Attachment_2-_Work_Specification_SEQUOIA_(WLB_225B)_DD_FQ3_TJR_17R0_15Dec16.pdf

USCGC SEQUOIA (WLB 215)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2017

Developed By: Tyler J Richardson

(Revision-0, 15 December 2016)

USCGC SEQUOIA (WLB-225B) DRYDOCK AVAILABILITY FY2017

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ........................................................................................................................................... v Consolidated List of References ................................................................................................................... vi Consolidated List of Government-furnished Property ................................................................................ xv Consolidated List of Critical Inspection Items ........................................................................................... xxi Principal Characteristics .......................................................................................................................... xxiii General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Appendages (U/W), Leak Test WORK ITEM 4: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 5: Appendages (U/W) - Internal, Preserve WORK ITEM 6: Chain Locker(s), Clean and Inspect WORK ITEM 7: Voids (Non-Accessible), Leak Test WORK ITEM 8: Tanks (Potable Water), Clean and Inspect WORK ITEM 9: Tanks (Ballast), Clean and Inspect WORK ITEM 10: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 11: Propulsion Shaft Seals, Mechanical Overhaul And Inflatable Renewal WORK ITEM 12: Propulsion Shaft Seals (Bulkhead), Overhaul WORK ITEM 13: Strain Gage Alignment, Check WORK ITEM 14: Propulsion Shafting, Optical Or Laser Alignment Check WORK ITEM 15: Propulsion Stern Tube Bearings, Check Clearances WORK ITEM 16: Propulsion Shaft Bearings (External), Check Clearances WORK ITEM 17: Propulsion Tail Shaft Sleeve, Skim Cut WORK ITEM 18: Propulsion Shaft Bearing, Stave Renewal WORK ITEM 19: Controllable Pitch Propellers, Clean and Inspect WORK ITEM 20: Controllable Pitch Propeller, System Maintenance WORK ITEM 21: Controllable Pitch Propeller Hub, General Maintenance, Perform WORK ITEM 22: Controllable Pitch Propeller Hub, Remove and Reinstall WORK ITEM 23: Fathometer Transducer, General Maintenance WORK ITEM 24: Underwater (Speed) Log Transducer(s), Renew WORK ITEM 25: Fwd Scan Sonar Transducer, General Maintenance, Perform WORK ITEM 26: Vent Ducts (Laundry Exhaust), Commercial Cleaning WORK ITEM 27: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 28: Sea Bay, Preserve - Partial WORK ITEM 29: Sea Bay, Clean and Inspect WORK ITEM 30: Sea Bay, Preserve 100% WORK ITEM 31: Rudder(s), Preserve (“100%”) WORK ITEM 32: Rudder Stock Bearings, Check Clearances WORK ITEM 33: Rudder, Inspect and Repair WORK ITEM 34: Rudder and Rudder Stock, Remove and Inspect WORK ITEM 35: Thruster Units (Bow And Stern), Overhaul WORK ITEM 36: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 37: Anchor Chain and Ground Tackle, Preserve WORK ITEM 38: Anchor(s), Preserve WORK ITEM 39: Hawse Pipes, Preserve WORK ITEM 40: Warping Capstan, Inspect and Service WORK ITEM 41: Buoy Crane, Appleton Eb4806040, Inspect And Service WORK ITEM 42: Tanks (Ballast), Preserve “100%” iii (Rev-0)

WORK ITEM 43: Tanks (Ballast), Preserve “Partial” WORK ITEM 44: Chain Locker, Preserve 100% WORK ITEM 45: Chain Lockers, Preserve - Partial WORK ITEM 46: Tanks (Potable Water), Preserve “100%” WORK ITEM 47: Tanks (Potable Water), Preserve “Partial” WORK ITEM 48: U/W Body, Preserve (100%) WORK ITEM 49: U/W Body, Preserve (Partial - Condition A) WORK ITEM 50: U/W Body, Preserve (Partial - Condition B) WORK ITEM 51: U/W Body, Preserve (Partial - Condition C) WORK ITEM 52: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 53: Hull Plating Freeboard (Buoy Port Areas), Preserve WORK ITEM 54: Hull Plating Freeboard, Preserve “100%” WORK ITEM 55: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 56: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 57: Impressed Current Cathodic Protection System Anodes, Renew WORK ITEM 58: Impressed Current Cathodic Protection System Reference Cells, Renew WORK ITEM 59: Impressed Current Cathodic Protection System Dielectric Shield, Repair WORK ITEM 60: Impressed Current Cathodic Protection System Dielectric Shield (Capastic Fairing), Renew WORK ITEM 61: Drydock WORK ITEM 62: Temporary Services, Provide - Cutter WORK ITEM 63: Temporary Messing, Provide WORK ITEM 64: Temporary Berthing, Provide WORK ITEM 65: Sea Trial Performance, Support, Provide WORK ITEM 66: Watertight Doors and Scuttles (Internal, DC Deck and Below), Renew WORK ITEM 67: Bilges (Machinery Spaces), Preserve WORK ITEM 68: SORS Cargo Hold Deck and Bilges, Preserve WORK ITEM 69: Deck Covering, Wet/ Dry, Seal WORK ITEM 70: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 71: Compartment Insulation (General), Renew WORK ITEM 72: SSDG Isolation Mount, Renew WORK ITEM 73: Hull and Structural Plating (General) - 15.3-Pound Steel Plate, Renew WORK ITEM 74: Hull And Structural Plating (General) - 20.4-Pound Steel Plate, Renew WORK ITEM 75: Circuit Breakers (60 Hz), Inspect and Test WORK ITEM 76: Sewage Holding Tank(s), Clean, Inspect, and Repair WORK ITEM 77: Sewage Piping, Clean And Flush WORK ITEM 78: Tanks (Sewage Holding), Preserve “100%” WORK ITEM 79: Tanks (Sewage Holding), Preserve “Partial” WORK ITEM 80: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 81: Superstructure, Preserve “100%” WORK ITEM 82: Superstructure, Preserve “Partial” WORK ITEM 83: Main Diesel Engines, Mount Renewal WORK ITEM 84: Watertight Hatches (External DC Deck and Below), Renew WORK ITEM 85: Watertight Doors and Scuttles (External), Renew WORK ITEM 86: Fuel Oil System Piping, Repair WORK ITEM 87: Boat Lockers, Preserve WORK ITEM 88: Life Raft Cradles. Preserve WORK ITEM 89: Exhaust System Mounts, Renew WORK ITEM 90: Cutter Boat, Large (CBL) Cradle, Renew WORK ITEM 91: Grabrails and Footrails, Renew WORK ITEM 92: Emergency Diesel Generator (EDG) Radiator, Renew iv (Rev-0)

WORK ITEM 93: Air Castles and Fantail Hangers and Securing Points, Renew WORK ITEM 94: EDG Louver, Renewal WORK ITEM 95: Line Shaft Bearing Foundation, Repair WORK ITEM 96: Lube Oil Piping, Renew WORK ITEM 97: Reduction Gear Seal, Renew WORK ITEM 98: Gooseneck Vent and Closures, Renew WORK ITEM 99: Bilges (Bow Thruster Room), Preserve WORK ITEM 100: Vent Duct Systems, Renew WORK ITEM 101: AMR/MMR Natural Exhaust Louver, Renewal WORK ITEM 102: Fantail Shore Tie Enclosure, Preserve WORK ITEM 103: Main Mast Interior Deck, Preserve WORK ITEM 104: Decks Exterior, Preserve (“Non-Skid Broadcast Grit” System) Partial WORK ITEM 105: CPP Hydraulic Oil Power Module (HOPM) Foundation, Repair WORK ITEM 106: Air Handler Unit, Renew WORK ITEM 107: Firemain Isolation Valves, Renew WORK ITEM 108: Incinerator Room Deck, Preserve WORK ITEM 109: Air System Aftercooler, Maintenance WORK ITEM 110: Crane and Buoy Deck HPU’s Coolers hydraulic and ASW piping , Renew WORK ITEM 111: Walk-In Reefer and Freezer, Repair and Renew WORK ITEM 112: Stack Lighting, Install WORK ITEM 113: Cross Deck Winch, Renew WORK ITEM 114: Hydraulic Chain Stopper, Renew WORK ITEM 115: Anchor Windlass, Renew WORK ITEM 116: Sea Bay, Repair WORK ITEM 117: AC Foundation Resilient Mounts, Renew WORK ITEM 118: Life Rails and Stanchions Renew WORK ITEM 119: SORS Cargo Hatch, Repair WORK ITEM 120: Cargo Hatch Repair WORK ITEM 121: Thruster Generator Clean & Inspect WORK ITEM 122: Incinerator, Overhaul and Repair WORK ITEM 123: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test v (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

vi (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 225 WLB 184-001, Rev B, CRP-V850 Transducer Adapter Ring Coast Guard Drawing 225 WLB 243-202, Rev B, Bulkhead Type Seal Coast Guard Drawing 225 WLB 243-203, Rev E, Stern Tube Split Dovetail Carrier Casting Coast Guard Drawing 225 WLB 244-203, Rev E, Stern Tube Split Dovetail Carrier Casting Coast Guard Drawing 225 WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940 Coast Guard Drawing 225 WLB 320-001 Rev AD, Electrical One Line Diagram Coast Guard Drawing 225 WLB 320-010 Rev U, Power System Elementary Wiring Diagram Coast Guard Drawing 225 WLB 330-007 Rev M, Lighting, System 02, Level & Above Hull Block

960B/975/970 Partial Coast Guard Drawing 225 WLB 424-001, Rev G, Acoustic Navigation System Block & Isometric Coast Guard Drawing 225 WLB 581-001, Rev E, Anchor Handling System Arrangement Coast Guard Drawing 225 WLB 601-001, Rev M; General Arrangement Inboard & Outboard Profiles Coast Guard Drawing 225 WLB 601-002, Rev T, Booklet of General Drawings Coast Guard Drawing 225 WLB 635-001, Rev J, Hull Thermal & Acoustic Insulation Schedule Coast Guard Drawing 225B WLB 111-001, Rev A, Shell Expansion Coast Guard Drawing 225B WLB 114-001, Rev C, Shell Appendages Coast Guard Drawing 225B WLB 114-002, Rev -, Flow Accelerating Fin Coast Guard Drawing 225B WLB 162-001, Rev G, Stack A&D Coast Guard Drawing 225B WLB 167-001, Rev K, Structural Closures http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vii (Rev-0)

Coast Guard Drawing 225B WLB 170-001, Rev J, Mast A&D Coast Guard Drawing 225B WLB 180-005, Rev G, Foundations Hull Block 940 Coast Guard Drawing 225B WLB 180-007, Rev J, Foundations Hull Block 960 Coast Guard Drawing 225B WLB 180-010, Rev -, Generator Foundations Coast Guard Drawing 225B WLB 201-002, Rev C, Access Removal Routes Coast Guard Drawing 225B WLB 201-003, Rev D, Emergency Generator Room Arrangement Coast Guard Drawing 225B WLB 233-001, Rev D, Propulsion Train Installation Drawing Coast Guard Drawing 225B WLB 243-001, Rev J, Propulsion Shafting Arrangement Coast Guard Drawing 225B WLB 243-002, Rev G, Stern Tube and Bearing A&D Coast Guard Drawing 225B WLB 256-001, Rev N, Seawater Cooling System Diagram Coast Guard Drawing 225B WLB 256-003, Rev E, S/W Cooling System A/D Frame 66 Fwd Blocks 910, 920, & 930 Coast Guard Drawing 225B WLB 256-004, Rev F, SW Cooling System FR 66 Aft Block 940, 950 & 970 Coast Guard Drawing 225B WLB 256-007, Rev -, Heat Exchanger Modifications for CAT 3508 SSDG Coast Guard Drawing 225B WLB 259-001, Rev C, Combustion Intake & Exhaust Diagram Coast Guard Drawing 225B WLB 259-006, Rev C, Combustion Intake & Exhaust A&D Hull Block 970

& 975 Coast Guard Drawing 225B WLB 262-001, Rev E, Lube Oil System Diagram Coast Guard Drawing 225B WLB 262-005, Rev E, Lube Oil System A&D, Block 910,930,940,950,970 Coast Guard Drawing 225B WLB 262-006, Rev D, Lube Oil System A&D, Block 930,940,950 Coast Guard Drawing 225B WLB 320-001, Rev W, Electrical One-Line Diagram Coast Guard Drawing 225B WLB 320-009, Rev A, Shore Power Installation.

Coast Guard Drawing 225B WLB 320-010 Rev J, Power System Elementary Wiring Diagram Coast Guard Drawing 225B WLB 330-007 Rev G, Lighting System 02 Level & Above Hull Block

960B/975 & 970 Partial Coast Guard Drawing 225B WLB 505-001, Rev -, General Requirements for Piping Systems Coast Guard Drawing 225B WLB 506-001, Rev F, Overflows, Air Escapes & Sndg Tubes Diagram Coast Guard Drawing 225B WLB 507-001, Rev C, Operating Instructions & Label Plates, Piping System Coast Guard Drawing 225B WLB 512-001, Rev K, HVAC Diagram Coast Guard Drawing 225B WLB 512-002, Rev F, Ventilation Schedule Coast Guard Drawing 225B WLB 512-003, Rev -, HVAC A&D FR 05 Thru FR 12 Hull Block 901 Coast Guard Drawing 225B WLB 512-007, Rev B, HVAC A&D, Fr 66-92, Innerbttm & 1st Platform Coast Guard Drawing 225B WLB 512-011, Rev C, HVAC A&D FR 75 Thru 92, Mn Dk and Above Hull

Block 970 & 975 Coast Guard Drawing 225B WLB 512-012, Rev -, HVAC Standard Details and General Instructions Coast Guard Drawing 225B WLB 512-014, Rev A, Vent Mods Incidental to Aft Stack Demister

Installation Coast Guard Drawing 225B WLB 516-001, Rev -A, Refrigeration System Piping Diagrams Coast Guard Drawing 225B WLB 516-003, Rev -B, Refrigeration System Piping A&D Hb 930,960 Coast Guard Drawing 225B WLB 521-001, Rev E, Firemain System Diagram Coast Guard Drawing 225B WLB 521-002, Rev G, Cargo and Magazine Sprinkling Coast Guard Drawing 225B WLB 528-001, Rev E, Plumbing and Interior Deck Drains viii (Rev-0)

Coast Guard Drawing 225B WLB 541-001, Rev G, Fuel Oil System Diagram Coast Guard Drawing 225B WLB 541-003, Rev E, Fuel Oil Service A/D, FR 66 Aft, Block 940, 970 Coast Guard Drawing 225B WLB 541-004, Rev C, Fuel Oil Transfer System A/D, FR 66 Aft, Block 940, Coast Guard Drawing 225B WLB 541-005, Rev C, Fuel Oil Transfer System A/D, FR 66 Awd, Block

910, 920, 930 Coast Guard Drawing 225B WLB 549-001, Rev -, Onboard Lubrication Requirements Coast Guard Drawing 225B WLB 551-001, Rev G, Compressed Air System Diagram Coast Guard Drawing 225B WLB 556-001, Rev B, Hydraulic System Diagram Coast Guard Drawing 225B WLB 556-003, Rev -, Fwd Hydraulic System a/D, FR30 Fwd, Block 901,910 Coast Guard Drawing 225B WLB 556-004, Rev D, Fwd Hydraulic System a/D Coast Guard Drawing 225B WLB 556-008, Rev C, CPP Hydraulic System Diagram Coast Guard Drawing 225B WLB 556-010, Rev D, CPP Hydraulics System a/D, Hb 940 Coast Guard Drawing 225B WLB 561-003, Rev A, Steering Gear Arrangement Coast Guard Drawing 225B WLB 562-001, Rev E, Steering Components A/D Coast Guard Drawing 225B WLB 562-002, Rev C, Rudder Structural A&D Coast Guard Drawing 225B WLB 562-003, Rev -; Thordon Lower Rudder Stock Bearing Coast Guard Drawing 225B WLB 562-004, Rev -; Pintle Bearing Coast Guard Drawing 225B WLB 568-001 Rev A, Bow Thruster Arrangement and Detail Coast Guard Drawing 225B WLB 573-001, Rev G, Buoy Handling System Arrangement Coast Guard Drawing 225B WLB 581-001, Rev C, Anchor Handling System Arrangement Coast Guard Drawing 225B WLB 583-001, Rev J, Boat Launching & Stowage A&D Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System Coast Guard Drawing 225B WLB 593-009, Rev B, Sewage Holding Tank Coast Guard Drawing 225B WLB 601-001, Rev M, General Arrangement Inboard & Outboard Profiles Coast Guard Drawing 225B WLB 601-002, Rev L, Booklet of General Drawings Coast Guard Drawing 225B WLB 611-001, Rev D, Lifting Pads - Main and Aux Machinery Room Coast Guard Drawing 225B WLB 612-001, Rev H, Lifelines, Liferails & Stanchions Coast Guard Drawing 225B WLB 631-001, Rev G, Painting Schedule Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block

Diagram, Wiring Deck Plan, and Elementary Diagrams Coast Guard Drawing 225B WLB 633-002, Rev A, Cathodic Protection Passive Coast Guard Drawing 225B WLB 635-001, Rev B, Hull Thermal & Acoustic Insulation Schedule Coast Guard Drawing 225B WLB 801-001, Rev A, Lines and Offsets Coast Guard Drawing 225B WLB 801-003, Rev A, Curves of Forms and Cross Curves of Stability Coast Guard Drawing 225B WLB 801-006, Rev E, Docking Drawing Coast Guard Drawing 225B WLB 801-015, Rev B, Scantlings, Decks & Platforms Coast Guard Drawing 225B WLB 901-001, Rev D, Hull Block 901 Panels Coast Guard Drawing 225B WLB 910-001 Rev E, Hull Block 910 Panels Coast Guard Drawing 225B WLB 622-001, Rev A, Floor Plates and Hand Rails Machinery Spaces Coast Guard Drawing 225B WLB 528-012, Rev -, MMA Piping Mods To SORS Hatch & Cargo Hatch Coast Guard Drawing 225B WLB 920-003, Rev -, Hull Block 920 - Block Assembly ix (Rev-0)

Coast Guard Drawing 225B WLB 940-001, Rev E, Hull Block 940 - Panels Coast Guard Drawing 225B WLB 940-002, Rev E, Hull Block 940 - Modules Coast Guard Drawing 225 WLB 508-001, Rev C, Thermal Insulation for Machinery, Equipment & Piping Coast Guard Drawing 225B WLB 573-011, Rev -, ATON Tie Downs Coast Guard Drawing FL 1204-003, Rev A, Welded Padeyes & Link Coast Guard Drawing FL 8201-106, Rev F. CB-L Cradle Blocking Arrangement Coast Guard Drawing FL 1702-11, Rev -, Inspection of Sheaves Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters Coast Guard Fleet Drawing FL-2605-29, Rev H, Chain Stopper System – Rising Sheave Assembly Coast Guard Technical Publication (TP) 3549-516 A, AC Chilled Water Sys Mod 90NC06003 NAVSEA Drawing 803-1401892, Rev H, Scuttle, WT, Raised Quick Acting, 21 Dia, 16 PSI -

Arrangement NAVSEA Drawing 803-2226372, Rev B, Doors, Hatches and Scuttles General Notes NAVSEA Drawing 803-5001104, Rev -; Rudder Stock Bearings and Seals NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details NAVSEA Drawing 805-1624092, Rev E, Hatch W.T. Raised, Individually Dogged, 30X30, Without

Scuttle – 5 & 15 PSI Arrangement NAVSEA Drawing 805-1624093, Rev E, Hatch W.T. Raised, Individually Dogged, 30X30, With Scuttle

– 30 PSI Arrangement NAVSEA Dwg 803-1385664, Bearings, Stern Tube & Strut NAVSEA Dwg 803-2145807, Propulsion Shafting & Components

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block

Diagram, Wiring Deck Plan, and Elementary Diagrams Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch Coast Guard Technical Publication (TP) 3518B, 07-MAY-01, Main Diesel Engine (MDE) - Model

3608/1 Coast Guard Technical Publication (TP) 3523, 21-MAY-96, Manufacturer's Instruction Book-SWBS

Group(s) 241-242 Coast Guard Technical Publication (TP) 3523, Apr 2002, SWBS 241-A, Reduction Gear - Model

96DHCMG-Cp Coast Guard Technical Publication (TP) 3523-241-A&B, 225 WLB MIB, VOL 5, SWBS 241, GEAR, REDUCTION, MMC PN 241-01-01

Coast Guard Technical Publication (TP) 3523-242-A-C, 225 WLB MIB, SWBS 242, Coupling, Torsional, MMC PN 242-01-01 & 242-01-02 Coast Guard Technical Publication (TP) 3523B, May 2001; Coupling, Torsional (Flexible), Manufacturer: American Vulkan, Model NO. RATO-S 3321-2100/1070 (Rev B) x (Rev-0)

Coast Guard Technical Publication (TP) 3524, 2013, Manufacturer's Instruction Book-SWBS Group(s) 243-262

Coast Guard Technical Publication (TP) 3524, May 2009, Manufacturers Instruction Book, SWBS Group(s) 243-262, 225’ WLB Class Cutters, SWBS 243, Section A, Seal, Forward Stern Shaft, Manufacturer: John Crane, Model NO. MB Series, Rev. 1

Coast Guard Technical Publication (TP) 3524, SWBS 245-B, Aug 2005, Instruction Manual for the Model 102 B Class Controllable Pitch Propeller and Shafting System

Coast Guard Technical Publication (TP) 3524-244-A, 225 WLM MIB, SWBS 244-A, Bearing, Line Shaft, MMC PN 244-01-03, TP 244-A

Coast Guard Technical Publication (TP) 3524-245-A&B, 225 WLB, SWBS 245-A & 245-B, Propeller System, CPP, MMC PN 245-01-01,, 0

Coast Guard Technical Publication (TP) 3534A, 07-JAN-97, Switchboards, Ship Service and Emergency Diesel Generator - Model D2

Coast Guard Technical Publication (TP) 3534B, 07-JAN-97, Switchboards, Ship Service and Emergency Diesel Generator - Model D2

Coast Guard Technical Publication (TP) 3537A, 07-MAY-01, Ship's Service Diesel Generator Set (SSDG) - Model 3508

Coast Guard Technical Publication (TP) 3537B, 07-MAY-01, Ship's Service Diesel Generator Set (SSDG) - Model 3508

Coast Guard Technical Publication (TP) 3556, Jun 2009, Manufacturer’s Instruction Book-SWBS Group(s) 568, Bow and Stern Thruster – Model 125/3 STAY/FP

Coast Guard Technical Publication (TP) 3557, Section 573-C, Feb 2010, Manufacturer's Instruction Book-SWBS Group 568-573, Buoy Crane – Model EB-480-60-40 (Hulls 206, 207, 208, 209, 210, 211, 212, 213, 214, 215, 216)

Coast Guard Technical Publication (TP) 3558, Apr 2008, Manufacturer’s Instruction Book-SWBS Group(s) 573, Section B, Cross Deck Winch – Model BMD-471

Coast Guard Technical Publication (TP) 3559, SWBS 581A, Dec 2012, Anchor Windlass, P/S - Model

BMD-478

Coast Guard Technical Publication (TP) 3559, Section 582B, Apr 2009, Aft Capstan, 21” - Model BMD-

Coast Guard Technical Publication (TP) 3562, Sep 2013, Manufacturer's Instruction Book SWBS Groups 583-589, Section B, Davit, RHIB P/S – Model RAD30-15.5

Coast Guard Technical Publication (TP) 3563, 21-MAY-96, Manufacturer's Instruction Book- SWBS Group(s) 593 Code of Federal Regulations (CFR), Title 46 (Shipping), 01 Oct 2005 Edition

Coast Guard Technical Publication (TP) 3574, Mar 2009, SWBS Group 633-638 Coast Guard Technical Publication (TP) 3717, Jun 2003, Hydraulic Cargo Hatch Coast Guard Technical Publication (TP) 3750, 26-APR-06, Rising Sheave Chain Stopper Coast Guard Technical Publication (TP) 3796, Section A, Aug 2006, Galley Hood – Model NBDL-60

(13’-4”) Coast Guard Technical Publication (TP) 5029, 01-NOV-03, S9243-Bx-MMC-010 - Bulkhead Shaft Seal Coast Guard Technical Publication (TP) E-424-006, Version WLB97-1, Wesmar 3060-08/M-8/AC

Forward Scan Sonar Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2014, Electrical

Power for Contractor’s Tools & Equipment Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2014, Inspect, Test and Recondition AC Synchronous Machines In-Place xi (Rev-0)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Rev 7; Near-White Blast Cleaning AAA/CAA - http://newsroom.aaa.com/diamond-ratings/diamond-rating-definitions/ American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects American Society for Testing and Materials (ASTM) International F1508, 2010, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An) ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

BUSHIPS DWG S1602-860100

Chockfast® Orange, general Guidelines for Marine Chock Designers Bulletin No. 692D Christie &Grey Data Sheet DS 094 - Instructions for the measurement of mounting heights using either spring loaded telescopic gauges or a digital DTI set xii (Rev-0)

Christie &Grey Data Sheet DS 096 - Mount Height Data Collection Sheet For New Installations and In Service Maintenance Checks - Marine Diesel Engines

Christie &Grey Drawing No. 44560 Isolation of Caterpillar 3508 Generator Set Coast Guard Technical Publication (TP) 3549, 07-JAN-97, Manufacturer's Instruction Book-SWBS

Group(s) 512-516 Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum Commercial Item Description (CID) A-A-59316, 2003, Abrasive Materials for Blasting Commercial Item Descriptions (CID) A-A-59323, Rev A, Cloths, Cleaning, Low-Lint DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and

Weldless Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement FORBES (formerly MOBIL) Travel Guide - http://www.forbestravelguide.com/ Hotel-Motel National Master List, http://www.usfa.fema.gov/applications/hotel/ Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic) MIL-DTL-23549, Dec 2011, Grease, General Purpose MIL-PRF-16173, 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-24176, 2004, Cement, Epoxy, Metal Repair and Hull Smoothing (Metric) MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-S-22473 , Rev E(8); Sealing, Locking, and Retaining Compounds: (Single Component), 01/21/04 MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-2003-3, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &

Submarines (Penetrations) MIL-STD-2003-4, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &

Submarines (Cableways) National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2003, Guidelines for

Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications xiii (Rev-0)

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-011, Surface Ships Main Propulsion Shafting Refurbishment Procedures, Volume I, Part 1

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-012, Surface Ships Main Propulsion Shafting Examination, Test and Repair Action Record, Volume 1, Part 2

Naval Ship's Technical Manual (NSTM) Chapter 241, Rev 1; Propulsion Reduction Gears, Couplings, Clutches, And Associated Components

NAVSEA DWG 803-1401892

NAVSEA DWG 805-1400050

NAVSEA DWG 805-1623054

NAVSEA DWG 805-1624093

ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual Public Law 101-391, 1990, Hotel and Motel Fire Safety Act The Society for Protective Coatings (SSPC) Paint Application Specification No. 3 (SSPC-PA Guide 3), 1995, A Guide to Safety in Paint Application The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Metal Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 11, 2012, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal xiv (Rev-0)

Underwriters Laboratories Inc. (UL) 489, May 2002, Molded Case Circuit Breaker xv (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

10 Y **Propeller shaft NSN: 2010-01-399-5912 1ea. 165,000 10 N **Grounding Silver

Strip NSN: 5340-01-126-4569 1ea. 1,889

10 N **SST Straps NSN: 5340-01-126-4570 4ea. 28 10 N **SST Bailing Seals NSN: 5330-01-284-3686 4ea. 6 10 Y **Seal, Stern, Propulsion Shaft NSN: 5330-01-397-0463 1ea. 65,000

11 N 225' WLB Major Overhaul Kit

NSN: 5330-01-520-5284 1 ea. 35,249.00

11 N **225' WLB Seat (Split)

NSN: 5330-01-645-3665 1 ea. 12,500.00

11 Y *Seal Compression Tool

Onboard Tool 1 ea. 200.00

12 N **Oversized shaft seal diaphragm

(Main Prop Shaft)

NSN: 2010-01-537-2301 2 ea. 9,828.00

12 N **Oversized shaft seal diaphragm (PTO shaft)

H74265-01-3 1 ea. 4,250.00

20 N Stat-O-Seal Washers NSN: 5310-01-212-5987

PN: 0-4-3-5

12 ea. 55.61

20 N O-Ring, Hub Flange Bolt Cover

NSN: 5331-00-983-9878

PN: 0-2-2-5

12 ea. 50.00

21 Y **Blade Bolts NSN: 5306-01-410-6893 24 ea. 1,854.12 21 N Blade Bolt O-rings NSN: 5330-01-408-7251 (0-

3-2-11) 48 ea. 2.25

21 N Blade Seal NSN: 5331-01-623-0621 (2-

472 KA174-75)

4 ea. 55.00

21 Y *Lifting Device, Propeller Blade

NSN: 2020-01-F02-6825 1 ea. 100.00

21 Y Hub removal kit NSN: 2020-01-632-6415 1 ea.

23 N *** Fathometer

Transducer, shallow water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 2 ea. 343.63

23 Y ***Fathometer Transducer, Deep

Water, 24kHZ

NSN: 5845-01-496-9770 1 ea. $7,709.21 xvi (Rev-0)

24 Y ***Sperry SRD 500 Doppler speed log

NSN: 5999-01-472-7499 1 ea. 16504.43

34 N **Upper bearing NSN: 3110-01-466-9924 1 ea. 5,002.41 34 N Rudder Seal Kit NSN: 5330-01-565-8083 1 ea. 2,000.00 35 N Seal Kit, Bow

Thruster NSN: 2010-01-555-9048 1 ea. 3,634.00

35 N Seal Spacer PN: B125SM44178 1 ea.

41 N Swing Gear Gearbox

Seal Kit PN: YMD-6847-R 5 ea. 3,250.00

41 N Swing Gear Brake O-ring Kit

NSN: 5330-01-315-7384 5 ea. 95.72

41 N Swing Gear Brake Lining Kit

NSN: 2530-01-315-3927 5 ea. 215.00

41 N Swing Gear Brake Bearing Kit

NSN: 3120-01-320-9669 5 ea. 96.05

41 N Swing Gear Brake Spring Kit

NSN: 5360-01-316-4410 5 ea. 110.00

41 N Hydraulic Motor Seal Kit

NSN: 4320-01-475-1857 5 ea. 40.78

41 N Manifold Replacement Valves

PN: YMD-8259-R 1 ea. 6,442.00

41 N Luff Cylinder Seal Kit

PN: YMD-8260-R 2 ea. 756.00

41 N Extension Cylinder Seal Kit

PN: YMD-8261-R 1 ea. 169.00

41 N Extension Cylinder Counterbalance Valve Cartridge

PN: YMD-9612 2 ea. 694.00

41 N Swing Gear Gearbox Seal Kit

PN: YMD-6847-R 5 ea. 3,250.00

41 N Main Hoist Block Repair Kit

PN: YMD-8267-R 1 ea. 2,144.00

41 N Aux Hoist Block/ PN: YMD-8268-R 1 ea. 400.00 41 N Sheave Replacement

Bearings PN: YMD-8269-R 2 ea. 3,380.00

41 N Sheave, 24” OD-M/F NSN: 3020-01-506-8814 1 ea. 2,675.33 41 N Sheave, 18” OD-A/F NSN: 3020-01-506-9078 1 ea. 1,949.50 41 N Replacement Filter

Elements PN: YMD-6732-R 12 ea. 720.00

41 N Anti-Two Block Limit Switch

NSN: 5930-01-527-7845 2 ea. 163.00

41 N Two Block Alarm part

P/N: U15S02CG2BS 2 ea.

41 N Two Block Alarm part

P/N: U10S01CGBM 1 ea.

41 N Grease Fitting PN: YMD-6033 18 ea. 162.00 41 N Clamp Seal NSN: 5330-01-640-7138 1 ea. 12.00 41 N Clamp Seal NSN: 5330-01-640-7077 1 ea. 12.00 41 N Slide Pad NSN: 5365-XF-C13-2949 2 ea. 226.00 41 N Slide pad NSN: 3130-XF-C2950 2 ea. 142.00 xvii (Rev-0)

41 N Electric Connection PN: YMD-5956 18 ea. 576.00 41 N Sealing Washers PN: YMD-1828 8 ea. 8.00 41 N Emergency Release

Manifold Cartridge PN: YMD-6895-R 1 ea. 639.00

41 N Gauge Snubber PN: YMD-6201 2 ea. 90.00 41 N Shuttle Valve PN: YMD-1288 2 ea. 70.00 41 N Pressure Gauge PN: YMD-6822 2 ea. 230.00 41 N Turntable bearing

Bolts/Pedestal Fasteners/Bolts

NSN: 3950-01-516-5810 115 ea. 15,800

41 N Cab Penetration Gasket

PN: MMD-2753 3 ea. 21.00

41 N Load Cell Main Fall NSN: 6670-01-516-0022 1 ea. 5,913.00 41 N Load Cell Aux Fall NSN: 6670-01-516-0024 1 ea. 5,913.00 41 N Extension Cylinder

Pin NSN: 5315-01-632-7973 2 ea.

41 N Luff Cylinder Pin NSN: 5315-01-632-8114 4 ea.

41 N Bushings NSN: 0000-XF-C10-5814 8 ea. 344.00 41 N Bushings, Heel NSN: 5315-01-63 4 ea. 620.00 41 N Slid Pad, Cylinder

Support NSN: 3950-01-437-0242 6 ea. 66.00

41 N Shim Set, Cylinder Support

NSN: 5365-XF-C33-7917 1 ea. 66.00

41 N Slid Pad NSN: 3950-01-437-0232 4 ea. 288.00 41 N Shim Set NSN: 5365-01-436-0356 4 ea. 100.00 41 N Pad, Slide, 1 x2 x 6 in NSN: 3950-01-437-0240 4 ea. 120.00

41 N Shim Set NSN: 5365-01-4396-0754 4 ea. 100.00 41 N Slid Puck NSN: 5365-XF-C13-2948 4 ea. 268.00 41 N Shim, 304 SST Flat

Washer NSN: 5310-01-436-1756 4 ea. 28.00

41 N Thrust Washer NSN: 3120-01-216-4036 8 ea. 96.00 41 N Thrust Washer NSN: 3120-01-632-7953 4 ea. 504.00 41 N Thrustwasher Heel

Pin NSN: 5315- 01-631-1699 2 ea. 9,000

41 N Pilot Valve for Crane Control Valve

Manifold for Swing, Luff, Telescope, Main and Aux

Winch Functions

PN: R900929529 5 ea. 13,200.00

41 N Head Block PN: YMD-8267 1 ea.

41 N Main Fall Wire Rope NSN: 4010-01-486-0047 1 ea. 3,000.00 41 N Aux Fall Wire Rope NSN: 4010-01-594-2228 1 ea. 1.200.00 57 N Anode elliptical platinum & niobrium, 37.5 A

NSN: 5342-01-540-3444 4 ea. 3,525.00

57 N Shell, mounting PN: Siemens Water Technologies W2T98554 (Electrocatalytic 74226)

1 ea. 264.50 xviii (Rev-0)

57 N Mat, neoprene Siemens Water Technologies W2T98553

(Electrocatalytic 74225)

NSN: 5330-01-540-9556

1 ea. 35.26

57 N Nut/washer, molded PN: Siemens Water Technologies W3T106648

(Electrocatalytic 73547)

6 ea. 35.14

58 N Reference electrode, silver & silver chloride

Siemens Water Technologies W3T105012

(Electrocatalytic 32622)

NSN: 5977-01-346-0750

2 ea. 1,300.02

61 Y *Sonar Transducer Cover Plate

N/A 1 ea. 50.00

66 N Door – 26” x 66” C.O. water-tight, quick-acting, left-hand, 10-dog, w/ hasp and staple, w/ 9” diameter fixed light, low type cres hinges, steel

(including associated framing)

PN: 10 1 ea. 8,000

72 N Christie & Grey Isolation Mount

PN: T2.S20.45.C0.100 TSC

T2 20/45 (UTS threads)

8 ea. 558

72 N Christie & Grey Isolation Mount

PN: T2.S20.55.C0.100 TSC

T2 20/55 (UTS threads)

4 ea. 558

72 N Christie & Grey Sole Plate

PN: 54378 rev A 12 ea. 98

83 N TSC T2 40/60 Unit Isolator

4 ea 600.00

83 N TSC T2 50/70 Unit Isolator

8 ea 600.00

84 N Hatch - 30” x 30” C.O., 14” raised coaming, water-tight, 8-dog, with 21” diameter C.O., RSD, quick-acting, water-tight, scuttle. Steel

PN: 17 2 ea. 11,000

85 N Scuttle – 21” diameter, C.O., raised 14” coaming, quick-acting, water-tight, steel (with frame)

PN: 6 1 ea. 7,000

85 N Door – 26” x 66” C.O. water-tight, quick-acting, right-hand, 10-dog, w/ hasp and staple, w/

PN: 28 1 ea. 8,000 xix (Rev-0)

9” diameter fixed light, low type cres hinges, steel. New hinge pads for door

(door only, no framing)

85 N Door – 26” x 66” C.O. water-tight, quick-acting, left-hand, 10-dog, w/ hasp and staple, w/ 9” diameter fixed light, low type cres hinges, steel. New hinge pads for door

(door only, no framing)

PN: 10 2 ea. 8,000

85 N Door – 26” x 66” C.O. water-tight, quick-acting, right-hand, 10-dog, without hasp and staple, w/ 9” diameter fixed light, low type cres hinges, steel. New hinge pads for door (door only, no framing)

PN: 18 1 ea. 8,000

89 N Christie & Grey;

CRM3 MOUNT

425KG

CRM3.65 8 135

89 N Christie & Grey;

CRM3 MOUNT

225KG

CRM3.45 16 135

89 N Christie & Grey;

CRM3 MOUNT

325KG

CRM3.55 8 135

89 N Christie & Grey, Heat Shield

HRP.100.44.21 32 45

100 N Exhaust fan, E02-88- 1, flow 1,020 CFM, fan size MA10AF,

0.5 HP, 450 VAC, 3-

phase, 0.8 amp, 40 degree Celsius minimum ambient operating temp, 3,450 RPM, motor control

1 ea

106 N Marine air handling unit

PN: MAV-01-AC3 1 37,975

xx (Rev-0)

113 Y Cross Deck Winch AMD-1379L 2 ea 28,823.00 113 Y Cross Deck Winch AMD-1379R 2 ea. 28,823.00 113 N Block, Flag NSN: 3940-01-526-5592

(Included In The Flag Block Assembly Are P/N B54361, Bearing; P/N 851547 Bearing Cup Sheave; P/N

827112, Bearing Cone Sheave; And P/N 840503, Grease Seal)

2 ea. 5,600.00

114 Y Hydraulic Chain Stopper

NSN: 2040-01-483-3938 2 ea. 38,000.00

115 Y Anchor Windlass Assembly

NSN: 01-F12-2723 2 ea 68,823.00

119 N SORS Cargo Hatch Dogs

Walz & Krenzer P/N D-WK- 837-2 or equivalent

16 $75

119 N SORS Cargo Hatch Gasket

Walz & Krenzer P/N D-WK- 837-1-4 or equivalent

2 $200

120 N Cargo Hatch Gasket Walz & Krenzer P/N D-WK- 831-1-8 or equivalent

2 $200

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xxi (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

2 Hull Plating (U/W Body), Ultrasonic Testing

3 Appendages (U/W), Leak Test

7 Voids (Non-Accessible), Leak Test

10 Propulsion Shafting; Remove, Inspect, and Reinstall

11 Propulsion Shaft Seals, Mechanical Overhaul And Inflatable Renewal

12 Propulsion Shaft Seals (Bulkhead), Overhaul

14 Propulsion Shafting, Optical Or Laser Alignment Check

15 Propulsion Stern Tube Bearings, Check Clearances

16 Propulsion Shaft Bearings (External), Check Clearances

19 Controllable Pitch Propellers, Clean and Inspect

20 Controllable Pitch Propeller, System Maintenance

21 Controllable Pitch Propeller Hub, General Maintenance, Perform

29 Sea Bay, Clean and Inspect

32 Rudder Stock Bearings, Check Clearances

33 Rudder, Inspect and Repair

34 Rudder and Rudder Stock, Remove and Inspect

36 Anchor Chain(s) and Ground Tackle, Inspect and Repair

40 Warping Capstan, Inspect and Service

41 Buoy Crane, Appleton Eb4806040, Inspect And Service

48 U/W Body, Preserve (100%) xxii (Rev-0)

56 Impressed Current Cathodic Protection System, Inspect and Maintain

67 Bilges (Machinery Spaces), Preserve

68 SORS Cargo Hold Deck and Bilges, Preserve

70 Deck Covering (Interior Wet/Dry), Renew

71 Compartment Insulation (General), Renew

112 Stack Lighting, Install

113 Cross Deck Winch, Renew

114 Hydraulic Chain Stopper, Renew

115 Anchor Windlass, Renew

120 Cargo Hatch Repair

121 Thruster Generator Clean & Inspect xxiii (Rev-0)

PRINCIPAL CHARACTERISTICS

225' WLB (B-CLASS)

PHYSICAL

Length overall 225' 0" Length between perpendiculars 206' 0" Maximum beam 46' Designed draft 13' 0" Full load displacement 1905.6 Long Tons SW Light ship displacement 1500.7 Long Tons SW Minimum operating displacement 1869.2 Long Tons SW Mast height (above 12' waterline) 67' 5" Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-

3/8 die lock chain

HULL

Bilge keels (port & starboard) Frames 42-79 Frame spacing FR 0 to 12 21" FR 12 to 30 22" FR 30 to 102 24"

MACHINERY

Main propulsion Diesel Reduction Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM Number of propellers 1 Number of blades 4 Diameter 10' Pitch Controllable

RPM 254

Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW Emergency diesel generator One Caterpillar 3406 DITA, 280 KW Shore tie Two 450 VAC, 400 Amp, 3-wire Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL Shaft bearing, aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel oil 76,498 gal.

Fresh water capacity 8056 gal.

Hydraulic oil capacity 2785 gal.

Lube oil storage 764 gal.

Grey water tank 2700 gal.

Sewage holding tank 1700 gal.

1 (Rev-0)

00000_0316_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

3 (Rev-0)

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB).