ATTACHMENT_1-Specifications-STRATTON_DD_FY16.pdf

PDF 4 MB Posted Nov 16, 2015

Attached to: Dry Dock Repairs of USCGC STRATTON (WMSL-752) FY16
Solicitation number: HSCG85-16-R-P45018
Issued by: Department of Homeland Security US Coast Guard

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Attachment 1-Specifications

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File	Type	Posted
Amendment_3-FBO.pdf	PDF	Dec 3, 2015
Specifications-Stratton_DD_FY16-R2.pdf	PDF	Dec 3, 2015
Amendment_2-FBO.pdf	PDF	Dec 1, 2015
Amendment_1-SF30-FBO.pdf	PDF	Nov 23, 2015
ATTACHMENT_1-Specifications-STRATTON_DD_FY16_R1.pdf	PDF	Nov 23, 2015
ATTACHMENT_1-Specifications-STRATTON_DD_FY16_R1.pdf	PDF	Nov 19, 2015
ATTACHMENT_4-Request_for_Clarification.pdf	PDF	Nov 16, 2015
ATTACHMENT_3_-_Continuation_of_Combined_Synopsis-Solicitation-Stratton-P45018.pdf	PDF	Nov 16, 2015
ATTACHMENT_2_-_Stratton-Schedule_of_Supplies-Services-P45018.pdf	PDF	Nov 16, 2015
ATTACHMENT_6-Notice_of_Filing_Protests.pdf	PDF	Nov 16, 2015
ATTACHMENT_5_-_Government_Property_Report.pdf	PDF	Nov 16, 2015

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USCGC STRATTON (WMSL 752)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2016

Developed By: Kevin P O'brien

(Rev-0, 18 August 2015)

USCGC STRATTON (WMSL-418) DRYDOCK AVAILABILITY FY2016

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property .............................................................................. xiii Consolidated List of Critical Inspection Items ........................................................................................... xvi Principal Characteristics ........................................................................................................................... xvii General Requirements WORK ITEM 1: Hull, 3D Laser Scan WORK ITEM 2: U/W Body, Ultrasonic Test WORK ITEM 3: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 4: Chain Lockers, Clean and Inspect WORK ITEM 5: JP-5 Tanks, Clean and Inspect WORK ITEM 6: Voids (Non-Accessible), Leak Test and Preserve WORK ITEM 7: Propulsion Shaft GRP Coating, Inspect and Repair (Shaft in Place) WORK ITEM 8: Propulsion Shaft Seals (Mechanical), Inspect and Clean WORK ITEM 9: Propulsion Shaft Alignment & Bearings (External) Clearances, Check WORK ITEM 10: Controllable Pitch Propeller System, Perform General Maintenance WORK ITEM 11: Controllable Pitch Propeller Hub Assembly, General Maintenance WORK ITEM 12: Doppler Speed Log, General Maintenance WORK ITEM 13: Fathometer Transducer (Shallow Water), Renew WORK ITEM 14: Fathometer Transducer (Deep Water), General Maintenance WORK ITEM 15: Doppler Speed Log, Valve, Overhaul WORK ITEM 16: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 17: Seawater Strainers (All Sizes), Overhaul and Inspect WORK ITEM 18: Steering Actuator, Overhaul WORK ITEM 19: Rudder, Inspect and Repair WORK ITEM 20: Rudder Stock Seals, Clean and Inspect WORK ITEM 21: Bow Thruster Unit (General), Overhaul WORK ITEM 22: Anchors Chains and Stoppers, Inspect and Preserve WORK ITEM 23: Transom Door, Inspect and Repair WORK ITEM 24: Stern Ramp, Preserve 100% WORK ITEM 25: Cathodic Protection (Zincs), Renew WORK ITEM 26: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 27: Vessel in Drydock Temporary Services, Provide WORK ITEM 28: Sea Trials Support, Provide WORK ITEM 29: Drydocking, Accomplish WORK ITEM 30: Ballast Tanks, Clean and Inspect WORK ITEM 31: U/W Body Hull, Preserve (Full) WORK ITEM 32: Freeboard, Preserve (Full) WORK ITEM 33: Port and Starboard Sea Chest, Suction Pipe, Replace WORK ITEM 34: Tank Sounding Tube, Replace WORK ITEM 35: General Welding, Provide-Optional WORK ITEM 36: Plate, Renew -Optional WORK ITEM 37: Propeller Shaft Sleeve, Skim Cut -Optional WORK ITEM 38: Propulsion Shaft Bearing Staves, Renew -Optional WORK ITEM 39: Stern Tube Shaft Sleeve, Skim Cut -Optional WORK ITEM 40: Propulsion Shafting, Remove, Inspect, and Reinstall -Optional WORK ITEM 41: Ballast Tanks, Preserve -Optional WORK ITEM 42: Chain Lockers, Preserve -Optional iii (Rev-0)

WORK ITEM 43: JP-5 Tanks, Preserve -Optional WORK ITEM 44: Impressed Current Cathodic Protection System Anodes, Renew-Optional WORK ITEM 45: Impressed Current Cathodic Protection System Reference Cells, Renew-Optional ... 268 WORK ITEM 46: Impressed Current Cathodic Protection System Dielectric Shield, Repair-Optional .. 271 iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 418-WMSL-169-500, Rev D, Fabrication & Installation of Transom Doors

(ASC169003)

Coast Guard Drawing 750 WMSL 085-010, Rev A, Docking Drawing (NSC 1 SRD) (AS1085007)

Coast Guard Drawing 750 WMSL 085-019, Rev A, Docking Drawing (NSC 2 SRD) (AS1085007B)

Coast Guard Drawing 750 WMSL 085-021, Rev C, Tank Capacity Curves (WMSL 752 Only)

Coast Guard Drawing 750 WMSL 085-026, Rev B, Tank Sounding and Moment of Inertia Tables (WMSL 752 only) (ASC085014C)

Coast Guard Drawing 750 WMSL 085-027, Rev A Docking Drawing (NSC 3 SRD) (ASC085007C)

Coast Guard Drawing 750 WMSL 100-001, Rev H, General Arrangements (ASC100001)

Coast Guard Drawing 750 WMSL 100-002, Rev G, Inboard and Outboard Profiles (ASC100002)

Coast Guard Drawing 750 WMSL 100-009, Rev D, Hull Table of Offsets (ASC100015)

Coast Guard Drawing 750 WMSL 100-011, Rev F, Unit 1110 Structure - Inner Bottom, 1st Platf, & 2nd Dk - Bow to Fr 10 (ASC100111)

Coast Guard Drawing 750 WMSL 100-013, Rev J, Unit 1210 Structure - Innerbottom To 1st Platform - Fr 10 to Fr 22 (ASC100121)

Coast Guard Drawing 750 WMSL 100-017, Rev K, Unit 1310 Structure - Innerbottom to 1st Platform - Fr 22 to Fr 35 (ASC100131)

Coast Guard Drawing 750 WMSL 100-021, Rev E, Unit 2100 Structure - Inner Bottom - Fr 35 to Fr 44

(ASC100210)

Coast Guard Drawing 750 WMSL 100-022, Rev J, Unit 2110 Structure - Innerbottom to 1st Platf Fr 35 -

44 (ASC100211)

vi (Rev-0)

Coast Guard Drawing 750 WMSL 100-026, Rev G, Unit 2200 Structure - Inner Bottom - Fr 44 to Fr 52

(ASC100220)

Coast Guard Drawing 750 WMSL 100-027, Rev K, Unit 2210 Structure - Innerbottom to 1st Platform - Fr 44 to Fr 52 (ASC100221)

Coast Guard Drawing 750 WMSL 100-031, Rev J, Unit 2300 Structure - Inner Bottom - Fr 52 to Fr 64

(ASC100230)

Coast Guard Drawing 750 WMSL 100-032, Rev H, Unit 2310 Structure - Innerbottom to 1st Platform - Fr 52 to Fr 64 (ASC100231)

Coast Guard Drawing 750 WMSL 100-036, Rev L, Unit 3110 Structure - 1st Platform and Below Fr 65-

77 (ASC100311)

Coast Guard Drawing 750 WMSL 100-037, Rev G, Unit 3120 Structure - 1st Platf to 2nd Dk - Fr 64 to Fr

76 (ASC100312)

Coast Guard Drawing 750 WMSL 100-040, Rev K, Unit 3210 Structure - Inner Bot to 1st Platform - Fr 76 to Fr 88 (ASC100321)

Coast Guard Drawing 750 WMSL 100-043, Rev J, Unit 3240 - Main Deck to 01 Level - Fr 76 to Fr 82

(ASC100324)

Coast Guard Drawing 750 WMSL 100-044, Rev H, Unit 3320 Struct - Inner Bottom 2nd Deck Fr 89-98

(ASC100332)

Coast Guard Drawing 750 WMSL 100-060, Rev C, General Arrangements NSC 3 Only (AS3100001)

Coast Guard Drawing 750 WMSL 100-061, Rev A, Inboard and Outboard Profiles (AS3100002)

Coast Guard Drawing 750 WMSL 100-071, Rev -, Hull Table of Offset (NSC 3 SRD) (ASC100015C)

Coast Guard Drawing 750 WMSL 100-514, Rev D, General Arrangements NSC 3 (AS3100001)

Coast Guard Drawing 750 WMSL 101-017, Rev E, Shell Expansion Scantlings (ASC101017)

Coast Guard Drawing 750 WMSL 101-030, Rev C, Shell Expansion Scantlings (AS3101017)

Coast Guard Drawing 750 WMSL 114-001, Rev B, Fairwaters and Rope Guard Installation Details &

L/M (ASC114001)

Coast Guard Drawing 750 WMSL 114-001, Rev B, Fairwaters and Rope Guard Installation Details &

L/M (ASC114001)

Coast Guard Drawing 750 WMSL 114-003, Rev D, Rudder and Appendages Drawing (ASC114006)

Coast Guard Drawing 750 WMSL 114-004, Rev B, Stern Tube Bossing and Shaft Handling Padeyes

(ASC114007)

Coast Guard Drawing 750 WMSL 114-004, Rev B, Stern Tube Bossing and Shaft Handling Padeyes

(ASC114007)

Coast Guard Drawing 750 WMSL 161-022, Rev A, Stern Tube & L/M (ASC161002)

Coast Guard Drawing 750 WMSL 167-001, Rev H, Manhole Installation and Fabrication Details Ship Wide (ASC167001)

Coast Guard Drawing 750 WMSL 169-003, Rev E, Fabrication & Installation of Transom Doors

(ASC169003)

Coast Guard Drawing 750 WMSL 191-1, Rev F, Diagram Ballast / Dewatering System (ASC191001)

Coast Guard Drawing 750 WMSL 243-003, Rev B, Shipping & Unshipping of Propulsion Shafting

(ASC243004)

Coast Guard Drawing 750 WMSL 243-004, Rev A, Propulsion Shafting Handling Gear Detail and L/M

(ASC243005)

Coast Guard Drawing 750 WMSL 243-007, Rev D, Propulsion Shafting System Arrangement

(ASC253008)

vii (Rev-0)

Coast Guard Drawing 750 WMSL 243-008, Rev -, Propulsion Shafting and Appendage (ASC243001B)

Coast Guard Drawing 750 WMSL 243-009, Rev -, Propulsion Shafting and Appendage (ASC243001)

Coast Guard Drawing 750 WMSL 244-001, Rev -, Propulsion Shafting System Measured Bearing Reaction Report (ASC244001)

Coast Guard Drawing 750 WMSL 244-002, Rev B, Stern Tube Seal & Strut Bearings Arrangement & Details & L/M (ASC244002)

Coast Guard Drawing 750 WMSL 244-003, Rev -, Propulsion Shafting System Measured Bearing Reaction Report (AS2244001

Coast Guard Drawing 750 WMSL 244-004, Rev -, Propulsion Shafting System Measured Bearing Reaction Report (AS3244001)

Coast Guard Drawing 750 WMSL 264-001, Rev F, Rdcn Gr / CPP Gtrb LO Diagram (ASC264001)

Coast Guard Drawing 750 WMSL 264-002, Rev -, Rdcn Gear / CPP and Gt Lube Oil System Description

(ASC264001-02)

Coast Guard Drawing 750 WMSL 320-025, Rev D, Cathodic Protection System Deck Plan and Elementary Wiring Diagram

Coast Guard Drawing 750 WMSL 424-001, Rev D, Electronic Navigation Acoustical Cable Block Diagram (ASC424001)

Coast Guard Drawing 750 WMSL 426-004, Rev B, Speed Log and Depth Finder Transducer Installation and L/M (ASC426003)

Coast Guard Drawing 750 WMSL 501-001, Rev C, Propulsion Shafting and Appendage (ASC243001)

Coast Guard Drawing 750 WMSL 501-002, Rev E, Machinery Arrangements (ASC501001)

Coast Guard Drawing 750 WMSL 501-005, Rev F, Machinery Arrangement (ASC501005)

Coast Guard Drawing 750 WMSL 501-008, Rev -, Machinery Arrangements (ASC501001C)

Coast Guard Drawing 750 WMSL 506-012, Rev B, Ovfl/Air Escapes/Sounding Tubes Unit - 1320

(ASC506132-AE)

Coast Guard Drawing 750 WMSL 506-013, Rev B, Overflow/Air Escapes/Sounding Tubes - Unit 1330

(ASC506133-AE)

Coast Guard Drawing 750 WMSL 506-031, Rev C, Overflow/Air Escapes/Sounding Tubes - Unit 3210

(ASC506321-AE)

Coast Guard Drawing 750 WMSL 506-032, Rev B, Overflow/Air Escapes/Sounding Tubes - Unit 3220

(ASC506322-AE)

Coast Guard Drawing 750 WMSL 506-033, Rev A, Ovrfl/Air Escapes/Sounding Tubes Unit - 3230

(ASC506323-AE)

Coast Guard Drawing 750 WMSL 520-010, Rev B, Salt Water Cooling System Unit 2310 (ASC520231-

SW)

Coast Guard Drawing 750 WMSL 520-015, Rev B, Salt Water Cooling Unit 2300 (ASC520230-SW)

Coast Guard Drawing 750 WMSL 520-001, Rev G, Seawater Cooling System Diagram (ASC520001)

Coast Guard Drawing 750 WMSL 520-022, Rev - , Seawater Cooling System Diagram (ASC520001B)

Coast Guard Drawing 750 WMSL 520-023, Rev - , Seawater Cooling System Diagram (ASC520001C)

Coast Guard Drawing 750 WMSL 520-003, Rev B, Machinery Central Seawater Cooling System Schematic (ASC520012)

Coast Guard Drawing 750 WMSL 540-007, Rev B, Lube Oil System Description (ASC540018)

Coast Guard Drawing 750 WMSL 556-015, Rev E, Bow Thruster HPU Diagram (ASC556009) viii (Rev-0)

Coast Guard Drawing 750 WMSL 556-016, Rev -, Bow Thruster Hydraulic System Description

(ASC556009-02)

Coast Guard Drawing 750 WMSL 556-048, Rev -, Bow Thruster HPU Diagram WMSL 752 Only

(AS1556009B)

Coast Guard Drawing 750 WMSL 561-001, Rev C, Steering Gear Foundation (ASC561001)

Coast Guard Drawing 750 WMSL 562-002, Rev C, Rudder (ASC562002).

Coast Guard Drawing 750 WMSL 562-003, Rev C, Rudder Support System (ASC562003)

Coast Guard Drawing 750 WMSL 581-001, Rev D, Anchor Handling (ASC581001)

Coast Guard Drawing 750 WMSL 581-002, Rev B, Anchor Pocket (ASC581002)

Coast Guard Drawing 750 WMSL 581-003, Rev C, Hawse Pipe and Chain Pipe (ASC581003)

Coast Guard Drawing 750 WMSL 583-004, Rev G, Stern Launch & Recovery Arrangement & Details

(ASC583004)

Coast Guard Drawing 750 WMSL 631-002, Rev L, Paint Schedule (ASC631002)

Coast Guard Drawing 750 WMSL 633-001, Rev D, Installation of Cathodic Protection (ASC633001)

Coast Guard Drawing 750 WMSL 801-001, Rev G, Manhole List Installation and Fabrication Details

Coast Guard Drawing 750 WMSL 801-004, Rev A, Booklet of General Plans NSC 3 SRD

(ASC801001C)

Coast Guard Drawing 750 WMSL 835-003, Rev C, Propulsion Shafting Alignment Procedure

(ASC835003)

Coast Guard Drawing 750 WMSL 835-005, Rev -, Misc Equipment Alignment Procedure (ASC835005)

Coast Guard Drawing 750 WMSL 835-006, Rev -, Propulsion Shafting Alignment Analysis and Weardown Study (ASC835006)

Coast Guard Fleet Drawing FL-2804-022, Rev - , Consolidated Visual ID for Cutters (Vessels 65 ft. and Over in Length)

Naval Sea Systems Command Dwg No. 2145532, Rev B, Indicator/Indicating System Liquid Level Application/Selection Guide

NAVSEA Drawing 803-1385866, Penetrations; Bulkhead and Deck

NAVSEA Dwg 803-921865, Cathodic Protection Hull Zinc Anodes

COAST GUARD PUBLICATIONS

CG Tech Pub 7034; Stern Tube Seal – Type M-9, Manufacturers Instruction Book, SWBS Group 243

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Coatings and Color Manual

Coast Guard Technical Publication (TP 7794), SWBS 584, 2012, Sliding Double Transom Door, Model

H-WK-868-29

Coast Guard Technical Publication (TP) 7007, 30-MAY-07, Rudderstock Seal - Type Er+Is

Coast Guard Technical Publication (TP) 7034, 5/31/2007, Stern Tube Seal - Type M9

Coast Guard Technical Publication (TP) 7072, 11-JUN-08, Controllable Pitch Propeller (CPP) - Installation Manual

Coast Guard Technical Publication (TP) 7072, Manufacturers Instruction Book, SWBS Group 245, CPP Installation

Coast Guard Technical Publication (TP) 7073, 11-JUN-07, Reduction Gear - Type as 2/250-As 198F

Coast Guard Technical Publication (TP) 7073, Reduction Gear – Type AS 2/250-AS 198F ix (Rev-0)

Coast Guard Technical Publication (TP) 7073; Manufacturers Instruction Book, SWBS Group 241, Reduction Gear

Coast Guard Technical Publication (TP) 7079, 13-JUN-07, Stern Tube Bearing & Strut Bearings - Model 22022-100/-200

Coast Guard Technical Publication (TP) 7079, 6/13/2007, Stern Tube Bearing & Strut Bearings - Model 22022-100/-200

Coast Guard Technical Publication (TP) 7120, 17-OCT-07, Duplex Strainer 3/4" Thru 8" - Model 50

Coast Guard Technical Publication (TP) 7140, Feb 2007, Change 0, SWBS Group 633, Cathodic Protection

Coast Guard Technical Publication (TP) 7153, 24-AUG-07, Controllable Pitch Propeller Users Manual

Coast Guard Technical Publication (TP) 7153, 8/24/2007, Controllable Pitch Propeller Users Manual

Coast Guard Technical Publication (TP) 7158, 21-SEP-07, SRD-500 Dual Axis Doppler Speed Log - Operation, Service, & Install

Coast Guard Technical Publication (TP) 7182, 19-OCT-07, Steering Machinery Subsystem

Coast Guard Technical Publication (TP) 7202, 24-AUG-07, Bow Thruster Remote Control System

Coast Guard Technical Publication (TP) 7203, 24-AUG-07, Bow Thruster Remote Control System

Coast Guard Technical Publication (TP) 7431, 07-FEB-12, Bow Thruster Installation Manual

Coast Guard Technical Publication (TP) 7498, 26-MAR-08, Bow Thruster - Electric Motor

Coast Guard Technical Publication (TP) 7525, CIB - Auxiliary Machinery Vol. IV (750 Only), Mar 2014, SWBS 581 Anchor Storage and Handling

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2014, Electrical Power for Contractor’s Tools & Equipment

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2014, Inspect, Test and Recondition AC Synchronous Generator in-Place

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

Surface Forces Logistics Center Technical Standards 243 (SFLC TS 243), 2014, Propulsion Shafting

Tech Pub 7358, VE5900 Echosounder – Technical Handbook

Tech Pub 7480, VE5900 Echosounder x (Rev-0)

Tech Pub 7482, Navigation Echosounder – LAZ-5100

U.S. Coast Guard Technical Manual (TechPub 7794) Sliding Double Transom Door Model H-WK-868-

OTHER REFERENCES

AIA/NAS NASM17828, 1999, Nut, Self-locking, Hexagon, Regular-height, (non-metallic insert) 250 Degree F, Nickel-Copper Alloy

American Society for Non-Destructive Testing (ASNT) SNT-TC-1A, 2006, Recommended Practice for Non-Destructive Testing Personnel Qualification and Certificate

American Welding Society (AWS) B1.10, 1999, Guide for Nondestructive Examination of Welds

American Welding Society (AWS) B1.11, 2000, Guide for the Visual Examination of Welds

American Welding Society (AWS) D1.1/D1.1M, 2008, Structural Welding Code – Steel

American Welding Society (AWS) D3.5, 2000, Guide for Steel Hull Welding

ASME B16.5, 2009, Pipe Flanges and Flanged Fittings, NPS 1/2 through NPS 24, Metric/Inch Standard

ASTM International (ASTM) A105, 2011, Standard Specification for Carbon Steel Forgings for Piping Applications

ASTM International (ASTM) A106, 2011, Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2010, Standard Test Methods for Measuring Adhesion by Tape Test

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single-Component Adhesives (An)

ASTM International (ASTM) F468, 2010, Standard Specification for Nonferrous Bolts, Hex Cap Screws, and Studs for General Use

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2008, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 46, Part 61, Section 05, 2013, Drydock Examination.

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust- Petrolatum

Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Rubber-Sheet, Cloth Insert

Federal Specification RR-C-271F (Fed Spec RR-C-271F), July 2011, Chain and Attachments, Welded and Weldless

General Specifications for Overhaul of Surface Ships (GSO), 2004, Section 581 Anchor Stowage and Handling

International Standard Organization (ISO) 4406, 7/13/2004; Hydraulic Fluid Power -- Fluids -- Method for Coding the Level of Contamination by Solid Particles

International Standard Organization (ISO) 4406, Rev -, 7/13/2004; Hydraulic Fluid Power -- Fluids -- Method for Coding the Level of Contamination by Solid Particles

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-58, 2009, Pipe Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and Installation

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003 Edition, Bronze Gate, Globe, Angle and Check Valves xi (Rev-0)

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-18001, Aug 2008, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-23549, May 2002, Grease, General Purpose

MIL-HDBK-291, Sep 1986, Cargo Tank Cleaning

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-2199, Oct 1993, Glass Reinforced Plastic Coverings for Propeller Shafting (Metric)

MIL-STD-2199A(SH) , July 2010, Coverings for Waterborne Main Propulsion Shafting on U.S. Naval Surface Ships and Submarines

MIL-STD-419, Jul 1987, Cleaning and Protecting Piping, Tubing and Fittings for Hydraulic Power Transmission Equipment

MIL-STD-777, Aug 2002, Schedule of Piping, Valves, Fittings, and Associated Piping Components for Naval Surface Ships

Naval Sea Systems Command (NAVSEA) 0943-LP-017-2010, Technical Repair Standard for Surface Ships Main Propulsion Shafting

Naval Sea Systems Command (NAVSEA) T9074-AS-GIB-010/271, Apr 1997, Requirements for Nondestructive Testing Methods

Naval Ship's Technical Manual (NSTM) Chapter 243, May 2006, Propulsion Shafting

Naval Ship's Technical Manual (NSTM) Chapter 244, May 2006, Propulsion Bearings and Seals

Naval Ship's Technical Manual (NSTM) Chapter 262, Dec 2001, Lubricating Oils, Grease, Specialty Lubricants, And Lubrication Systems

NAVSEA Dwg 803-2145807, Propulsion Shafting & Components

SAE-AMS-G-6032, Grease, Plug Valve, Gasoline and Oil Resistant

SAE-AS8660, Silicone Compound

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C 6183, 2005, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2004, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No.3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning xii (Rev-0)

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal

Walz & Krenzer Drawing H-WK-868-29 Rev H, Sliding Door for NSC 1 Class xiii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

8 N M9 FACE SEAL

CHANGE KIT, 605

NSC H75888-01

WLP001354-002 2 ea. 22,000.00

11 N Plug F007867 4 75 11 N O-Ring F088083 4 5 11 N O-Ring F088595 10 300 11 N Sealing Compound F067211 4 60 11 N Lubricant F067665 4 40 11 N Grease K192698 1 600 11 N Lubricant F067061 2 200 11 N Break bolt F000972 10 320 11 N Lock pin F000117 80 10 13 Y ***Fathometer

Transducer, Shallow Water, 200 kHz

ELAK Nautik LSE 313 1 ea. 1000

N Seat (Split) Assembly

H75378-01-4 2 500

21 N Bushing Pc 24, Part No. 109616 (i.e.

Thruster Lower Gear Module)

K983545 1 ea. 250

21 N Seal Ring Pc 50, Part No. 109616 (i.e.

Thruster Lower Gear Module)

901033 1 ea. 140

21 N Seal Ring Pc 54, Part No. 109616

(Thruster Lower Gear Module)

901034 1 ea. 15

21 N O-Ring Pc 59, Part No. 109616 (i.e.

Thruster Lower Gear Module)

901005 1 ea. 15

21 N O-Ring Pc 62, Part No. (i.e. Thruster

Lower Gear Module)

94420 1 ea. 15

21 N O-Ring Pc 66, Part No. 109616 (i.e.

Thruster Lower Gear

90751 2 ea. 110 xiv (Rev-0)

Module) 21 N Locking Compound

Pc 113, Part No.

109616 (i.e. Thruster Lower Gear Module)

992006 1ea. 130

21 N Locking Compound Pc 114, Part No.

109616 (i.e. Thruster Lower Gear Module)

992051 1 ea. 130

21 N Locking Compound Pc 115, Part No.

109616 (i.e. Thruster Lower Gear Module)

82099 1 ea. 120

21 N Washer Pc 4, Part No. 108835 (i.e.

Propeller hub)

RPM30001505 24 ea. 25

21 N Washer Pc 14, Part No. 108835 (i.e.

Propeller hub)

85178 12 ea. 15

21 N O-Ring Pc 20, Part No. 108835 (i.e.

Propeller hub)

992538 4 ea. 35

21 N O-Ring Pc 21, Part No. 108835 (i.e.

Propeller hub)

992539 1 ea. 35

21 N Round Bar Pc 25, Part No. 108835 (i.e.

Propeller hub)

RPM300017744 3 ea. 20

21 N Locking Compound Pc 28, Part No.

108835 (i.e.

Propeller hub)

992006 1 ea. 112

21 N Locking Compound Pc 29, Part No.

108835 (i.e.

Propeller hub)

992007 1 ea. 150

21 N Locking Compound Pc 30, Part No.

108835 (i.e.

Propeller hub)

82100 1 ea. 24

21 N Grease Pc 31, Part No. 108835 (i.e.

Propeller hub)

992009 1 ea. 30

21 N Lubricant Pc 32, Part No. 108835 (i.e.

Propeller hub)

992010 1 ea. 250

21 N Piston Ring Pc 48, Part No. 108835 (i.e.

Propeller hub)

992038 1 ea. 100

21 N Plug Pc 35, Part No. K954022 4 ea. 30 xv (Rev-0)

108835 (i.e.

Propeller hub)

21 N O-Ring Pc 58, Part No. 108835 (i.e.

Propeller hub)

992042 4 ea. 15

21 N Seal Ring Pc 3, Part No. 312001(i.e. Stern

Tube Seal)

92935 3 ea. 15

23 Y Open-close cylinder PORT: 2090-01-619-7991

STBD: 2040-01-620-6484

(OEM Dwg D-WK-868-32

Items 4 & 5)

2 ea. (1 port, 1 stbd)

22,600.00

23 Y Locking cylinder PORT: 5340-01-620-6491

STBD: 2090-01-619-0721

(OEM Dwg D-WK-868-44

Items 31 & 37)

2 ea. (1 port, 1 stbd)

5,300.00

23 N Complete set of door weather seals

Tech Pub 7794, Table 7.2 Item # 6,12,13,14,15 (OEM

Dwg# D-WK-868-40)

1 set $1,650

23 N Complete set of door guide rails plastic inserts (UHMW material)

Tech Pub 7794, Table 7.2 Item# 24,25,26,27,28,29

(OEM Dwg# D-WK-868-42)

1 set $7,700

32 N Coast Guard Emblem Vinyl Kit

N/A 2 ea. 1,300.00

38 Y Stave Pulling Tool NSN: 1 ea.

44 N Anode, elliptical, platinum & niobium,

37.5 A

Siemens Water Technologies W3T106665 (US Filter

Electrocatalytic 74435-1)

NSN 5342-01-540-3444

1 ea. 3,525.00

44 N Shell, mounting Siemens Water Technologies W2T98554 (Electrocatalytic

74226)

1 ea. 264.50

44 N Mat, neoprene Siemens Water Technologies W2T98553

(Electrocatalytic 74225)

NSN 5330-01-540-9556

1 ea. 35.26

44 N Nut/washer, molded Siemens Water Technologies W3T106648

(Electrocatalytic 73547)

6 ea. 35.14

45 N Reference Electrode, Silver & Silver

Chloride: Evoqua Water Technology)

6140-01-118-4721 / 50910-

4 ea. 4,249.91

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvi (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

2 U/W Body, Ultrasonic Test

4 Chain Lockers, Clean and Inspect

5 JP-5 Tanks, Clean and Inspect

6 Voids (Non-Accessible), Leak Test and Preserve

9 Propulsion Shaft Alignment & Bearings (External) Clearances, Check

11 Controllable Pitch Propeller Hub Assembly, General Maintenance

18 Steering Actuator, Overhaul

19 Rudder, Inspect and Repair

20 Rudder Stock Seals, Clean and Inspect

21 Bow Thruster Unit (General), Overhaul

22 Anchors Chains and Stoppers, Inspect and Preserve

26 Impressed Current Cathodic Protection System, Inspect and Maintain

30 Ballast Tanks, Clean and Inspect

31 U/W Body Hull, Preserve 100%

32 Freeboard, Preserve 100%

40 Propulsion Shafting, Remove, Inspect, and Reinstall-Optional xvii (Rev-0)

PRINCIPAL CHARACTERISTICS

418' WMSL

PHYSICAL

Length overall 418' 0" Length between perpendiculars 390' 0" Maximum beam 54' 0" Beam @ 01 level 47' 9-1/8" Depth (01 level @ side to baseline) 39' 2-3/4" 01 deck camber foredeck 1/4" in 1'-0" Minimum berth depth 20' 0" Height of highest projection Approximately 119' Draft, design 14.40' Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each One gas turbine General Electric LM2500; 29,500 SHP Type of propulsion CODAG Electrical system 24 Volt DC Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max Two reduction gears RENK One cross connect gear RENK

HULL

Hull material 5086 Aluminum HSLA-80 Steel ABS EH 36 Steel

ABS AH 36

Frame spacing FWD of FR 9 2' 3" FR 9 to FR 10 6' 9" FR 10 to FR 98 4' 1" FR 98 to FR 99 3'-8"

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal Fresh water 12,454 gal JP-5 Fuel 35,182 gal

1 (Rev-0)

00000_0315_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.2 Contractor-provided fire extinguishers. The Contractor shall provide portable fire extinguishers.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3 (Rev-0)

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is _________.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

None.

4 (Rev-0)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE AMBIENT

ΔT

| DP -

Surface |

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.