WORK_SPECIFICATIONS-ATTACHMENT_2.pdf

PDF 2 MB Posted Oct 15, 2015

Attached to: USCGC GEORGE COBB (WLM 175) Scheduled FY 16 Dry Dock Repairs
Solicitation number: HSCG85-16-Q-P45T58
Issued by: Department of Homeland Security US Coast Guard

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SPECIFICATIONS - ATTACHMENT 2

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USCGC GEORGE COBB (WLM 564)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2016

Developed By: Robert K Woods2

(Rev-0, 30 July 2015)

USCGC GEORGE COBB (WLM-175) DRYDOCK AVAILABILITY FY2016

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................. xi Consolidated List of Critical Inspection Items ........................................................................................... xii Principal Characteristics - TENDER ......................................................................................................... xiii General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Appendages (U/W), Leak Test WORK ITEM 3: Appendages (U/W) - Internal, Preserve WORK ITEM 4: Tanks (MP Fuel Service), Clean and Inspect WORK ITEM 5: Tanks (Hydraulic Oil Stowage and Service), Clean and Inspect WORK ITEM 6: Tanks (Potable Water), Clean and Inspect WORK ITEM 7: Tanks (Lube Oil), Clean and Inspect WORK ITEM 8: Tanks (Ballast), Clean and Inspect WORK ITEM 9: Voids (Accessible), Clean and Inspect WORK ITEM 10: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 11: Z-Drive Propulsion Units, Overhaul WORK ITEM 12: Z-Drive Propulsion Unit, Renew (Drydock) WORK ITEM 13: SW Heat Exchangers, Clean, Inspect and Hydro WORK ITEM 14: Fathometer Transducer, General Maintenance WORK ITEM 15: Underwater (Speed) Log Transducer(s), Overhaul WORK ITEM 16: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 17: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 18: Sea Bay, Preserve - Partial WORK ITEM 19: Sea Bay, Clean and Inspect WORK ITEM 20: Sea Bay, Preserve 100% WORK ITEM 21: Compressed Air Receivers and System Valves (All), Clean, Inspect, Hydro and Lift . 91 WORK ITEM 22: Thruster Unit (General), Overhaul WORK ITEM 23: Hydraulic Chain Stoppers, Inspect and Test WORK ITEM 24: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 25: Towing Bitts, Chocks, and Fairleads, Inspect and Test WORK ITEM 26: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 27: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 28: Sewage Piping, Clean and Flush WORK ITEM 29: Tanks (Ballast), Preserve “100%” WORK ITEM 30: Tanks (Ballast), Preserve “Partial” WORK ITEM 31: Chain Locker, Preserve 100% WORK ITEM 32: Tanks (Dirty Oil and Waste), Preserve “100%” WORK ITEM 33: Tanks (Dirty Oil and Waste), Preserve “Partial” WORK ITEM 34: Tanks (Grey Water Holding), Preserve “100%” WORK ITEM 35: Tanks (Grey Water Holding), Preserve “Partial” WORK ITEM 36: Tanks (Sewage Holding), Preserve “100%” WORK ITEM 37: Tanks (Sewage Holding), Preserve “Partial” WORK ITEM 38: Tanks (Sewage Vacuum Collection), Preserve “100%” WORK ITEM 39: Tanks (Sewage Vacuum Collection), Preserve “Partial” WORK ITEM 40: Accessible Void(s), Preserve “Partial” WORK ITEM 41: Tanks (Potable Water), Preserve “100%” WORK ITEM 42: Tanks (Potable Water), Preserve “Partial” iii (Rev-0)

WORK ITEM 43: U/W Body, Preserve (Partial - Condition A) WORK ITEM 44: U/W Body, Preserve (Partial - Condition B) WORK ITEM 45: U/W Body, Preserve (Partial - Condition C) WORK ITEM 46: Cathodic Protection / Zinc Anodes, Renew WLM-175 WORK ITEM 47: Drydock WORK ITEM 48: Temporary Services, Provide - Cutter WORK ITEM 49: Sea Trial Performance, Support, Provide WORK ITEM 50: Main Mast, Preserve - Partial WORK ITEM 51: Compartment Insulation (General), Renew WORK ITEM 52: Buoy Deck Cleats, Modify WORK ITEM 53: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 54: Tanks (MP Fuel Stowage and Overflow), Clean and Inspect WORK ITEM 55: Hull Plating Freeboard (Buoy Port Areas), Preserve WORK ITEM 56: Hull Plating Freeboard, Preserve - Partial WORK ITEM 57: Hull Plating Freeboard, Preserve “100%” WORK ITEM 58: Equipment Foundations, Preserve WORK ITEM 59: Internal Fume-Tight Joiner Door and Frame, Renew WORK ITEM 60: Deck Drain & Sounding Caps, Repair WORK ITEM 61: Sewage Vent Pipe, Renew WORK ITEM 62: Vent Duct Insulation, Renew WORK ITEM 63: Heat Pump 5 Bulkhead, Preserve WORK ITEM 64: Searchlights, Repair WORK ITEM 65: U/W Body, Preserve (100%) iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 175 WLM 170-1, Rev H; Mast Arrangement & Details

Coast Guard Drawing 175 WLM 114-001, Rev D, Shell Appendages

Coast Guard Drawing 175 WLM 180-005, Rev K, Foundations Hull Block 940

Coast Guard Drawing 175 WLM 184-001, Rev-, CRP-V850 Transducer Adapter Ring

Coast Guard Drawing 175 WLM 184-001, V850 Transducer Adaptor Ring

Coast Guard Drawing 175 WLM 201-001, Rev C, Machinery Spaces Arrangement

Coast Guard Drawing 175 WLM 243-2, Rev F, Propulsion Shaft Arrangement

Coast Guard Drawing 175 WLM 245-001, Rev A, Propeller

Coast Guard Drawing 175 WLM 245-002, Rev A, Z-Drive Propeller Details, Modified Design

Coast Guard Drawing 175 WLM 245-1, Rev A, Propeller

Coast Guard Drawing 175 WLM 256-001, Rev H, Seawater Cooling System Diagram

Coast Guard Drawing 175 WLM 256-003, Rev D, Seawater Cooling System FR 61 Forward

Coast Guard Drawing 175 WLM 256-004, Rev J, Sea Water Cooling System Arrangements and Details

Coast Guard Drawing 175 WLM 256-004, Rev J, Sheets 5 and 13, Seawater Cooling System A & D, Hull Blocks 940-970

Coast Guard Drawing 175 WLM 256-005, Rev -, Z-Drive Lube Oil Heat Exchanger Tube Bundle, Replacement and Piping Mods

Coast Guard Drawing 175 WLM 256-012, Rev A, Auxiliary Seawater System Piping Mods

Coast Guard Drawing 175 WLM 256-013, Rev -, Sea Bay Thermometer Installation

Coast Guard Drawing 175 WLM 505-003, Rev A, Sea Connection Arrangements vi (Rev-0)

Coast Guard Drawing 175 WLM 506-001, Rev G, Overflows, Air Escapes & Sounding Tubes Diagram

Coast Guard Drawing 175 WLM 533-006, Rev D, Independent Tank Potable Water Hb 950

Coast Guard Drawing 175 WLM 541-001, Rev H, Fuel Oil System Diagram

Coast Guard Drawing 175 WLM 541-006, Rev C, Independent Tanks, Emergency Generator Day Tank

IIP:7-1

Coast Guard Drawing 175 WLM 551-001, Rev H, Compressed Air System Diagram

Coast Guard Drawing 175 WLM 556-001, Rev L, Hydraulic System Diagram

Coast Guard Drawing 175 WLM 561-001, Rev J, Z-Drive Hydraulic System Diagram

Coast Guard Drawing 175 WLM 573-050, Rev A, Hydraulic Piping Installation for Chain Stopper

Coast Guard Drawing 175 WLM 573-051, Rev B, Chain Stopper Structural Modifications for Hydraulic Roller Assembly

Coast Guard Drawing 175 WLM 581-001, Rev E, Anchor Handling System Arrangement

Coast Guard Drawing 175 WLM 582-001, Rev D, Mooring and Towing, A & D

Coast Guard Drawing 175 WLM 593-001, Rev G, Sewage & Waste Water System Diagram

Coast Guard Drawing 175 WLM 593-001, Rev G, Sewage and Waste Water System Diagram

Coast Guard Drawing 175 WLM 593-009, Rev E, Independent Tanks, Sewage Holding Tank

Coast Guard Drawing 175 WLM 601-001, Rev L, General Arrangement and Inboard and Outboard Profiles

Coast Guard Drawing 175 WLM 601-001, Rev P, General Arrangement and Inboard and Outboard Profiles

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Drawings (552-564)

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Drawings 552-564

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Plans

Coast Guard Drawing 175 WLM 601-003, Rev L; Booklet Of General Drawings 552-564

Coast Guard Drawing 175 WLM 601-1, Rev N, Arrangement, Inboard And Outboard Profiles

Coast Guard Drawing 175 WLM 633-001, Rev D, Cathodic Protection

Coast Guard Drawing 175 WLM 635-001, Rev F, Hull Thermal & Acoustic Insulation Schedule

Coast Guard Drawing 175 WLM 635-001, Rev F, Hull Thermal and Acoustic Insulation Schedule

Coast Guard Drawing 175 WLM 801-001, Rev A, Hull Lines

Coast Guard Drawing 175 WLM 801-003, Rev A, Curves of Form

Coast Guard Drawing 175 WLM 801-006, Rev H, Docking Plan

Coast Guard Drawing 175 WLM 801-006, Rev J, Docking Drawing

Coast Guard Drawing 175 WLM 801-019, Rev C, Shell Expansion

Coast Guard Drawing 175-WLM 505-1, Rev C, General Requirements for Piping Systems

Coast Guard Drawing 175-WLM 506-1, Rev G, Overflows, Air Escapes & Sounding Tubes Diagrams

Coast Guard Drawing 175-WLM 506-9, Rev A, Sewage Tank Vent Mods

Coast Guard Drawing 175-WLM 508-1, Rev B, Piping & Machinery Insulation

Coast Guard Drawing 175-WLM 509-1, Rev A, Duct, Trunk, & Machinery Insulation Details

Coast Guard Drawing 175-WLM 528-2, Rev H, Weather Deck Drains Diagram

Coast Guard Drawing 175-WLM 551-5, Rev E, Compressed Air System A & D Hull Block 940, 950

Coast Guard Drawing 175-WLM 568-001, Rev B, Bow Thruster Arrangement & Detail

Coast Guard Drawing 175-WLM 180-7, Rev J, Foundations Hull Block 960 vii (Rev-0)

Coast Guard Drawing 175-WLM 256-001, Rev H, Seawater Cooling System Diagram

Coast Guard Drawing 175-WLM 256-003, Rev A, Seawater Cooling System, Fr 61 Fwd Blocks 910, 920, Coast Guard Drawing 175-WLM 256-004, Rev J, Seawater Cooling System A & D, Hull Blks 940-970

Coast Guard Drawing 175-WLM 330-7, Rev L, Lighting System 01 Level & Above Hull Block 960 / 970 Partial

Coast Guard Drawing 175-WLM 422-1, Rev G, Navigation, Signal & Searchlight Block, Isometric and Arrangements

Coast Guard Drawing 175-WLM 422-2, Rev F, Navigation, Signal & Searchlight Elementary Wiring Diagram

Coast Guard Drawing 175-WLM 423-1, Rev P, Electronic Navigation System Block & Isometric

Coast Guard Drawing 175-WLM 445-1, Rev H, Radio Communication Systems Block Diagram and Isometric

Coast Guard Drawing 175-WLM 573-001, Rev T, Buoy Deck Arrangement

Coast Guard Drawing 175-WLM 601-001, Rev P, General Arr Inboard and Outboard Profiles

Coast Guard Drawing 175-WLM 601-003, Rev L, Booklet of General Plans

Coast Guard Drawing 175-WLM 635-1, Rev F, Hull Thermal & Acoustic Insulation Schedule

Coast Guard Drawing 175-WLM 910-002, Rev H, Hull Block 910 Modules

Coast Guard Drawing 175-WLM 990-001, Rev J, Hull Block Erection Plan

Coast Guard Drawing 175-WLM-624-001, Rev F, Joiner Door Schedule

Coast Guard Drawing 175-WLM-635-001, Rev F, Hull Thermal and Acoustic Insulation Schedule

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

Coast Guard Fleet Drawing FL-2605-29, Rev H, Chain Stopper System – Rising Sheave Assembly

NAVSEA Drawing 2803-980209, Plates, Label

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 3261, SWBS 422, Aug 1998, Searchlight

Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis

Coast Guard Technical Publication (TP) 3628, 1/1/1999; Vol 4 of 9, Instruction Manual, Bow Thruster

Coast Guard Technical Publication (TP) 3632, March 2014, Chapter 583, Section C, Technical Manual for Slewing Arm Davit Model D6000CT

Coast Guard Technical Publication (TP) 3653, Jul 2013; SWBS 245, Section A; Z-DRIVE - MODEL 1350-H

Coast Guard Technical Publication (TP) 3939, SWBS 573-A, Apr 2007, Rising Sheave Chain Stopper

Coast Guard Technical Publication (TP) 5458, SWBS 555, Oct 2012, Winch, Radial – Model 50.2PT (270 WMEC A-Class)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements viii (Rev-0)

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems Installation Details

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Preserve Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

Time Compliance Technical Order 175-A-057, Sewage Tank Vent Piping, 2007

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects

American National Standards Institute/NSF International (ANSI/NSF) 61, 2013, Drinking Water System Components - Health Effects

American Society for Testing and Materials (ASTM) International F1508, 2010, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape Test

ASTM International (ASTM) D3359, 2010, Standard Test Methods for Measuring Adhesion by Tape Test

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust- Petrolatum

Commercial Item Description (CID) A-A-59323, Rev A, Cloths, Cleaning, Low-Lint

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone ix (Rev-0)

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and Weldless

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required

MIL-DTL-23549, Dec 2011, Grease, General Purpose

MIL-F-24402, May 1995, Filters (Hydraulic), Filter Elements (High Efficiency), and Filter Differential Pressure Indicators, General Specification

MIL-I-3064, Mar 1991, Insulation, Electrical, Plastic-Sealer

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-19622/16, Dec 1992, Stuffing Tube, Nylon, Size 1: Packing Assemblies for

MIL-S-19622/17, Jun 1986, Stuffing Tube, Nylon, Size 2: Packing Assemblies for

MIL-S-19622/3, Dec 1992, Stuffing Tubes, Nylon, NPT

MIL-S-24235/10, Dec 1992, Stuffing Tubes, Metal, and Packing Assemblies for Electric Cables, Steel, for Decks and Bulkheads without Pipe Protection

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-2003-3, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships & Submarines (Penetrations)

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Jan 2006, Chapter 16, Cofferdams x (Rev-0)

Naval Ship's Technical Manual (NSTM) Chapter 635, Jul 1998, Thermal, Fire and Acoustic Insulation

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 16 (SSPC-SP 16), 2010, Brush-Off Blast Cleaning of Coated and Uncoated Galvanized Steel, Stainless Steels, and Non-Ferrous Metals

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), May 2012, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal xi (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

11 N Z drive seal Set PN: D8202363 2 ea. 25,493.00 11 N **Seal ring PN: B7807158 2 ea. 2,206.00 11 Y Clutch Overhaul kit 2010-01-551-1161 2 ea. 7,959.62 11 N **Seal ring B8106487 2 ea. 7,007 11 N **Lantern Ring B7802062 2 ea. 1,017 12 Y Starboard Z-Drive

(CCW rotation) Rolls Royce 1 ea. 500,250.00

12 Y Port Z-Drive (CW rotation)

Rolls Royce 1 ea. 500,250.00

12 Y Cover, Steering gear 2530-01-583-0164 2 ea. 1,200.00 12 Y Special Alignment

Pointer Set CG Tool 1 ea. 500

14 N ***Fathometer Transducer, Shallow Water, 50-200 kHz

NSN: 5845-01-470-2500

Airmar Technology SS505 {A-Team Note: Use NSN 5845-01-518-6920 for an assembly consisting of the

SQN-18 hull adapter plate & transducer ($2,682.90); turn in any old adapter plate for refurbishment to servicing

ESU/ESD}

1 ea. 148.92

22 N Seal kit, Bow thruster

NSN: 2010-01-555-9048 1 ea. 3,634.00

22 N Zinc Anode PN: A000SM44197 9 ea. 113.75 23 N Repair Kit Assembly NSN: 2040-01-496-9418 2 ea. 1,409.15 47 Y *Transducer Cover

Plate N/A 3 ea. 50.00

52 Y Cleat, Rope (15 in.

steel)

NSN: 2040-01-614-2587 6 ea.

52 Y Winch, Drum, Hand Operated

NSN: 3950-01-614-5150 4 ea.

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

2 Appendages (U/W), Leak Test

4 Tanks (MP Fuel Service), Clean and Inspect

11 Z-Drive Propulsion Units, Overhaul

17 Sea Strainers - Duplex (All Sizes), Overhaul

19 Sea Bay, Clean and Inspect

23 Hydraulic Chain Stoppers, Inspect and Test

24 Anchor Chain(s) and Ground Tackle, Inspect and Repair

53 Hull Plating (U/W Body), Ultrasonic Testing

54 Tanks (MP Fuel Stowage and Overflow), Clean and Inspect

65 U/W Body, Preserve (100%) xiii (Rev-0)

PRINCIPAL CHARACTERISTICS - TENDER

175' WLM, BUOY TENDER

PHYSICAL

Length overall 174' 8" Length between perpendiculars 155' 1" Depth 14' 8" Maximum beam 36' 0" Designed draft 8' 0" Mast height (above 8' waterline) 58' 8" Frame spacing 20" Full load displacement 855.15 Long Tons SW Light load displacement 719.78 Long Tons SW Minimum op condition displ 852.19 Long Tons SW

HULL

Hull material Steel

MACHINERY

Main propulsion Two Caterpillar 3508 DITA V-8 diesel; 999 BHP ea @ 1500 RPM

Two Ulstein 360 degree steerable Z-Drives, 403 SRPM @ 1600 ERPM

Reduction gears Two Z-Drive units, Cardan shafting; 3.973:1 gear ratio Shaft seal John Crane Type ND Shaft bearings Five pedestal mounted, Cooper split roller bearings Number of propellers 2 Number of blades 4 Diameter 57.1" Rudders None; Z-drive Ship's service generators Three Caterpillar Model 3406 DITA Turbocharged; 285KW, 450V, 60 Hz, 1800

RPM

Emergency diesel generator One Caterpillar Model 3406 DIT 210 KW, 24V, 60 Hz, 1800 RPM

TANK CAPACITIES

Diesel oil capacity (100%) 16,385 gal Fresh water capacity (100%) 7,339 gal Lubricating oil (100%) 86 gal

1 (Rev-0)

00000_0315_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, 3 (Rev-0) and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

5 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE AMBIENT

ΔT

| DP -

Surface |

6 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.