Attachment_7_416-BayG_InterFac_MHS_McCombsWall_Operator_Manual.pdf

McCOMBS-WALL, INC.

INTEGRATED MATERIALS HANDLING SYSTEMS

12634 HOOVER STREET, GARDEN GROVE, CA 92841

TEL (714) 890-6600 FAX (714) 890-6696

E-MAIL: rshepard@mccombs-wall.com

DDOO

Tinker A.F.B.

Oklahoma City, Oklahoma

Interfacility Material Handling System

Building 416 & 506

Operators Manual (Revised 3/6/2002)

McCombs-Wall, Inc., 12634 Hoover Street, Garden Grove, California 92508 (714)890-6600

Table of Contents

1.Conveyor Control System.

1.0 Sortation Control Screen.

1.1 “Start” Push Button.

1.2 “Stop” push button.

1.3 “Bldg. 416 Conv” pilot light.

1.4 “Bldg. 506 Conv” pilot light.

1.5 “Sizing Station” pilot light.

1.6 “Sorter Box Length” pilot light.

1.7 “Emergency Stop” pilot light.

1.8 “Motor Status” pilot light.

1.9 “Air Pressure” pilot light.

1.10 “Line Full Status” pilot lights.

2.Fault Log.

2.0 Fault Log Screen

2.1 General Description.

2.2 “Erase” Push Button.

2.3 “Exit” Push Button.

2.4 Password Screen

3. Conveyor E-Stop Status.

3.0 Conveyor E-Stop Status Screen

3.1 General Description.

3.2 “E-Stop Reset” push button.

4. Conveyor Motor Status.

4.0 Conveyor Motor Status Screen

4.1 General Description.

Table of Contents (Continued)

5. Conveyor Sort Mode

5.0 Conveyor Sort Mode Screen

5.1 General Description.

5.2 ECS Control.

5.3 1st Available Line.

5.4 Keypad entry.

6. Line Setup

6.0 Line Setup Screen

6.1 General Description.

6.2 “Source Line” text box.

6.3 “Alternate Line” text box.

6.4 “Ok/Cancel” buttons.

6.5 “Reject Line” text box.

Section 1: Conveyor Control System

1.0 Conveyor Control Screen

1.1 “Start” Push Button

Press to start conveyor system. Button will change to Green color when system is in run mode.

1.2 “System Stop” push button.

Press to stop the conveyor system.

1.3 “Bldg. 416 Conv” pilot light.

Green color indicates building 416 conveyors running.

Red color indicates building 416 conveyors stopped.

Section 1: Conveyor Control System (Continued)

1.4 “Bldg. 506 Conv” pilot light.

Green color indicates building 506 conveyors running.

Red color indicates building 506 conveyors stopped.

1.5 “Sizing Station” pilot light.

Green color indicates sizing station ready.

Red color indicates sizing station fault.

1.6 “Sorter Box Length” pilot light.

Green color indicates box length/gap checking ready.

Red color indicates box length/gap fault. (Max box length 36", minimum gap 30")

1.7 “Emergency Stop” pilot light.

Green color indicates emergency stop system ready.

Red color indicates emergency stop detected, conveyor operation is inhibited in the appropriate building. Goto E- Stop Status screen for location.

1.8 “Motor Status” pilot light.

Green color indicates all motors ready to operate.

Red color indicates motor fault detected. Goto Motor Status screen for location.

1.9 “Air Pressure” pilot light.

Green color indicates sufficient air pressure for system to operate.

Red color indicates low air pressure, system operation is inhibited.

1.10 “Line Full Status” pilot lights.

Green color indicates space available, packages will be diverted.

Orange color indicates line full, conveyor will stop if package is assigned to the full line..

Section 2: Fault Log

2.0 Fault Log Screen

2.1 General Description.

This function is provided for monitoring system status and fault history.

2.2 “Erase” push button.

Press to erase fault log. (Password Required)

2.3 “Exit” push button.

Press to return to conveyor control screen.

Section 2: Fault Log (Continued)

2.4 Password Screen

Section 3: Conveyor E-Stop Status

3.0 Conveyor E-Stop Status Screen

3.1 General Description.

Use to identify locations of Emergency Stop switches. Green indicator indicates E-Stop switch ready. Red indicator indicates E-Stop switch activated.

3.2 “E-Stop Reset” push button.

Press to reset the Emergency Stop system after the fault condition has been corrected.

CAUTION

The Emergency Stop system is intended for protection of personnel and equipment. It is the operators responsibility to insure the E-Stop condition has been corrected before pressing the “Reset” button and starting the conveyor system.

Section 4: Conveyor Motor Status

4.0 Conveyor Motor Status Screen

4.1 General Description.

Use to identify motor fault locations in conveyor system. Green indicator indicates motor ready. Red indicator indicates location of motor fault detected.

Section 5: Conveyor Sort Mode

5.0 Conveyor Sort Mode Screen

5.1 General Description.

Use to select type of sorting control, Password required.

5.2 ECS Control.

Destination controlled by government ECS computer system.

5.3 1st Available Line.

Boxes will divert to the first available line, when full, boxes will proceed to next line..

5.4 Keypad entry.

Destination controlled by operator, when box is under scanner, press number key of destination line. (1-4)

Section 6: Line Setup

6.0 Line Setup Screen

6.1 General Description.

Use to redirect packages to alternate line if primary line is unavailable for use.

6.2 “Source Line” text box.

Using pull-down menu select line to be redirected.

6.3 “Alternate Line” text box.

Using pull-down menu select alternate destination for selected source line.

6.4 “Ok/Cancel” buttons.

Select Ok for destination changes to take affect. Select Cancel to clear text box data.

6.5 “Reject Line” text box.

Enter line number (1-4) to be used for no-read and unassigned boxes. Select “Save” button for changes to take affect.