IFB_32-12-6472_Drawings.pdf

PDF 12 MB Posted Nov 12, 2024

Attached to: 32-12-6472 BODY, 2500 GALLON CHEMICAL SPRAY SYSTEM, ROLL-OFF.
Solicitation number: 32-12-6472
Issued by: Shasta County, San Bernardino City, California

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12345678

8 7 6 5 4 3 2 1

G A

O D

Y A

SHEET 1 OF 9

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

MATERIAL

WEIGHT

2500 GALLON SPRAY BODY

ANSI Y14.5-2009TOLERANCING PER:

INTERPRET GEOMETRIC

TOP ASSEMBLY

DEPARTMENT OF TRANSPORTATION

TWO PLACE DECIMAL

EQUIPMENT, OFFICE OF ENGINEERING AND

DIVISION OF EQUIPMENT

081079

6/25/2024

PRODUCTION.

.03"

BILL OF MATERIALS

CARTER, K.

THREE PLACE DECIMAL

.005"

CONFIDENTIAL AND PROPRIETARY

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL "

ANGULAR BEND ½

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 11/21/2023 CARTER, K.

2500 GALLON SPRAY BODY

TOP ASSEMBLY

ISOMETRIC VIEW

SCALE 1:10

PASSENGER

SIDE

REF

REF25

REF 12

REF68

REF

DRIVER

SIDE

PAGE 1 OF 144 PE6472PAGE 1 OF 144

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8 7 6 5 4 3 2 1

G A

O D

Y A

SHEET 2 OF 9

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

MATERIAL

WEIGHT

2500 GALLON SPRAY BODY

ANSI Y14.5-2009TOLERANCING PER:

INTERPRET GEOMETRIC

TOP ASSEMBLY

DEPARTMENT OF TRANSPORTATION

TWO PLACE DECIMAL

EQUIPMENT, OFFICE OF ENGINEERING AND

DIVISION OF EQUIPMENT

081079

6/25/2024CARTER, K.

.03"

PRODUCTION.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

2X62

DETAIL A

SCALE 1 : 7

LOCATE SPOUT ALONG CENTER

OF TANK OPENING

3" ID

SEE WATER SCHEMATIC

62 2X

CONTINENTAL FABCHEM PLIOSYN/ 20018498

62 2X

63 4X

23"

2500 GALLON SPRAY BODY

TOP ASSEMBLY

RIGHT/PASSENGER SIDE VIEW

SCALE 1:20

CONTINENTAL FABCHEM PLIOSYN/ 20018488

1-1/2" ID

1/4" ID

SEE WATER SCHEMATIC

SECTION B-B

1 : 4SCALE

56 5953

ABBOT RUBBER/ X1110-0251

PAGE 2 OF 144 PE6472PAGE 2 OF 144

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8 7 6 5 4 3 2 1

CARTER, K.

G A

O D

Y A

SHEET 3 OF 9

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

MATERIAL

WEIGHT

2500 GALLON SPRAY BODY

ANSI Y14.5-2009TOLERANCING PER:

INTERPRET GEOMETRIC

081079

DEPARTMENT OF TRANSPORTATION

TWO PLACE DECIMAL

EQUIPMENT, OFFICE OF ENGINEERING AND

DIVISION OF EQUIPMENT

TOP ASSEMBLY

6/25/2024

.03"

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

16 PLCS65

DETAIL D

SCALE 1 : 3

16 PLCS

66 16 PLCS

64 16 PLCS

67 8 PLCS

64 16 PLCS

1 : 3

SECTION E-E

SCALE

DETAIL F

SCALE 1 : 3

REF

SCALE 1 : 3

DETAIL C

2500 GALLON SPRAY BODY

TOP ASSEMBLY

RIGHT VIEW

SCALE 1:12

PE6472PAGE 3 OF 144

1-1/4" ID

CONTINENTAL FABCHEM PLIOSYN/ 20018485

1 : 9

USE THE 21/64" HOLES ON ITEM 85

SECTION G-G

SCALE

TO MATCH DRILL HOLES FOR 5/16"-18

RIVIT NUTS (ITEM 49).

NOTE:

REF

1 : 7

SECTION H-H

SCALE

1 : 6

SECTION J-J

SCALE43

1 : 5

SECTION I-I

SCALE

4X 73

1 : 3

SECTION L-L

SCALE

REF

DETAIL M

SCALE 1 : 1

REF

SECTION K-K

SCALE 1 : 3

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8 7 6 5 4 3 2 1

G A

O D

Y A

SHEET 4 OF 9

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

MATERIAL

WEIGHT

2500 GALLON SPRAY BODY

ANSI Y14.5-2009TOLERANCING PER:

INTERPRET GEOMETRIC

081079

DEPARTMENT OF TRANSPORTATION

TWO PLACE DECIMAL

EQUIPMENT, OFFICE OF ENGINEERING AND

DIVISION OF EQUIPMENT

TOP ASSEMBLY

6/25/2024

PRODUCTION.

.03"

CARTER, K.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

2500 GALLON SPRAY BODY

TOP ASSEMBLY

RIGHT VIEW

SCALE 1:20

PAGE 4 OF 144 PE6472PAGE 4 OF 144

CARTER, K.

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8 7 6 5 4 3 2 1

A L

B O

D Y

SHEET 5 OF 9

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

MATERIAL

WEIGHT

2500 GALLON SPRAY BODY

ANSI Y14.5-2009TOLERANCING PER:

INTERPRET GEOMETRIC

TOP ASSEMBLY

DEPARTMENT OF TRANSPORTATION

TWO PLACE DECIMAL

EQUIPMENT, OFFICE OF ENGINEERING AND

DIVISION OF EQUIPMENT

081079

6/25/2024

PRODUCTION.

.03"

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

DETAIL N

SCALE 1 : 4

SCALE 1 : 6

DETAIL O 75

76 2X

73 2X

SEE WATER SCHEMATIC

1/2" ID

72 2X

CONTINENTAL PLIOVIC AG SPRAY HOSE/ 20012641

73 2X 2X

73 2X

2X72

SCALE 1:10

LEFT VIEW

2X74

2500 GALLON SPRAY BODY

TOP ASSEMBLY

REF

PE6472PAGE 5 OF 144

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8 7 6 5 4 3 2 1

G A

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Y A

SHEET 6 OF 9

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

MATERIAL

WEIGHT

2500 GALLON SPRAY BODY

ANSI Y14.5-2009TOLERANCING PER:

INTERPRET GEOMETRIC

TOP ASSEMBLY

DEPARTMENT OF TRANSPORTATION

TWO PLACE DECIMAL

EQUIPMENT, OFFICE OF ENGINEERING AND

DIVISION OF EQUIPMENT

081079

6/25/2024CARTER, K.

.03"

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

2500 GALLON SPRAY BODY

TOP ASSEMBLY

LEFT/DRIVER SIDE VIEW

SCALE 1:10

SCALE 1 : 3

SECTION Q-Q

CONTINENTAL FABCHEM PLIOSYN/ 20018488

1-1/2" ID

SEE WATER SCHEMATIC

REF

1 : 10

SECTION P-P

SCALE

PE6472PAGE 6 OF 144

DEPARTMENT OF TRANSPORTATION

TOP ASSEMBLY

2500 GALLON SPRAY BODY

WEIGHT

12345678

8 7 6 5 4 3 2 1

A L

B O

D Y

CARTER, K.

SHEET 7 OF 9

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

EQUIPMENT, OFFICE OF ENGINEERING AND

6/25/2024

ENG APPR.

CONFIDENTIAL AND PROPRIETARY

.005"

.03"

PRODUCTION.

TOLERANCING PER:

INTERPRET GEOMETRIC

MATERIAL

THREE PLACE DECIMAL

FINISH

DRAWN

DESIGNER

ANSI Y14.5-2009

TWO PLACE DECIMAL

DIVISION OF EQUIPMENT

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

081079

SEE WATER SCHEMATIC

1/2" ID

CONTINENTAL PLIOVIC AG SPRAY HOSE/ 20012641

SEE WATER SCHEMATIC

24 31 30 28 29 29 28 30 31 24 22 23

3/4" ID

CONTINENTAL PLIOVIC AG SPRAY HOSE/ 20012643

SCALE 1 : 6

SECTION P-P

42 SEE WATER SCHEMATIC

1/2" ID

CONTINENTAL PLIOVIC AG SPRAY HOSE/ 20012641

SEE WATER SCHEMATIC

3/4" ID

CONTINENTAL PLIOVIC AG SPRAY HOSE/ 20012643

CONTINENTAL PLIOVIC AG SPRAY HOSE/ 20012641

SEE WATER SCHEMATIC

1/2" ID

78 78

2 PLCS

REF

2500 GALLON SPRAY BODY

TOP ASSEMBLY

LEFT/DRIVER SIDE VIEW

SCALE 1:10

PE6472PAGE 7 OF 144

SIDE

DRIVER

SEE WATER SCHEMATIC

REF

1-1/2" ID

CONTINENTAL FABCHEM PLIOSYN/ 20018488

SEE WATER SCHEMATIC

CONTINENTAL FABCHEM PLIOSYN/ 20018488

1-1/2" ID

SCALE 1 : 6

DETAIL S

REF

SEE WATER SCHEMATIC

CONTINENTAL FABCHEM PLIOSYN/ 20018488

1-1/2" ID

SEE WATER SCHEMATIC

1 : 4

SIDE51

SECTION T-T

SCALE

PASSENGER

2500 GALLON SPRAY BODY

TOP ASSEMBLY

BOTTOM VIEW

SCALE 1:12

TWO PLACE DECIMAL

ANSI Y14.5-2009

.03"

2500 GALLON SPRAY BODY

WEIGHT

PRODUCTION.

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8 7 6 5 4 3 2 1

G A

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Y A

SHEET 8 OF 9

UNLESS OTHERWISE SPECIFIED:

TOLERANCING PER:

FINISH

REV

DIVISION OF EQUIPMENT

TOP ASSEMBLY

INTERPRET GEOMETRIC

6/25/2024DRAWN

DESIGNER

MATERIAL

ENG APPR.

DATE

NAME

TITLE:

SIZE

DWG. NO.

THREE PLACE DECIMAL

CARTER, K

BILL OF MATERIALS

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

081079

PE6472PAGE 8 OF 144

ITEM NO. QTY. DESCRIPTION SUPPLIER/MFG PART NO. CALTRANS

PART/EDP NO.

1 1 10YD 2500 GALLON SPRAY BODY WELDMENT 084123

2 1 2500 GALLON TANK ASSEMBLY 077829

3 1 SIDE SPRAY BOOM ASSEMBLY - PASSENGER SIDE 071972

4 1 SIDE SPRAY BOOM ASSEMBLY - DRIVER SIDE 071972

5 1 EYEWASH CABINET 070676

6 1 5 GALLON PORTABLE PRESSURIZED FACE WASH UNIT WITH DRENCH

HOSE. 25-1/2" HIGH AND 8-1/2" OUTSIDE DIAMETER BRADLEY S19-670

7 1 HOSE REEL 070675

8 1 HOSE REEL PUSH BUTTON AND MOUNT 071126

9 1 CONDUIT CARRIER KIT - PVC TUBE 6" DIA, DOORS ON BOTH ENDS BLAYLOCK TCK6-2D

10 1 10 GA 304 STAINLESS STEEL SHEET 084028

11 11 FLANGED HEX HEAD BOLT, 5/16"-18 UNC-2A X 3/4" LONG, FULLY

THREADED, GRADE 5, ZINC PLATED

12 1 55 GALLON TANK ASSEMBLY 080981

13 1 HANDGUN SCABBARD ASSEMBLY 070892

14 5 SAE FLAT WASHER, 5/16" SCREW SIZE, .688" OD, ZINC-PLATED

15 2 HYPRO 9303S-HM4C SPRAY PUMP AND FITTINGS 093037

16 1 SPRAY MANIFOLD ASSEMBLY 051320-2500

17 1 WASH TANK AIR GAP ASSEMBLY 072802

18 2 ADJUSTABLE STORAGE LEG 084643

19 2 5/16" DIAMETER, 2-7/8" USABLE LENGTH, 18-8 STAINLESS STEEL

LOCKING PIN

20 2 WIRE-LOCK CLEVIS PIN W/ SQUARED RETAINER & HOOK

1144 CARBON STEEL, 5/8" DIA., 4" USABLE LENGTH

21 1 TANK LEVEL SENSOR ASSEMBLY 082627

22 1 REAR SPRAY BAR ASSEMBLY 084549

23 2 ZINC-PLATED CARBON STEEL BENT-PULL CLEVIS PIN

1/2" DIAMETER, 3" USABLE LENGTH

24 2 ZINC-PLATED 1004-1045 CARBON STEEL CLEVIS PIN W/ HAIRPIN

COTTER PIN, 3/4" DIA., 3-1/4" USABLE LENGTH

25 1 UPPER AIR GAP FILL NOZZLE ASSEMBLY 085266

26 1 LOCK PIN ASSEMBLY 030519

27 1 UPPER AIR GAP FILL ASSEMBLY 089009

28 2 66 SERIES, LED, CLEAR OVAL, 1 DIODE, BACK-UP LIGHT, FIT 'N FORGET

S.S., 12V TRUCK-LITE P/N 66205C

29 2 OPEN BACK, BLACK RUBBER, GROMMET FOR 60 SERIES 2 X 6IN.

LIGHTS, OVAL TRUCK-LITE P/N 60708

30 2 60 SERIES, LED, RED, OVAL, 26 DIODE, S/T/T, BLACK GROMMET,

DIAMOND SHELL, FIT 'N FORGET S.S., STRAIGHT PL-3 FEMALE, 12V, KIT TRUCK-LITE P/N 60085R

31 4 10 SERIES, LED, RED ROUND, 2 DIODE, M/C LIGHT, P2, BLACK

GROMMET, 12V, KIT TRUCK-LITE P/N 10050R

32 3 GARDEN HOSE ADAPTER, FITTING MATERIAL BRASS X BRASS. FITTING

SIZE 2/4" X 3/4" GRAINGER 20XP92 OR EQUIV

33 3

FAUCET WITH 3/4" GARDEN HOSE MALE OUTLET (HOSE BIB), 3/4"-14

NPT FEMALE INLET, BRASS, 125 PSI AT 100° F MAX. WATER PRESSURE, 1-

1/4" HEIGHT

McMASTER-CARR 4792K64

34 3 PIPE BULKHEAD WITH LOCKNUT, ¾”-14 NPT MALE X ¾”-14 NPT MALE

PORTS, STEEL, 1-1/16” 12 UN-2B MOUNTING THREAD

BRENNAN INDUSTRIES

PART # 2708-LN-12-12 -

ALTERNATE SUPPLIER BUT

NOT INTERCHANGEABLE

TOMPKINS INDUSTRIES, INC

D-2708-LN-12-12

(MOUNTING THREAD 1-

3/16" DIA.)

35 3 USS FLAT WASHER, 1.125" NOMINAL, 2.75" OD, ZINC-PLATED STEEL McMASTER 90108A039

ITEM NO. QTY. DESCRIPTION SUPPLIER/MFG PART NO. CALTRANS

PART/EDP NO.

36 3 BULKHEAD LOCKNUT, STEEL, 1-1/16”-12 UN-2B THREAD TOMPKINS INDUSTRIES,

INC. FF306-12

37 3 3/4" NPTF X 3/4" NPTF, COUPLING, STEEL

38 3 3/4" HOSE TO 3/4" FNPT, BARB FITTING, ZINC-PLATED STEEL

39 4 DOUBLE CAPTIVE ROLLER & SPOOL ASSEMBLY

DRUM LENGTH: 9.5" HANNAY REELS FH-309.5

40 5 ALUMINUM LABEL HOLDER, TOP INSERT, 4" HIGH X 6-1/16" WIDE MCMASTER 1588T57

41 10

ZINC-PLATED DOMED HEAD BLIND RIVERTS

3/32" DIA. FOR 0.032"-0.125" AISI 316 Stainless Steel Sheet (SS)

THICKNESS

42 1 EPDM RUBBER SPRAY HOSE, 3/4" ID ABBOT RUBBER X1110-0751

43 2 THREADED-STUD BUMPER, POLYURETHANE, 5/16"-18 THREAD, 2" OD,

2" HIGH, DUROMETER 75A

44 5 LOCKNUT, NYLON INSERT, 5/16"-18 UNC-2B, GRADE 5, ZINC PLATED

45 3 HEX HEAD BOLT, 5/16"-18 UNC-2A x 5-1/2" LONG, 7/8" THREADED, GRADE 5, ZINC PLATED

46 10 5/16-18 RIVET NUT, FOR 0.030" - 0.125" Material <not specified>

THICKNESS, STEEL, ZINC PLATED

47 1 1/4" HOSE, TEE, PP

48 2 SBR RUBBER GROMMET FOR 2" HOLE DIAMETER AND 1/8" Rubber

THICKNESS

49 1 SBR RUBBER GROMMET FOR 1-1/2" HOLE DIAMETER AND 1/8"

MATERIAL THICKNESS

50 2 VIBRATION-DAMPING LOOP CLAMP, GALVANIZED STEEL, VINTL

PLASTIC CUSHION, 1" ID, 2-3/16" LONG, 9/32" MOUNTING HOLE

51 4 VIBRATION-DAMPING LOOP CLAMP, ZINC-PLATED STEEL, EPDM

CUSHION, 1-1/8" ID, 2-1/16" LONG, 13/32" MOUNTING HOLE

52 6 VIBRATION-DAMPING LOOP CLAMP, GALVANIZED STEEL, VINYL

PLASTIC CUSHION, 2" ID, 3-3/4" LONG, 13/32" MOUNTING HOLE

53 6 VIBRATION-DAMPING LOOP CLAMP, GALVANIZED STEEL, VINYL

PLASTIC CUSHION, 1-3/4" ID, 3-1/4" LONG, 9/32" MOUNTING HOLE

54 6 SERRATED LOCKNUT, 5/16"-18 UNC-2B, GRADE 5, ZINC PLATED

55 RUST-OLEUM AS9100 SYSTEM ANTI-SLIP HIGH PERFORMANCE EPOXY

56 8 SERRATED LOCKNUT, 1/4"-20 UNC-2B, GRADE 5, ZINC PLATED

57 2 HEX HEAD BOLT, 5/16"-18 UNC-2A x 1" LONG, FULLY THREADED, GRADE 5, ZINC-PLATED

58 2 20" LONG SAFETY CHAIN ASSEMBLY 037644

59 8 HEX HEAD BOLT, 1/4"-20 UNC-2A x 3/4" LONG, FULLY THREADED, GRADE 5, ZINC PLATED

60 1 096445 ASSEMBLY 096445

61 3 U-BOLT, 3-5/8" ID, 3/8"-16 THREAD SIZE, 5-3/8" HEIGHT, ZINC-PLATED

STEEL

62 6 SAE FLAT WASHER, 3/8" SCREW SIZE, .812" OD, ZINC-PLATED

63 12 HEX NUT, 3/8"-16 UNC-2B, GRADE 5, ZINC PLATED

64 48 SAE FLAT WASHER, 1/2" SCREW SIZE, 1.062" OD, GRADE 8, ZINC

YELLOW-CHROMATE PLATED

65 32 HEX NUT, 1/2"-20 UNC-2B, GRADE 8, ZINC YELLOW-CHROMATE

PLATED

66 16 HEX HEAD BOLT, 1/2"-20 UNC-2A x 3-1/2" LONG, 1-1/4" THREADED, GRADE 8, ZINC-ALUMINUM COATED

67 8 TIE DOWN PIN FOR ENDURAPLAS TANK ENDURAPLAS P/N AZP04

68 1 UMBILICAL CORD STORAGE BOX & MOUNT 030490

69 6 STAINLESS STEEL CABLE TIE

SOLID LOCKING, WIDE, 8" LONG

70 1 6 X SCH 40 GRAY PVC PIPE/CONDUIT, SUNLIGHT RESISTANT, 74"

LONG CANTEX A52EA42

71 2 SB175 CONNECTOR, GRAY, 2-WAY ANDERSON POWER

PRODUCTS P/N# 940-BK

72 4 HEX HEAD BOLT, 1/4"-20 UNC-2A x 1-3/4" LONG, 3/4" THREADED, GRADE 5, ZINC PLATED

73 10 SAE FLAT WASHER, 1/4" SCREW SIZE, 0.625" OD, GRADE 5, ZINC-

PLATED STEEL

ITEM NO. QTY. DESCRIPTION SUPPLIER/MFG PART NO. CALTRANS

PART/EDP NO.

74 10 LOCKNUT, NYLON INSERT, 1/4"-20 UNC-2B, GRADE 5, ZINC-PLATED

75 1 STOR-A-WAY (7-WAY) PLUG HOLDER COLE HERSEE 11750

76 2 FLANGED HEX HEAD BOLT, 1/4"-20 UNC-2A X 1-1/4" LONG, FULLY

THREADED, GRADE 5, ZINC PLATED

77 2 10 GA. SHEET, DRY, FINISH 2B, 304 STAINLESS STEEL, ASTM A240 111568

78 2 FLASHING AMBER; LED; 12-24V DC; 13/16IN OVERALL WIDTH ECCO P/N ED3706A

79 1 16 GA. SHEET, 5052 ALUMINUM ALLOY PER ASTM B209 081107

80 38" EST.

LENGTH

POLYETHYLENE PLASTIC TRIM

3/64" WIDE X 5/32" HIGH INSIDE

81 1 .125" THK SHEET, 6061-T4 ALUMINUM ALLOY PER ASTM B209 117936

82 1 12 GA. SHEET, DRY, STEEL HOT ROLLED, PICKLED & OILED, ASTM

A1011 P2-0107-01

83 4 FLANGED HEX HEAD BOLT, 1/4"-20 UNC-2A X 3/4" LONG, FULLY

THREADED, GRADE 5, ZINC-PLATED

84 TOP ASSEMBLY - POLYPROPYLENE FITTINGS (SEE DRAWING# 107381)

85 WATER ROUTING - HARD LINE (SEE DRAWING# 096322)

86 DELINEATION (SEE DRAWING# 107382)

87 HYDRAULIC HOSE ASSEMBLY (SEE DRAWING #098437)

DEPARTMENT OF TRANSPORTATION

2500 GALLON SPRAY BODY

WEIGHT

CARTER, K.

12345678

8 7 6 5 4 3 2 1

SHEET 9 OF 9

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

CONFIDENTIAL AND PROPRIETARY

.005" TOP ASSEMBLY

.03"

BILL OF MATERIALS

6/25/2024

PRODUCTION.

G A

O D

Y A

INTERPRET GEOMETRIC

MATERIAL

FINISH

DRAWN

THREE PLACE DECIMAL

TWO PLACE DECIMAL

ANSI Y14.5-2009TOLERANCING PER:

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

081079

PE6472PAGE 9 OF 144

WEIGHT

12345678

8 7 6 5 4 3 2 1

107381

2500 GALLON SPRAY BODY

.005"THREE PLACE DECIMAL

CONFIDENTIAL AND PROPRIETARY TOP ASSEMBLY - POLYPROPYLENE FITTINGS

SHEET 1 OF 1

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN DIVISION OF EQUIPMENT

TWO PLACE DECIMAL

PRODUCTION.

ANSI Y14.5-2009

FINISH

.03"

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

11/20/2023

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 11/20/2023 CARTER. K

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

1 2 1-1/4" HOSE TO 1-1/4" MNPT, BARB FITTING, PP

2 4 BULKHEAD FITTING, 3/4" FNPT, POLYPROPYLENE, FKM

VITON GASKET

3 2 BULKHEAD FITTING, 1-1/4" FNPT, POLYPROPYLENE, FKM

VITON GASKET

4 2 1-1/4"ID HOSE TO 1-1/4" MNPT, 90° BARB FITTING, PP

5 1 3/4" HOSE TO 3/4" MNPT, BARB FITTING,

POLYPROPYLENE

6 7 3/4"ID HOSE TO 3/4" MNPT, 90° BARBED FITTING,

POLYPROPYLENE

REF

1 : 4

REF

SCALE

SECTION B-B

REF REF

REF

1 REF

SECTION A-A

SCALE 1 : 4

SECTION C-C

1 : 2SCALE

REF

PE6472PAGE 10 OF 144

STATE OF CALIFORNIA

TOP ASSEMBLY - DELINEATION

107382

WEIGHT

12345678

8 7 6 5 4 3 2 1

DIVISION OF EQUIPMENT

.03"

.005"

SHEET 1 OF 3

FINISH

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

DESIGNER

EQUIPMENT, OFFICE OF ENGINEERING AND

THREE PLACE DECIMAL

DRAWN

TWO PLACE DECIMAL

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

2500 GALLON SPRAY BODY

11/20/2023

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 11/20/2023 CARTER, K.

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

1 2

DANGER NON POTABLE WATER DO NOT DRINK 10" X

14" VINYL LABEL

JENDCO SAFETY

SUPPLY 420-

D307PB

OR EQUIV

2 2 DANGER NON-POTABLE WATER LABEL, 3"X5",

ADHESIVE DURA VINYL

JENDCO SAFETY

SUPPLY 420-

DGA5AP

OR EQUIV

3 1

ANSI CAUTION SAFETY LABEL: MAINTAIN 3-POINT

CONTACT WHEN ASCENDING OR DESCENDING

LADDER 5" X 3-1/2"

JENDCO SAFETY

SUPPLY

LVHR621XVE

OR EQUIV

4 2 CALTRANS STICKER SUPPLIED BY

CALTRANS 053-4760

5 1

6" X 150 FOOT MICROPRISMATIC CONSPICUITY

RETROREFLECTIVE SHEETING, RIGHT HAND ,

STRIPED CHEVRON, RED/FLOURESCENT LIME

ORALITE/V98-

776267-060150 053-4735

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

6 1

6" X 150 FOOT MICROPRISMATIC CONSPICUITY

RETROREFLECTIVE SHEETING, LEFT HAND ,

STRIPED CHEVRON, RED/FLOURESCENT LIME

ORALITE/V98-

77575-060150 053-4736

7 1

MANUFACTURER SHALL AFFIX PERMANENT-ADHESIVE-

BACK LABEL WITH THE FOLLOWING INFORMATION:

TARE ____________

8 1

MANUFACTURER SHALL AFFIX PERMANENT-ADHESIVE-

BACK LABEL WITH THE FOLLOWING INFORMATION:

MANUFACTURER ____________

SERIAL NUMBER __________

PE NUMBER (formatted as PE 32-12-YYYY or PE YYYY)

9 4 3M 989 REFLECTIVE LABEL - 3" RED OR EQUIV

PE6472PAGE 11 OF 144

BILL OF MATERIALS

12345678

8 7 6 5 4 3 2 1

11/20/2023

WEIGHT

TOP ASSEMBLY - DELINEATION

STATE OF CALIFORNIA

DIVISION OF EQUIPMENT

.005"THREE PLACE DECIMAL

MATERIAL

CONFIDENTIAL AND PROPRIETARY

EQUIPMENT, OFFICE OF ENGINEERING AND

SHEET 2 OF 3

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

DEPARTMENT OF TRANSPORTATION

TWO PLACE DECIMAL

ANSI Y14.5-2009

FINISH

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

2500 GALLON SPRAY BODY

107382

5 6

PE6472PAGE 12 OF 144

12345678

8 7 6 5 4 3 2 1

107382

TOP ASSEMBLY - DELINEATION

STATE OF CALIFORNIA

DIVISION OF EQUIPMENT

.005"THREE PLACE DECIMAL

MATERIAL

CONFIDENTIAL AND PROPRIETARY

EQUIPMENT, OFFICE OF ENGINEERING AND

BILL OF MATERIALS

SHEET 3 OF 3

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

DEPARTMENT OF TRANSPORTATION

TWO PLACE DECIMAL

ANSI Y14.5-2009

FINISH

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

2500 GALLON SPRAY BODY

11/20/2023

PE6472PAGE 13 OF 144

UNLESS OTHERWISE SPECIFIED:

REMOVE ALL BURRS AND SHARP EDGES. ALL METAL PARTS SHALL BE1.

DEBURRED TO ENSURE THEY ARE SAFE FOR HANDLING.

SOME DIMENSIONS MAY BE ROUND-OFF TO 1/16" IN ORDER TO2.

FACILITATE INSPECTION BY SHOP PERSONNEL.

REMOVE MILL SCALE, OIL, GREASE, AND OTHER CONTAMINANTS3.

FROM METAL SURFACES BEFORE WELDING. METAL SURFACES SHALL

BE CLEAN, AND DRY BEFORE PAINTING.

ALL WELDS, ELECTRICAL AND PAINT WILL BE IN COMPLIANCE WITH4.

CALTRANS EQUIPMENT QUALITY STANDARDS. GO TO

www.dot.ca.gov/hq/eqsc TO VIEW EQUIPMENT QUALITY

STANDARDS.

THE WORK SHALL BE POSITIONED FOR FLAT WELDING WHENEVER5.

POSSIBLE. USE PROPER PROCEDURES AND SEQUENCE OF WELDING

TO AVOID NEEDLESS DISTORTION, AND MINIMIZE SHRINKAGE,

WARPING, AND TWISTING OF THE ASSEMBLY.

ALL JOINTS TO BE WELDED CONTINUOUS UNLESS OTHERWISE6.

SPECIFIED. SIZE OF ALL APPLICABLE WELDS TO BE AT LEAST THE

THICKNESS OF THE THINNER OF THE ADJOINING PARTS. WELDS TO BE

UNIFORM AND NEAT IN APPEARANCE IN ACCORDANCE WITH

INDUSTRY BEST PRACTICES.

SEALANT SHALL BE APPLIED AFTER PAINTING TO ALL JOINTS AND7.

SEAMS NOT WELDED CONTINOUS. SEAL USING SIKAFLEX-521 UV

RESISTANT, WHITE COLOR MANUFACTURED BY SIKA CORPORATION.

10"

2500 GALLON SPRAY BODY

WATER ROUTING (HARD LINE)

LEFT SIDE VIEW

SCALE 1:12

SCALE

SECTION A-A

1 : 5

16"

58"

16"

32 "

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 7/11/2023 CARTER, K.

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 096169 096169 ASSEMBLY 1

2 096111 096111 ASSEMBLY 1

3 096178 096178 ASSEMBLY 1

4 095847 095847 ASSEMBLY 1

5 095829 095829 ASSEMBLY 1

6 096002 096002 ASSEMBLY 1

7 096060 096060 ASSEMBLY 1

8 089200 CHEMICAL FILL EDUCTOR ASSEMBLY 1

10 081080 WATER PLUMBING PRE-PUMP ASSEMBLY 1

11 070644-2500 WATER PLUMBING POST-PUMP ASSEMBLY 1

NOTE: APPLY LOCTITE BLUE TO

VIBRATION-DAMPING CLAMP

HARDWARE ON ALL ASSEMBLIES

096322

12345678

8 7 6 5 4 3 2 1

G A

O D

Y A

SHEET 1 OF 5

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

WEIGHT

TWO PLACE DECIMAL

DIVISION OF EQUIPMENT

MATERIAL

2500 GALLON SPRAY BODY

1/26/2024

TOLERANCING PER:

CARTER K.

BILL OF MATERIALS

THREE PLACE DECIMAL

PRODUCTION.

INTERPRET GEOMETRIC

CONFIDENTIAL AND PROPRIETARY.03"

.005"

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

WATER ROUTING (HARD LINE)

PE6472PAGE 14 OF 144

15"

2500 GALLON SPRAY BODY

WATER ROUTING (HARD LINE)

LEFT SIDE VIEW

SCALE 1:12

TYP

3 PLCS

TYP

3 PLCS

8 " 5 5 8"

DETAIL D

SCALE 1:1

1 : 10

SECTION B-B

SCALE

DETAIL C

SCALE 1 : 3

1 " 20 2

" 2 51

096322

12345678

8 7 6 5 4 3 2 1

G A

O D

Y A

SHEET 2 OF 5

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

MATERIAL

ANSI Y14.5-2009TOLERANCING PER:

INTERPRET GEOMETRIC

WEIGHT

2500 GALLON SPRAY BODY

TWO PLACE DECIMAL

DEPARTMENT OF TRANSPORTATION

EQUIPMENT, OFFICE OF ENGINEERING AND

DIVISION OF EQUIPMENT1/26/2024

.03"

CARTER K.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

PE6472PAGE 15 OF 144

096322

12345678

8 7 6 5 4 3 2 1

G A

O D

Y A

SHEET 3 OF 5

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

MATERIAL

ANSI Y14.5-2009TOLERANCING PER:

INTERPRET GEOMETRIC

WEIGHT

2500 GALLON SPRAY BODY

TWO PLACE DECIMAL

DEPARTMENT OF TRANSPORTATION

EQUIPMENT, OFFICE OF ENGINEERING AND

DIVISION OF EQUIPMENT1/26/2024

.03"

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

WATER ROUTING (HARD LINE)

1 : 10

SECTION E-E

SCALE

1 : 3

SECTION F-F

SCALE

11 REF

DETAIL E

SCALE 1 : 3

2500 GALLON SPRAY BODY

WATER ROUTING (HARD LINE)

LEFT SIDE VIEW

SCALE 1:12

PE6472PAGE 16 OF 144

096322

12345678

8 7 6 5 4 3 2 1

G A

O D

Y A

SHEET 4 OF 5

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

MATERIAL

ANSI Y14.5-2009TOLERANCING PER:

INTERPRET GEOMETRIC

WEIGHT

2500 GALLON SPRAY BODY

TWO PLACE DECIMAL

DEPARTMENT OF TRANSPORTATION

EQUIPMENT, OFFICE OF ENGINEERING AND

DIVISION OF EQUIPMENT1/26/2024

.03"

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

WATER ROUTING (HARD LINE)

1 : 14

SECTION G-G

SCALE

2500 GALLON SPRAY BODY

WATER ROUTING (HARD LINE)

LEFT SIDE VIEW

SCALE 1:12

DETAIL I

SCALE 1 : 5

1 " 4

DETAIL H

SCALE 1 : 8

10"

" 4" 2 31 " 2 31 " 2 31 " 2 31

PE6472PAGE 17 OF 144

1 : 12

SECTION G-G

SCALE

SCALE 1 : 6

DETAIL J

18"

2" 1"

" 3

" 1

" 4 3

" 4 13

" 4 14"

10"

" 4 133

" 2 201

10"

SCALE 1 : 3

SECTION K-K

7 REF 1"

2500 GALLON SPRAY BODY

WATER ROUTING (HARD LINE)

LEFT SIDE VIEW

SCALE 1:16

096322

12345678

8 7 6 5 4 3 2 1

G A

O D

Y A

SHEET 5 OF 5

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

MATERIAL

ANSI Y14.5-2009TOLERANCING PER:

INTERPRET GEOMETRIC

WEIGHT

2500 GALLON SPRAY BODY

TWO PLACE DECIMAL

DEPARTMENT OF TRANSPORTATION

EQUIPMENT, OFFICE OF ENGINEERING AND

DIVISION OF EQUIPMENT1/26/2024

.03"

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

PAGE 18 OF 144 PE6472PAGE 18 OF 144

096178

WEIGHT

12345678

8 7 6 5 4 3 2 1

SHEET 1 OF 1

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

ANSI Y14.5-2009

INTERPRET GEOMETRIC

SIZE

TWO PLACE DECIMAL

TOLERANCING PER:

MATERIAL

FINISH

CARTER, K.DRAWN

DESIGNER

THREE PLACE DECIMAL

DATE

DIVISION OF EQUIPMENT

BILL OF MATERIALS

PRODUCTION.

12/4/2023

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

2500 GALLON SPRAY BODY

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 07/11/2023 CARTER, K.

ITEM NO. DESCRIPTION QTY.

1 3/4"ID HOSE TO 3/4" MNPT, BARB FITTING, ALUMINUM 3

2 3/4" MNPT X 36", PIPE NIPPLE, ALUMINUM 1

3 3/4" MNPT X 60", PIPE NIPPLE, ALUMINUM 1

4 3/4" FNPT, 90° PIPE ELBOW, ALUMINUM 1

5 3/4"ID HOSE TO 3/4" MNPT, BARB FITTING, ALUMINUM 1

6 VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, 2 LINE, POLYPROPYLENE, ZINC-PLATED STEEL TOP PLATE, 1-1/16" ID 3

WATER ROUTING (HARD LINE)

096178

SCALE 1:2

PE6472PAGE 19 OF 144

2500 GALLON SPRAY BODY

12345678

8 7 6 5 4 3 2 1

SHEET 1 OF 1

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

WEIGHT

096169

12/4/2023

FINISH

DEPARTMENT OF TRANSPORTATION

DIVISION OF EQUIPMENTCARTER, K.

BILL OF MATERIALS

ANSI Y14.5-2009

THREE PLACE DECIMAL .005"

.03"TWO PLACE DECIMAL

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

WATER ROUTING (HARD LINE)

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 07/11/2023 CARTER, K.

ITEM NO. DESCRIPTION QTY.

1 1/2"ID HOSE TO 3/4" FNPT, BARB FITTING, ALUMINUM 1

2 3/4" MNPT X 14", PIPE NIPPLE, ALUMINUM 3

3 3/4" FNPT, 90° PIPE ELBOW, ALUMINUM 6

4 1/2"ID HOSE TO 3/4" MNPT, BARB FITTING, ALUMINUM 5

5 3/4" MNPT X 12", PIPE NIPPLE, ALUMINUM 1

6 3/4"ID HOSE TO 3/4" MNPT, BARB FITTING, ALUMINUM 1

7 3/4"ID HOSE TO 3/4" MNPT, BARB FITTING, ALUMINUM 1

9 VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, 2 LINE, POLYPROPYLENE, ZINC-PLATED STEEL TOP PLATE, 1-1/16" ID 2

10 STACKING CLAMP FOR 1-1/16" ID, 2-LINE VIBRATION-DAMPING ROUTING CLAMP 2

6 4

096169

TOP VIEW

SCALE 1:1

096169

ISOMETRIC VIEW

SCALE 1:1

PE6472PAGE 20 OF 144

.03"

096111

WEIGHT

2500 GALLON SPRAY BODY

12345678

8 67 4 3 2

DEPARTMENT OF TRANSPORTATION

SHEET 1 OF 1

UNLESS OTHERWISE SPECIFIED:

TWO PLACE DECIMAL

REV

TOLERANCING PER:

DIVISION OF EQUIPMENTDRAWN 12/4/2023

DESIGNER

FINISH

DATE

PRODUCTION.

SIZE

DWG. NO.

THREE PLACE DECIMAL

CARTER, K.

BILL OF MATERIALS

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

WATER ROUTING (HARD LINE)

SCALE 1:1.5

096111

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 11/30/2023 CARTER, K.

ITEM NO. DESCRIPTION QTY.

1 3/4"ID HOSE TO 3/4" MNPT, BARB FITTING, ALUMINUM 6

2 3/4" FNPT, 90° PIPE ELBOW, ALUMINUM 8

3 3/4" MNPT X 6", PIPE NIPPLE, ALUMINUM 2

4 3/4" NPT, COUPLING, ALUMINUM 2

5 3/4" FNPT X 3/4" MNPT, 90° PIPE ELBOW, ALUMINUM 2

6 3/4" FNPT, PIPE TEE, ALUMINUM 1

7 3/4" MNPT X 24", PIPE NIPPLE, ALUMINUM 1

8 1/2"ID HOSE TO 3/4" MNPT, BARB FITTING, ALUMINUM 5

9 1/2"ID HOSE TO 3/4" FNPT, BARB FITTING, ALUMINUM 1

10 3/4" MNPT X 48", PIPE NIPPLE, ALUMINUM 4

11 3/4"ID HOSE TO 3/4" MNPT, BARB FITTING, ALUMINUM 1

12 VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, 2 LINE, POLYPROPYLENE, ZINC-PLATED STEEL TOP PLATE, 1-1/16" ID 3

13 STACKING CLAMP FOR 1-1/16" ID, 2-LINE VIBRATION-DAMPING ROUTING CLAMP 5

PAGE 21 OF 144 PE6472PAGE 21 OF 144

2500 GALLON SPRAY BODY

12345678

8 7 6 5 4 3 2 1

SHEET 1 OF 1

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

096060

DEPARTMENT OF TRANSPORTATION

TOLERANCING PER:

.005"

CARTER, K. 12/4/2023

BILL OF MATERIALS

TWO PLACE DECIMAL

PRODUCTION.

THREE PLACE DECIMAL

INTERPRET GEOMETRIC

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

WATER ROUTING (HARD LINE)

096060

SCALE 1:3

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 07/11/2023 CARTER, K.

ITEM NO. DESCRIPTION QTY.

1 1/4" NPT, COUPLING, ALUMINUM 2

2 1/4" MNPT X 72", PIPE NIPPLE, ALUMINUM 1

3 1/4" FNPT, 90° PIPE ELBOW, ALUMINUM 3

4 1/4" MNPT X 24", PIPE NIPPLE, ALUMINUM 1

5 1/4"ID HOSE TO 1/4" MNPT, BARB FITTING, ALUMINUM 2

6 1/4" MNPT X 7/8", CLOSE PIPE NIPPLE, ALUMINUM 1

7 1/4" MNPT X 18", PIPE NIPPLE, ALUMINUM 1

8 VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, POLYPROPYLENE, ZINC-PLATED STEEL TOP PLATE, 9/16" ID 5

PE6472PAGE 22 OF 144

25.0°

096002

WEIGHT

12345678

8 7 6 5 4 3 2 1

SHEET 1 OF 1

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DEPARTMENT OF TRANSPORTATION

EQUIPMENT, OFFICE OF ENGINEERING AND

TOLERANCING PER:

12/4/2023

.005"

CARTER, K.

BILL OF MATERIALS

TWO PLACE DECIMAL

PRODUCTION.

.03"

DIVISION OF EQUIPMENT

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

2500 GALLON SPRAY BODY

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 07/11/2023 CARTER, K.

ITEM NO. DESCRIPTION QTY.

1 3/4" FNPT, 90° PIPE ELBOW, ALUMINUM 2

2 3/4" NPT, COUPLING, ALUMINUM 2

3 3/4" MNPT X 48", PIPE NIPPLE, ALUMINUM 2

4 3/4" MNPT X 16", PIPE NIPPLE, ALUMINUM 1

5 3/4"ID HOSE TO 3/4" MNPT, BARB FITTING, ALUMINUM 2

6 VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, POLYPROPYLENE, ZINC-PLATED STEEL TOP PLATE, 1-1/16" ID 5

WATER ROUTING (HARD LINE)

2 6 1

5SCALE 1:3

096002

6 2 6 3

6 4

SECTION A-A

SCALE 1 : 1

PE6472PAGE 23 OF 144

2500 GALLON SPRAY BODY

12345678

8 7 6 5 4 3 2 1

CARTER, K.

SHEET 1 OF 1

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

WEIGHT

095847

12/4/2023

FINISH

DEPARTMENT OF TRANSPORTATION

DIVISION OF EQUIPMENT

BILL OF MATERIALS

MATERIAL

THREE PLACE DECIMAL .005"

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

WATER ROUTING (HARD LINE)

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 11/30/2023 CARTER, K.

ITEM NO. DESCRIPTION QTY.

1 1-1/4" FNPT, PIPE TEE, ALUMINUM 4

2 1-1/4" MNPT X 10", PIPE NIPPLE, ALUMINUM 2

3 1-1/4" MNPT X 48", PIPE NIPPLE, ALUMINUM 1

4 1-1/4" MNPT X 14", PIPE NIPPLE, ALUMINUM 1

5 1-1/4" MNPT X 60", PIPE NIPPLE, ALUMINUM 1

6 1-1/4" FNPT, 90° PIPE ELBOW, ALUMINUM 1

7 1-1/4" NPT, CAP, ALUMINUM 1

8 1-1/4"ID HOSE TO 1-1/4" MNPT, BARB FITTING, ALUMINUM 1

9 3/4"ID HOSE TO 1-1/4" MNPT, BARB FITTING, POLYPROPYLENE 4

10 VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, POLYPROPYLENE, ZINC-PLATED STEEL TOP PLATE, 1-11/16" ID 6

9 5

095847

SCALE 1:4

PE6472PAGE 24 OF 144

095829

WEIGHT

12345678

8 7 6 5 4 3 2 1

DEPARTMENT OF TRANSPORTATION

SHEET 1 OF 1

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

NAME DATE

12/5/2023

BILL OF MATERIALS

ENG APPR.

FINISH

.03"

CARTER, K.

TOLERANCING PER:

.005"

THREE PLACE DECIMAL

DESIGNER

ANSI Y14.5-2009

DIVISION OF EQUIPMENT

TWO PLACE DECIMAL

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

2500 GALLON SPRAY BODY

REV.

INITIAL RELEASE

DATE APPROVED

REVISIONS

A CARTER, K.

ITEM NO. DESCRIPTION QTY.

1 1-1/4" MNPT X 72", PIPE NIPPLE, ALUMINUM 1

2 1-1/4" NPT, COUPLING, ALUMINUM 1

3 1-1/4" FNPT, 90° PIPE ELBOW, ALUMINUM 1

4 1-1/4"ID HOSE TO 1-1/4" MNPT, BARB FITTING, ALUMINUM 2

5 VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, POLYPROPYLENE, ZINC-PLATED STEEL TOP PLATE, 1-11/16" ID 4

WATER ROUTING (HARD LINE)

095829

SCALE 1:3

DESCRIPTION

12/05/2023

PE6472PAGE 25 OF 144

45.0°

070644-2500

WEIGHT

12345678

8 7 6 5 4 3 2 1

-2

ASSEMBLY

STATE OF CALIFORNIA

DIVISION OF EQUIPMENT

2500 GALLON SPRAY BODY

DFINISH

SHEET 1 OF 1

THREE PLACE DECIMAL

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

EQUIPMENT, OFFICE OF ENGINEERING AND

.03"TWO PLACE DECIMAL

DEPARTMENT OF TRANSPORTATION

DRAWN

BILL OF MATERIALS

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

WATER PLUMBING POST-PUMP

10/17/2022

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 7/13/2023 CARTER, K.

WATER PLUMBING POST-PUMP ASSEMBLY

ISOMETRIC/EXPLODED VIEW

CT# 070644-2500

SCALE 1:4

TOP VIEW

SCALE 1:4

FRONT VIEW

SCALE 1:4

ISOMETRIC VIEW

SCALE 1:4

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART NO.

1 1 3/4" HOSE TO 3/4" MNPT, BARB FITTING, BRASS

2 3 1-1/4" HOSE TO 1-1/4" MNPT, BARB FITTING, BRASS

3 3 1-1/4" FNPT, 90° PIPE ELBOW, BRASS

4 1 1-1/4 BARBED 801 FLOWMETER, 2.5-6.0 GPM TEEJET 90-50232 TEEJET ONLY

5 2 1-1/4" MNPT X 1" MANIFOLD FLANGE M100125MPT

6 4 1-1/4" FNPT, PIPE TEE, BRASS

7 1 1-1/4" NPT X 1-5/8", SCH 40, CLOSE PIPE NIPPLE,

BRASS

8 1 1-1/4" FNPT TO 1-1/4" MNPT, ON/OFF VALVE,

BRASS

MCMASTER

47865K46

9 1 1/2" HOSE TO 1/2" MNPT, BARB FITTING, BRASS

10 1 1-1/4" MNPT TO 3/4" FNPT, PIPE BUSHING, BRASS

11 3 1-1/4" NPT X 3-1/2", SCH 40, PIPE NIPPLE, BRASS

12 1 1-1/4" NPT, COUPLING, BRASS

13 1 1-1/4" NPT X 8", SCH 40, PIPE NIPPLE, BRASS

14 1

1-1/4" MNPT TO 1-1/4" FNPT, 150 PSI MAX

PRESSURE RELIEF VALVE, BRASS (TO BE SET AT

50PSI)

TEEJET

AA110114

15 1 1-1/4" MNPT TO 1/2" FNPT, PIPE BUSHING, BRASS

16 4

VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, POLYPROPYLENE, ZINC-PLATED

STEEL TOP PLATE, 1-11/16" ID

17 1 1-1/4" MNPT TO 1/4" FNPT, PIPE BUSHING, BRASS MCMASTER

4429K292

18 1 1 1/4"-NPT X 12", SCH 40, PIPE NIPPLE, BRASS

19 1

VIBRATION AND CORROSION RESISTANT

PRESSURE GAUGE, 1/4-NPT MALE BOTTOM

CONNECTION, 2-1/2" DIAL

PE6472PAGE 26 OF 144

DEBURRED TO ENSURE THEY ARE SAFE FOR HANDLING.

SOME DIMENSIONS MAY BE ROUND-OFF TO 1/16" IN ORDER TO2.

FACILITATE INSPECTION BY SHOP PERSONNEL.

REMOVE MILL SCALE, OIL, GREASE, AND OTHER CONTAMINANTS3.

FROM METAL SURFACES BEFORE WELDING. METAL SURFACES SHALL

BE CLEAN, AND DRY BEFORE PAINTING.

ALL WELDS, ELECTRICAL AND PAINT WILL BE IN COMPLIANCE WITH4.

CALTRANS EQUIPMENT QUALITY STANDARDS. GO TO

www.dot.ca.gov/hq/eqsc TO VIEW EQUIPMENT QUALITY

STANDARDS.

THE WORK SHALL BE POSITIONED FOR FLAT WELDING WHENEVER5.

POSSIBLE. USE PROPER PROCEDURES AND SEQUENCE OF WELDING

TO AVOID NEEDLESS DISTORTION, AND MINIMIZE SHRINKAGE,

WARPING, AND TWISTING OF THE ASSEMBLY.

ALL JOINTS TO BE WELDED CONTINUOUS UNLESS OTHERWISE6.

SPECIFIED. SIZE OF ALL APPLICABLE WELDS TO BE AT LEAST THE

THICKNESS OF THE THINNER OF THE ADJOINING PARTS. WELDS TO BE

UNIFORM AND NEAT IN APPEARANCE IN ACCORDANCE WITH

INDUSTRY BEST PRACTICES.

SEALANT SHALL BE APPLIED AFTER PAINTING TO ALL JOINTS AND7.

SEAMS NOT WELDED CONTINOUS. SEAL USING SIKAFLEX-521 UV

RESISTANT, WHITE COLOR MANUFACTURED BY SIKA CORPORATION.

2500 GALLON SPRAY BODY

WEIGHT

DEPARTMENT OF TRANSPORTATION

12345678

8 7 6 5 4 3 2 1

081080

EQUIPMENT, OFFICE OF ENGINEERING AND

MATERIAL

TWO PLACE DECIMAL

.005"THREE PLACE DECIMAL

ANSI Y14.5-2009

BILL OF MATERIALS

SHEET 1 OF 1

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

CONFIDENTIAL AND PROPRIETARY PRE-PUMP ASSEMBLY

DESIGNER

INTERPRET GEOMETRIC

DIVISION OF EQUIPMENTDRAWN

FINISH

.03"

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

10/17/2022

SCALE 1:2

ISOMETRIC/EXPLODED VIEW

081080

REV. DESCRIPTION DATE APPROVED

A INITIAL RELEASE 07/13/2023 CARTER, K.

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART NO.

1 1 1-1/2" FNPT TO 1-1/2" MNPT, ON/OFF VALVE W/ SHORT

LEVER HANDLE, BRASS

MCMASTER

47865K17 OR EQUIV

2 1 1-1/2" FNPT, Y-STRAINER, 20 MESH, BRASS

MIDWEST

CONTROL YSFB-

OR EQUIV

3 1 1-1/2" FNPT, PIPE TEE, BRASS

4 1 1-1/2" FNPT, 90° PIPE ELBOW, BRASS

5 3 1-1/2" HOSE TO 1-1/2" MNPT, BARB FITTING, BRASS

6 1 SWING CHECK VALVE, 1-1/2" FNPT, BRASS GRAINGER

6VDT7 OR EQUIV

7 1 1-1/2" NPT, COUPLING, BRASS

8 2 1-1/2" NPT X 3", SCH 40, PIPE NIPPLE, BRASS

9 1 1-1/2" NPT X 5-1/2", SCH 40, PIPE NIPPLE, BRASS

10 1 1-1/2" NPT X 10", SCH 40, PIPE NIPPLE, BRASS

11 3

VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, POLYPROPYLENE, ZINC-PLATED STEEL TOP

PLATE, 2" ID

081080

ISOMETRIC VIEW

SCALE 1:3

REVISIONS

PAGE 27 OF 144 PE6472PAGE 27 OF 144

DEBURRED TO ENSURE THEY ARE SAFE FOR HANDLING.

SOME DIMENSIONS MAY BE ROUND-OFF TO 1/16" IN ORDER TO2.

FACILITATE INSPECTION BY SHOP PERSONNEL.

REMOVE MILL SCALE, OIL, GREASE, AND OTHER CONTAMINANTS3.

FROM METAL SURFACES BEFORE WELDING. METAL SURFACES SHALL

BE CLEAN, AND DRY BEFORE PAINTING.

ALL WELDS, ELECTRICAL AND PAINT WILL BE IN COMPLIANCE WITH4.

CALTRANS EQUIPMENT QUALITY STANDARDS. GO TO

www.dot.ca.gov/hq/eqsc TO VIEW EQUIPMENT QUALITY

STANDARDS.

THE WORK SHALL BE POSITIONED FOR FLAT WELDING WHENEVER5.

POSSIBLE. USE PROPER PROCEDURES AND SEQUENCE OF WELDING

TO AVOID NEEDLESS DISTORTION, AND MINIMIZE SHRINKAGE,

WARPING, AND TWISTING OF THE ASSEMBLY.

ALL JOINTS TO BE WELDED CONTINUOUS UNLESS OTHERWISE6.

SPECIFIED. SIZE OF ALL APPLICABLE WELDS TO BE AT LEAST THE

THICKNESS OF THE THINNER OF THE ADJOINING PARTS. WELDS TO BE

UNIFORM AND NEAT IN APPEARANCE IN ACCORDANCE WITH

INDUSTRY BEST PRACTICES.

SEALANT SHALL BE APPLIED AFTER PAINTING TO ALL JOINTS AND7.

SEAMS NOT WELDED CONTINOUS. SEAL USING SIKAFLEX-521 UV

RESISTANT, WHITE COLOR MANUFACTURED BY SIKA CORPORATION.

2500 GALLON SPRAY BODY

089200

WEIGHT

12345678

8 7 6 5 4 3 2 1

.03"

DEPARTMENT OF TRANSPORTATION

SHEET 1 OF 1

FINISH

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

BILL OF MATERIALS

CONFIDENTIAL AND PROPRIETARY

ENG APPR.

ANSI Y14.5-2009

DESIGNER

CHEMICAL FILL ASSEMBLYTHREE PLACE DECIMAL

PRODUCTION.

TWO PLACE DECIMAL

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

10/18/2022

089200

ISOMETRIC VIEW

SCALE 1:3

11 2

089200

ISOMETRIC/EXPLODED VIEW

SCALE 1:3

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 11/02/2023 CARTER, K.

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART NO.

1 1 3/4" MNPT TO 1-1/4" MNPT, WATER EDUCTOR JET PUMP

VALVE, BRONZE

MCMASTER

4979K13 OR EQUIV

2 1 1-1/4" FNPT, SWING CHECK VALVE, BRONZE MCMASTER

4708K56 OR EQUIV

3 1 1-1/4" FNPT, ON/OFF VALVE W/ LEVER HANDLE, BRASS MCMASTER

47865K26 OR EQUIV

4 1 1" FNPT, CAM AND GROOVE COUPLING, TYPE D,

POLYPROPYLENE BANJO 125D

5 1 1" FNPT, CAM AND GROOVE ADAPTER, TYPE A,

POLYPROPYLENE BANJO 125A

6 1 3/4" HOSE TO 3/4" MNPT, BARB FITTING, BRASS

7 1 3/4" FNPT, 90° PIPE ELBOW, BRASS

8 1 1 1/4"-NPT X 7", SCH 40, PIPE NIPPLE, BRASS

9 1 1-1/4" NPT, COUPLING, BRASS

10 2 1-1/4" HOSE TO 1-1/4" MNPT, BARB FITTING, BRASS

11 1 FABCHEM PLIOSYN (UHMWPE) TUBE

1-1/4" ID, 7 FT LENGTH

CONTINENTAL

20018485 OR EQUIV

12 1 1-1/4" T-BOLT HOSE CLAMP 300 STAINLESS STEEL - MIN/MAX

DIA.: 1.62"/1.87" BANJO TC-162

13 1 1-1/4" FNPT, PIPE TEE, BRASS

14 1 1-1/4" FNPT X 1-1/4" MNPT, 90° PIPE ELBOW,

POLYPROPYLENE

15 1 1-1/4"ID HOSE TO 1-1/4" MNPT, BARB FITTING,

POLYPROPYLENE

16 3

VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, POLYPROPYLENE, ZINC-PLATED STEEL TOP

PLATE, 1-11/16" ID

17 2 1-1/4" NPT X 9", SCH 40, PIPE NIPPLE, BRASS

PE6472PAGE 28 OF 144

1.5

REF2.5

REF2.6

REF2.1

REF

3.5

2.7

REF 3.6

REF 3.1

REF 3.7

REF 1.6

1.1

REF

3.3

2.2

DETAIL D

SCALE 1 : 2

1.6 REF

1.11 REF

1.12 REF

1.13 REF

REF

1.1 REF

1.14

2.16

2.15 REF

2.14 REF

2.13 REF

2.12 REF

3.2 REF

2.11

REF

SPRAY PUMP

SECTION C-C

SCALE 1 : 3

1.10 1.6

REF

AGITATION PUMP

REF

1.1

1.2 1.3

REF

3.3 3.4

REF

3.3 3.4

REF

2.42.3

REF

3.2

REF

3.3

REF

2.2

REF

2.12

REF

2.12

REF

3.2

REF

3.3

REF

1.6

REF

1.8

REF

2.12

REFSECTION A-A

SCALE 1 : 6

REF1.9 REF

4.4

SCALE

2.10

SECTION B-B

1 : 3

1.7 REF

2.8 REF

3.8 REF

2.9 REF

1.8 REF

3.9 REF

3.10 REF

3.11 REF

REF

2.2

4.2 4.3

REF

4.4

REF

3.2

3.12

4.2 4.3

4.5

3.3

4.1

REF

3.2 REF

REF3.31.1 REF

3.3 REF

PRODUCTION.

12345678

8 7 6 5 4 3 2 1

NOT TO SCALE

G A

O D

Y A

SHEET 1 OF 2

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

MATERIAL

HYDRAULIC HOSE ASSEMBLY

2500 GALLON SPRAY BODY

ANSI Y14.5-2009TOLERANCING PER:

EQUIPMENT, OFFICE OF ENGINEERING AND

TWO PLACE DECIMAL

DIVISION OF EQUIPMENT3/16/2023

CARTER, K.

.03"

BILL OF MATERIALS

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

098437

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 11/30/2023 CARTER, K.

1.4 REF

2500 GALLON SPRAY BODY

HYDRAULIC HOSE ASSEMBLY

PASSENGER SIDE

SCALE 1:5

PE6472PAGE 29 OF 144

DEBURRED TO ENSURE THEY ARE SAFE FOR HANDLING.

SOME DIMENSIONS MAY BE ROUND-OFF TO 1/16" IN ORDER TO2.

FACILITATE INSPECTION BY SHOP PERSONNEL.

REMOVE MILL SCALE, OIL, GREASE, AND OTHER CONTAMINANTS3.

FROM METAL SURFACES BEFORE WELDING. METAL SURFACES SHALL

BE CLEAN, AND DRY BEFORE PAINTING.

ALL WELDS, ELECTRICAL AND PAINT WILL BE IN COMPLIANCE WITH4.

CALTRANS EQUIPMENT QUALITY STANDARDS. GO TO

www.dot.ca.gov/hq/eqsc TO VIEW EQUIPMENT QUALITY

STANDARDS.

THE WORK SHALL BE POSITIONED FOR FLAT WELDING WHENEVER5.

POSSIBLE. USE PROPER PROCEDURES AND SEQUENCE OF WELDING

TO AVOID NEEDLESS DISTORTION, AND MINIMIZE SHRINKAGE,

WARPING, AND TWISTING OF THE ASSEMBLY.

ALL JOINTS TO BE WELDED CONTINUOUS UNLESS OTHERWISE6.

SPECIFIED. SIZE OF ALL APPLICABLE WELDS TO BE AT LEAST THE

THICKNESS OF THE THINNER OF THE ADJOINING PARTS. WELDS TO BE

UNIFORM AND NEAT IN APPEARANCE IN ACCORDANCE WITH

INDUSTRY BEST PRACTICES.

SEALANT SHALL BE APPLIED AFTER PAINTING TO ALL JOINTS AND7.

SEAMS NOT WELDED CONTINOUS. SEAL USING SIKAFLEX-521 UV

RESISTANT, WHITE COLOR MANUFACTURED BY SIKA CORPORATION.

LENGTH

60"

LENGTH

60"

3.3

PRESSURE LINE FOR

AGITATION PUMP

(HYPRO 9302S-HM2C)

3.5

3.6

2.5

2.61.5

1.4

1.1 3.1

1.71.81.11.9

1.10 1.8

1.1

2.2

2.12

2.11

2.12

2.2 2.10 2.2 2.9 2.8

3.7

3.83.93.103.11

3.3

3.2

3.3

3.12

3.2

2.162.152.142.13

1.14

1.13

1.12

SPRAY

SUPPLY

SPRAY

RETURN

1.11

AGITATION

SUPPLY

1.6

RETURN

AGITATION

3.2

2.12

1.6

2.7

3.4

3.3

1.3

1.2

2.3

2.4

2.1

3.3

3.4

1.6

3.3

ITEM 1:

HOSE LINES SHOWN ARE NOT A

REPRESENTATION OF ACTUAL

LENGTH

60"

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART NO.

1.1 HYDRAULIC HOSE; 1/2-INCH DIA; 3,000 PSI, MIN.; RUBBER

1.2 1 1/2" HYDRAULIC HOSE CRIMP TO 1/2" FEMALE JIC 37°

FLARE SWIVAL, 90° ELBOW, MEDIUM DROP, STEEL

PARKER 1L943-

8-8

1.3 1 ADAPTER TO MATCH PUMP MOTOR

1.4 1 1/2-INCH-14 NPT FEMALE THREAD ADAPTER x 1/2-INCH

FLUSH-FACE QUICK-COUPLER (NIPPLE); STEEL PARKER

CHROMIUM (IV) FREE PLATING OR EQUIVALENT

PARKER FEM-

502-8FP

1.5 1 1/2-INCH HYDRAULIC HOSE CRIMP FITTING x 1/2"-14 NPT

MALE THREAD ADAPTER, STEEL

PARKER 10143-

8-8

1.6 3 1/2" HYDRAULIC HOSE CRIMP TO 1/2" FEMALE JIC 37°

FLARE SWIVAL, 90° ELBOW, SHORT DROP, STEEL

PARKER 13943-

8-8

1.7 1 1/2" MALE JIC 37° FLARE TO 1/2" MALE JIC 37° FLARE

BULKHEAD W/ LOCKNUT, STEEL

PARKER 8

WTX-WLN-S

1.8 2 1/2" FEMALE JIC 37° FLARE SWIVAL TO 1/2" HYDRAULIC

HOSE CRIMP FITTING, STRAIGHT, STEEL

PARKER 10643-

8-8

1.9 1 1/2" HYDRAULIC HOSE CRIMP TO 1/2" FEMALE JIC 37°

FLARE SWIVAL, 90° ELBOW, LONG DROP, STEEL

PARKER 14143-

8-8

1.10 1 1/2" MALE JIC 37° FLARE x 1/2" MALE JIC 37° FLARE x 1/2"

MALE JIC 37° FLARE BULKHEAD W/ LOCKNUT, BULKHEAD

RUN TEE, STEEL

PARKER 8

WJJTX-WLN-S

1.11 1 1/2" MALE JIC 37° FLARE TO 3/4" MALE SAE, STEEL PARKER 8-12

F50X-S ZJ

1.12 1 #12 SAE TO #12 SAE, IN-LINE CHECK VALVE, 5 PSI

CRACKING PRESSURE, STEEL

PARKER

C1220S

1.13 1 3/4" FEMALE 37° FLARE SWIVAL TO 3/4" MALE SAE,

STRAIGHT, STEEL

PARKER 12

F65OX-S

1.14 1 3/4" MALE JIC 37° FLARE x 3/4" MALE JIC 37° FLARE x 3/4"

MALE JIC 37° FLARE BULKHEAD W/ LOCKNUT, BULKHEAD

RUN TEE, STEEL

PARKER 12

WJJTX-WLN-S

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART NO.

2.1 HYDRAULIC HOSE; 3/4-INCH DIA; 3,000 PSI, MIN.; RUBBER

2.2 HYDRAULIC HOSE; 1/2-INCH DIA; 3,000 PSI, MIN.; RUBBER

2.3 1 1/2" HYDRAULIC HOSE CRIMP TO 1/2" FEMALE JIC 37°

FLARE SWIVAL, 90° ELBOW, MEDIUM DROP, STEEL

PARKER 1L943-

8-8

2.4 1 ADAPTER TO MATCH PUMP MOTOR

2.5 1 3/4-INCH-14 NPT FEMALE THREAD ADAPTER x 3/4-INCH

FLUSH-FACE QUICK-COUPLER (NIPPLE); STEEL PARKER

CHROMIUM (IV) FREE PLATING OR EQUIVALENT

PARKER FEM-

752-12FP

2.6 1 3/4-INCH HYDRAULIC HOSE CRIMP FITTING x 3/4-INCH-14

NPT MALE THREAD ADAPTER; STEEL

PARKER 10143-

12-12

2.7 1 3/4" HYDRAULIC HOSE CRIMP TO 3/4" FEMALE JIC 37°

FLARE SWIVAL, 90° ELBOW, MEDIUM DROP, STEEL

PARKER 1L943-

12-12

2.8 1 3/4" MALE JIC 37° FLARE TO 3/4" MALE JIC 37° FLARE

BULKHEAD W/ LOCKNUT, STEEL

PARKER 12

WTX-WLN-S

2.9 1 1/2" HYDRAULIC HOSE CRIMP TO 3/4" FEMALE JIC 37°

FLARE SWIVAL, STRAIGHT, STEEL

PARKER 10643-

12-8

2.10 1 1/2" HYDRAULIC HOSE CRIMP TO 1/2" FEMALE JIC 37°

FLARE SWIVAL, 90° ELBOW, LONG DROP, STEEL

PARKER 14143-

8-8

2.11 1 1/2" MALE JIC 37° FLARE x 1/2" MALE JIC 37° FLARE x 1/2"

MALE JIC 37° FLARE BULKHEAD W/ LOCKNUT, BULKHEAD

RUN TEE, STEEL

PARKER 8

WJJTX-WLN-S

2.12 3 1/2" HYDRAULIC HOSE CRIMP TO 1/2" FEMALE JIC 37°

FLARE SWIVAL, 90° ELBOW, SHORT DROP, STEEL

PARKER 13943-

8-8

2.13 1 1/2" MALE JIC 37° FLARE TO 3/4" MALE SAE, STEEL PARKER 8-12

F50X-S ZJ

2.14 1 #12 SAE TO #12 SAE, IN-LINE CHECK VALVE, 5 PSI

CRACKING PRESSURE, STEEL

PARKER

C1220S

2.15 1 3/4" FEMALE 37° FLARE SWIVAL TO 3/4" MALE SAE,

STRAIGHT, STEEL

PARKER 12

F65OX-S

2.16 1 3/4" MALE JIC 37° FLARE x 3/4" MALE JIC 37° FLARE x 3/4"

MALE JIC 37° FLARE BULKHEAD W/ LOCKNUT, BULKHEAD

RUN TEE, STEEL

PARKER 12

WJJTX-WLN-S

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART NO.

3.1 HYDRAULIC HOSE; 1-INCH DIA; 3,000 PSI, MIN.; RUBBER

3.2 HYDRAULIC HOSE; 3/4-INCH DIA; 3,000 PSI, MIN.; RUBBER

3.3 7 3/4" HYDRAULIC HOSE CRIMP TO 3/4" FEMALE JIC 37°

FLARE SWIVAL, 90° ELBOW, MEDIUM DROP, STEEL

PARKER 1L943-

12-12

3.4 2 ADAPTER TO MATCH PUMP MOTOR

3.5 1 1-INCH-11 1/2 NPT FEMALE THREAD ADAPTER x 1-INCH

FLUSH-FACE QUICK-COUPLER (NIPPLE); STEEL PARKER

CHROMIUM (IV) FREE PLATING OR EQUIVALENT

PARKER FEM-

1002-16FP

3.6 1 1-INCH HYDRAULIC HOSE CRIMP FITTING x 1-INCH-11 1/2

NPT MALE THREAD ADAPTER; STEEL

PARKER 10143-

16-16

3.7 1 1" HYDRAULIC HOSE CRIMP TO 1" FEMALE JIC 37° FLARE

SWIVAL, 90° ELBOW, LONG DROP, STEEL

PARKER 14143-

16-16

3.8 1 1" MALE JIC 37° FLARE TO 1" MALE JIC 37° FLARE BULKHEAD

W/ LOCKNUT, STEEL

PARKER 16

WTX-WLN-S

3.9 1 1" FEMALE JIC 37° FLARE W/ LARGE NUT TO 3/4" MALE 37°

FLARE, STRAIGHT, STEEL

PARKER 16-12

TRTXN-S

3.10 1 3/4" MALE JIC 37° FLARE x 3/4" MALE JIC 37° FLARE x 3/4"

FEMALE JIC 37° FLARE SWIVAL,RUN TEE, STEEL

PARKER 12

R6X-S ZJ

3.11 1 3/4" HYDRAULIC HOSE CRIMP TO 3/4" FEMALE JIC 37°

FLARE SWIVAL, STRAIGHT, STEEL

PARKER 10643-

12-12

3.12 1 3/4" MALE 37° FLARE TO 3/4" FEMALE 37° FLARE SWIVAL.

90° ELBOW, STEEL

PARKER 12

C6X-S

ITEM 2:

PRESSURE LINE

FOR SPRAY PUMP

(HYPRO 9303S-HM4C)

ITEM 3:

RETURN LINE

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART NO.

4.1 2 LOOP CLAMP, STEEL WITH EPDM RUBBER CUSION, 1-1/8" ID MCMASTER

3225T246 OR EQUIV

4.2 2 VIBRATION-DAMPING LOOP CLAMP, GALVANIZED STEEL,

VINYL PLASTIC CUSHION, 7/8" ID, 2-1/16" LONG

MCMASTER

8863T17 OR EQUIV

4.3 2 HEX HEAD BOLT, 3/8"-16 UNC-2A x 1" LONG, FULLY

THREADED, GRADE 5, ZINC-PLATED

4.4 2 SAE FLAT WASHER, 3/8" SCREW SIZE, .812" OD, ZINC PLATED

4.5 2 SERRATED LOCKNUT, 3/8"-16 UNC-2B, GRADE 5, ZINC

PLATED

NOT TO SCALE

HYDRAULIC HOSE ASSEMBLY

12345678

8 7 6 5 4 3 2 1

2500 GALLON SPRAY BODY

SHEET 2 OF 2

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

3/16/2023

FINISH

WEIGHT

DEPARTMENT OF TRANSPORTATION

CARTER, K. DIVISION OF EQUIPMENT

BILL OF MATERIALS

ANSI Y14.5-2009

PRODUCTION.

L A

N R

O B

O D

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

098437

PE6472PAGE 30 OF 144

2500 GALLON TANK ASSEMBLY

BILL OF MATERIALS

-1

AIR GAP (5")

-1

1/4"

-1

1-1/4"

S P R A Y B

O O

S P R A Y B

O O

S P R A Y B

O O

S P R A Y B

O O

LEFT SIDE BOOM

RIGHT SIDE BOOM

L E F T P

E N

D A N

H T P

E N

D A N

NOTES:

ALL WELDS, ELECTRICALAND PAINT WILL BE IN…

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