IFB_128100_Scope_of_Work_and_Specs.pdf

STATEMENT OF WORK

EXHIBIT A

Facilities & Infrastructure, Area 1

70 Corporation Yard RD Roseville, CA 95678

Author: SFC Jimenez

Service Agreement

Rev. 20250411 Page 2 of 5

STATEMENT OF WORK (SOW)

SECTION 1: The Introduction

1.1 Project Title: Air Compressor Maintenance Service – FMS 22

1.2 Project Overview & Purpose: The purpose of the Air Compressor Maintenance Service is to enable the California Military Department (CMD) to achieve readiness in support of its broader mission. Specifically, the Contractor will be responsible for providing maintenance services on the air compressor and its respective components. By fulfilling these objectives, the Contractor will help CMD to maintain operational readiness and efficiency at FMS 22. All work must adhere to CMD’s policies, standards, and applicable regulations, and it will be evaluated against defined performance criteria (see Section 3).

SECTION 2: The Work (Scope)

2.1 What the Service Provider WILL Do (Tasks/Scope):

2.2 Perform maintenance service on the Air Compressor System and Petroleum, Oil and Lubrications (POL) stations all its respective components.

2.3 Replace all Genuine Ingersoll Rand consumable parts based on operating hours & unit condition.

2.3.1 For example, Air filters, oil filters, cabinet filters, PDM filters, separators and lubricants.

2.4 Perform lubricant samples.

2.5 Perform vibration analysis (SPM).

2.6 Inspect all air treatment equipment.

Rev. 20250411 Page 3 of 5

Mfg Model Serial Description Mfg Year Start-up Date

Annual Operating Hours

PM

Services Per Year

Ingersoll Rand

RS30i TBD 40 HP - Air Compressor

2024 TBD 4000 4

Ingersoll Rand

NVC200 TBD Dryer 2024 TBD 4000 1

Ingersoll Rand

FA400IG TBD Inline Filter 2024 TBD 1

Ingersoll Rand

FA400IH TBD Inline filter 2024 TBD 1

Ingersoll Rand

PSG-30 TBD Oil Water Separator 2024 TBD 1

2.7 What the Service Provider WILL NOT Do (Exclusions):

2.7.1 The contractor will not provide any services or materials outside the SOW.

2.7.2 The contractor will not work outside the working hours to include weekends and federal holidays.

2.8 Constraints

2.8.1 Replacement or repair of contractor equipment or tools used in performing the services is excluded from the agreement and remains the responsibility of the contractor.

2.8.2 Contractor must hold a current D-21 License.

2.8.3 All work shall be performed and accomplished in accordance with all current local and state building codes, Federal codes, any attached details and herein.

2.9 Limitations

2.9.1 Work must occur between 8 AM and 4 PM.

Rev. 20250411 Page 4 of 5

2.9.2 All workers must have a federal to access the site.

2.9.3 All waste must be sorted and disposed of in accordance with the local recycling and waste management regulations (California Integrated Waste Management Act, Public Resources Code Section 40000).

2.9.4 The Contractor must secure all necessary permits (California Government Code Section 65850). Permits, fees, payment, and performance bonds if applicable shall be the responsibility of the contractor and no additional costs to the State.

2.9.5 The contractor cannot alter the SOW without approval (Public Contract Code Section 10340).

2.9.6 The contractor cannot hire subcontractors without prior approval (Public Contract Code Section 4104).

2.9.7 The program does not provide tools or vehicles for the job.

2.9.8 Contract Managers (CM) are not authorized to dictate work to the contractor, not clearly outlined in the SOW (SCM Vol 1, Section 9.05).

2.9.9 Both the CMD and the Contractor shall be responsible for the safety management of their personnel and shall enforce all safety requirements of USACE EM 385 1-1 and other required safety regulations as necessary to provide a safe environment for workman and other personnel.

SECTION 3: What the Program Will Get (Deliverables):

3.1 What the Program Will Get (Deliverables):

3.1.1 The program will receive a report each time the services are provided.

3.1.2 The program will continue to have a fully functioning system.

3.2 How We Know It's Done Right (Acceptance Criteria):

3.2.1 The CM or Assistant Contract Manager (ACM) will verify the functionality of the air compressor

3.3 How the Program Approves the Work (Acceptance Process):

3.3.1 Once services are completed, the CM will verify, along with the tenant, that the Air Compressor System and POL stations are working properly.

Rev. 20250411 Page 5 of 5

3.3.2 If rejected, the contractor will x any in accordance with the SOW.

SECTION 4: The Timeline

4.1 Period of Performance: The contract will be for 36 months. PM Services will be performed every 3 months.

4.2 Estimated Project Start Date: The contract will start once the Notice to Proceed has been given.

SECTION 5: Place and People

5.1 Location:

5.1.1 The FMS is located at 8410 Okinawa Street Sacramento CA, 95828.

SECTION 6: Keeping in Touch (Reporting & Communication)

6.1 Progress Reports:

6.1.1 The contractor will keep the CM informed if and when they will order materials.

To include materials expected delivery date.

6.2 Communication Plan: Primary methods for day-to-day communication will be with the CM or the ACM by phone or email.

6.3 References for the CM and ACM throughout this document

and with contact information when the contract is executed.

Section 7: Enclosures and Attachments

7.1 Attachments

7.1.1 FMS 22 compressor.

RS30I Fixed Speed Rotary Compressor - 200PSIg Ingersoll Rand works to keep you ahead of your competition with Next Generation R-Series air compressors that boost productivity, lower operating costs and extend equipment life. Next Generation R-Series air compressors. The intelligence you need to win.

Improved Efficiency and Air Flow: Airend features optimized rotor profile that delivers up to 16% improved efficiency and 21% greater airflow capacity Remote Intelligent Control: Xe-Series controller delivers increased control functionality through an intuitive user interface and remote access with any common, current web browser Leak-free Design: V-Shield Technology provides a totally integrated, leak-free design featuring PTFE stainless steel-braided oil hoses and O-ring face seals Reduced Downtime: Progressive Adaptive Control (PAC ) monitors key operating parameters and continuously adapts to prevent unexpected downtime Decrease Energy Use: NEMA Premium® efficiency motor delivers significant energy savings, and the optional variable speed drive (VSD) further decreases energy demand

Representative image may not represent quoted product configuration.

Technical Information

Rated Pressure Nominal Power Capacity (FAD) Dimensions (Length x Width x Height)

Weight (Air-cooled) bar g psig kW hp m3 / min cfm mm in kg lb

13 190 30 40 3.7 132 @ 190

PSIG

1937 mm, 1056 mm, 1534 mm

76.26 in,

41.58 in,

60.39 in

1037 2281.4

Ingersoll Rand Model RS30i-A200 Fixed Speed Rotary Screw Air Compressor, 40hp TEFC motor, 190 PSIG Max pressure (184 CFM @ 125 PSI), 460v/3ph/60hz, Base Mount, High Dust Inlet Filter with Modulation, XE-70 micro-Processor controller with PORO ( Power Outage restart option )

ENGINEERING DATA SHEET

CCN: 49187073

Rev.: E

ECN: 1145842

Sheet: 1 of 1 Date: October 21, 2016

Model Air

GENERAL PERFORMANCE DATA

Maximum Target Operating Pressure (2) barg (psig) 7.6 (110) 8.6 (125) 10.0 (145) 13.8 (200) Rated Discharge Pressure barg (psig) 6.9 (100) 7.9 (115) 9.3 (135) 13.1 (190) Minimum Operating Pressure barg (psig) 4.5 (65) 4.5 (65) 4.5 (65) 4.5 (65) Maximum Operating Ambient Temperature °C (°F) 46 (115) 46 (115) 46 (115) 46 (115) Minimum Operating Ambient Temperature °C (°F) 2 (36) 2 (36) 2 (36) 2 (36) Maximum System Temperature Setting °C (°F) 109 (228) 109 (228) 109 (228) 109 (228) Nominal Power - Main Motor kW (HP) 30 (40) 30 (40) 30 (40) 30 (40) Main Motor Efficiency (3) %

Capacity FAD (1) m³/min (CFM) 5.6 (196) 5.2 (184) 4.7 (164) 3.7 (132) Package Input Power with Fan - Air Cooled (4) kW Specific Power - Air Cooled (4)(5) kW/m3/min (kW/100CFM) 6.60 (18.7) 7.01 (19.9) 7.71 (21.8) 9.78 (27.7)

SOUND LEVEL (6)

Noise Level Standard Package - Air Cooled Sound Pressure - dB(A) Noise Level Standard Package - Air Cooled Sound Power - dB(A)

COOLING DATA (@ Maximum Ambient Temperature & Maximum Discharge Pressure)

Heat Removal (Oil Cooler) kW (1000 Btu/hr) 29.5 (101) 29.7 (101) 28.3 (96) 29.5 (101) Heat Removal (Oil and Aftercooler) kW (1000 Btu/hr) 37.7 (129) 37.6 (128) 35.9 (123) 36.0 (123)

Permitted Additional Static Pressure Pa (in H2O) 63 (.25) 63 (.25) 63 (.25) 63 (.25)

Fan Air Flow m³/min (CFM) 108 (3826) 108 (3826) 108 (3826) 108 (3826) Fan Motor Nominal Power kW

Cooling Air Temperature Rise °C (°F) 19 (34) 19 (34) 18 (32) 18 (32)

Aftercooler CTD (7) °C (°F) 10.5 (19) 10.5 (19) 10.5 (19) 10.5 (19)

AIR END DATA

Male Rotor Speed RPM Tip Speed Rotor m/sec Full Load Shaft Power kW

COOLANT LUBRICATION DATA (12)

Total Coolant Capacity - Air Cooled litres (US gal) 15 (4.1) 15 (4.1) 15 (4.1) 15 (4.1)

PIPING CONNECTIONS (8)

Air Discharge Inches NPT Package Automatic Condensate Drain Inches NPT

Coolant Drain - Hose Size Inches Diameter of Power Inlet mm (Inches) 120 (4.7) 120 (4.7) 120 (4.7) 120 (4.7)

DIMENSIONS AND WEIGHT

Length, Width, Height mm (inches) 1937, 1056, 1534 (76, 42, 60 ) 1937, 1056, 1534 (76, 42, 60 ) 1937, 1056, 1534 (76, 42, 60 ) 1937, 1056, 1534 (76, 42, 60 )

Net Weight - Air Cooled kg (lb.) 1045 (2304) 1045 (2304) 1037 (2286) 1037 (2286) GA Drawing Number - Air Cooled

ELECTRICAL DATA (13)

Motor Protection

Full Load Package Current - Air Cooled (9) Amps @ 200V Amps @ 230V Amps @ 380V Amps @ 460V Amps @ 575V

Main Motor Locked Rotor Current (10)(14)(15) Amps @ 200V Amps @ 230V Amps @ 380V Amps @ 460V Amps @ 575V

Package Power Factor

Electrical Installation

Recommended Supply Cable Size (10) mm²/Cu (AWG) @ 200V 50 (1/0) 50 (1/0) 50 (1/0) 50 (1/0) mm²/Cu (AWG) @ 230V 35 (1 AWG) 35 (1 AWG) 35 (1 AWG) 35 (2 AWG) mm²/Cu (AWG) @ 380V 25 (4 AWG) 25 (4 AWG) 25 (4 AWG) 25 (4 AWG) mm²/Cu (AWG) @ 460V 16 (6 AWG) 16 (6 AWG) 16 (6 AWG) 16 (6 AWG) mm²/Cu (AWG) @ 575V 10 (8 AWG) 10 (8 AWG) 10 (8 AWG) 10 (8 AWG)

Maximum Recommended Fuse Rating (10)(11) Amps @ 200V

Amps @ 230V

Amps @ 380V

Amps @ 460V

Amps @ 575V

Notes:

( 1 ) FAD (Free Air Delivery) is full package performance including all losses. Tested per ISO 1217 : 2009 Annex C ( 2 ) Maximum pressure at package discharge, value at which compressor will stop when unit operating at maximum target pressure ( 3 ) IE3 efficiency motor ( 4 ) Measured at rated capacity and rated pressure ( 5 ) Specific power guaranteed in accordance with ISO 1217 : 2009 Annex C ( 6 ) Measured in free field conditions per ISO 2151 using Hemispherical Method; ducted inlet and outlet, with + 3 dB(A) tolerance.

( 7 ) CTD based on 100°F/38°C inlet air at 40% Relative Humidity (For alternate conditions contact Ingersoll Rand) ( 8 ) BSPT or NPT, depending on regional standard ( 9 ) Maximum current includes 10% additional current due to fouled filters and elements

(10) 90°C copper cables. Always apply local electrical codes for sizing cables and system protection.

(11) Time delay fuse recommended. Apply local electrical codes for fuse sizing

(12) Coolant volumes listed are approximate. See operator manual for coolant fill proceedure.

(13) 60Hz (±0.5%) motor voltage tolerance: (208)±10% ; (220)±10% ; (230)±10% ; (380)-6/+10% ; (440) ±10% ; (460) ±10% ; (575) -6/+10%

(14) Star-Delta starting current inrush is about 33% of direct starting current

(15) During the Star-Delta open-starting transition, the in-rush current value could instantaneously peak from 1.8 to 2.8 times the noted Locked-Rotor-Amperage (LRA) values

Product Improvement is a continuing goal at Ingersoll Rand. Design and specifications are subject to change without notice or obligation.

TEFC, IP55

49182587

0.875

0.84

0.84

TEFC, IP55

49182587

0.875

18.47

1.1

33.3

.25 INCH (FEMALE)

1.5 INCH (FEMALE)

1.5 INCH (FEMALE)

33.3 17.81

.25 INCH (FEMALE)

1.1

36.6

2213 1903

RS30i 60Hz

36.6

RS30i-A110 RS30i-A125

94.1% 94.1%

69 69 85 85

1.1 1.1

RS30i-A145 RS30i-A200

92.4% 92.4%

35.8 36.5

1.5 INCH (FEMALE) 1.5 INCH (FEMALE)

.25 INCH (FEMALE) .25 INCH (FEMALE)

0.875 0.875

15.88 13.65

32.0 32.6

1269 1269

130 132 113 115 69 70

49182587 49182587

TEFC, IP55 TEFC, IP55

1103 1103 668 668

552 552

57 58

80 80

200 200 125 125 100 100

442 442

0.88 0.88

250 225

45 46

RS30i-A200

13.8 (200)

13.1 (190)

4.5 (65) 46 (115)

109109 (228)(228)(228) 2 (36)

92.4% 30 (40)

3.7 (132) 36.5

9.78 (27.7)

29.5 (101)

36.0 (123)

63 (.25)

108 (3826) 1.1

18 (32)

10.5 (19)

13.65 32.6

15 (4.1)

1.5 INCH (FEMALE)

.25 INCH (FEMALE)

120120 (4.7)

0.875

1937, 1056, 1534 (76, 42, 60 )1937, 1056, 15341937, 1056, 1534

1037 (2286) 49182587

TEFC, IP55

115115115

0.88

50 (1/0)

35 (2 AWG)

25 (4 AWG)

16 (6 AWG)

10 (8 AWG)

CCN: 49208564

Rev: E

ECN: 1417620

Sheet: 1 of 17 Date: March 09, 2021

RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

INGERSOLL RAND single stage contact cooled, rotary screw packaged air compressor.

GENERAL PACKAGE DESCRIPTION:

The fully packaged contact cooled, rotary screw air compressor is designed for total convenience, it is easy to install, simple to operate and will deliver rated compressed air with reliable efficiency. The enclosure is designed to manage the environment of the internal components and the cooling ventilation system, at the same time as significantly reducing the sound level emitted from the machine into the installation environment. The complete package is designed to be located on an adequate flat floor without any special foundations and will operate without imparting significant vibrations to the installation.

INLET AIR FILTER:

Inlet air filtration is accomplished by a large dry type air cleaner. Minimum efficiency at 3 microns is 99.0% (ISO 12103-1 A2 fine dust at a velocity of 15 cm/s).This is more than suitable for the vast majority of applications: however, where high dust and dirt contamination is present, optional enhanced filtration systems are available.

COMPRESSION MODULE / AIR END:

Since the air-end is the fundamental component in any rotary screw compressor package, reliability, performance and efficiency are determined for the most part by the design, manufacturing tolerances and assembly of the air-end itself. All other elements in the compressor system are essentially support and monitoring devices included to ensure dependable service and performance.

The rotors are manufactured from AISI-1045 steel or EN 10083-2 C45+N steel. The asymmetrical helical profile is developed through a unique two step machining process. The first step in the machining process develops the basic wrap angle profile and is a rough cut. The second and final step is a finish grinding process which ensures a hard, true rotor surface. The optimized machining process produces extremely precise rotors which consistently deliver high performance. The rotor housings are made of close grain high quality cast iron. After machining the housing is dimensionally checked to ensure accuracy.

ECN: 1417620

Sheet: 2 of 17 Date: March 09, 2021

RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

The bearing configuration at discharge end consists of a cylindrical roller bearing, angular contact bearings, and a deep groove ball bearing. The cylindrical roller bearing handles the radial loads while the angular contact bearings support the thrust loads. The deep groove ball bearing protects the air-end under a reverse rotation condition or heavy off-loading.

Cylindrical roller bearings are used to carry the radial loads on the inlet end of the rotors.

All bearings whether thrust or radial, use premium cost vacuum degassed bearings, which provide truer, harder running surfaces for both inner and outer bearing races.

This bearing configuration allows for extremely tight control of clearances during operation and reduced power losses for improved efficiency.

To ensure these bearings receive the proper amount of lubricant, specifically located oil passageways deliver a controlled amount of oil to the bearings and ring seals separate the bearings from the compression chamber. This ensures the bearings always receive the correct amount of lubricant which maximizes life and optimizes efficiency.

DRIVE MOTOR (Fixed Speed):

The main drive motor is exactly matched to the requirements of the compressor.

Torque and shaft load requirements of the compressor were matched to design criteria that enable the motor to develop peak efficiency and power factor at full load of the compressor package. Standard units are supplied with IP55 motors, meeting or exceeding IE3 (IEC60034-30) and NEMA Premium® efficiency rating requirements for totally enclosed fan cooled motors.

Frame - The cast iron IEC frame motor is foot and flange mounted. The frame design is specified to provide maximum strength and rigidity for bearing support, uniform stator/rotor gap and permanent alignment of all mating parts.

Electrical Design - Speed, torque and operating characteristics have been designed to match the load of the compressor. Motor efficiency and power factor have been optimized. Standard motors are available in 50Hz (230, 400V) and 60Hz (200, 230, 380, 440, 460 and 575V). 400V 50Hz motors are suitable for 380-415V rated supplies

ECN: 1417620

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RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

Bearings - Vacuum degassed bearings provide dependable and reliable service. The motor shaft has the largest possible standard diameter. This means that larger bearings are fitted. The average applied life is approximately five times greater with these oversized bearings than standard bearings. Both bearings are grease lubricated with bearing housings having inlet and relief fittings to simplify the lubrication procedures.

Insulation - The Ingersoll Rand dedicated motor has a major benefit in that the maximum temperature rise the motor actually experiences is much lower than the temperature rise permitted by the design of the motor. The motor has class F insulation as standard, which means it is rated at a continuous duty for a temperature rise up to 109°C (228°F). Design limits the actual temperature rise to not exceed 89°C (192°F) in a 46°C (115°F) ambient.

This is significant, since the motor life expectancy is doubled with every 10°C reduction in temperature rise. This conservative application leads to better reliability, increased life, and a much more forgiving motor under adverse conditions.

All windings and leads are copper with triple coats of insulating varnish to add extra margins of protection to the motor.

DRIVE MOTOR (Variable Speed Induction) RS30/37n:

Machines with integral variable frequency drive utilize motors specifically designed for the purpose. In addition to all the features for fixed speed induction machines, the windings have a minimum 1600V winding withstand (1800V for 575V). Additional motor protection is included as standard with thermally protected stator windings (one device per phase). Motor speed is controlled using pulse width modulation (PWM) vector type motor control.

DRIVE MOTOR (Variable Speed HRM) RS30/37ne, RS45nx:

Motor is a ferrite Hybrid Reluctance Motor (HRM) technology is unique to Ingersoll Rand. HRM is a compact, simple design with a unique shaped rotor imbedded with ferrite magnets that allow the motor to maintain the flux field down to zero speed. The motor is direct mounted to the airend with the rotor mounted directly to the input shaft. Protection rating is standard as IP55. Low loss design results in lower bearing temperature to extend life time. Bearing insulation is included to eliminate Eddy current. Additional motor protection is included as standard with thermally protected stator winding. Motor speed is controlled using pulse width modulation (PWM) sensorless vector type motor control

ECN: 1417620

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RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

INTEGRAL DRIVE ASSEMBLY:

In order to maximize the inherent efficiency advantage of the Ingersoll Rand motor and air-end it was necessary to develop a means of efficiently and reliably transmitting power from the motor to the compressor. The Ingersoll Rand integral gear drive system was engineered to operate without losses or slip and without mechanical complexity of alignment compensating couplings. The reliable and rugged design has been refined and proven over more than a quarter century of use.

Conservatively chosen speed optimizing gears are mounted on the shafts of the air-end and motor. These smooth running helical gears dictate that the air-ends always rotate at the selected speed which provides consistent capacity and efficiency. The gear housing is completely sealed against atmospheric contaminants to ensure lifetime trouble-free power transmission. A self-centering PTFE impregnated motor shaft seal provides a positive system against leakage to the motor winding.

INTEGRAL DRIVE ASSEMBLY (Variable Speed HRM) RS30/37ne, RS45nx:

The premium version do not include gear drive. The HRM motor is direct shaft connected to Airend so any losses are not present.

VIBRATION MOUNTS:

The air-end / motor module is mounted to the sub-base on anti-vibration pads.

LUBRICATION SYSTEM:

Elements of the lubrication system include;

Coolant Filtration - The full capacity replaceable coolant filter element is 99.5% efficient at 10 micron 10 200 ISO 4572). Filter condition is monitored by the controller which provides a warning when filter differential reaches 1.8 bar (25 psi). The system contains an internal pressure relief that bypasses at 2.5 bar (36 psi) in the event that the change warning is not acknowledged.

ECN: 1417620

Sheet: 5 of 17 Date: March 09, 2021

RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

Coolant/Lubricant Temperature Control - The thermostatic control valve with four ports, (1) for the coolant from the pressurized receiver/separator, (2) for the coolant from the valve to the cooler, (3) for the coolant from the cooler, and (4) for the coolant to the coolant filter, is mounted in the piping system. The temperature sensitive element controls the quantity of coolant from each source, cooled and un-cooled as necessary to provide the proper injection temperature, ensuring fast warm-up and avoiding potentially harmful condensation.

Coolant Injection - The coolant is injected through a single large port on the female rotor inlet side. This ensures the best possible pre-sealing of the rotor, plus an optimum mix of coolant with inlet air. Coolant flow is maintained by the differential pressure between the separator tank and the air-end inlet.

COOLANT/AIR SEPARATION:

After compression and discharge from the air-end, the coolant laden air travels to the receiver/separator. Entering through a tangential inlet, the air coolant mixture is directed in a circular motion around the inside of the tank. The vortex or the circular motion separates a major portion of the coolant from the air through centrifugal force.

The air is then directed through baffles, which further reduces the coolant content. The vortex action and impingement on baffles results in a pre-cleaning of the compressed air prior to entering the separator element.

Separator element is two-stage molded fiberglass structurally reinforced coalescing separator. There is a scavenge line which picks up coolant which has coalesced on the inside of the separator element and feeds it back to the air-end inlet. The carryover after the separator element is less than 3 ppm. Due to the conservative sizing of the separator element there is a minimal 3 psi (0.2 bar) pressure drop. This reduces the required power to move the air through the compressor system.

The separator tank is mounted vertically in the compressor with the air-end discharge entering near the bottom. The separator vessel is protected by pressure relief safety valve mounted on the side of the tank. There is a coolant drain valve at the bottom of the tank and a coolant filler point which is located so that it is not possible to overfill the compressor with coolant. There is also a coolant sight level glass on the side of the tank. The air discharge from the separator is regulated by a minimum pressure check valve which ensures that, when the unit is unloaded, sufficient pressure is maintained in the tank to propel the coolant through the system.

ECN: 1417620

Sheet: 6 of 17 Date: March 09, 2021

RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

Pressure reducing blow down valves allow the pressure in the separator tank to be reduced when the machine is unloaded, when this valve opens, the internal pressure falls to approximately 20 psig (1.4 barg) which minimizes the unloaded power requirement.

COOLANT:

Ingersoll Rand compressors are factory filled with Ingersoll Rand Premium Coolant; a polyalkylene glycol (PAG) advanced full synthetic lubricant, providing better cooling characteristics, reduced wear through improved lubrication, and has a longer operating life than other synthetic lubricants.

COOLERS:

In standard air cooled units the discharge air is cooled to as low as within 10.5ºC (19ºF) of the ambient temperature, basis 38ºC (115ºF) and 40% RH. In air-cooled units cooling air which is drawn into the enclosure passes over the main motor and air- end and is then forced out through the after-cooler and coolant cooler. The coolers are of an aluminum finned tube construction and are designed to operate continuously, fully loaded in ambient air up to 46ºC (115°F).

FAN MOTORS:

In air-cooled machines, the TEFC motor and the low noise, high pressure, centrifugal blower is mounted behind the coolers. This forces a cooling air flow through the cooler prior to exiting the enclosure. A residual pressure is increased due to ducting losses, the maximum ambient temperature decreases accordingly.

Additional Static Pressure (inches H2O/Pa) LAT (°F) LAT (°C)

0.25 / 65 111 44

0.50 / 125 109 43

0.75 / 185 109 43

1.00 / 250 108 42

ECN: 1417620

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RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

COMPRESSOR/ CAPACITY CONTROLS (Fixed Speed):

As standard, units are provided with on line/off line control. This control strategy allows the compressor to operate at 2 points on the capacity curve. The first is 100% full-flow and the second is zero flow. On line/off line control is a power savings mode of operation where the unloaded operation provides for immediate compressor system blow-down to minimize power requirements. The compressor will automatically reload to 100% capacity when the system pressure falls to a predetermined pressure.

Automatic stop/start is standard that allows the compressor to run unloaded for a predetermined time, and if there is no demand within that period, the unit shuts down to standby, consuming zero energy and will automatically restart and load if the pressure falls to a preset level.

The time at which the compressor is operating most inefficiently is when the compressor is running unloaded. The controller will monitor the operating cycle and reduce the off load running time to a minimum.

Upper range modulation control is an option on these compressors. Refer to the option section for details.

COMPRESSOR/ CAPACITY CONTROLS (Variable speed):

The compressor is controlled by one of the advanced Xe Series machine controllers.

These highly automated controls allow for a high turndown range while maintaining a system efficiency of 92% or greater. The compressor will turn itself off at minimum speed (subject to minimum run times) and remain off until system pressure decays below operator set target pressure.

STARTER (Fixed Speed):

The standard compressor has an integrally mounted IP55 (NEMA 4 North America) starter box with a hinged door panel. It contains starter contactors, control transformer and all the components of the control circuit. The star-delta starter is used to reduce the current inrush on starting. The control relays operate at 110V AC and the control circuit is protected by miniature circuit breakers or fuses. All electrical equipment is designed to conform to the applicable local electrical codes. An optional electronic soft starter is available. US models have a minimum 10kA SCCR.

ECN: 1417620

Sheet: 8 of 17 Date: March 09, 2021

RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

INVERTER (Variable speed):

A standard feature of the variable speed drive compressors is the integral inverter, which has been engineered to perform optimally with the compressors drive motor. The inverter has a minimum efficiency of 96% throughout its operating range. Integral to the drive module is the control voltage circuit, which provides control power for all control circuits. The inverter also provides phase loss and phase reversal protection.

XE SERIES CONTROLLER:

The compressor is monitored, controlled and protected by an intuitive Xe Series controller. The controller continuously monitors the status of the compressor and takes immediate action if an abnormal operating condition occurs. The controller also has several features which make operating the compressor easier and more efficient.

Xe-70M Xe-90M Xe-145M

Display 240 x 160

Monochrome

QVGA

Color

VGA

Color

Total I/O's 23 44 44

Modbus RS-485 2 4 4

Ethernet Port (Optional ECO) Yes Yes

USB Port No Yes Yes

Data Collection (SD Card) 7 days (Optional ECO)

30 days 30 days

Language 30 Languages text 31 Languages text 31 Languages text

LANGUAGES:

Bulgarian Chinese Croatian Czech Danish Dutch English Estonian Finnish French German Greek Hungarian Indonesian Italian Japanese* Korean Latvian Lithuanian Maltese Norwegian Polish Portuguese Romanian Russian Slovak Slovenian Spanish Swedish Thai Turkish

*Xe-90M/Xe-145M only

Xe-70M

Monochrome 240 x 160

7 days

No

(Optional ECO)

30 Languages texttexttext

ECN: 1417620

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RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

HARDWARE:

Display Communication Unit (DCU)

LCD graphic display window w LED back light 3 - LED Status Indicators (Green OK, Red Fault, Blue Automatic Start) Tabbed folders for ease of navigation Multiple screens of compressor information and setup data Status Bar with compressor state and 4 Status Icons Left/Right/Up/Down/Enter push buttons Acknowledge/Reset push buttons Start/Stop push buttons Load/Unload push buttons

CONTROLLER EVENT LOG:

The Event Log is a comprehensive listing of the most recent occurrences with name, time, date and value. The Event Log contains details on the last 250 "events" in order of occurrence.

Logged events

Start inhibit Warnings Trips Command key press (local and remote) E-Stop pressed Module control power up and down Analog input failed Set point change (local and remote) Automatic start and stop Compressor Started

ECN: 1417620

Sheet: 10 of 17 Date: March 09, 2021

RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

COMMUNICATIONS:

The controller can be accessed through the following standard access points.

Serial - RS485 o Modbus RTU o System Controller / Integral sequencing

Ethernet (Xe-70M only with ECO option) o Modbus TCP o Field Service Tool Remote access

USB (Service Port) Excluding Xe-70M o PC direct connection for Field Service Tool.

Hard Wired Communication o Trouble Indication Contacts (Warning and Trip, Running Unloaded Contact)

SEQUENCE CONTROL:

The controller is suitable for use with Ingersoll Rand approved energy management controllers. In addition, the controller on the fixed speed unit can automatically sequence up to four compressors fitted with the same controller via the RS485 serial communication interface, sharing running hours, operating on a common pressure range and changing running order in accordance with a pre-programmed schedule.

When controlling an air system with an Ingersoll Rand Air System Controller, which sequencers multiple compressors and accessories, connect directly to the compressors via the RS485 serial communication interface.

ECO MODULE (Xe-70 only):

Available only as a factory installed option, this feature adds additional hardware interfaces via Ethernet port and integrated SD card for data collection. With the option this adds remote web access, remote control via web page, Modbus/TCP and email notification of events and warnings

ECN: 1417620

Sheet: 11 of 17 Date: March 09, 2021

RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

TOTAL AIR SYSTEM / TAS (Factory Option Only):

A TAS option is be available consisting of a refrigerated dryer and a high efficiency (HE) filter mounted in-line before the dryer. In standard configuration the dryer will run continuously even when the compressor is off but energized. The constant run mode will be the default mode; however, an optional energy saving mode can be selected where the dryer will start when the compressor starts and will stop when the compressor stops. This can be used in applications where there is a relatively stable demand and the compressor will be on/off for longer periods of time.

RS30-37ie,ne, RS45nx-TAS air quality meets ISO 8573.1 class 1-4-1 air quality requirements at 25°C (77 °F), 60% RH (particulate 1-5 µm , liquid water 3 °C, Oil 0.01 mg/m3).

RS30-37i,n-TAS air quality meets ISO 8573.1 class 1-5-2 air quality requirements at 25°C (77 °F), 60% RH (particulate 1-5 µm 10, liquid water 7 °C, Oil 0.1 mg/m3).

The dryer is designed so that it will operate and provide dew point suppression across the normal operating conditions of the compressor (2°C-46°C/37°F -115°F ambient).

The system will consist of a refrigerant compressor, condenser, condenser fan, expansion valve, refrigerant filter, sight glass, evaporator, moisture drain, and hot gas bypass valve. The hot gas bypass will be used to assist with Variable Speed operation across the flow range.

In order to prevent the dryer from starting against an excessive head pressure, the dryer must remain off for 90 seconds before it can restart. If the dryer has been off for greater than 90 seconds when it receives the run command, it will start immediately. If the dryer has been off less than 90 seconds, the dryer will remain off until the total off time reaches 90 seconds. At that point, the dryer will start.

In order to prevent the dryer from exceeding the maximum number of starts per hour, the dryer may remain on for a period of time after the compressor shuts off. The dryer can be set to constant run via the controller for those applications where these limits are creating issues with the air quality.

The dryer receives all power within the package and no separate power supply to the package is required. The refrigerant compressor and condenser fan starters will be located in a separate electrical box in the dryer module. 24 volt control power will be used to operate dryer functions within the separate electrical box.

The dryer moisture drain will mirror the compressor option (NLD or timed solenoid) and is accessible from the same side as pressure ports and other service items. High pressure safety switch and fan pressure switch are also easily accessible from this common side.

ECN: 1417620

Sheet: 12 of 17 Date: March 09, 2021

RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

Dryer design will allow for modular removal of the dryer system to accommodate major component change out such as refrigerant compressor or condenser. Dryer by-pass will not be offered. The dryer design will allow for modular dryer removal in less than 1 hour;

a can then be installed in the machine to allow the unit to operate without the dryer installed.

For TAS packages, the max pressure of the package will be de-rated by 7.5 psi (0.5 bar). For example, the max pressure setting on a variable speed TAS package will be 138 psi (9.5 barg). This will allow an incremental 16 psi pressure drop (combination of separator element and TAS filter) before the PAC protection kicks in. This would match the summation of the max p ratings of the elements.

TAS will NOT be available with Low Ambient or Outdoor Mod Options.

ECN: 1417620

Sheet: 13 of 17 Date: March 09, 2021

RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

OPTIONS

POWER OUTAGE RESTART (PORO):

For the time timed operation function which is available within the controller, or for customers who anticipate interruptions in their incoming power supplied to their compressors, but need to maintain their supply of compressed air, the Power Outage Restart Option allows the compressor to restart automatically within an adjustable time period after incoming power is restored following power interruption.

The option consists of an audible warning device and full fitting instructions. The siren, which sounds when power is restored to the compressor, warning people in the vicinity that the unit is about to start. This is mounted into the instrument panel.

HIGH DUST FILTER (Fixed Speed Only):

This is a heavy duty and high capacity filter, enclosed in a plastic shroud, for use in dirty, dusty environments. The filter has two stages of separation; a centrifugal primary stage is employed to mechanically separate larger dust particles which are ejected, followed by a high capacity dry type filter element. Minimum efficiency at 3 microns is 99.0% (ISO 12103-1 A2 fine dust at a velocity of 15 cm/s).

CONTAINMENT BASE:

This variation of the standard rugged base frame has a welded and sealed tray to provide a full containment of lubricant in the event of spillage during maintenance and can contain the full sump capacity of lubricant.

UPPER RANGE MODULATION CONTROL (Fixed Speed Only):

Modulating inlet control automatically matches air capacity to demand. This control method reduces the delivered air volume by causing a pressure reduction in the intake port. When modulation is fitted and selected, partial closure of the intake valve in direct relation to fall and rise of pressure will cause variable air volume delivery.

Modulation is available as an option. Modulation control is particularly useful where air demands vary between 60 & 100% (which is most common situation) and where there is some reasonable amount of system storage capacity.

Modulation avoids the frequent cycling which is sometimes associated with on-line/off-line control when insufficient system capacity is available, in which case modulation reduces the thrust loads on bearings and cycling of solenoid valves.

ECN: 1417620

Sheet: 14 of 17 Date: March 09, 2021

RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

LOW AMBIENT FREEZE PROTECTION (Fixed Speed Non TAS Only):

Starting a compressor with viscous coolant, condensation within the electrical components or frozen condensate drainage systems can all result in damage. To protect against such an event the controller will warn if freezing conditions occur at start-up, and if heaters are fitted will execute a warm-up cycle prior to loading. For units to be installed in conditions with temperatures down to -10ºC (14ºF) (-23°C, - 10°F for North America), Ingersoll Rand offer a combination of heating elements in the starter panel, trace heating and motor heaters or fan assisted space heaters to prevent moisture or freezing of condensate when the unit is shut down. The heaters can be wired directly to a suitable customers supply voltage or through the starter so they can switch on when the units shut down. Through a VFD on the blower, the controller maintains proper compressor temperatures even in the cold environment.

NOTE: Outdoor Modification is a separate option and can be ordered in conjunction with freeze protection.

OUTDOOR INSTALLATION RAIN INGRESS PROTECTION (Fixed Speed Non TAS Only):

Intended for operation between temperatures of 35ºF (2ºC) through 115ºF (46ºC) in installations which may be exposed to rain ingress this option will ensure that sensitive electrical areas are ingress protected and any water penetration into general machine is channeled out of the enclosure appropriately.

ELECTRONIC SOFT STARTER (Fixed Speed Only):

The optional soft start facilitates reducing starting current to the lowest value achievable, compatible with positive starting of the drive motor. This system is offered to overcome issues where local equipment is sensitive to, or expected to be effected by disturbances in power supplies caused by relatively high starting currents and transient spikes caused by traditional contactor switching motor starters.

PHASE MONITOR (Fixed Speed Only):

An optional phase monitor can be specified that detects phase loss, phase reversal, low voltage (brown out) and phase imbalance.

ECN: 1417620

Sheet: 15 of 17 Date: March 09, 2021

RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

COOLANTS:

Optional longer life Ultra EL or Ultra FG (H-1F food grade) may be used with this compressor.

Ultra Extended Life (EL) advanced synthetic lubricant performs up to twice as long as other rotary lubricants, minimizing downtime and lowering lifecycle costs. Ultra EL is expected to last 16,000 hours in the typical applications, offers superior wear protection, better corrosion protection and improved performance in the presence of air and water.

Ultra FG is an H-1F and NSF certified food grade lubricant designed specifically to help customers in the food and beverage industries meet their production quality standards.

Ultra FG offers longer life compared to commercial food grade compressor lubricants (6000 hours +). Ultra FG also has outstanding anti-wear protection and exhibits resistance to formulation of foam, sludge, varnish, and corrosive acids.

VFD Remote (NA region only):

(Variable Frequency Drive) rated variable speed motor and the VFD is separated from the main compressor package.

The maximum distance of power cable from VFD to the main compressor package is limited to 15m (50ft). The VFD will be supplied by Ingersoll Rand. But the cables from the main compressor package to the VFD should be provided by customer.

The compressor packages (Without TAS), less VFD, can be compatible with Outdoor Modification, High Dust Air Filter, High Dust Package Pre-Filter Options. Low Ambient Option is not available.

If the Outdoor Modification option has been ordered, the Drive Motor with space heater and relative bolt on option must be ordered at the same time.

The VFD can meet EMC Category C3 (EN/IEC 61800-3) without any stand-alone line reactor.

ECN: 1417620

Sheet: 16 of 17 Date: March 09, 2021

RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

XE CONTROLLER FEATURE COMPARISON:

Xe-70M Xe-90M Xe-145M Start/Stop Control X X X

Manual Load/Unload X X X

Auto-Restart X X X

Modulation (FS) X X X

Mod/ACS (FS) X X X

Lead/Lag(FS) X X X

Power Out Restart OPT OPT OPT Progressive Adaptive Control

(PAC)

X X X

Integrated Dryer Control X X X

Remote Pressure X X

Remote Start/Stop X X X

Remote Load/Unload X X X

Monitoring

Coolant filter monitoring X X

Inlet filter monitoring X X

Dryer monitoring X X X Independent main motor and fan motor overload

X X

Independent warning and trip fault outputs

X X

Xe-70M

ECN: 1417620

Sheet: 17 of 17 Date: March 09, 2021

RS30-37,

RS45nx

2018 Ingersoll Rand CCN: 49208564

DETAILED SCOPE

XE CONTROLLER FEATURE COMPARISON (CONTINUED):

Xe-70M Xe-90M Xe-145M Sequencing (Xe units only)

# compressors 4 4 4 Use local compressor pressure transducer

X X X

Programmable on Elapsed Time X X X

FILO (First in - Last out) X X X Controller Failure, Revert to local

X X X

Prioritized Compressor Selection

X X X

Interface

Energy savings calculator VS Only VS Only

Graphing and trending X

Standard web pages OPT X X

Remote control via web pages OPT X X

Automated reporting X

Web-based graphing/trending X

Email notification OPT X X

Xe-70M

GENERAL ARRANGEMENT, RS30-37i,n mdl.param.value

49182587 mdl.param.value

FA400IG GENERAL PURPOSE FILTER\ 1 1/2'' NPT\ 235 SCFM\ W/AUTODRAIN

F-Series advanced compressed air filters reduce contamination in your air stream to help protect critical processes and valuable equipment. Rigorously tested and engineered with superior components, F-Series filters will provide years of reliable performance and consistently high quality air.

Accurate Information: Patented dual indicator shows differential pressure drop and operating efficiency Rugged Design: All-aluminum, precision die cast body suitable for 176 °F / 80 °C and 250 psig / 17.2 bar MAWP applications Reliable Operation: Filter element with stainless steel mesh withstands high pressure and minimizes flow restriction Easy Maintenance: Ergonomic bowl design with no-touch filter simplifies element replacement Long Element Life: Proprietary media coating technology protects against corrosion and increases element life

Representative image may not represent quoted product configuration.

Technical Information

Rated Pressure Nominal Power Capacity (FAD) Dimensions (Length x Width x Height)

Weight (Air-cooled) bar g psig kW hp m3 / min cfm mm in kg lb

N/A N/A 6.6545 235 510 mm, 140 mm, 130 mm

20.08 in,

5.51 in, 5.12 in

2.4 5.28

Air Filtration General Purpose Series

Compressed Air Systems and Services Date: 1-July-2014 Davidson, NC 28036 Cancels: All Previous

GENERAL DESCRIPTION

The general purpose filter is designed to remove solid and liquid contaminates from compressed air. This filter will remove oil, water, dust, metal particles and pipescale. Solids will be removed down to 0.1 micron and liquids down to 0.03 mg/m³ at 21° C / 0.03 ppm

(W) at 70° F. The initial rated pressure drop at the inlet air pressure and rated flows will not exceed 1.0 psid.

The housing on the FA2700IG and smaller filters shall be precision die cast aluminum with a proprietary coating to eliminate corrosion on internal and external head and bowl surfaces. Automatic drain valve is included as standard.

The housing on F3000IG and larger filters shall be ASME pressure vessel quality carbon steel.

The element is constructed of a multi-layered borosilicate microfiber media, glass filled nylon end caps, and expended stainless steel inner and outer support cores.

The no-touch process makes element replacement a quick and easy task. The durable stainless steel element inner and outer core will withstand sudden pressure surges up to 100 psig.

FA400IH\ 1 1/2'' NPT\ 235 SCFM\ AUTODRAIN

F-Series advanced compressed air filters reduce contamination in your air stream to help protect critical processes and valuable equipment. Rigorously tested and engineered with superior components, F-Series filters will provide years of reliable performance and consistently high quality air.

Accurate Information: Patented dual indicator shows differential pressure drop and operating efficiency Rugged Design: All-aluminum, precision die cast body suitable for 176 °F / 80 °C and 250 psig / 17.2 bar MAWP applications Reliable Operation: Filter element with stainless steel mesh withstands high pressure and minimizes flow restriction Easy Maintenance: Ergonomic bowl design with no-touch filter simplifies element replacement Long Element Life: Proprietary media coating technology protects against corrosion and increases element life

Representative image may not represent quoted product configuration.

Technical Information

Rated Pressure Nominal Power Capacity (FAD) Dimensions (Length x Width x Height)

Weight (Air-cooled) bar g psig kW hp m3 / min cfm mm in kg lb

N/A N/A 6.6545 235 510 mm, 140 mm, 130 mm

20.08 in,

5.51 in, 5.12 in

2.4 5.28

Air Filtration High Efficiency Series

Compressed Air Systems and Services Date: 1-July-2014 Davidson, NC 28036 Cancels: All Previous

GENERAL DESCRIPTION

The high efficiency filter is designed to remove liquids and solids from compressed air. This filter removes particles down to 0.01 micron and liquids down to 0.008 mg/m³ at 21°C / .008 ppm

(W) at 70°F. The initial rated pressure drop at the inlet air pressure and rated flows will not exceed 1 psid.

The H Series filters are especially suited for applications such as protecting instrumentation systems and gauging equipment. These filters should be preceded by a G series filter.

The housing on the FA2700IH and smaller filters shall be precision die cast aluminum with a proprietary coating to eliminate corrosion on internal and external head and bowl surfaces. Automatic drain valve is included as standard.

The housing on the F3000IH and larger filters shall be ASME pressure vessel quality carbon steel.

The element is constructed of a multi-layered borosilicate microfiber media, glass filled nylon end caps, and expended stainless steel inner and outer support cores.

The no-touch process makes element replacement a quick and easy task. The durable stainless steel element inner and outer core will withstand sudden pressure surges up to 100 psig.

NVC200 AirCooled 208/1/60 Nema 1 with Timed Solenoid Drain Nirvana cycling refrigerated dryers are best in class design uses centrifugal separation to remove moisture from the chilled air, resulting in highly efficient moisture removal and exceptionally dry, clean air under all operating conditions.

Operates only when required by load demand reducing energy use Centrifugal separation pulls unwanted moisture from the air and removes it through a reliable float-type or timed electric solenoid drain Thermal mass with submerged evaporator is fully insulated to maintain a cold well of propylene glycol-water to provide continuous ISO Class 4 quality air with 38°F dew point Automatic controls reduce energy draw by shutting down the refrigerated compressor as quickly as possible, while maintaining continuous performance 5 Year Extended Warranty available covering all major components with Parts or PlannedCare Agreement and the purchase of Ingersoll Rand pre- & post-filters

Representative image may not represent quoted product configuration.

Technical Information

Rated Pressure Nominal Power Capacity (FAD) Dimensions (Length x Width x Height)

Weight (Air-cooled) bar g psig kW hp m3 / min cfm mm in kg lb

2.1 2.8161 5.7 200 762 mm, 711 mm, 1473 mm

30.0 in,

27.99 in,

57.99 in

282 620.4

DETAILED SPECIFICATION (50Hz / 60Hz)

Nirvana Cycling

REFRIGERATED AIR DRYERS

200 to 800 scfm Point of Manufacture West Chester, PA, USA

Industrial Technologies Date: Jan 14, 2011 Davidson, NC 28036 Cancels: All Previous

NIRVANA CYCLING PRODUCT SPECIFICATION

SCOPE

This specification describes a complete mechanical refrigerated drying system for the removal of moisture, oil aerosols and other contaminants from a compressed air or gas stream.