I)

· Replace coolant with the ship’s-provided coolant (04-K)

· Clean intercooler (05-E)

· Replace air filter (05-K) 6000 Hour

· Replacement for all electric injectors. (02-G)

· Replacement for all cylinder heads. (01-I)

· Replacement for all jacket water pumps. (04-G)

· Replacement for all seawater pumps. (04-I)

· Replacement for all turbochargers. (05-D)

· Replacement for all resilient mounts. (09-A)

· Replacement for all torsional flexible couplings. 09-E-01)

· Replacement for all oil coolers. (03-F)

ADDITIONAL WORK:

Notes:

1. Conditions Found Reports (CFRs) shall be acknowledged within 72 hours upon receipt.

2. A firm Period of Performance will be determined & confirmed at the time of the award.

3. The ship force is responsible for the drain, disposal, and replenishment of all fluids in SSDGs.

4. SSDGs must be run before maintenance for a minimum of 1 hour to observe the engine condition.

5. If SSDGs cannot be run or it is requested by the ship to waive the op-test, FMS will not be held liable for any abnormal condition discovered after that.

6. Government to obtain ABS Surveyor Services as required in Paragraph 7.10.

7. Government to pick up and deliver materials on time for our period of performance.

JHSV 6000 MAINTENANCE PARTS (4 ENGINES)

FIGURE
PART NUMBER
DESCRIPTION
COMPONENT
QTY

SEPAR

766-10
2000
GASKET, LID, 10 LITER 30 MICRON
SEPAR
8
766-12
1P 346026
ELEMENT, FILTER 10 LITER 30 MICRON

FUEL COOLER

760-02
1R 346706
FUEL COOLER
ROTATABLE POOL
4

OIL FILTER

021-63
00E02700
PIPE, OIL FILTER INLET AND OUTLET
OIL FILTER MANIFOLD
8
021-42
69504F91
FILTER, OIL
OIL FILTER
32

HEADS/VALVES

012-60
1S 347626LA
1300-SERIES HEAD GASKET
012-02
00D00600C
HPCR ENGINE-HEAD WITH VALVE ASSEMBLY
GMF HEADS
48
012-16
00K50500
HEAD SCREW L=148
012-21
00K50600
SCREW BOLT FOR SECURING CYLINDER HEAD L=178
029-63
1P 340265
SEAL RING, PUSH ROD TUBES
012-07
00K39000
O-RING, VALVE COVER
012-47
D3113671A
O-RING, SPACER 23.81 x 2.62
spacer plate
48
012-25
00K38900
GASKET, SPACER
042--
00F67900
INJECTOR O-RING KIT (JHSV)
injector
28

FUEL FILTER

030-58
00D56100
FILTER ELEMENT
fuel filter
8
030-54
00D61000
O-RING, FUEL FILTER ELEMENT

AIR SEP

JHSV013
COALESER KIT, 2 PK FIELD SERVICE
air sep
4
046-49
00E28100
CARTRIDGE, AIR FILTER
046-08
00H72800
FLEX PIPE D30 – L450, BLOW BY PIPE TO VALVE
AIR SEP
8
046-20
00G25501
BLOW-BY FLEXIBLE PIPE, OIL DRAIN FROM AIR SEP
046-37
1Q 606669
AIR SLEEVE
046-42
00H72700
FLEX PIPE D30 – L700, VALVE TO AIR SEP

Q25E

STATEMENT OF WORK

18K Maintenance

250 Hour

· Clean outside of engine (01-A)

· Change crankcase filter (01-B) 500 Hour

· Clean air filter (05-K)

· Clean fuel cooler and replace zinc anodes (02-V)

· Visual inspection of engine mounts (09-A)

· Replace fuel/water separator cartridges (02-P)

· Replace lube oil filter cartridges (03-E)

· Check engine speed pick-ups and demonstrate procedures to vessel crew members.

1000 Hour

· Check and adjust valve clearance on all cylinders (01-D)

· Replace fuel filter cartridges (02-D), provide and replace crank breather filter element (02-D) 2000 Hour

· Clean FW Cooler (04-J)

· Check coolant temp valve on FW circuit card (04-M)

· Visual inspection of crank damper (01-F)

· Check turbo axial and radial clearance (05-C)

· Check air flaps.

· Check pressure switches (08-D)

· Check of temperature switches (08-E)

· Check SW pump impeller (04-G)

· Check the JW pump impeller (04-I)

· Replace coolant with the ship’s-provided coolant (04-K)

· Clean intercooler (05-E)

· Replace air filter (05-K) 6000 Hour

· Replacement for all electric injectors. (02-G)

· Replacement for all cylinder heads. (01-I)

· Replacement for all jacket water pumps. (04-G)

· Replacement for all seawater pumps. (04-I)

· Replacement for all turbochargers. (05-D)

· Replacement for all resilient mounts. (09-A)

· Replacement for all torsional flexible couplings. 09-E-01)

· Replacement for all oil coolers. (03-F)

18000K MAINTENANCE:

· Replacement of the oil pump. (03-H)

· Replacement of cylinder liners and O-ring.(01-P)

· Replacement of piston rings.(01-Q)

· Replacement of main and conrod bearing.

· Measurement of the small end of the conrod bushing.

· Measurement of the Camshaft and crankshaft.

ADDITIONAL WORK:

Notes:

1. Conditions Found Reports (CFRs) shall be acknowledged within 72 hours upon receipt.

2. A firm Period of Performance will be determined & confirmed at the time of the award.

3. The ship force is responsible for the drain, disposal, and replenishment of all fluids in SSDGs.

4. SSDGs must be run before maintenance for a minimum of 1 hour to observe the engine condition.

5. If SSDGs cannot be run or it is requested by the ship to waive the op-test, FMS will not be held liable for any abnormal condition discovered after that.

6. Government to obtain ABS Surveyor Services as required in Paragraph 7.10.

7. Government to pick up and deliver materials on time for our period of performance.

JHSV 18000 (OVERHAUL) MAINTENANCE PARTS (4 ENGINE)

FIGURE
PART NUMBER
DESCRIPTION
COMPONENT
QTY

CRANKCASE

010-9
310168F01
FRONT BUSHING
010-10
310169F01
CAMSHAFT BUSHING
010-22
310953F91
PISTON COOLING OIL NOZZLE COMPLETE
010-26
310965F01
LOCKING PLATE, COOLING NOZZLE
010-32
D3113609A
O-RING, TAPPET COVERS

CYLINDER LINER

011-01
1R350450
CYLINDER LINER
011-02
74048F01
WATER SEAL RING

CYLINDER HEAD

012-60
1S 347626LA
1300-SERIES HEAD GASKET
012-02
00D00600C
HPCR ENGINE-HEAD WITH VALVE ASSEMBLY
012-16
00K50500
HEAD SCREW L=148
012-21
00K50600
SCREW BOLT FOR SECURING CYLINDER HEAD L=178
012-55
D3090005P
PACKING 13 x 8 x 1
012-52
00D49300
O-RING, VALVE COVER
012-47
D3113671A
O-RING, SPACER 23.81 x 2.62
012-42
00E49400
GASKET, SPACER

OIL SUMP

013-03
347488-C013L2
BUSHING
013-05
347484-C013N4
GASKET, CRANKCASE OIL SUMP
013-06
00G64900C
SAFETY VALVE ASSEMBLY
013-16
D3090044P
GASKET 28 X 22 X 1
013-18
D2925013A
GASKET 42 X 49 UNI 3443
013-22
D2925006A
PACKING RING 22 x 26 UNI 3443
013-24
D2925009A
GASKET 32 x 36 UNI 3443
013-27
D3090025P
GASKET 21 x 15 x 1
013-28
D3090023P
GASKET 20 x 16 x 1
013-29
D3114614A
O-RING ø 24.99 x 3.53
013-31
D3113631A
O-RING ø 37.77 x 2.62
013-49
D3113626A
O-RING ø 29.82 x 2.62
013-50
D3113633A
O-RING ø 40.94 x 2.62
013-58
D3113435A
O-RING ø 44.12 x 2.62
013-59
D3114617A
O-RING ø 28.17 x 3.53

CRANKSHAFT

015-07
321729F91
RING COMPLETE STD
015-10
1Q 350902LA
MAIN BEARING
015-13
1Q 350924LA
MAIN BEARING COMPLETE
015-16
78675F91
REAR END OIL SEAL RING
015-17
76649F91
OIL SEAL RING
015-18
00H27300CA
CONNECTING ROD COMPLETE
015-22
00D19500C
CONNECTING ROD BEARING COMPLETE
015-24
00B00700
PISTON
015-25
1Q 350200
1ST PISTON RING
015-26
1Q 350202
2ND PISTON RING
015-27
1Q 350203
3RD PISTON RING
015-28
1Q 351772
GUDGEON PIN
015-29
D0346034A
ELASTIC RING ø 58

OIL PUMP

019-01
00B95800C
OIL PUMP COMPLETE

OIL FILTERS

021-04
D3113626A
O-RING SEAL ø 29.82 x 2.62
021-17
00I76500
OIL HEAT EXCHANGER ASSY
021-42
69504F91
OIL FILTER CARTRIDGE
021-63
00E02700
PIPE, FLEX HOSES TO AND FROM MANIFOLD

FLYWHEEL HOUSING

025-05
00B19500C
REAR GASKET ASSY
025-11
00B19400
REAR OIL PAN GASKET
023-04
00K50700
ENGINE FLYWHEEL SCREW

FRONT COVER

028-09
347196-C028N4
FRONT PLATE GASKET
028-11
347202-C028P1
BALL BEARING
028-12
D0347023A
ELASTIC RING ø 30 UNI 7435
028-17
1Q 351857E00
OIL GASKET
028-22
D3112614A
O-RING ø 12.42 x 1.78
028-25
00B38500
GASKET
028-29
347201-C028N4
COVER TIMING GEARS GASKET
028-37
347198-C028L2
INLET WATER COUPLING TO ENGINE BLOCK
028-40
347425-C028N4
POWER TAKEOFF GASKET
028-43
D3113636A
O-RING SEAL ø 45.69 x 2.62
028-45
76649F91
OIL SEAL RING
028-47
D3113627A
O-RING 31.42 x 2.62
028-50
D3114621A
O-RING 34,52X3,53

CAMSHAFT

029-01
346080-A029B1
PUSH ROD COVER COMPLETE
029-25
346079-A029B1
BLOW BY PUSH ROD COVER ASSY
029-61
1Q 347412LA
PUSH ROD
029-63
1P 340265
SEAL RING, PUSH ROD TUBES
029-68
D3113631A
O-RING SEAL ø 37.77 x 2.62

FUEL FILTER

030-12
1Z 599156
MENBRANE DIESEL PUMP
030-13
1Z 599160
COVER
030-54
00D61000
FILTER CARTDRIGE GASKET
030-58
00D56100
FILTER ELEMENT 16”

J/W PUMP

033-10
D3114661A
O-RING, ENGINE TO PUMP
033-04
D3114663A
O-RING, 129.77 x 3.53, FRONT COVER
033-19
D3114639A
O-RING 5-703 VITON, ELBOW TO ENGINE
033-20
D3114644A
O-RING, ELBOW TO PUMP
033-01
00B97600C
FRESH WATER PUMP

J/W PIPING

034-02
348519-C034P3
RUBBER COUPLING ø 89 L=100
034-06
348522-C034P3
RUBBER COUPLING D=30 L=70
034-09
D3114647A
O-RING SEAL ø 78.97 x 3.53, J/W TO PLATE COOLER
034-10
D3113631A
O-RING SEAL ø 37.77 x 2.62, J/W TO OIL COOLER

J/W COOLER

035-03
D3114637A
O-RING SEAL ø 61.24 x 3.53, TRIANGLE FLANGES
035-07
347482-C035P3
PIPE L=60
035-08
347483-C035P3
PIPE L=110
035-12
00D44500C
PLATE PACK ASSEMBLY
035-23
1P 346956
GASKET, THERMOSTATIC VALVE
035-39
315364F91
OPTICAL LEVEL INDICATOR
035-43
1P 346962LA
THERMOSTATIC VALVE

S/W PUMP

036-11
D3114463A
O-RING, PUMP TO ENGINE
036-12
00B28300
SEA WATER PUMP
036-33
00F72300
O-RING 171.04 x 3.53 NITRILE, FRONT COVER

FUEL PUMP

039-01
00D34900
HP COMMON RAIL PUMP CP 3.4
039-07
D3113610A
O-RING 11.91 X 2.62 (SMALL O-RING)
039-08
JHSV010
LARGE O-RING

FUEL INJECTION

042-05
00D30800C
INJECTOR
042-01
00D91700A
PIPE FLEX FC 234 L=800, FRONT RETURN
042-12
00D91500A
PIPE FLEX FC 234 L=800, LEAK OFF TOP
042-14
00D91600A
PIPE FLEX FC 234 L=800, LEAK OFF BOTTOM
042--
00F67900
INJECTOR O-RING KIT (JHSV)
042-73
00C70900
RUBBER GASKET RAIL ARMOR

AIR MANIFOLD

043-06
D3113656A
O-RING ø 88.57 x 2.63, V PIPING
043-10
345472-CO43N2
INTAKE MANIFOLD GASKET

TURBOCHARGER

044-37
00D58400
GASKET, J/W UPPER FLANGE
044-39
00D34400
GASKET, J/W LOWER FLANGE
044-03
00D51800C
TURBOCHARGER BORGWARMER S410W
TURBOCHARGER
8
044-04
315553F01
TURBOCHARGER OIL INLET GASKET
044-46
D3113671A
O-RING Ø2.62 - int.Ø23.81, OIL DRAIN TOP FLANGE
044-16
311002F01
RIGHT TURBOCHARGER OIL SLEEVE
044-25
310971F01
TURBOCHARGER OIL SLEEVE
044-01
345399-C044N1
GAS GASKET TURBO
044-15
D3113426A
O-RING ø 29.82 x 2.62, OIL DRAIN SUMP FLANGE
044-21
D3090311A
WASHER, COPPER FOR OIL SUPPLY BANJO BOLT
044-30
00C93501
AIR GASKET, INTERCOOLER
044-36
D3115614A
O-RING Ø5.33 - int.Ø31.12, J/W PIPE
044-35
D2925009A
GASKET

EXHAUST ELBOW

045-05
00D59000
GAS EXHAUST TURBOCHARGER GASKET

AIR SEP

JHSV013
COALESER KIT, 2 PK FIELD SERVICE
046-49
00E28100
CARTRIDGE, AIR FILTER
046-08
00H72800
FLEX PIPE D30 – L450, BLOW BY PIPE TO VALVE
046-20
00G25501
BLOW-BY FLEXIBLE PIPE, OIL DRAIN FROM AIR SEP
046-37
1Q 606669
AIR SLEEVE
046-42
00H72700
FLEX PIPE D30 – L700, VALVE TO AIR SEP
046-05
00B72800
VACCUIM REGULATOR

INTERCOOLER

047-06
345437-C047N2
AIR SIDE GASKET
047-02
00I68200
INTERCOOLER
047-05
00C93400
WATER SIDE GASKET
047-16
D3113656A
O-RING SEAL ø 88.57 x 2.62
047-27
00C93501
AIR GASKET
047-33
1P 350603
ZINC ANODE (AIR COOLER)
047-25
D3090033P
PACKING 24 x 18 x 1, ZINC
047-26
315356F01
PLUG, ZINC
047-34
D3090005P
PACKING 13 x 8 x 1
047-35
315357F01
PLUG, INSPECTION, ZINC
047-36
00G12400
TOP GASKET
047-14
345440-C047P2
INTERCOOLER AIR SLEEVE RH
047-15
345441-C047P2
INTERCOOLER AIR SLEEVE LH

J/W MANIFOLD

048-04
D3114613A
O-RING SEAL ø 23.39 x 3.53
048-14
D3114634A
O-RING ø 56.74 x 3.53
048-18
D3113637A
O-RING SEAL ø 47.29 x 2.62
048-23
00D70200
THERMOSWITCH FLANGE GASKET

SUMP DRAIN

063-08
00D91800
FLEX PIPE WITH APPROVAL “ABS”

STARTER AIR

064-06
1Q 346975
OIL FLEXIBLE PIPE
064-08
00D45900
ENGINE STARTER A27

S/W PIPING

070-16
347457-C070P3
SLEEVE
070-08
00D76400
FIRE FIGHTING COLLAR ø 624 - 60
070-14
D3114447A
SEAL RING 2-235 S604-70,PIPING

EXHAUST

072-07
345448-C072N1
GAS GASKET
072-08
00F24700
GAS/WATER GASKET

ELASTIC MOUNTS

706-01
00D93500C
ELASTIC MOUNTING ASSY

COUPLING

713-15
00D46800A
COUPLING

FUEL COOLER

760-11
D3114663A
O-RING 129.77 X 3.53
760-12
D2925001A
PACKING G 10 X 14 , BOTTOM COOLER PLUG
760-8
911973
PLUG
760-9
D3090308A
GASKET 23 X 17 X 1.5
760-10
911800
ANODE, ZINC

SEPAR

766-10
2000
LID GASKET
766-12
1P 346026
FILTER ELEMENT

OIL HEATER

775-02
315174F01
GASKET
755-01
00H12100
OIL PREHEATER 220V/350W

EXHAUST BELLOW

789-02
1P 346282
EXHAUST GAS GASKET ø 150

SENSORS

87
1Q345029
BARRING DEVICE SWITCH
ZS13.01
4
87
00B10300
Crankshaft speed
ST13.01
4
87
00B10300
Camshaft speed
ST13.02
4
87
1P343573
Engine speed for ECU
ST13.03
4
87
1P343573
Engine speed for naval system
ST13.04
4
87
315348F91
Fresh water low level
LAL02.01
4
87
00D58600
Fresh water pressure
PT02.01
4
87
1Q348800 H
Fresh water very high temperature (banks exit)
TZH02.01
4
87
1Q348800 B
Water preheating overtemperature
TAH02.01
4
87
1Q348800 A
Water preheating control switch
TS02.01
4
87
00D58600
Sea water pressure
PT01.01
4
87
1Q348797 G
Oil very low pressure
PZL04.01
4
87
1Q348800 B
Oil preheating overtemperature
TAH04.01
4
87
1Q348800 A
Oil preheating control switch
TS04.01
4
87
1Q349890 E
Lube oil pressure (filter inlet)
PT04.02
4
87
1Q349890 E
Lube oil pressure (filter outlet)
PT04.03
4
87
1Q348797Q
High crankcase oil pressure
PAH04.01
4
87
00B10701
Fuel temperature/Pressure
TT05.01/PT05.01
4
87
00D35100
Fuel leakage high level
LAH05.02
4
87
00D70000
Fuel Pressure (filter inlet)
PT05.04
4
87
00D70000
Fuel pressure (filter outlet)
PT05.05
4
87
1Q349890 F
Starting air pressure
PT07.01
4
87
00B10900
Exhaust temperature manifold A (left)
TT11.01
4
87
00B10900
Exhaust temperature manifold B (right)
TT11.02
4

PART NUMBER MAY CHANGE DUE TO UPGRADES (QTY) REMAIN THE SAME

File details come from the government source that posted it. Updated .