M6700425Q0051 Salient Characteristics Amendment 0002.pdf
PDF 171 KB Posted
- Attached to
- Horizontal Machining Center with Single Table Federal contract opportunity
- Solicitation number
- M6700425Q0051
- Issued by
- United States Marine Corps
About this file
This document details the salient characteristics for a Horizontal Machining Center with a Single Table, specifying comprehensive technical requirements for a high-precision manufacturing machine. The machining center features a multi-position spindle with 3000 RPM speed, 80-tool capacity changer with CAT 50 style holders, NC rotary table with 3.6 million positions, and a 19" touch screen CNC control with advanced capabilities like tool breakage detection and G code programming. Key machine specifications include a vertical Y axis of 80", table X axis of 110", workpiece diameter of 118", and precision positioning accuracies ranging from 0.0005" to 0.0012" across different axes.
The document also outlines additional requirements such as providing specific tool holders (including end mill holders, ER32 collet chucks, tapping chucks, and drill chucks), delivering 2 hard copies and 2 CD-ROM manuals, and ensuring compatibility with MasterCAM 2025 or later software. The contractor is responsible for final machine installation, including providing a foundation design and civil plan approved by a licensed engineer within 10 days of contract award. Cooling and chip management features are extensive, including internal quill cooling, ball screw coolers, spindle chiller, air through mill-spindle, full conveyor chip recovery, and coolant filtration systems.
View the file
Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| M6700425Q0051 Solicitation Modification 0002.docx | DOCX document | |
| M6700425Q0051 Solicitation Modification.docx | DOCX document | |
| Questions and Responses.docx | DOCX document | |
| Solicition Modification P00001.docx | DOCX document | |
| A1_Salient Characteristics.pdf | ||
| RFQ M6700425Q0051 Machining Center.pdf |
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Text version
Horizontal Machining Center with Single Table Salient Characteristics
SPINDLE-
1. MULTI POSITION - M CODE 1 DEGREE
2. SPEED 3000 RPM / W AXIS – 21.5”
3. QUILL DIAMETER MINIMUM 5”
4. SPINDLE CHILLER UNIT (SO AMBIENT TEMPERATURE DOESN’T AFFECT ACCURACY)
5. AI SPINDLE COMPINSATION (REDUCES CHATTERING BY ADJUSTING RPM)
TOOL CHANGER-
1. 80 TOOL CAPACITY
2. CAT 50 STYLE HOLDERS
3. TOOL SIZE AT LEAST 14” BY 31.5 LONG
4. TOUCH PANEL TOOL CONTROL
5. AUTO TOOL CHANGER RECOVERY
WORKHOLDING-
1. NC ROTARY TABLE 3.6 MILLION POSITIONS
2. SINGLE TABLE
3. CHANGE TO LOCATION BORE T-SLOT PALLET
4. PALLET CHANGER W/ 3 PALLETS
CNC CONTROL-
1. 19” TOUCH SCREEN
2. G CODE PROGRAMIMG
3. USB PORT – SD MEMORY
4. AUTO TOOL LENGTH AND DIAMETER LASER MEASUREMENT
5. TOOL BREAKAGE DETECTION
6. PART PROBING AND TRAINING (2 DAYS)
7. INCH – METRIC CONVERSION
8. TOOL BREAKAGE RECOVERY
9. UP TO 32MB PROGRAM STORAGE
10. ONSITE APPLICATIONS CONTROLS TRAINING (5DAYS)
11. POST CONFIGURATION FOR MASTERCAM 2025 AND OLDER
CHIP AND COOLANT MANAGEMENT-
1. AIR THROUGH MILL-SPINDLE
2. FULL CONVEYOR SET - COMPLETE FOR CHIP RECOVERY
3. FLOODED CHIP COOLANT SUPPLY
4. MIST COLLECTOR
5. COOLANT FILTERATION
MACHINE COOLING –
1. INTERNAL QUILL COOLING
2. COOLER FOR BALL SCREWS (X, Y, AND Z)
3. HYDRAULIC UNIT TEMPERATURE CONTROL
4. COOLER FOR ELECTRICAL CONTROL BOX
5. SPINDLE COOLANT 200+PSI
MACHINE TRAVEL AND CAPACITY-
1. SPINDLE VERTICLE Y AXIS 80”
2. QUILL W AXIS 21.5”
3. TABLE X AXIS 110”
4. TABLE Z AXIS 72.5”
5. WORKPIECE DIAMETER 118”
6. WORKPIECE HEIGHT 78”
MACHINE WORK ENVELOPE-
1. TABLE 48” W BY 62” L
ACCCURACY
1. POSITIONING X AXIS (.0012”)
2. POSITIONING Y, Z AXIS (.0008”)
3. REPEATABILITY X AXIS (.0005”)
4. REPEATABILITY Y, Z AXIS (0005”)
5. POSITIONING ACCURACY ON ROTARY AXIS (15 SECONDS)
6. REPEATABILITY ON ROTARY AXIS (8 SECONDS)
MISC-
1. 2 HARD COPIES MANUALS -2 CD MANUALS (NOTE: The CD-ROM set consists of all maintenance, operation, parts, electrical, PLC, service procedure, tooling, CNC programming and operation manuals.)
2. LEVELING AND MOUNTING KIT
3. TRANSFORMER (IF NEEDED) FOR SUPPLIED 480V -3 PHASE
4. INSTALLATION – CONTRACTOR IS RESPONSIBLE FOR FINAL INSTALLATION AFTER REQUIRED ALTERATIONS TO THE
FOUNDATION ARE FINALIZED
5. THE AWARDED CONTRACTOR IS RESPONSIBLE FOR PROVIDING A FOUNDATION DESIGN AND CIVIL PLAN THAT MEET THE WORKING REQUIREMENTS OF THE MACHINE AND ARE APPROVED BY A LICENSED ENGINEER WITHIN 10 DAYS OF CONTRACT AWARD.
6. SOIL REPORTS CAN BE PROVIDED UPON REQUESTS.
1. INCLUDE TOOL HOLDERS AS FOLLOWS:
A. END MILL HOLDER, 50 TAPER, 6” PROJECTION 2 EACH
(SIZES - 1/8, 3/16, 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, ¾, 7/8, 1”, 1 ¼, 1 ½, 2”, 2 ½)
B. ER32 COLLET CHUCK 6 EACH
C. COLLET CHUCK, SINGLE ANGLE REAMER, TG/PG 150 2 EACH
D. TAPPING CHUCK, TAPER SHANK, RIGID, INCLUDING COLLET SIZES AS FOLOWS:
(SIZES 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, ¾, 7/8, 1”) 2 EACH
E. DRILL CHUCK, 1/16-5/8 CAPACITY 3 EACH
F. TAPER SHANK ADAPTER, TO INSIDE MORSE TAPER FOR FOLLOWING SIZES: 1EACH
(2MT, 3MT, 4MT, 5MT)
2. MUST HAVE POST, TO COMMUNICATE WITH OUR MASTERCAM 2025 or LATER, UPON COMPLETION OF INSTALL.
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