JOSHUA_APPLEBY_-_P45G24_-_FY16_DD_-_SPEC.pdf

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Attached to: JOSHUA APPLEBY FY16DD
Solicitation number: JOSHUA_APPLEBY_FY16DD_P45G24
Issued by: Department of Homeland Security US Coast Guard

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JOSHUA APPLEBY SPECIFICATION

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JOSHUA_APPLEBY_-_P45G24_-_FY16_DD_-_AMENDMENT_-_POP_UPDATE_1.pdf	PDF	Jul 6, 2016
JOSHUA_APPLEBY_-_P45G24_-_FY16_DD_-_SPEC_-_REV_1.pdf	PDF	Jun 27, 2016
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JOSHUA_APPLEBY_-_P45G24_-_FY16_DD_-_SECTION_B.xls	XLS spreadsheet	May 31, 2016
JOSHUA_APPLEBY_-_FY16_DRYDOCK_-_SOLICITATION.docx	DOCX document	May 31, 2016

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USCGC JOSHUA APPLEBY (WLM 556)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2016

Developed By: Tyler J Richardson

(Rev-0, 07 April 2016)

USCGC JOSHUA APPLEBY (WLM-175) DRYDOCK AVAILABILITY FY2016

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics - TENDER .......................................................................................................... xiv General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Hull and Structural Plating (General) -10.2-Pound Steel, Renew WORK ITEM 4: Hull and Structural Plating (General) - 12.75-Pound Steel Plate, Renew WORK ITEM 5: Hull and Structural Plating (General) - 15.3-Pound Steel Plate, Renew WORK ITEM 6: Hull And Structural Plating (General) - 20.5-Pound Steel Plate, Renew WORK ITEM 7: Hull and Structural Plating (General) - 7.5-Pound (3/16") Steel Plate, Renew WORK ITEM 8: Hull and Structural Plating (General) - 7.65- Pound Steel Plate, Renew WORK ITEM 9: Hull And Structural Plating (General) - Cracked Steel Welds, Repairs WORK ITEM 10: Hull and Structural Plating (General) - Degraded Weld (Steel), Repair WORK ITEM 11: Appendages (U/W), Leak Test WORK ITEM 12: Appendages (U/W) - Internal, Preserve WORK ITEM 13: Chain Locker(s), Clean and Inspect WORK ITEM 14: Voids (Non-Accessible), Leak Test WORK ITEM 15: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 16: Tanks (Potable Water), Clean and Inspect WORK ITEM 17: Tanks (Ballast), Clean and Inspect WORK ITEM 18: Voids (Accessible), Clean and Inspect WORK ITEM 19: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 20: Hydraulically Operated Cargo Hatch, Inspect and Service WORK ITEM 21: Z-Drive Propulsion Units, Renew (Drydock) WORK ITEM 22: SW Heat Exchangers, Clean, Inspect and Hydro WORK ITEM 23: Main Diesel Engine (MDE) Exhaust Piping, Commercial Clean WORK ITEM 24: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean WORK ITEM 25: Fathometer Transducer, Renew WORK ITEM 26: Underwater (Speed) Log Transducer(s), Renew WORK ITEM 27: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 28: Sea Bay, Preserve 100% WORK ITEM 29: Compressed Air Receivers and System Valves (All), Clean, Inspect, Hydro and Lift . 99 WORK ITEM 30: Mechanical Chain Stoppers, Inspect and Service WORK ITEM 31: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 32: Warping Capstan (Aft), Inspect and Service WORK ITEM 33: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 34: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 35: Sewage Piping, Clean And Flush WORK ITEM 36: Accessible Void(s), Preserve “100%” WORK ITEM 37: Tanks (Ballast), Preserve “100%” WORK ITEM 38: Tanks (Ballast), Preserve “Partial” WORK ITEM 39: Chain Locker, Preserve 100% WORK ITEM 40: Chain Lockers, Preserve - Partial WORK ITEM 41: Tanks (Dirty Oil and Waste), Preserve “100%” WORK ITEM 42: Tanks (Dirty Oil and Waste), Preserve “Partial” iii (Rev-0)

WORK ITEM 43: Tanks (Grey Water Holding), Preserve “100%” WORK ITEM 44: Tanks (Grey Water Holding), Preserve “Partial” WORK ITEM 45: Tanks (Sewage Holding), Preserve “100%” WORK ITEM 46: Tanks (Sewage Holding), Preserve “Partial” WORK ITEM 47: Accessible Void(s), Preserve “Partial” WORK ITEM 48: Tanks (Potable Water), Preserve “100%” WORK ITEM 49: Tanks (Potable Water), Preserve “Partial” WORK ITEM 50: U/W Body, Preserve (100%) WORK ITEM 51: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 52: Drydock WORK ITEM 53: Temporary Services, Provide - Cutter WORK ITEM 54: Sea Trial Performance, Support, Provide WORK ITEM 55: HVAC Systems, Modify WORK ITEM 56: Power Assisted Griping System, Remove WORK ITEM 57: Buoy Crane Main Winch, CT Function, Remove WORK ITEM 58: Z-Drive Propulsion Units, Overhaul WORK ITEM 59: Hull Plating Freeboard, Preserve “100%” WORK ITEM 60: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 61: Tanks (Lube Oil), Clean and Inspect WORK ITEM 62: Firemain Valves, Overhaul or Renew WORK ITEM 63: Auxiliary Sea Water System Valves, Overhaul Or Renew WORK ITEM 64: Weathertight Doors, Renew WORK ITEM 65: QAWTDs & Scuttles, Renew WORK ITEM 66: Port Anchor Pocket, Inspect WORK ITEM 67: Steel behind Windows, Inspect WORK ITEM 68: Pilothouse Exterior Footrails and Handrails, Renew WORK ITEM 69: Pump Room Bulkhead Preservation WORK ITEM 70: Bilges – Engine Room, Preserve (100%) WORK ITEM 71: Vent Duct Systems, Renew WORK ITEM 72: Bilges – Bow Thruster Room, Preserve (100%) WORK ITEM 73: Bilges – Machine Shop and Potable Water Equipment Room, Preserve (100%) WORK ITEM 74: Interior Deck Drain, Unclog and Renew Sealant WORK ITEM 75: Stack Louver, Inspect and Repair WORK ITEM 76: Oily Waste Discharge Piping, Renew WORK ITEM 77: Garbage Grinder Drain, Modification WORK ITEM 78: Grey Water Piping, Clean and Flush iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 175 WLM 114-001, Rev D, Shell Appendages

Coast Guard Drawing 175 WLM 130-001, Rev -, Mods to Buoy Deck Incidental to Hawser Pipe Cover

Coast Guard Drawing 175 WLM 167-001, Rev L, Structural Closures

Coast Guard Drawing 175 WLM 184-001, Rev-, CRP-V850 Transducer Adapter Ring

Coast Guard Drawing 175 WLM 201-001, Rev C, Machinery Spaces Arrangement

Coast Guard Drawing 175 WLM 243-002, Rev F, Propulsion Shaft Arrangement

Coast Guard Drawing 175 WLM 245-001, Rev A, Propeller

Coast Guard Drawing 175 WLM 245-002, Rev A, Z-drive Propeller Details, Modified Design

Coast Guard Drawing 175 WLM 256-001, Rev J, Seawater Cooling System Diagram

Coast Guard Drawing 175 WLM 256-003, Rev D, Seawater Cooling System FR 61 Forward

Coast Guard Drawing 175 WLM 256-004, Rev J, Seawater Cooling System Arrangements and Details

Coast Guard Drawing 175 WLM 256-004, Rev J, Sheets 5 and 13, Seawater Cooling System A & D, Hull Blocks 940-970

Coast Guard Drawing 175 WLM 256-005, Rev -, Z-Drive Lube Oil Heat Exchanger Tube Bundle, Replacement and Piping Mods

Coast Guard Drawing 175 WLM 256-012, Rev A, Auxiliary Seawater System Piping Mods

Coast Guard Drawing 175 WLM 256-013, Rev -, Sea Bay Thermometer Installation

Coast Guard Drawing 175 WLM 259-001, Rev A, Combustion Exhaust Diagram

Coast Guard Drawing 175 WLM 259-005, Rev C, Combustion Exhaust A&D, Hull Block 970

Coast Guard Drawing 175 WLM 320-001, Rev AG, Electrical One Line Diagram vi (Rev-0)

Coast Guard Drawing 175 WLM 320-002, Rev F, Power System Deck Plan Frame 24 Fwd, Hull Blocks 910 & 901

Coast Guard Drawing 175 WLM 320-009, RevN, Power Sys Elem Wiring Diagram

Coast Guard Drawing 175 WLM 321-002, Rev D, Cabelways Master Plans

Coast Guard Drawing 175 WLM 330-002, Rev E, Lighting System Fr 24 Fwd, Hull Blk 910 & 901

Coast Guard Drawing 175 WLM 436-007, Rev A, Refrigerant Leak Detection Monitor and Alarm System Installation

Coast Guard Drawing 175 WLM 437-007, Rev P, Buoy Deck Control Sys Block, ISO & Elementary Wiring Diagram

Coast Guard Drawing 175 WLM 505-003, Rev A, Sea Connection Arrangements

Coast Guard Drawing 175 WLM 506-001, Rev G, Overflows, Air Escapes & Sounding Tubes Diagram

Coast Guard Drawing 175 WLM 512-001, Rev D, HVAC Diagram

Coast Guard Drawing 175 WLM 512-011, Rev D, HVAC a & D, FR 70-50, Main Deck & Above, Hull Block 960

Coast Guard Drawing 175 WLM 512-013, Rev A, HVAC Std Details & General Instructions

Coast Guard Drawing 175 WLM 512-016, Rev -, Ventilation Modifications Eng Rm Diffuser Mods

Coast Guard Drawing 175 WLM 516-004, Rev-, HVAC Refrigeration Piping Arrangements and Details

Coast Guard Drawing 175 WLM 521-001, Rev K, Firemain System Drawing

Coast Guard Drawing 175 WLM 521-050, Rev B, Firemain Piping Mods

Coast Guard Drawing 175 WLM 528-001, Rev E, Plumbing & Interior Deck Drains Diagram

Coast Guard Drawing 175 WLM 528-002, Rev L, Weather Deck Drains Diagram

Coast Guard Drawing 175 WLM 528-005, Rev -, Modifications to Garbage Grinder Drain Piping

Coast Guard Drawing 175 WLM 528-006, Rev G, Plumbing & Deck Drains a &D, Hull Block 910, 930, 940, & 950

Coast Guard Drawing 175 WLM 533-006, Rev D, Independent Tank Potable Water Hb 950

Coast Guard Drawing 175 WLM 549-001, Rev E, Onboard Lubrication Requirements

Coast Guard Drawing 175 WLM 551-001, Rev J, Compressed Air System Diagram

Coast Guard Drawing 175 WLM 556-001, Rev J, Hydraulic System Diagram

Coast Guard Drawing 175 WLM 556-004, Rev D, Fwd Hydraulic System A/D Hull Block 920

Coast Guard Drawing 175 WLM 561-001, Rev J, Z-drive Hydraulic System Diagram

Coast Guard Drawing 175 WLM 573-001, Rev T, Buoy Deck Arrangement

Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System Arrangement

Coast Guard Drawing 175 WLM 593-001, Rev G, Sewage and Waste Water System Diagram

Coast Guard Drawing 175 WLM 593-002, Rev H, Oily Bilge System Diagram

Coast Guard Drawing 175 WLM 593-011, Rev -, OWS System Operating Instructions and Diagrams

Coast Guard Drawing 175 WLM 593-009, Rev E, Independent Tanks, Sewage Holding Tank

Coast Guard Drawing 175 WLM 601-001, Rev R, General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 175 WLM 601-003, Rev M, Booklet of General Plans

Coast Guard Drawing 175 WLM 611-007, Rev -, Repairs to the Anchor Fluke Tripping Bracket

Coast Guard Drawing 175 WLM 612-001, Rev G, Lifelines/Rails & Stanchions

Coast Guard Drawing 175 WLM 625-001, Rev K, Windows and Portlights, Arrangement & Details

Coast Guard Drawing 175 WLM 631-002, Rev E, Painting Schedule WLM 552 and Follow vii (Rev-0)

Coast Guard Drawing 175 WLM 633-001, Rev D, Cathodic Protection

Coast Guard Drawing 175 WLM 635-001, Rev F, Hull Thermal and Acoustic Insulation Schedule

Coast Guard Drawing 175 WLM 801-001, Rev A, Hull Lines

Coast Guard Drawing 175 WLM 801-003, Rev A, Curves of Form

Coast Guard Drawing 175 WLM 801-006, Rev J, Docking Plan

Coast Guard Drawing 175 WLM 801-015, Rev C, Scantlings, Decks & Platforms

Coast Guard Drawing 175 WLM 801-019, Rev C, Shell Expansion

Coast Guard Drawing 175 WLM 920-001, Rev K, Hull Block 920 Panels

Coast Guard Drawing 175 WLM 920-002, Rev L, Hull Block 920 Modules

Coast Guard Drawing 175 WLM 920-003, Rev G, Hull Block 920 Block Assembly

Coast Guard Drawing 175 WLM 551-005, Rev -, Compressed Air System a/D Hull Block 940, 950

Coast Guard Drawing FL 1602-089, Rev , Fleet 26’ x 66” Weathertight Doors

Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain

Coast Guard Drawing FL 2605-034, Rev C, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1- 1/4"

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis

Coast Guard Technical Publication (TP) 3610, Section 167-A, Nov 2005, Hydraulic Cargo Hatch - Model No. D-WK-787

Coast Guard Technical Publication (TP) 3630, SWBS 573, Section A (573A), Jun 2015, Manufacturer's Instruction Book-SWBS Group 573, Buoy Crane

Coast Guard Technical Publication (TP) 3632, Section 582-A, March 2014, Manufacturer's Instruction Book-SWBS Groups 582-583, Aft Capstan

Coast Guard Technical Publication (TP) 3633, Section A, June 1999, Sewage System

Coast Guard Technical Publication (TP) 3653, Jul 2013; SWBS 245, Section A; Z-Drive - Model 1350-H

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC Electrical Motors

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking viii (Rev-0)

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects

American Society for Testing and Materials (ASTM) International F1508, 2010, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) A53, 2005, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2013, Occupational Safety and Health Standards for Shipyard Employment

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust- Petrolatum

Commercial Item Description (CID) A-A-59323, Rev A, Cloths, Cleaning, Low-Lint

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

DOD-STD-2188, Apr 1987, Babbitting of Bearing Shells

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and Weldless

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011 Edition, Butterfly Valves ix (Rev-0)

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-23549, Dec 2011, Grease, General Purpose

MIL-F-24402, May 1995, Filters (Hydraulic), Filter Elements (High Efficiency), and Filter Differential Pressure Indicators, General Specification

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-419, Jul 1987, Cleaning and Protecting Piping, Tubing and Fittings for Hydraulic Power Transmission Equipment

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning x (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

21 Y Starboard Z-drive

(CCW rotation) NSN: 2010-21-920-0919 1 ea. 500,250.00

21 Y Port Z-drive (CW rotation)

NSN: 2010-21-920-0899 1 ea. 500,250.00

21 Y Cover, Steering gear NSN: 2530-01-583-0164 2 ea. 1,200.00 21 Y Special Alignment

Pointer Set- CG Tool N/A 1 ea. 500.00

22 N **Z-Drive Lube Oil Cooler

NSN: 4420-01-505-9267 2 ea. 7,725.00

22 N Heat Exchanger, Gasket

NSN: 5330-01-449-2451 2 ea. 22.53

22 N Heat Exchanger, Gasket

NSN: 5330-01-449-2479 2 ea. 18.66

25 N ***Fathometer Transducer, Shallow Water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 1 ea. 343.63

26 Y ***Sperry SRD 500 Doppler speed log

NSN: 5999-01-472-7499 1 ea. 16504.43

30 N Hardware Kit NSN: 5430-01-494-2479 2 ea. 618.54 30 N Hardware Kit, Mechanical NSN: 2030-01-485-7215 2 ea. 784.35

55 N Refrigerant Detection Monitor, Multipoint, Infrared Type, Eight

Zones

Sentech Corp PN: IR-SNIF- 08A

2 ea. 3,400.00

55 N Individual Zone Alarm Output

Module, Eight Zone Unit, Printed Circuit Board (Installed In

Monitor)

Sentech Corp P/: 420112 2 ea. 4,000.00

55 N Combination Horn/Strobe Alarm

Kit, Clear Lens, Surface Mounting

Sentech Corp PN: 420321 11 ea. 1,200.00

55 N Terminal Board, Molded Barier, Screw Terminals, NSN: 5940-00-983-6051 2 ea. 2,800.00 xi (Rev-0)

15AMP, Class 37TB, 10 terminals, 37TB10, MIL-T-

55164/1C

57 N Joystick Controller, Winch

NSN: 3950-01-603-1550 1 ea 500.00

57 N Wire Rope, Crane Main Fall

NSN: 3950-01-617-1700 1 ea 1,425.00

57 Y **Main CT Winch NSN: 3950-01-419-1845 1 ea. 33,000.00 58 N Prop Shaft Seal NSN: 5330-01-F15-4227 2 ea. 25,493.00 58 N **Seal Ring, MN

Bronze NSN: 5330-01-F15-4225 2 ea. 2,206.00

58 N Clutch Overhaul Kit (Original Clutch)

NSN: 2010-01-551-1161 2 ea. 7,959.62

58 N **O-Ring NSN: 5331-21-912-4287 2 ea. 7,007.00 58 N **Lantern Ring NSN: 4320-21-912-4285 2 ea. 1,017.00 64 Y Steel WTRTD, 26” X

66”; 2 dog; RH;

w/Fixed Light

USCG DWG FL 1602-089 1 ea $4500

64 Y Steel WTRTD, 26” X 66”; 2 dog; LH;

w/Fixed Light

USCG DWG FL 1602-089 1 ea $4500

65 N QAWT Door 1-15-2 Left Hand Outward Opening, 10 Dog, Steel, 26x66 inches

IAW NAVSEA

DWG 805-1400050

MMC P/N 0216701-11 1 ea. 7500.00

65 N QAWT Door 3-88-2 Left Hand Inward Opening, 10 Dog.

Steel, 26x66 inches

IAW NAVSEA

DWG 805-1400050

MMC P/N 0216701-21 1 ea. 7500.00

65 N QAWTS 1-20-2 21”

Diameter, Raised with 12” high coaming, IAW

NAVSEA DWG 803-

1401892

MMC P/N 0216701-7 1 ea. 4500.00

65 N WTH 1-50-1; 30” x 30”, Raised, 10 Dog, IAW NAVSEA

DWG 805-1624092

with 21” Diameter QAWTS with 12” high coaming IAW

NAVSEA DWG 803-

1401892

1 ea. 11000.00

65 N WTH 01-89-2; 30” X MMC P/N 6 1 ea. 11000.00 xii (Rev-0)

30”, Raised, 10 Dog, IAW NAVSEA

DWG 805-1624092

with 21” Diameter QAWTS with 12” high coaming IAW

NAVSEA DWG 803-

1401892

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

2 Hull Plating (U/W Body), Ultrasonic Testing

11 Appendages (U/W), Leak Test

14 Voids (Non-Accessible), Leak Test

20 Hydraulically Operated Cargo Hatch, Inspect and Service

27 Sea Strainers - Duplex (All Sizes), Overhaul

28 Sea Bay, Preserve 100%

30 Mechanical Chain Stoppers, Inspect and Service

31 Anchor Chain(s) and Ground Tackle, Inspect and Repair

32 Warping Capstan (Aft), Inspect and Service

50 U/W Body, Preserve (100%)

58 Z-Drive Propulsion Units, Overhaul xiv (Rev-0)

PRINCIPAL CHARACTERISTICS - TENDER

175' WLM, BUOY TENDER

PHYSICAL

Length overall 174' 8" Length between perpendiculars 155' 1" Depth 14' 8" Maximum beam 36' 0" Designed draft 8' 0" Mast height (above 8' waterline) 58' 8" Frame spacing 20" Full load displacement 855.15 Long Tons SW Light load displacement 719.78 Long Tons SW Minimum op condition displ 852.19 Long Tons SW

HULL

Hull material Steel

MACHINERY

Main propulsion Two Caterpillar 3508 DITA V-8 diesel; 999 BHP ea @ 1500 RPM

Two Ulstein 360 degree steerable Z-Drives, 403 SRPM @ 1600 ERPM

Reduction gears Two Z-Drive units, Cardan shafting; 3.973:1 gear ratio Shaft seal John Crane Type ND Shaft bearings Five pedestal mounted, Cooper split roller bearings Number of propellers 2 Number of blades 4 Diameter 57.1" Rudders None; Z-drive Ship's service generators Three Caterpillar Model 3406 DITA Turbocharged; 285KW, 450V, 60 Hz, 1800

RPM

Emergency diesel generator One Caterpillar Model 3406 DIT 210 KW, 24V, 60 Hz, 1800 RPM

TANK CAPACITIES

Diesel oil capacity (100%) 16,385 gal Fresh water capacity (100%) 7,339 gal Lubricating oil (100%) 86 gal

1 (Rev-0)

00000_1215_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

3 (Rev-0)

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

4 (Rev-0)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here