KUKUI (WLB 225A) DS SPECIFICATIONS.pdf

USCGC KUKUI (WLB 203)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2022

Developed By: LT Rollolazo

(Rev-0, 15 September 2021)

USCGC KUKUI (WLB-225A) DOCKSIDE AVAILABILITY FY2022

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................. xi Consolidated List of Critical Inspection Items ........................................................................................... xiv Principal Characteristics ............................................................................................................................. xvi General Requirements WORK ITEM 1: Tanks, Dirty Oil and Waste, Clean and Inspect WORK ITEM 2: Heat Exchangers, Clean, Inspect And Hydro WORK ITEM 3: Hull Fittings (Mooring and Towing), Inspect and Test WORK ITEM 4: Tanks, Potable Water, Preserve, Partial, WORK ITEM 5: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 6: Superstructure, Preserve, Partial WORK ITEM 7: Temporary Services, Provide - Cutter WORK ITEM 8: Watertight Door (External), Renew WORK ITEM 9: Berthing Racks, Lockers, Renew WORK ITEM 10: Crane Cab Window, Repair WORK ITEM 11: Firemain Valves, Overhaul or Renew WORK ITEM 12: Auxiliary Sea Water System Valves, Overhaul Or Renew WORK ITEM 13: MDE & SSDG Exhaust Stack Insulation, Renew WORK ITEM 14: Eliminator Transformer, Renew WORK ITEM 15: MDE Exhaust Mounts Renew WORK ITEM 16: Watertight Hatch (External DC Deck and Below), Renew WORK ITEM 17: Fuel Valve (Pneumatic), Overhaul or Renew WORK ITEM 18: Vent Fans and Motors, Overhaul (Non-Machinery Spaces) WORK ITEM 19: Hydraulic Steering Cooler, Install WORK ITEM 20: SSDG, Heat Exchanger, Modify WORK ITEM 21: VR3/VR6 Voltage Regulator, Replace WORK ITEM 22: Hydraulic Power Unit Cooler, Replace WORK ITEM 23: Thruster Quick Disconnects (QDs), Install WORK ITEM 24: Deck Covering (Interior Wet/Dry), Renew Epoxy Resin WORK ITEM 25: Tanks, MP Fuel Stowage and Overflow, Clean and Inspect WORK ITEM 26: Tanks, MP Fuel Service, Clean and Inspect WORK ITEM 27: Tanks, Hydraulic Oil Stowage and Service, Clean and Inspect WORK ITEM 28: Tanks, Potable Water, Clean and Inspect WORK ITEM 29: Hydraulically Operated Cargo Hatch, Inspect and Service WORK ITEM 30: Main Diesel Engine, MDE, Exhaust Piping, Commercial Clean WORK ITEM 31: Ship Service Diesel Generator, SSDG, Exhaust Piping, Commercial Clean WORK ITEM 32: Vent Ducts, Engine And Motor Room, All, Commercial Cleaning WORK ITEM 33: Vent Ducts, Galley and Pantry Room, All, Commercial Cleaning WORK ITEM 34: Vent Ducts, Laundry Exhaust, Commercial Cleaning WORK ITEM 35: Vent Ducts, All Other, Commercial Cleaning WORK ITEM 36: Compressed Air Receivers and System Valves, All, Clean, Inspect, Hydro and Lift . 173 WORK ITEM 37: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test WORK ITEM 38: Hydraulic Inhaul Winch, Inspect And Service WORK ITEM 39: Mechanical Chain Stoppers, Inspect and Service WORK ITEM 40: Commissary Hoist, Inspect and Service WORK ITEM 41: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 42: Sewage Holding Tanks, Clean and Inspect iii (Rev-0)

WORK ITEM 43: Grey Water Piping, Clean and Flush WORK ITEM 44: Sewage Piping, Clean and Flush WORK ITEM 45: Tanks (Grey Water Holding), Preserve “Partial” WORK ITEM 46: Tanks (Sewage Holding), Preserve “Partial” WORK ITEM 47: Potable Water Pump Room Deck, Preserve WORK ITEM 48: Bow Thruster Machinery Room Upper Deck, Preserve WORK ITEM 49: Compartment Decks, Preserve WORK ITEM 50: Single Point Davit, Inspect and Service WORK ITEM 51: Weather Deck Plating, Repair iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing (225B-WLB-320-001 REV.AN), ELECTRICAL ONE-LINE WIRING DIAGRAM

Coast Guard Drawing (225-WLB-202-007), VOLTAGE REGULATOR REPLACEMENT FOR THE

SHIP SERVICE AND EMERGENCY GENERATORS

Coast Guard Drawing (225-WLB-310-001), DIGITAL VOLTAGE REGULATOR INSTALLATION

INTO THE SHIP SERVICE AND EMERGENCY GENERATOR SWITCHBOARDS

Coast Guard Drawing (225-WLB-310-002), VOLTAGE REGULATOR REMOVAL MODELS

VR3/VR6 FROM THE SHIP SERVICE AND EMERGENCY GENERATOR SWITCHBOARDS

Coast Guard Drawing (225-WLB-324-201), SHIP SERVICE SWITCHBOARD

Coast Guard Drawing (225-WLB-324-202), EMERGENCY SWITCHBOARD

Coast Guard Drawing 225 910-001, Rev E, Hull Block 910, Panels

Coast Guard Drawing 225 WLB 573-001, Rev K, Buoy Handling System Arrangement

Coast Guard Drawing 225 WLB 167-001, Rev W, Structural Closures

Coast Guard Drawing 225 WLB 180-002, Rev G, Foundations, Block 910

Coast Guard Drawing 225 WLB 201-001, Rev G, Machinery Spaces Arrangement

Coast Guard Drawing 225 WLB 256-001, Rev U, Seawater Cooling System Diagram

Coast Guard Drawing 225 WLB 259-001, Rev D, Combustion Intake & Exhaust Diagram

Coast Guard Drawing 225 WLB 259-005, Rev D, Combustion Intake & Exhaust A&D Hull Block 940

Coast Guard Drawing 225 WLB 259-006, Rev E, Combustion Intake & Exhaust A&D Hull Blocks 970 &

Coast Guard Drawing 225 WLB 262-001, Rev K, Lube Oil System Diagram

Coast Guard Drawing 225 WLB 262-005, Rev K, Lube Oil System A/D – Hull Blocks 910, 930, 940, 950

& 970

Coast Guard Drawing 225 WLB 512-001, Rev G, HVAC Diagrammatic

Coast Guard Drawing 225 WLB 512-007, Rev E, HVAC A&D, Fr 66-92, Innerbttm & 1st Platform

Coast Guard Drawing 225 WLB 528-001, Rev H, Plumbing and Interior Deck Drains

Coast Guard Drawing 225 WLB 528-002, Rev E, Weather Deck Drains Diagram

Coast Guard Drawing 225 WLB 541-001, Rev L, Fuel Oil System Diagram

Coast Guard Drawing 225 WLB 541-005, Rev F, FUEL OIL TRANSFER SYS A&D FRAME 66 FWD, HULL BLOCKS 910, 920, 930

Coast Guard Drawing 225 WLB 541-007, Rev D; Incinerator Fuel Oil Service Tank vi (Rev-0)

Coast Guard Drawing 225 WLB 541-020, Rev -, Mods To Fuel Oil Cooling System and Associated

Piping

Coast Guard Drawing 225 WLB 549-001, Rev F, Onboard Lubrication Requirements

Coast Guard Drawing 225 WLB 551-001, Rev K, Compressed Air System Diagram

Coast Guard Drawing 225 WLB 551-202, Rev-, Starting Air Receiver

Coast Guard Drawing 225 WLB 551-203, Rev-, Whistle Air Receiver

Coast Guard Drawing 225 WLB 551-204, Rev-, Service Air Receiver

Coast Guard Drawing 225 WLB 556-001, Rev K, Hydraulic System Diagram

Coast Guard Drawing 225 WLB 556-003, Rev C, Forward Hydraulic System A&D

Coast Guard Drawing 225 WLB 568-202, Rev N, Stern Thruster Assembly (Model 125 Fixed Pitch)

Coast Guard Drawing 225 WLB 573-002, Rev D, Weight Handling System Arrangement

Coast Guard Drawing 225 WLB 573-11, Rev -, ATON Tie Downs

Coast Guard Drawing 225 WLB 582-001, Rev E, Mooring and Towing A & D

Coast Guard Drawing 225 WLB 593-001, Rev G, Sewage and Waste Water System Diagrams

Coast Guard Drawing 225 WLB 601-001, Rev V; General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 225 WLB 601-002, Rev Y, Booklet of General Drawings

Coast Guard Drawing 225 WLB 635-001, Rev J, Hull, Thermal, & Acoustic Insulation Schedule

Coast Guard Drawing 225 WLB 672-001, Rev F, Storerooms, Cargo Stowage and Ship Store

Arrangement and Details

Coast Guard Drawing 225 WLB 801-005, Rev D, Tank CAPACITY - 95% Curves

Coast Guard Drawing 225 WLB 801-020, Rev A, Tank CAPACITY - 95% Curves (203, 204, 205)

Coast Guard Drawing 225 WLB 901-003, Rev C, Hull Block 901 Block Assembly

Coast Guard Drawing 225B WLB 556-005, Rev D, Aft Hydraulic System A/D, Fr 66 Aft, Block 950, 970

Coast Guard Drawing 225-WLB 162-1, Rev H, Stacks and Uptakes

Coast Guard Drawing 225-WLB 256-203, Rev -; Aux Seawater System & Details (KUKUI)

Coast Guard Drawing 225-WLB 259-6, Rev F, Combustion Intake & Exhaust A&D Hull Blocks 970 &

Coast Guard Drawing 225-WLB 505-1, Rev C; General Requirements for Piping Systems

Coast Guard Drawing 225-WLB 508-1, Rev -, Thermal Insulation for Machinery, Eqpt & Piping

Coast Guard Drawing 225-WLB 509-1, Rev -, Duct, Truck, And Machinery Insulations Details

Coast Guard Drawing 225-WLB 521-1, Rev K, Firemain System Diagram

Coast Guard Drawing 225-WLB 556-1, Rev G, Hydraulic System Diagram

Coast Guard Drawing 225-WLB 556-205, Rev K, Fwd & Buoy Deck Mach HPU

Coast Guard Drawing 225-WLB 556-3, Rev C, FORWARD Hydraulic System A&D, FR 30 Fwd (901 &

910)

Coast Guard Drawing 225-WLB 556-4, Rev D, FORWARD Hydraulic System a & D Frame 66 Aft, Hull

Blocks 920 & 930

Coast Guard Drawing 225-WLB 556-56, Rev A, FORWARD HPU Cooler Replacement

Coast Guard Drawing 225-WLB 561-005, Rev -; Steering Gear Hydraulic Diagram

Coast Guard Drawing 225-WLB 180-010, Rev E; FOUNDATION - GENERATORS

Coast Guard Drawing 225-WLB 256-009, Rev. -, Heat Exchanger Mods for CAT 3508 SSDG

Coast Guard Drawing 225-WLB 310-202, Rev _, SHIP SERVICE DIESEL GENERATOR vii (Rev-0)

Coast Guard Drawing 225-WLB 631-02, Rev B, Painting Schedule, Hulls 202-205

Coast Guard Drawing 225-WLB 634-01, Rev F, Deck Covering Schedule

Coast Guard Drawing 225-WLB 671-001, Rev. H Misc. Stowage Arrangement & Details

Coast Guard Drawing 225-WLB 801-15, Rev D, Scantlings, Decks & Platforms

Coast Guard Drawing 225-WLB 801-17, Rev C, Scantlings, Superstructure

Coast Guard Drawing 225-WLB-201-2, Rev B, Access Removal Routes

Coast Guard Drawing 225-WLB-573-001 Rev P, Buoy Handling System Arrangement

Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain

Coast Guard Drawing FL 2605-034, Rev D, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1-

1/4"

Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1

NAVSEA Drawing 803-6397268, Rev -, Doors WT Quick Acting Arrangement

Coast Guard Drawing 225B WLB 512-001, Rev K, HVAC Diagram

Coast Guard Drawing 225B-WLB 512-002, Rev C, Ventilation Schedule

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0740, (SFLC Std Spec 0740), 2020, Welding and

Allied Processes

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Technical Publication (TP) 10033, SWBS 311, Sep 2015, Digital Voltage Regulator

(CDVR)

Coast Guard Technical Publication (TP) 11101, SWBS 583, Section A (SWBS 583A), Davit, Single Point

Slewing Arm Model - RAD30 - 15.5 (BMD-710)

Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3523, SWBS 241-A, Nov 2007, Reduction Gear - Model

96DHCMG-CP

Coast Guard Technical Publication (TP) 3524, SWBS 245-A, May 2009, Propeller System, CPP - Model

Coast Guard Technical Publication (TP) 3530A, 0, MANUFACTURER'S INSTRUCTION BOOK -

SWBS GROUP(S) 310

Coast Guard Technical Publication (TP) 3530B, 0, MANUFACTURER'S INSTRUCTION BOOK -

SWBS GROUP(S) 310

Coast Guard Technical Publication (TP) 3534A, SWBS 324, Mar 2000, SWITCHBOARDS, SHIP

SERVICE AND EMERGENCY DIESEL GENERATOR — MODEL D213041-M1

Coast Guard Technical Publication (TP) 3534B, SWBS 324, Jan 1997, SWITCHBOARDS, SHIP

SERVICE AND EMERGENCY DIESEL GENERATOR — MODEL D213041-M1

Coast Guard Technical Publication (TP) 3536A, SWBS 324, Jun 2003, Switchboard, Main, Emergency, and Thruster

Coast Guard Technical Publication (TP) 3552, Jan 2005, Technical Manual for Ship Fuel and Fuel

Compensating System

Coast Guard Technical Publication (TP) 3553, 07-JAN-97, Manufacturer's Instruction Book-SWBS

Group(s) 551-556

Coast Guard Technical Publication (TP) 3555, Jan 2012, Steering Gear Systems viii (Rev-0)

Coast Guard Technical Publication (TP) 3556, SWBS 568, Section A, Oct 2018, Bow and Stern Thruster

– Model 125 (225 WLB A-Class)

Coast Guard Technical Publication (TP) 3556, SWBS 568, Section E, Oct 2018, Bow and Stern Thruster

– Model 125/3 STAY/FP (225 WLB B-Class)

Coast Guard Technical Publication (TP) 3562, Sep 2013, SWBS 589, Section B, Dumbwaiter, Model –F-

WK-806

Coast Guard Technical Publication (TP) 3717, Jun 2003, Hydraulic Cargo Hatch

Coast Guard Technical Publication (TP) 3749, 26-APR-05, 1-7/8 Inch ATON Mechanical Chain Stopper

Coast Guard Technical Publication (TP) 3796, Section A, Aug 2006, Galley Hood – Model NBDL-60

(13’-4”)

Coast Guard Technical Publication (TP) 3953, SWBS 568, Apr 2012, Bow & Stern Thruster DSD-412

Systems Drive (225’ WLB Class Cutters)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2020, General

Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2020, Overhaul AC

Electrical Motors

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2020, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Preserve Ship

Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2020, Install New

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary

Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects

American Society for Testing and Materials (ASTM) International F1508, 2016, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End ix (Rev-0)

American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and

Welding End

American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and

Welding End

ASTM International (ASTM) A106, 2015, Standard Specification for Seamless Carbon Steel Pipe, for

High-Temperature Service

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3951, 2015, Standard Practice for Commercial Packaging

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (AN)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates

ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates

Caterpillar CDVR Manufacturer’s Specification, RENR7941-02, October 2007

CDVR Software Configuration Guide

Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment

Commercial Item Description (CID) A-A-59316, 2003, Abrasive Materials for Blasting

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

International Standard Organization (ISO) 2953, 2000, Mechanical Vibration, Balancing Machines, Description and Evaluation

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2019 Edition, Pressure Testing Of Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves x (Rev-0)

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2019 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-DTL-24244, May 2000, Insulation Material, With Special Corrosion, Chloride, and Fluoride

Requirements

MIL-I-16411, Nov 1988, Insulation Felt, Thermal, Glass Fiber

MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric)

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-Y-1140, Sep 1985, Yarn, Cord, Sleeving, Cloth, And Tape- Glass

MIRUS Eliminator series transformer, Operations and Maintenance Manual

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and

Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C-6183B, 2019, Cork and Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

Technical Publication TP 10512, Section 573, 23 October 2019

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2006, Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of

Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating xi (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

8 N 26 x 66 inches Quick-

Acting Watertight

Door, Steel, 10-Dog, LH Swing w/ 9 inch diameter fixed light

2 ea. 13,800.00

8 N 36 x 66 inches Quick-

Acting Watertight

Door, Steel, 10-Dog, RH Swing, w/ 9 inch diameter fixed light

1 ea. 13,000.00

9 N Berth Crew, Double

Tier, 3 High, Aluminum, Install light

P/N 330-01-23 each berth head 1-92-1-L

Fl-3306-25 SHT 94 Part

No.640-02-24A

1 1,300.00

9 N Locker, Crew, Right

Hand, Aluminum, Subbase P/N 640-02-

96 and Subbase P/N

640-02-96A 1-92-1-L

Fl-3306-25 SHT 7 TWI P/N

912-8030-2 Part No.640-02-25

3 1,000.00

9 N Locker, Crew, Left

Hand, Aluminum, Subbase P/N 640-02-

96 and Subbase P/N

640-01-96A 1-92-1-L

Fl-3306-25 SHT 7 TWI P/N

912-8030-1 Part No.640-02-

25A

3 1,000.00

9 N Subbase, 4” x 20” x

48” Steel, P/N 640-02-

96, (1) to Mount (2)

P/N’s 25, (1) to Mount

(2) P/N’s 25A

1-92-1-L

TWI P/N 919-5550-96 2 1,000.00

9 N Subbase, 4” x 24” x

40” Steel, P/N 640-02-

96A, to Mount (1) 25

& (1) 25A Back to

Back

1-92-1-L

1 1,000.00

14 N 5-7 Eliminator, Phase

Shifting Auto

Transformer

Model 5/7-480-750-TC 1 ea. 13,500.00

16 N 24 Inches x 36 Inches

C.O., RSD, WTRTT, 4

Dog, Hinged on 36

1 ea. 8,000.00 xii (Rev-0)

Inches RH Side, Hatch

Coaming 6 Inch Height

19 N Heat Exchanger

(37”x12” and 4” thick)

ITT Model P7A-8-TK 2 $10,000.00

19 N Thermostatic Valve AMOT Model CM – Bronze

Body 1-7/8― -12

2 $1,500.00

21 N **Voltage Regulator

Assembly, Digital

(CDVR)

NSN: 2920-01-536-9275

(Caterpillar: 314-7755)

3 ea

21 N Carol Brand Cable AWC P/N: C8101 100 ft

21 Y *Compact Disc:

CDVR PC Software &

TCTO Documents

N/A 1 ea

22 N Tranter Cooler PN:UXP-005-M-6-UI-50 2 $5653.00

38 N Roller bearing Unit NSN: 3130-01-504-4363 2 ea. 4,012.00

38 N Grease seal NSN: 5330-01-462-5544 4 ea. 79.25

38 N Level wind pivot bushing

NSN: 3120-01-621-2293 1 ea. 1,139.00

38 N Level wind thrust bearing

NSN: 3120-01-621-2300 2 ea. 483.30

38 N Rexroth DCV NSN: 4810-01-507-0037 1 ea. 208.29

38 N Rexroth Sandwich

Flow Control

NSN: 4810-01-505-9289 1 ea. 250.00

38 N Sun Sandwich Relief

Valves

NSN: 4820-01-439-2451 2 ea. 900.00

38 Y Level Wind Hydraulic

Cylinder

NSN: 3040-01-441-3721 1 ea. 7,423.00

38 N 3:1 Pilot Ratio, Vented

Counterbalance Valve

Assembly

NSN: 4820-01-563-5841 1 ea 98.70

38 N Fully Adjustable

Needle Valve

NSN: 4820-01-416-0579 1 ea 48.75

38 N Wire Rope Assembly NSN: 4010-01-646-6972 1 ea. 500.00

38 Y **Hydraulic Motor NSN: 4320-01-445-2248 1 ea 23,998

38 N **Pump, Hydraulic

Ram, Hand Driven

NSN: 4320-01-286-4065 1 ea. 419.77

38 N **Cylinder Pin NSN: 5315-01-515-9847 1 ea 500.00

38 N **Cylinder Pin NSN: 5315-01-515-9912 1 ea 520.00

39 N Hardware Kit, Pins NSN: 2030-01-485-7209 2 ea. 528.47

39 N Hardware Kit, Mechanical

NSN: 2030-01-485-7215 2 ea. 538.91

50 N Swing Brake Seal Kit NSN: 5330-01-390-3514 PN:

90-016-2011

2 ea 68.45

50 N Swing Brake Disc Kit NSN: 3010-01-464-1040 PN:

90-016-2131

2 ea 187.20

50 N Swing Holding Valve NSN: 4820-01-466-4918 PN:

CBEA-LHV-YHL (Sun

Hydraulics)

1 ea 251.50

50 N Wire Rope Assembly NSN: 4010-01-620-9604 PN: 1 ea 660.00 xiii (Rev-0)

JWCG062100PL

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiv (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Tanks, Dirty Oil and Waste, Clean and Inspect

2 Heat Exchangers, Clean, Inspect And Hydro

4 Tanks, Potable Water, Preserve, Partial, 6 Superstructure, Preserve, Partial

7 Temporary Services, Provide - Cutter

25 Tanks, MP Fuel Stowage and Overflow, Clean and Inspect

27 Tanks, Hydraulic Oil Stowage and Service, Clean and Inspect

28 Tanks, Potable Water, Clean and Inspect

29 Hydraulically Operated Cargo Hatch, Inspect and Service

30 Main Diesel Engine, MDE, Exhaust Piping, Commercial Clean

31 Ship Service Diesel Generator, SSDG, Exhaust Piping, Commercial Clean

32 Vent Ducts, Engine And Motor Room, All, Commercial Cleaning

33 Vent Ducts, Galley and Pantry Room, All, Commercial Cleaning

34 Vent Ducts, Laundry Exhaust, Commercial Cleaning

35 Vent Ducts, All Other, Commercial Cleaning

36 Compressed Air Receivers and System Valves, All, Clean, Inspect, Hydro and Lift

38 Hydraulic Inhaul Winch, Inspect And Service

39 Mechanical Chain Stoppers, Inspect and Service

40 Commissary Hoist, Inspect and Service

41 Grey Water Holding Tanks, Clean and Inspect

42 Sewage Holding Tanks, Clean and Inspect xv (Rev-0)

44 Sewage Piping, Clean and Flush

47 Potable Water Pump Room Deck, Preserve

49 Compartment Decks, Preserve

50 Single Point Davit, Inspect and Service xvi (Rev-0)

PRINCIPAL CHARACTERISTICS

225' WLB (A-CLASS)

PHYSICAL

Length overall 225' 0"

Length between perpendiculars 206' 0"

Maximum beam 46'

Designed draft 13' 0"

Full load displacement 1929.74 Long Tons SW

Light ship displacement 1544.38 Long Tons SW

Minimum operating displacement 1906.70 Long Tons SW

Mast height (above 12' waterline) 67' 5"

Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-

3/8 die lock chain

HULL

Bilge keels (port & starboard) Frames 42-79

Frame spacing

FR 0 to 12 21"

FR 12 to 30 22"

FR 30 to 102 24"

MACHINERY

Main propulsion Diesel Reduction

Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM

Number of propellers 1

Number of blades 4

Diameter 10'

Pitch Controllable

RPM 254

Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW

Emergency diesel generator One Caterpillar 3406 DITA, 280 KW

Shore tie Two 450 VAC, 400 Amp, 3-wire

Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL

Shaft bearing, aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel oil 76,498 gal.

Fresh water capacity 8056 gal.

Hydraulic oil capacity 2785 gal.

Lube oil storage 764 gal.

Grey water tank 2700 gal.

Sewage holding tank 1700 gal.

1 (Rev-0)

00000_0121_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor must be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor must be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, and must be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, 3 (Rev-0) and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC Standard Specification approved changes. The Contractor must be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:

None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

5 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-3A - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

7 (Rev-0)

QA-3B - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading

(mils)

Mean Reading (mils) IAW ASTM DD4417).

8 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

9 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana) Gauge Is

Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

10 (Rev-0)

12317_ESD_0121_FLT

REC_12310_FLT_225’ WLB ‘A’ Class (ALL) (0121)

WORK ITEM 1: Tanks, Dirty Oil and Waste, Clean and Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following tank(s):

TABLE 1 – TANKS

TYPE OF TANK LOCATION CAPACITY - 95%

(GALLONS)

LOW SUCTION

(GALLONS)

Dirty Oil 3-77-0-F 586

Oily Water 3-74-0-F 937

Waste Oil 4-60-1-F 1,786 113

Waste Oil 4-71-0-F 606 109

Oily Water 4-60-2-F 1,875 142

Sludge 4-74-2-F 200 4

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 225 WLB 601-002, Rev Y, Booklet of General Drawings

Coast Guard Drawing 225 WLB 801-005, Rev D, Tank CAPACITY - 95% Curves

Coast Guard Drawing 225 WLB 801-020, Rev A, Tank CAPACITY - 95% Curves (203, 204, 205)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

11 (Rev-0)

OTHER REFERENCES

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor must submit a CIR for the inspections listed in the following paragraph(s):

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.2 The Contractor must remove up to a total of 1000 gallons of waste oil and oily water, to facilitate gas-freeing. Dispose of removed fluids in accordance with all applicable Federal, state, and local regulations.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.3 Operational test, initial. Prior to commencement of work, the Contractor must witness Coast Guard

Personnel perform an initial operational test of the equipment listed below to demonstrate existing operational condition. Submit a CFR.

TLI’s for tank(s) listed in paragraph 1.1 (Intent)

3.4 Plug log. The Contractor must keep a written record of all plugs put in any tanks vents. A separate list must be kept for each tank being entered.

3.4.1 Ensure that all plugs are removed from each tank upon completion of work in the tank.

3.4.2 Ensure the plug log is available to the Coast Guard inspector when the inspector is performing his close-out inspection on each tank.

NOTE

Vessel may come in with less tank fluid contents than specified above.

3.5 Cleaning requirements. The Contractor must remove tank cover(s) and clean tank interior surfaces free of all foreign materials, such as sediment or sludge, taking care not to damage the coating system (if applicable). Use Coast Guard drawings 225 WLB 601-002, 225 WLB 801-005 and 225 WLB 801-020

12 (Rev-0) for guidance. Remove cleaning media and residues continuously during the washing process. Remove any residual wash media; and wipe up residual moisture with clean lint-free cloths.

3.6 Tank content and waste disposal. The Contractor must dispose of tank contents and all cleaning fluids in compliance with all applicable Federal, state, and local laws, ordinances and regulations. Document a complete chain of custody record of the removed tank contents and generated wastes, from the vessel to the point of final destination or delivery. Submit document to the COR upon completion of work.

3.7 Inspection. The Contractor must visually inspect all tank interior surfaces, including, but not limited to bulkheads, floor and overhead plating, structural members, manhole cover surfaces, fasteners and gasket seating surfaces. Submit a CFR including the following, as applicable:

Tank structural condition.

Inaccessible areas.

Condition of tank coating, including measurements taken, percentage, location, and type of coating failure.

Tank level indicator (TLI) and/or float switch condition.

Sounding tube and striker plate condition.

Suction and discharge piping condition.

Fastener material and condition (correct fastener material is stainless steel).

3.8 Tank closing. The Contractor must ensure that the tank(s) remain open for at least 24 hours after completion of all authorized repair and preservation procedures. Notify the COR at least 24 hours prior to closing the tank(s). After satisfactory inspection by the Coast Guard Inspector and completion of all authorized repairs, close tank manhole cover(s) with new gasket material conforming to AMS-C-6183.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.9 Operational test, post repairs. After completion of work and in the presence of the Coast Guard

Inspector, the Contractor must thoroughly test and demonstrate the equipment listed below to be in satisfactory operating condition. Submit a CFR.

TLI’s for tank listed in paragraph 1.1 (Intent)

4. NOTES

4.1 The Coast Guard Inspector will visually inspect the tank interior immediately prior to closing.

13 (Rev-0)

25610_ESD_0121_FLT

REC_25610_FLT_225’ WLB (‘A’ Class: Hulls 201-205) (0610)

WORK ITEM 2: Heat Exchangers, Clean, Inspect And Hydro

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following heat exchanger(s):

TABLE 1 – HEAT EXCHANGERS

DESCRIPTION LOCATION QTY

MDE jacket water 3-61-0-E 2

CPP hydraulic oil 4-66-0-E 1

Reduction Gear lube oil 4-66-0-E 1

SSDG jacket water 3-61-0-E 2

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 225 WLB 201-001, Rev G, Machinery Spaces Arrangement

Coast Guard Drawing 225 WLB 256-001, Rev U, Seawater Cooling System Diagram

Coast Guard Drawing 225 WLB 541-001, Rev L, Fuel Oil System Diagram

Coast Guard Drawing 225 WLB 541-020, Rev -, Mods To Fuel Oil Cooling System and

Associated Piping

Coast Guard Drawing 225 WLB 556-001, Rev K, Hydraulic System Diagram

Coast Guard Drawing 225 WLB 556-003, Rev C, Forward Hydraulic System A&D

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 3523, SWBS 241-A, Nov 2007, Reduction Gear - Model

96DHCMG-CP

Coast Guard Technical Publication (TP) 3524, SWBS 245-A, May 2009, Propeller System, CPP -

Model 102

14 (Rev-0)

General Requirements

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary Hull Accesses

OTHER REFERENCES

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor must submit a CIR for the inspections listed in the following paragraph(s):

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.3.1 Install blanks on the open ends of piping to prevent any contamination or foreign debris from entering the affected systems.