Work_Specification-_ASPEN_(WLB_225B)_DS_FQ2_AJK_17R3.pdf

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Attached to: DOCKSIDE REPAIRS FOR USCGC ASPEN (WLB 208) FY2017
Solicitation number: HSCG85-17-Q-P45011
Issued by: Department of Homeland Security US Coast Guard

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Work Specification- Rev3

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USCGC ASPEN (WLB 208)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2017

Developed By: James M Petrik

Anthony J Konecni

(Rev-3, 3 Nov 2016)

USCGC ASPEN (WLB 225B) DOCKSIDE AVAILABILITY FY2017

ii (Rev-3)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items ............................................................................................ xv Principal Characteristics ............................................................................................................................. xvi General Requirements WORK ITEM 1: Tanks (Mp Fuel Stowage And Overflow), Clean And Inspect WORK ITEM 2: Tanks (Ballast), Clean and Inspect WORK ITEM 3: Main Diesel Engine (MDE) Exhaust Piping, Commercial Clean WORK ITEM 4: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean WORK ITEM 5: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test WORK ITEM 6: Crossdeck Winches, Inspect and Service WORK ITEM 7: Hydraulic Inhaul Winch, Inspect and Service WORK ITEM 8: Anchor Windlass, Inspect and Service WORK ITEM 9: Mechanical Chain Stoppers, Inspect and Service WORK ITEM 10: Warping Capstan, Inspect and Service WORK ITEM 11: Single Point Davit - RHIB, Inspect and Service WORK ITEM 12: Twin Pivot Arm Davit, Overhaul WORK ITEM 13: Commissary Hoist, Inspect and Service WORK ITEM 14: Buoy Crane, Appleton Eb4806040, Inspect And Service WORK ITEM 15: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 16: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 17: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 18: Temporary Services, Provide - Cutter WORK ITEM 19: Main Mast, Preserve – Partial WORK ITEM 20: Firemain Valves, Overhaul or Renew WORK ITEM 21: Deck Covering (Electrical Insulating Sheet), Renew WORK ITEM 22: SSDG Isolation Mount, Renew WORK ITEM 23: Control Air Refrigerant Dehydrators, Replace WORK ITEM 24: Vent Duct Systems, Repair WORK ITEM 25: Decks - Exterior, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 26: Buoy Deck Machinery Local Controller, Overhaul WORK ITEM 27: Bridge Window Weatherstripping, Renew WORK ITEM 28: Bridge Window and/or Weatherstripping, Renew WORK ITEM 29: Insulation, Renew WORK ITEM 30: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 31: Deck Covering, Wet/ Dry, Seal WORK ITEM 32: SORS Cargo Hatch, Inspect and Overhaul WORK ITEM 33: Shore Tie Electrical Outlet, Renewal WORK ITEM 34: FOP Dump Tank to Oily Water Piping, Renew WORK ITEM 35: Stack Lighting, Install WORK ITEM 36: Main Diesel Engine, Mount Upgrade WORK ITEM 37: Hydraulic Chain Stoppers, Inspect And Service WORK ITEM 38: SSDG Heat Exchanger, Modify iii (Rev-3)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

07 Oct 2016 1 6 GFE Correction

07 Oct 2016 1 36 GFE Correction

07 Oct 2016 1 38 Added work item 38 “SSDG Heat Exchanger, Modify”

18 Oct 2016 2 12 Modified paragraph 3.1.2.1 and 3.1.2.2.

Removed paragraph 3.1.2.3.

18 Oct 2016 2 19 Modified paragraph 1.1 to clarify the scope of work.

18 Oct 2016 2 21 Added paragraph 3.4 to provide direction for selecting deck color.

18 Oct 2016 2 32 Removed “(Optional)” from the work item title.

This is a definite work item.

03 Nov 2016 3 7 Added clarification to Table 3 - Additional Maintenance Requirements, Dissemble and Renew Bull Gear. Removed the requirement to renew the pinion gear.

03 Nov 2016 3 34 Correction to paragraph 3.4, requirement to renew approximately 26 feet of pipe.

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-3)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 225 WLB 581-001, Rev E, Anchor Handling System Arrangement Coast Guard Drawing 225B WLB 541-007, Rev D; Incinerator Fuel Oil Service Tank Coast Guard Drawing 225B WLB 573-001, Rev E, Buoy Handling System Arrangement Coast Guard Drawing 225B WLB 170-001, Rev H; MAST A & D Coast Guard Drawing 225B WLB 259-001, Rev C, Combustion Intake & Exhaust Diagram Coast Guard Drawing 225B WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940 Coast Guard Drawing 225B WLB 259-006, Rev C, Combustion Intake & Exhaust A&D Hull Blocks 970

& 975 Coast Guard Drawing 225B WLB 541-001, Rev G; Fuel Oil System Diagram Coast Guard Drawing 225B WLB 549-001, Rev A, Onboard Lubrication Requirements Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram Coast Guard Drawing 225B WLB 573-001, Rev G, Buoy Handling System Arrangement Coast Guard Drawing 225B WLB 573-002, Rev -, Weight Handling System Arrangement Coast Guard Drawing 225B WLB 573-011, Rev -, ATON Tie Downs Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System Diagram Coast Guard Drawing 225B WLB 593-009, Rev B, Sewage Holding Tank Coast Guard Drawing 225B WLB 601-001, Rev M General Arrangements Inboard and Outboard Profiles Coast Guard Drawing 225B WLB 601-002, Rev L, Booklet of General Drawings Coast Guard Drawing 225B WLB 631-001, Rev G, Painting Schedule http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace v (Rev-3)

Coast Guard Drawing 225B WLB 634-001, Rev F, Deck Covering Schedule Coast Guard Drawing 225B WLB 672-001, Rev C, Storerooms, Cargo Stowage and Ship Store

Arrangement and Details Coast Guard Drawing 225B WLB 233-001, Rev D, Propulsion Train Installation Drawing Coast Guard Drawing 225B WLB 262-002, Rev D, Waste Oil Diagram Coast Guard Drawing 225B WLB 262-008, Rev -, FO Purifier Waste Oil Mods Coast Guard Drawing 225B WLB 512-001, Rev K, HVAC Diagram Coast Guard Drawing 225B WLB 512-012, Rev -, HVAC Standard Details and General Instructions Coast Guard Drawing 225B WLB 512-002, Rev C, Ventilation Schedule Coast Guard Drawing 225B WLB 549-001, Rev A, Onboard Lubrication Requirements Coast Guard Drawing 225B WLB 556-001, Rev B, Hydraulic System Diagram Coast Guard Drawing 225B WLB 573-001, Rev -, Buoy Handling System Arrangement Coast Guard Drawing 225B WLB 573-002, Rev -, Weight Handling System Arrangement Coast Guard Drawing 225B WLB 625-001, Rev C, Windows & Portlights Coast Guard Drawing 225B WLB 167-001, Rev J, Structural Closures Coast Guard Drawing 225B WLB 180-010, Rev -, Generator Foundations Coast Guard Drawing 225B WLB 180-005, Rev G, Foundations Hull Block 940 Coast Guard Drawing 225B WLB 256-007, Rev -, Heat Exchanger Modifications for CAT 3508 SSDG Coast Guard Drawing 225B WLB 320-001, Rev W, Electrical One-Line Diagram Coast Guard Drawing 225B WLB 320-010 Rev J, Power System Elementary Wiring Diagram Coast Guard Drawing 225B WLB 330-007 Rev G, Lighting System 02 Level & Above Hull Block

960B/975 & 970 Partial Coast Guard Drawing 225B WLB 507-001, Rev C, Operating Instructions & Label Plates, Piping System Coast Guard Drawing 225B WLB 551-001, Rev G, Compressed Air System Diagram Coast Guard Drawing 225B WLB 551-002, Rev G, Control Air System Diagram Coast Guard Drawing 225B WLB 551-005, Rev F, Compressed Air System a/D, FR 66 Aft, Block 950,95 Coast Guard Drawing 225B WLB 635-001, Rev B, Hull Thermal & Acoustic Insulation Schedule Coast Guard Drawing 225B WLB 920-003, Rev -, Hull Block 920 - Block Assembly Coast Guard Drawing 225B WLB 202-001, Rev. G, MPCMS Cabling Diagram Coast Guard Drawing 225B WLB 202-002, Rev. D, COED, MPCMS Connection Table Coast Guard Drawing 225B WLB 320-001, Rev AB, Electrical One-Line Wiring Diagram.

Coast Guard Drawing 225B WLB 320-009, Rev A, Shore Power Installation.

Coast Guard Drawing 225B WLB 320-010, Rev K, Power Sys. Elem Wiring Diagram.

Coast Guard Drawing 225B WLB 635-001, Rev D, Hull Acoustic and Thermal Insulation Schedule Coast Guard Drawing 225 WLB 180-005, Rev K, Foundations Hull Block 940 Coast Guard Drawing 225 WLB 320-001, Rev AD, Electrical One Line Diagram Coast Guard Drawing 225 WLB 320-010, Rev U, Power System Elementary Wiring Diagram Coast Guard Drawing 225 WLB 330-007, Rev M, Lighting, System 02, Level & Above Hull Block

960B/975/970 Partial Coast Guard Drawing 225 WLB 505-001, Rev C, General Requirements for Piping Systems Coast Guard Drawing 225 WLB 507-001, Rev B, Operating Instructions & Label Plates Coast Guard Drawing 225 WLB 551-001, Rev K, Compressed Air System Diagram vi (Rev-3)

Coast Guard Drawing 225 WLB 551-002, Rev K, Control Air System Diagram Coast Guard Drawing 225 WLB 551-005, Rev G, Cmprse Air Sys a&D FR 66 Aft Blk 940, 950 Coast Guard Drawing 225 WLB 635-001, Rev J, Hull Thermal & Acoustic Insulation Schedule Coast Guard Drawing 225 WLB 324-201, Rev -, Ship Service Switchboard Coast Guard Drawing 225 WLB 324-202, Rev -, Emergency Switchboard Coast Guard Fleet Drawing FL 2605-29, Rev H, Chain Stopper System – Rising Sheave Assembly Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain Coast Guard Drawing FL 2605-034, Rev C, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1-

1/4" Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1 Coast Guard Drawing FL 1702-11, Rev -, Inspection of Sheaves Coast Guard Yard Drawing 225B WLB 601-001, Rev M, General Arrangement Inboard and Outboard

Profiles Coast Guard Yard Drawing 225B WLB 634-001, Rev F, Deck Covering Schedule NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details NAVSEA Dwg 803-6397430, Rev A, Fittings, Socket Welded Copper Nickel 400 PSIG Max

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch Coast Guard Technical Publication (TP) 3518B, 07-MAY-01, Main Diesel Engine (MDE) - Model

3608/1 Coast Guard Technical Publication (TP) 3523B, May 2001; Coupling, Torsional (Flexible), Manufacturer: American Vulkan, Model NO. RATO-S 3321-2100/1070 (Rev B) Coast Guard Technical Publication (TP) 3537A, 07-MAY-01, Ship's Service Diesel Generator Set

(SSDG) - Model 3508 Coast Guard Technical Publication (TP) 3537B, 07-MAY-01, Ship's Service Diesel Generator Set

(SSDG) - Model 3508 Coast Guard Technical Publication (TP) 3553, SWBS 551-Tab C, Refrigerated Air Dehydrator Ingersoll

Rand Model DXR-35, Manufacturer's Instruction Book-SWBS Group(s) 551-556, Apr 2007 Coast Guard Technical Publication (TP) 3553, SWBS 551-Tab D, Refrigerated Air Dehydrator

Pneumatech Model AD-50, Manufacturer's Instruction Book-SWBS Group(s) 551-556, Apr 2007 Coast Guard Technical Publication (TP) 3557, Section 573-C, Feb 2010, Manufacturer's Instruction

Book-SWBS Group 568-573, Buoy Crane – Model EB-480-60-40 (Hulls 206, 207, 208, 209, 210, 211, 212, 213, 214, 215, 216)

Coast Guard Technical Publication (TP) 3558, Apr 2008, Manufacturer’s Instruction Book-SWBS Group(s) 573, Section B, Cross Deck Winch – Model BMD-471

Coast Guard Technical Publication (TP) 3559, Section 582B, Apr 2009, Aft Capstan, 21” - Model BMD-

Coast Guard Technical Publication (TP) 3562, Sep 2013, Manufacturer's Instruction Book SWBS Groups 583-589, Section B, Davit, RHIB P/S – Model RAD30-15.5

Coast Guard Technical Publication (TP) 3562, Sep 2013, SWBS 589, Section C, Dumbwaiter, Model –F-

WK-806

vii (Rev-3)

Coast Guard Technical Publication (TP) 3586, 07-MAY-01, Buoy Handling System Operating Manual (Bhsom)

Coast Guard Technical Publication (TP) 5420A, SWBS 551, Refrigerated Air Dryers QPNC 50 Series, Manufacturer's Instruction Book-SWBS 551, Sep 2012

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2012, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0085 (SFLC Std Spec 0085), 2012, General Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC Electrical Motors

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Requirements for Cosmetic Polymeric Epoxy Resin Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects American Society for Testing and Materials ASTM (ASTM) B369-09, 2009, Standard Specification for

Copper-Nickel Alloy Castings American Society for Testing and Materials ASTM (ASTM) F1387, Reapproved 2005, Standard

Specification for Performance of Mechanically Attached Fittings American Society of Mechanical Engineers (ASME) B16.11, 2005, Forged Steel Fittings, Socket-

Welding and Threaded American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End viii (Rev-3)

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (AN) ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Chockfast® Orange, general Guidelines for Marine Chock Designers Bulletin No. 692D Christie &Grey Data Sheet DS 094 - Instructions for the measurement of mounting heights using either spring loaded telescopic gauges or a digital DTI set Christie &Grey Data Sheet DS 096 - Mount Height Data Collection Sheet For New Installations and In

Service Maintenance Checks - Marine Diesel Engines Christie &Grey Drawing No. 44560 Isolation of Caterpillar 3508 Generator Set Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-46106, Jun 1992, Adhesive-Sealants, Silicone, RTV, One-Component MIL-C-15726, Oct 1991, Copper-Nickel Alloy, Sheet, Plate, Strip, Bar, Rod and WIRE MIL-C-24368/ 2B, March 1987, Connector Assemblies, Receptacle, Power Transfer, Shore to Ship.

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic) MIL-DTL-15024, Nov 1997, Plates, Tags and Bands for Identification of Equipment, General

Specification for MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric) MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-1627, Sep 1994, Bending of Pipe or Tube for Ship Piping Systems MIL-STD-2003/2A, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &

Submarines (Equipments).

MIL-STD-2003-3, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &

Submarines (Penetrations) MIL-STD-2003-4, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &

Submarines (Cableways) MIL-T-16420, Sep 1988, Tube, Copper-Nickel Alloy, Seamless and Welded (Copper Alloy Numbers 715 and 706) ix (Rev-3)

MIL-T-24107, Oct 1987, Tube, Copper (Seamless) (Copper Alloy Numbers C10100, C10200, C10300, C10800, C12000, C12200, And C14200)

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2(L)/NACE WJ-2(L), 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning x (Rev-3)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

6 N Hand Pump SS NSN: 4320-01-517-1444 1 ea 1,499.66 6 N Hydraulic Motor

Shaft Seal Kit NSN: 01-475-4679 4 ea

6 N Pressure Gauge - Model BMD-471

NSN: 6685-01-437-2519 4 ea 43.79

6 N Wire rope Assembly NSN: 4010-01-643-2077 4 ea 900.00 6 N Hydraulic brake repair kit - Model

BMD-471

NSN: 3950-01-526-9090 4 ea. 913.00

6 N Counter balance valve - Model BMD-

NSN: 4810-01-353-0586 4 ea. 150.00

6 N **Shuttle valve - Model BMD-471

NSN: 4820-01-317-2748 4 ea. 35.00

6 N Needle valve - Model BMD-471

NSN: 4820-01-329-0051 4 ea. 82.00

6 N Hydraulic motor seal kit - Model BMD-

NSN: 5330-01-475-4566 4 ea. 84.00

6 N Clutch shoe - Model

BMD-471

NSN: 4910-01-475-4125 8 ea. 56.90

6 N Drum bushing - Model BMD-471

NSN: 3950-01-631-0884 8 ea. 272.00

6 N Shaft bushing - Model BMD-471

NSN: 3950-01-631-0771 8 ea. 298.00

6 N ** Gear box Seal kit(for Winch

Gearbox Assemblies) -

Model BMD-471

PN: YMD-8194-R 4 ea. 70.00

6 N Control Station Repair Parts. Kit

NSN: 6110-01-644-9898 4 ea. 438.00

6 N Flag Block Assembly

NSN: 3940-01-526-5592 2 ea. 180.00

6 N Valve, Safety Relief NSN: 4820-01-324-4269 (Included as a Component of Manifold Replacement Parts

Kit (PN: YMD-8192-R))

4 ea. 69.19

6 N Plug, Pipe NSN: 4730-01-426-7736 (Included as a Component of

4 ea. 17.15 xi (Rev-3)

Manifold Replacement Parts Kit (PN: YMD-8192-R))

6 N O-Ring NSN: 5331- 00-165-1941 (Included as a Component of Manifold Replacement Parts

Kit (PN: YMD-8192-R))

4 ea. 0.34

6 N Valve, Shuttle NSN: 4820-01-317-2748 (Included as a Component of Manifold Replacement Parts

Kit (PN: YMD-8192-R))

4 ea. 18.51

6 N Hydraulic Motor Shaft Seal Kit

NSN: 01-475-4679 4 ea.

7 N Roller bearing Unit NSN:3130-01-504-4363 2 ea. 4,012.00 7 N Grease seal NSN: 5330-01-462-5544 4 ea. 79.25 7 N Level wind pivot bushing NSN: 3120-01-621-2293 1 ea. 1,139.00

7 N Level wind thrust bearing

NSN: 3120-01-621-2300 2 ea. 483.30

7 N Rexroth DCV NSN: 4810-01-507-0037 1 ea. 208.29 7 N Rexroth Sandwich

Flow Control NSN: 4810-01-505-9289 1 ea. 250.00

7 N Sun Sandwich Relief Valves

NSN: 4820-01-439-2451 2 ea. 900.00

7 N Rexroth Tandem Center Proportional Directional Valve

NSN: 4810-01-506-3841 1 ea. 300.00

7 Y Level Wind Hydraulic Cylinder

NSN: 3040-01-441-3721 1 ea. 7,423.00

7 N Fully Adjustable Needle Valve

NSN: 4820-01-416-0579 1 ea 48.75

7 N Wire Rope Assembly NSN: 4010-01-646-6972 1 ea. 500.00 7 Y **Hydraulic Motor NSN: 4320-01-445-2248 1 ea 23,998 7 N **Pump, Hydraulic

Ram, Hand Driven NSN: 4320-01-286-4065 1 ea. 419.77

7 N Cylinder Pin NSN: 5315-01-515-9847 1 ea 500.00 7 N Retaining Ring NSN: 00-006-6652 2 ea 7 N Cylinder Pin NSN: 5315-01-515-9912 1 ea 520.00 7 N Retaining Ring NSN: 00-056-8251 2 ea 9 N Hardware Kit NSN: 5430-01-485-7209 2 ea. 618.54 9 N Hardware Kit, Mechanical NSN: 2030-01-485-7215 2 ea. 784.35

11 N Swing Brake Seal Kit

NSN: 5330-01-390-3514 2 ea 1,875.00

11 N Swing Brake Disc & Bearing Kit

NSN: 3010-01-464-1040 2 ea. 178.00

11 N Swing Holding Valve

NSN: 4820-01-466-4918 1 ea. 700.00

11 N Shuttle Valve NSN: 4820-01-417-1911 1 ea. 35.00 11 N Accumulator

Assembly

NSN: 3040-01-F16-4868

PN: 6840

1 ea. 1,200.00 xii (Rev-3)

11 N Wire Rope Assembly NSN: 4010-01-620-9604 1 ea 300.00 11 N Turntable Bearing PN: YMD-6646 1 ea.

12 N 4-yr Davit In-Place

Overhaul Kit

NSN: 2090-99-260-9258

PN: 892-02058

1 ea. 115,000.00

14 N Swing Gear Gearbox Seal Kit

NSN: 5330-01-434-3776

PN: YMD-6847-R

2 ea. 3,250.00

14 N Swing Gear Brake O-ring Kit

NSN: 5330-01-315-7384 5 ea. 95.72

14 N Swing Gear Brake Lining Kit

NSN: 2530-01-315-3927 5 ea. 215.00

14 N Swing Gear Brake Bearing Kit

NSN: 3120-01-320-9669 5 ea. 96.05

14 N Swing Gear Brake Spring Kit

NSN: 5360-01-316-4410 5 ea. 110.00

14 N Hydraulic Motor Seal Kit

NSN: 4320-01-475-1857 5 ea. 40.78

14 N Manifold Replacement Valves

NHA: 4730-01-506-0433

PN: YMD-8259-R

1 ea. 6,442.00

14 N Luff Cylinder Seal Kit

PN: YMD-8260-R 2 ea. 756.00

14 N Extension Cylinder Seal Kit

NSN: 5330-01-475-1975

PN: YMD-8261-R

1 ea. 169.00

14 N Extension Cylinder Counterbalance Valve Cartridge

PN: YMD-9612 2 ea. 694.00

14 N Main Hoist Block Assembly

NSN: 3940-01-543-9872

PN: YMD-8267-R

1 ea. 2,144.00

14 N Aux Hoist Block/ PN: YMD-8268-R 1 ea. 400.00 14 N Sheave, 24” OD-M/F NSN: 3020-01-506-8814 1 ea. 2,675.33 14 N Sheave, 18” OD-A/F NSN: 3020-01-506-9078 1 ea. 1,949.50 14 N Replacement Filter

Elements

NSN: 4330-01-349-4729

PN: YMD-6732-R

12 ea. 720.00

14 N Anti-Two Block Limit Switch

NSN: 5930-01-527-7845 2 ea. 163.00

14 N Grease Fitting PN: YMD-6033 18 ea. 162.00 14 N Clamp Seal NSN: 5330-01-640-7138 1 ea. 12.00 14 N Clamp Seal NSN: 5330-01-640-7077 1 ea. 12.00 14 N Slide Pad & Shim

Kit NSN: 5365-01-506-8728 1 ea

14 N Electric Connection NSN: 01-640-6747 PN:

YMD-5956

18 ea. 576.00

14 N Sealing Washers PN: YMD-1828 8 ea. 8.00 14 N Emergency Release

Manifold Cartridge

NSN: 4730-01-507-3516

PN: YMD-6895-R

1 ea. 639.00

14 N Gauge Snubber PN: YMD-6201 2 ea. 90.00 14 N Shuttle Valve NSN: 4820-01-417-1911

PN: YMD-1288

2 ea. 70.00

14 N Pressure Gauge NSN: 01-437-2519 PN:

YMD-6822

2 ea. 230.00

14 N Turntable bearing NSN: 3950-01-516-5810 115 ea. 15,800 xiii (Rev-3)

Bolts/Pedestal Fasteners/Bolts

14 N Cab Penetration Gasket

PN: MMD-2753 3 ea. 21.00

14 N Load Cell Main Fall NSN: 6670-01-516-0022 1 ea. 5,913.00 14 N Load Cell Aux Fall NSN: 6670-01-516-0024 1 ea. 5,913.00 14 N Extension Cylinder

Pin NSN: 5315-01-632-7973 2 ea.

14 N Luff Cylinder Pin NSN: 5315-01-632-8114 4 ea.

14 N Bushings NSN: 3120-01-424-1044

PN: MMD-2020

8 ea. 344.00

14 N Bushings, Heel NSN: 5315-01-632-8144 4 ea. 620.00 14 N Thrust Washer NSN: 3120-01-216-4036 8 ea. 96.00 14 N Thrust Washer NSN: 3120-01-632-7953 4 ea. 504.00 14 N Thrustwasher Heel

Pin NSN: 5315- 01-631-1699 2 ea. 9,000

14 N Pilot Valve for Crane Control Valve

Manifold for Swing, Luff, Telescope, Main and Aux

Winch Functions

PN: R900929529 5 ea. 13,200.00

14 N Main Fall Wire Rope NSN: 4010-01-486-0047 1 ea. 3,000.00 14 N Aux Fall Wire Rope NSN: 4010-01-594-2228 1 ea. 1.200.00 22 N Christie & Grey

Isolation Mount

NSN: 5340-99-613-8406

PN: T2.S20.45.C0.100 TSC

T2 20/45 (UTS threads)

8 ea. 558

22 N Christie & Grey Isolation Mount

NSN: 5340-99-501-0478

PN: T2.S20.55.C0.100 TSC

T2 20/55 (UTS threads)

4 ea. 558

22 N Christie & Grey Sole Plate

NSN: 5340-99-387-2519

PN: 54378 rev A

12 ea. 98

23 N Refrigerated Air Filter-Drier

NSN: 4130-01-473-3795

PN: QPNC-50

3 $1592.00

32 N SORS Cargo Hatch Gasket

Walz & Krenzer P/N D-WK- 837-1-4 or equivalent

2 $200

33 N **Junction Box/ Receptacle, 500 VAC, 500A Shore Power Transfer, 81439-MIL- C-24368/2, Symbol

1161.

NSN: 5975-01-504-7210

PN: M24368/2

2 ea/ As required.

$1,880.20

36 N Plate NSN: 299001-643-8404 P/N 9Y-3076

4 134.08

36 N Plate NSN: 2990-01-643-8400 P/N 9Y-3077

4 74.67

36 Y Engine Support Assy NSN: 2990-01-643-8515 P/N 9Y-2029

4 4,500.00

36 N Bolt (304.8MM LG) NSN: 5306-01-643-8380 P/N 7X-0825

8 55.00

36 N Dowel (Two dowels 5315-01-F12-2650 / CAT P/N 8 10.00 xiv (Rev-3) per engine support assembly)

7N-2328

36 N Base Plate 2990-01-643-8517 / CAT P/N 4P-0398

4 100.00

36 N Set Screw 5305-01-643-8360 / CAT P/N 8T-4162

32 30.38

36 Y TSC T2 30/70 Unit Isolator

5340-99-154-8845 / Christy and Grey P/N

T2.S30.70.C01.00

16 600.00

36 N Washer, Flat 5310-01-102-2477 / Christy and Grey P/N 5P8248

32 11.00

36 N Bolt, Machine (3/4– 10 x 1.5 in)

5306-00-814-6588 / Christy and Grey P/N 0S1626

32 40.00

36 N Setscrew NSN: 5305-01-643-8276 / Christy and Grey P/N 4B-

64 27.72

36 N Bolt, Machine (1–14 x 8 in)

5306-01-323-4140 / CAT

P/N 8S-4757

8 60.00

36 N Washer, Flat 5310-01-157-3394 / CAT P/N 5P-8250

16 6.00

36 N Bolt, Machine (1–8 x 4.75in)

5306-00-530-9235 / CAT

P/N 2A-1420

4 55.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xv (Rev-3)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

Tanks (MP Fuel Stowage and Overflow), Clean and Inspect

Tanks (Ballast), Clean and Inspect

Crossdeck Winches, Inspect and Service

7 Hydraulic Inhaul Winch, Inspect and Service

9 Mechanical Chain Stoppers, Inspect and Service

10 Warping Capstan, Inspect and Service

11 Single Point Davit - RHIB, Inspect and Service

12 Twin Pivot Arm Davit, Overhaul

13 Commissary Hoist, Inspect and Service

Buoy Crane, Appleton Eb4806040, Inspect And Service

Grey Water Holding Tank(s), Clean and Inspect

26 Buoy Deck Machinery Local Controller, Overhaul

30 Deck Covering (Interior Wet/Dry), Renew

35 Stack Lighting, Install

37 Hydraulic Chain Stoppers, Inspect and Service xvi (Rev-3)

PRINCIPAL CHARACTERISTICS

225' WLB (B-CLASS)

PHYSICAL

Length overall 225' 0" Length between perpendiculars 206' 0" Maximum beam 46' Designed draft 13' 0" Full load displacement 1905.6 Long Tons SW Light ship displacement 1500.7 Long Tons SW Minimum operating displacement 1869.2 Long Tons SW Mast height (above 12' waterline) 67' 5" Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-

3/8 die lock chain

HULL

Bilge keels (port & starboard) Frames 42-79 Frame spacing FR 0 to 12 21" FR 12 to 30 22" FR 30 to 102 24"

MACHINERY

Main propulsion Diesel Reduction Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM Number of propellers 1 Number of blades 4 Diameter 10' Pitch Controllable

RPM 254

Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW Emergency diesel generator One Caterpillar 3406 DITA, 280 KW Shore tie Two 450 VAC, 400 Amp, 3-wire Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL Shaft bearing, aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel oil 76,498 gal.

Fresh water capacity 8056 gal.

Hydraulic oil capacity 2785 gal.

Lube oil storage 764 gal.

Grey water tank 2700 gal.

Sewage holding tank 1700 gal.

1 (Rev-3)

00000_0316_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-3)

3.2 Contractor-provided fire extinguishers. The Contractor shall provide portable fire extinguishers.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

3 (Rev-3)

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

4 (Rev-3)

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-3)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-3)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

7 (Rev-3)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here