June 2024 77 FGS EPU Booster Salient Characters.pdf

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77 FGS EPU Booster
Solicitation number
FA480324Q0015
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This document appears to be a set of salient characteristics for a nitrogen booster that is part of a federal contract opportunity. The nitrogen booster is used to boost the nitrogen pressure for the Emergency Power Unit (EPU) when the nitrogen bottles fall below 2,900 PSI, as the lower pressure is insufficient to fully service the EPU.

The key details of the nitrogen booster include its dimensions (approximately 32 inches long, 14 inches wide, and 21 inches tall), input parameters (gas inlet connection size of 1/4" NPT, maximum pressure of 3,000 PSI; air drive inlet connection size of 1/4" NPT, maximum pressure of 125 PSI), and output parameters (gas outlet connection size of 1/4" NPT, maximum pressure of 4,500 PSI). The relief valve is adjustable from 100-1,900 PSI with a typical setting of 2,750 PSI, the inlet air pressure setting is adjustable from 150-750 PSI with a typical setting of 2,500 PSI, and the outlet air pressure setting is adjustable from 2,500-6,500 PSI with a typical setting of 2,500 PSI. The contract opportunity is for the 77th Fighter Generation Squadron at Shaw Air Force Base.

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Text version

Salient Characteristics, FA480324Q0015

20 CONS / PKA

321 Cullen Street Attn: Lawrence Jenkins

Shaw AFB, SC 29152-2610

Phone: (803) 895-9396

E-Mail Address: lawrence.jenkins.1@us.af.mil

13 June 2024

Dimensions

Overall Dimensions (Approximately):

Length: 32 inches Width: 14 inches Height: 21 inches

Input Gas Inlet:

Connection Size: 1/4" NPT Pressure: 3000 PSI max

Air Drive Inlet:

Connection Size: 1/4" NPT Pressure: 125 PSI max

Output Gas Outlet:

Connection Size: 1/4" NPT Pressure: 4500 PSI max

Pressures Relief Valve Setting:

Adjustable: 100-1900 PSI Typical setting: 2750 PSI

Inlet APS (Air Pressure Setting):

Adjustable: 150-750 PSI Typical setting: 2500 PSI

Outlet APS:

Adjustable: 2500-6500 PSI Typical setting: 2500 PSI

Additional Information Test Procedure Settings:

Drive pressure: 100 PSI max Relief valve set to: 1000 PSI during testing System is checked for leakage at full system pressure

These specifications ensure that the nitrogen booster operates effectively within the defined parameters for various applications, including boosting nitrogen pressure for emergency power units and other systems requiring high-pressure nitrogen gas.

Specific Components (General Assumption Based on Industry Standards)

• Pressure Gauges: Typically stainless steel or brass.

• Relief Valve: Stainless steel body with elastomeric seals.

• Regulator: Stainless steel or brass with elastomeric seals.

• Filter (Air Drive): Housing could be stainless steel or aluminum, with filter elements possibly made from sintered bronze or stainless steel mesh.

• Tubing and Fittings: High-pressure stainless steel tubing and fittings to handle the maximum pressures specified.

Given the high-pressure applications, these materials ensure reliability, safety, and longevity of the nitrogen booster system. For precise material specifications, detailed component datasheets or manufacturer guidelines should be referred to.

Pressure Gauges

1. Inlet Pressure Gauge:

• Component ID: 15 (Item 2 on the schematic)

• Part Number: 57978

• Description: Pressure Gauge, 2-1/2" Dial, 0-6000 PSI

2. Outlet Pressure Gauge:

• Component ID: 16 (Item 3 on the schematic)

• Part Number: 57977

• Description: Pressure Gauge, 2-1/2" Dial, 0-160 PSI

3. Relief Valve Gauge:

• Component ID: 11 (Item 12 on the schematic)

• Part Number: 29354

• Description: Relief Valve, 100-1900 PSI

Additional Gauge Information

• Gauge Type: Bourdon tube pressure gauges (common for high-pressure applications)

• Dial Size: 2-1/2 inches in diameter, providing clear visibility for pressure readings

• Pressure Range:

• Inlet Gauge: 0-6000 PSI, suitable for monitoring high-pressure gas inlet

• Outlet Gauge: 0-160 PSI, suitable for monitoring regulated output pressure

• Relief Valve Gauge: Adjustable from 100 to 1900 PSI to ensure safe operation and prevent over-pressurization

These gauges are essential for monitoring the system's input and output pressures, ensuring that the nitrogen booster operates within the specified parameters. The relief valve gauge helps in setting and verifying the relief pressure to maintain system safety.

File details come from the government source that posted it. Updated .