ATTACHMENT_2-SPECIFICATION-REV_0-27JAN2016.docx

DOCX document 5 MB Posted May 12, 2016

Attached to: SCHEDULED DRY DOCK REPAIRS FOR USCGC ALDER (WLB 216)
Solicitation number: HSCG85-16-Q-P45A34
Issued by: Department of Homeland Security US Coast Guard

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ATTACHMENT 2 - SPECIFICATIONS - REV 0 DATED 27JAN2016

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File	Type	Posted
AMENDMENT_0005-ALDER.pdf	PDF	Jun 7, 2016
RESPONSE_TO_QUOTERS_QUESTIONS-0004.docx	DOCX document	May 20, 2016
AMENDMENT_0004-ALDER.pdf	PDF	May 20, 2016
RESPONSE_TO_QUOTERS_QUESTIONS-0003.docx	DOCX document	May 18, 2016
AMENDMENT_0003-ALDER.pdf	PDF	May 18, 2016
AMENDMENT_0002-ALDER.pdf	PDF	May 13, 2016
Attachment_1_-_SCHEDULE_OF_PRICES-P45A34-AMEND_0002.xlsx	XLSX spreadsheet	May 13, 2016
AMENDMENT_A0001.pdf	PDF	May 12, 2016
RESPONSE_TO_QUOTERS_QUESTIONS.docx	DOCX document	May 12, 2016
ATTACHMENT_6_-_NON_DISCLOSURE_AGREEMENT.docx	DOCX document	Apr 21, 2016
ATTACHMENT_2_-_SPECIFICATION-P45A34.pdf	PDF	Apr 21, 2016
SOLICITATION_ALDER_RFQ_-_04212016.docx	DOCX document	Apr 21, 2016
Attachment_4_-_PAST_PERFORMANCE_FORM.doc	DOC document	Apr 21, 2016
Attachment_3_-_GOVERNMENT_PROPERTY_REPORT.docx	DOCX document	Apr 21, 2016
Attachment_5_-_REQUEST_FOR_CLARIFICATION.doc	DOC document	Apr 21, 2016
Attachment_1_-_SCHEDULE_OF_PRICES-P45A34.xlsx	XLSX spreadsheet	Apr 21, 2016
ALDER__(WLB_225B)_DD_SPECIFICATION.pdf	PDF	Apr 7, 2016

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USCGC ALDER (WLB 216)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2016

Developed By: David A Rowland (Rev-0, 27 January 2016)

TABLE OF CONTENTS

Revisions Record	iv
Consolidated List of References	v
Consolidated List of Government-furnished Property	xii
Consolidated List of Critical Inspection Items	xv
Principal Characteristics	xvii
General Requirements	1
WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing	13
WORK ITEM 2: Appendages (U/W), Leak Test	16
WORK ITEM 3: Propulsion Shaft Fairwaters and Rope Guards, Inspect	19
WORK ITEM 4: Appendages (U/W) - Internal, Preserve	22
WORK ITEM 5: Voids (Non-Accessible), Leak Test	24
WORK ITEM 6: Voids (Non-Accessible), Internal Surfaces, Preserve	27
WORK ITEM 7: Voids (Accessible), Clean and Inspect	29
WORK ITEM 8: Controllable Pitch Propeller, System Maintenance	32
WORK ITEM 9: Controllable Pitch Propeller Hub, General Maintenance, Perform	38
WORK ITEM 10: Main Diesel Engine (MDE) Exhaust Piping, Commercial Clean	46
WORK ITEM 11: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean	49
WORK ITEM 12: Fathometer Transducer, General Maintenance	53
WORK ITEM 13: Underwater (Speed) Log Transducer(s), Renew	56
WORK ITEM 14: Fwd Scan Sonar Transducer, General Maintenance, Perform	58
WORK ITEM 15: Sea Strainers - Simplex (All Sizes), Clean and Inspect	67
WORK ITEM 16: Sea Bay, Preserve 100%	70
WORK ITEM 17: Rudder(s), Preserve (“100%”)	72
WORK ITEM 18: Rudder and Rudder Stock, Remove and Inspect	74
WORK ITEM 19: Thruster Units (Bow And Stern), Overhaul	84
WORK ITEM 20: Sewage Holding Tank(s), Clean and Inspect	88
WORK ITEM 21: Sewage Piping, Clean And Flush	92
WORK ITEM 22: Decks – Exterior (Buoy or Construction Deck), Preserve 100%	96
WORK ITEM 23: U/W Body, Preserve (Partial - Condition A)	99
WORK ITEM 24: U/W Body, Preserve (Partial - Condition B)	104
WORK ITEM 25: Impressed Current Cathodic Protection System, Inspect and Maintain	109
WORK ITEM 26: Impressed Current Cathodic Protection System Anodes, Renew	114
WORK ITEM 27: Impressed Current Cathodic Protection System Reference Cells, Renew	118
WORK ITEM 28: Impressed Current Cathodic Protection System Dielectric Shield, Repair	121
WORK ITEM 29: Impressed Current Cathodic Protection System Dielectric Shield (Capastic Fairing), Renew	127
WORK ITEM 30: Drydock	133
WORK ITEM 31: Temporary Services, Provide - Cutter	137
WORK ITEM 32: Sea Trial Performance, Support, Provide	140
WORK ITEM 33: Stack and Uptake Space, Install Safety Components	144
WORK ITEM 34: SSDG Isolation Mount, Renew	147
WORK ITEM 35: Sea Strainers - Duplex (All Sizes), Overhaul	171
WORK ITEM 36: Sea Bay, Clean and Inspect	174
WORK ITEM 37: Anchor Chain(s) and Ground Tackle, Inspect and Repair	177
WORK ITEM 38: Accessible Void(s), Preserve “Partial”	184
WORK ITEM 39: Controllable Pitch Propellers, Clean and Inspect	187
WORK ITEM 40: Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renewal	190
WORK ITEM 41: Propulsion Stern Tube Bearings, Check Clearances	201
WORK ITEM 42: Sea Valves and Waster Pieces, Overhaul or Renew	203
WORK ITEM 43: Hydraulic Inhaul Winch, Inspect and Service	208
WORK ITEM 44: Hull Plating Freeboard, Preserve “100%”	217
WORK ITEM 45: Hull Plating (U/W Body), Inspect	220
WORK ITEM 46: Strain Gage Alignment, Check	224
WORK ITEM 47: Twin Pivot Arm Davit, Inspect and Service	228
WORK ITEM 48: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test	232
WORK ITEM 49: Tanks (MP Fuel Service, Stowage and Overflow), Clean and Inspect	237
WORK ITEM 50: Tanks (Potable Water), Clean and Inspect	241
WORK ITEM 51: Tanks (Potable Water), Preserve “Partial”	245
WORK ITEM 52: U/W Body, Preserve (100%)	249
WORK ITEM 53: SSDG Heat Exchanger, Modify	253
WORK ITEM 54: Bow & Stern Thruster Motors, Clean & Inspect	257
WORK ITEM 55: Mechanical Chain Stopper s , Overhaul and Relocation	260
WORK ITEM 56: HVAC Fan Coil Unit, Renew	263
WORK ITEM 57: Sounding Tube, Renew	266
WORK ITEM 58: Reduction Gear, Inspect and Repair	268
WORK ITEM 59: Bow and Stern Thruster Tunnel Grid Bars, Renew	280

USCGC ALDER (WLB-225B) DRYDOCK AVAILABILITY FY2016

iii

(Rev-0)

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE

REV#

WORK ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

USCGC ALDER (WLB-225B) DRYDOCK AVAILABILITY FY2016

(Rev-0)

Consolidated List of References The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

· MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

· Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

· Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws:: www.gpoaccess.gov The Government is aware of the following internet web links where contractors may procure commercial specifications:

· American Welding Society (AWS): http://www.awspubs.com/index.php

· ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

· NFPA: http://www.nfpa.org

· SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 225 BWLB 633-002, Rev A, Cathodic Protection Passive Coast Guard Drawing 225 WLB 184-001, Rev B, CRP-V850 Transducer Adapter Ring Coast Guard Drawing 225 WLB 256-001, Rev M, Seawater Cooling System Diagram Coast Guard Drawing 225 WLB 256-001, Rev P, Seawater Cooling System Diagram Coast Guard Drawing 225 WLB 424-001, Rev G, Acoustic Navigation System Block & Isometric Coast Guard Drawing 225 WLB 601-001, Rev M; General Arrangement Inboard & Outboard Profiles Coast Guard Drawing 225B WLB 114-001, Rev C, Shell Appendages Coast Guard Drawing 225B WLB 114-002, Rev -, Flow Accelerating Fin Coast Guard Drawing 225B WLB 541-007, Rev D; Incinerator Fuel Oil Service Tank Coast Guard Drawing 225B WLB 568-001, Rev A, Bow Thruster A & D Coast Guard Drawing 225B WLB 573-001, Rev E, Buoy Handling System Arrangement Coast Guard Drawing 225B WLB 801-006, Rev D, Docking Drawing Coast Guard Drawing 225B WLB 111-001, Rev A, Shell Expansion Coast Guard Drawing 225B WLB 111-001, Rev A; Shell Expansion Coast Guard Drawing 225B WLB 114-001, Rev C; Shell Appendages Coast Guard Drawing 225B WLB 243-001, Rev B, Propulsion Shafting Arrangement Coast Guard Drawing 225B WLB 243-002, Rev D, Stern Tube and Bearings A&D Coast Guard Drawing 225B WLB 256-001, Rev M, Seawater Cooling System Diagram Coast Guard Drawing 225B WLB 256-001, Rev N, Seawater Cooling System Diagram Coast Guard Drawing 225B WLB 259-001, Rev C, Combustion Intake & Exhaust Diagram Coast Guard Drawing 225B WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940 Coast Guard Drawing 225B WLB 259-006, Rev C, Combustion Intake & Exhaust A&D Hull Blocks 970 & 975 Coast Guard Drawing 225B WLB 528-001, Rev E, Plumbing and Interior Deck Drains Coast Guard Drawing 225B WLB 541-001, Rev G; Fuel Oil System Diagram Coast Guard Drawing 225B WLB 549-001, Rev A, Onboard Lubrication Requirements Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram Coast Guard Drawing 225B WLB 562-002, Rev C, Rudder Structural A&D Coast Guard Drawing 225B WLB 562-002, Rev C; Rudder Structural A & D Coast Guard Drawing 225B WLB 573-002, Rev -, Weight Handling System Arrangement Coast Guard Drawing 225B WLB 573-11, Rev -, ATON Tie Downs Coast Guard Drawing 225B WLB 581-001 Rev C, Anchor Handling System Arrangement Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System Diagram Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System Coast Guard Drawing 225B WLB 593-009, Rev B, Sewage Holding Tank Coast Guard Drawing 225B WLB 601-001, Rev F, General Arrangement Inboard & Outboard Profiles Coast Guard Drawing 225B WLB 601-001, Rev L; General Arrangement Inboard & Outboard Profiles Coast Guard Drawing 225B WLB 601-001, Rev L; General Arrangement Inboard and Outboard Profiles Coast Guard Drawing 225B WLB 601-002 Rev K, Booklet of General Drawings Coast Guard Drawing 225B WLB 601-002, Rev G, Booklet of General Drawings Coast Guard Drawing 225B WLB 601-002, Rev L, Booklet off General Drawings Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block Diagram, Wiring Deck Plan, and Elementary Diagrams Coast Guard Drawing 225B WLB 672-001, Rev C, Storerooms, Cargo Stowage and Ship Store Arrangement and Details Coast Guard Drawing 225B WLB 801-001, Rev A, Lines and Offsets Coast Guard Drawing 225B WLB 801-003, Rev A, Curves of Forms and Cross Curves of Stability Coast Guard Drawing 225B WLB 801-006, Rev C; Docking Drawing Coast Guard Drawing 225B WLB 801-006, Rev D; Docking Drawing Coast Guard Drawing 225B WLB 801-006, Rev E, Docking Drawing Coast Guard Drawing 225B-WLB 180-10, Rev -, Generator Foundations Coast Guard Drawing 225B-WLB 233-1, Rev C, Propulsion Train Installation Drawing Coast Guard Drawing 225B-WLB 243-1, Rev C, Propulsion Shafting Arrangement Coast Guard Drawing 225B-WLB 243-1, Rev J, Propulsion Shafting Arrangement Coast Guard Drawing 225B-WLB 243-2, Rev E, Stern Tube and Bearing a & D Coast Guard Drawing 225B-WLB 243-2, Rev E; Stern Tube and Bearing a & D Coast Guard Drawing 225B-WLB 256-7, Rev -, Heat Exchanger Modifications for CAT 3508 SSDG Coast Guard Drawing 225B-WLB 506-1, Rev B, Overflows, Air Escapes & Sndg Tubes Diagram Coast Guard Drawing 225B-WLB 512-1, Rev K, HVAC Diagram Coast Guard Drawing 225B-WLB 512-11, Rev C, HVAC a & D FR 75 Thru 92, Mn Dk and Above Hull Block 970 & 975 Coast Guard Drawing 225B-WLB 512-12, Rev -, HVAC Standard Details and General Instructions Coast Guard Drawing 225B-WLB 562-003, Rev -; Thordon Lower Rudder Stock Bearing Coast Guard Drawing 225B-WLB 562-004, Rev -; Pintle Bearing Coast Guard Drawing 225B-WLB 180-10, Rev -, Generator Foundations Coast Guard Drawing 225B-WLB 243-1, Rev J, Propulsion Shafting Arrangement Coast Guard Drawing 225B-WLB 243-2, Rev G, Stern Tube and Bearing A & D Coast Guard Drawing 225B-WLB 256-7, Rev -, Heat Exchanger Modifications for CAT 3508 SSDG Coast Guard Drawing 225B-WLB 561-003, Rev A; Steering Gear Arrangement Coast Guard Drawing 225B-WLB 562-001, Rev E; Steering Components A/D Coast Guard Drawing 225B-WLB 562-002, Rev C; Rudder - Struct A & D Coast Guard Drawing 225B-WLB-180-011, Rev B, Bow and Stern Thruster Foundations Coast Guard Drawing 225B-WLB-568-001, Rev A, Bow Thruster Arrangement and Detail Coast Guard Drawing 225B-WLB-568-002, Rev A, Stern Thruster Arrangement and Detail Coast Guard Drawing 225B-WLB-601-001, Rev M, General Arrangements, Inboard and Outboard Profiles Coast Guard Drawing 225B-WLB-801-006, Rev E, Docking Drawing Coast Guard Drawing 225-WLB 243-203, Rev E, Stern Tube Split Dovetail Carrier Casting Coast Guard Drawing 225-WLB 601-001, Rev T, General Arrangements, Inboard and Outboard Profiles Coast Guard Drawing 225-WLB-162-001, Rev H, Stacks and Uptakes A&D Coast Guard Drawing 225-WLB-167-001, Rev P, Structural Closures Coast Guard Drawing 225-WLB-623-001, Rev G, Ladders - Vertical Coast Guard Drawing 225-WLB-970-001, Rev H, Hull Block 970 Panels Coast Guard Drawing 225-WLB-970-002, Rev H, Hull Block 970 Modules Coast Guard Drawing FL 1204-3. Rev A, Welded Padeyes and Links Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Cha Coast Guard Drawing FL 2605-034, Rev C, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1-1/4" Coast Guard Drawing FL 2605-037, Rev A, Mechanical Chain Stopper 175' WLM & 225' WLB Re-installation Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1 Coast Guard Drawing FL-1602-89, Rev -, Fleet 26" X 66" Weathertight Door (Supersedes 1602-48) Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters NAVSEA Drawing 803-5001104, Rev -; Rudder Stock Bearings and Seals

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 3762, 15-OCT-04, Dual Point Davit - ATON Workboat - Model TWPIV5-0A 5 Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block Diagram, Wiring Deck Plan, and Elementary Diagrams Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch Coast Guard Technical Publication (TP) 3523, 21-MAY-96, Manufacturer's Instruction Book-SWBS Group(s) 241-242 Coast Guard Technical Publication (TP) 3523-241-A&B, 225 WLB MIB, VOL 5, SWBS 241, GEAR, REDUCTION, MMC PN 241-01-01 Coast Guard Technical Publication (TP) 3523-242-A-C, 225 WLB MIB, SWBS 242, Coupling, Torsional, MMC PN 242-01-01 & 242-01-02 Coast Guard Technical Publication (TP) 3524, 2013, Manufacturer's Instruction Book-SWBS Group(s) 243-262 Coast Guard Technical Publication (TP) 3524, 07-JAN-97, Manufacturer's Instruction Book-SWBS Group(s) 243-262 Coast Guard Technical Publication (TP) 3524, SWBS 245-B, Aug 2005, Instruction Manual for the Model 102 B Class Controllable Pitch Propeller and Shafting System Coast Guard Technical Publication (TP) 3524-244-A, 225 WLM MIB, SWBS 244-A, Bearing, Line Shaft, MMC PN 244-01-03, TP 244-A Coast Guard Technical Publication (TP) 3524-245-A&B, 225 WLB, SWBS 245-A & 245-B, Propeller System, CPP, MMC PN 245-01-01,, 0 Coast Guard Technical Publication (TP) 3537A, 07-MAY-01, Ship's Service Diesel Generator Set (SSDG) - Model 3508 Coast Guard Technical Publication (TP) 3537B, 07-MAY-01, Ship's Service Diesel Generator Set (SSDG) - Model 3508 Coast Guard Technical Publication (TP) 3549, 07-JAN-97, Manufacturer's Instruction Book-SWBS Group(s) 512-516 Coast Guard Technical Publication (TP) 3556, Instruction Manual for the Bow and Stern Thruster Units Coast Guard Technical Publication (TP) 3556, Jun 2009, Manufacturer’s Instruction Book-SWBS Group(s) 568, Bow and Stern Thruster – Model 125/3 STAY/FP Coast Guard Technical Publication (TP) 3574, Mar 2009, SWBS Group 633-638 Coast Guard Technical Publication (TP) E-424-006, Version WLB97-1, Wesmar 3060-08/M-8/AC Forward Scan Sonar Surface Forces Logistics Center Naval Engineering Directive (SFLC NED) 5735-01, 05 May 2010, Inspection And Test Procedure For Buoy Chain Winch Model Cw-1 Onboard WLM 551 Through 564 And WLB 201-215 Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), 2014, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2012, Electrical Power for Contractor’s Tools & Equipment Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 2350 (SFLC Std Spec 2350), 2012, Inspect, Test and Recondition DC Generators & Motors In-Place Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC Electrical Motors Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Standards Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape Test ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component Adhesives (An) ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component Adhesives (AN) ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An) ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Chockfast® Orange, general Guidelines for Marine Chock Designers Bulletin No. 692D Christie &Grey Data Sheet DS 094 - Instructions for the measurement of mounting heights using either spring loaded telescopic gauges or a digital DTI set Christie &Grey Data Sheet DS 096 - Mount Height Data Collection Sheet For New Installations and In Service Maintenance Checks - Marine Diesel Engines Christie &Grey Drawing No. 44560 Isolation of Caterpillar 3508 Generator Set Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2008, Occupational Safety and Health Standards for Shipyard Employment Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2013, Occupational Safety and Health Standards for Shipyard Employment Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and Weldless Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required MIL-DTL-23549, Dec 2011, Grease, General Purpose MIL-PRF-16173, 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric) MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-PRO-160, Jan 2006, Chapter 16, Cofferdams Naval Ship's Technical Manual (NSTM) Chapter 241, Rev 1; Propulsion Reduction Gears, Couplings, Clutches, And Associated Components ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 10/NACE No.2, Rev -; Near-White Blast Cleaning, Jan 07 The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal

USCGC ALDER (WLB-225B) DRYDOCK AVAILABILITY FY2016

(Rev-0)

Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK ITEM

MTI

ITEM DESCRIPTION

NSN/PN

QTY

ESTIMATED COST

($/UNIT)

Stat-O-Seal Washers

NSN: 5310-01-212-5987 PN: 0-4-3-5

12 ea.

55.61

O-Ring, Hub Flange Bolt Cover

NSN: 5331-00-983-9878 PN: 0-2-2-5

12 ea.

50.00

**Blade Bolts

NSN: 5306-01-410-6893

4 ea.

1,854.12

Blade Bolt O-rings

NSN: 5330-01-408-7251 (0-3-2-11)

48 ea.

2.25

Blade Seal

NSN: 5331-01-623-0621 (2-472 KA174-75)

4 ea.

55.00

*Lifting Device, Propeller Blade

NSN: 2020-01-F02-6825

1 ea.

100.00

*** Fathometer Transducer, shallow water, 50-200 kHz (Airmar Technology SS505)

NSN: 5845-01-470-2500

2 ea.

343.63

***Fathometer Transducer, Deep Water, 24kHZ

NSN: 5845-01-496-9770

1 ea.

7,709.21

***Sperry SRD 500 Doppler speed log

NSN:5999-01-472-7499

1 ea.

12,936.00

**Upper bearing

NSN: 3110-01-466-9924

1 ea.

5,002.41

Rudder Seal Kit

NSN: 5330-01-565-8083

1 ea.

2,000.00

CAPAC Anode Kit

NSN: 5342-01-408-5388

4 ea.

3,525.00

Reference Electrode (SOS: SMS)

Siemens Water Technologies W3T105012

(Electrocatalytic 32622) NSN: 5977-01-346-0750

2 ea.

1,300.02

Christie & Grey Isolation Mount

PN: T2.S20.45.C0.100 TSC T2 20/45 (UTS threads) NSN: 5340-99-613-8406

8 ea.

558

Christie & Grey Isolation Mount

PN: T2.S20.55.C0.100 TSC T2 20/55 (UTS threads) NSN: 5340-99-501-0478

4 ea.

558

Christie & Grey Sole Plate

PN: 54378 rev A NSN: 5340-99-387-2519

12 ea.

225' WLB Major Overhaul Kit

NSN: 5330-01-520-5284

1 ea.

35,249.00

**225' WLB Seat (Split) John Crane (Wartsila),

PN: H72579-01-7 NSN: 5330-01-645-3665

1 ea.

12,500.00

*Seal Compression Tool Onboard Tool

N/A

1 ea.

200.00

Roller bearing Unit

NSN:3130-01-504-4363

2 ea.

4,012.00

Grease seal

NSN: 5330-01-462-5544

4 ea.

79.25

Level wind pivot bushing

NSN: 3120-01-621-2293

1 ea.

1,139.00

Level wind thrust bearing

NSN: 3120-01-621-2300

2 ea.

483.30

Rexroth DCV

NSN: 4810-01-507-0037

1 ea.

208.29

Rexroth Sandwich Flow Control

NSN: 4810-01-505-9289

1 ea.

250.00

Sun Sandwich Relief Valves

NSN: 4820-01-439-2451

2 ea.

900.00

Level Wind Hydraulic Cylinder

NSN: 3040-01-441-3721

1 ea.

7,423.00

3:1 Pilot Ratio, Vented Counterbalance Valve Assembly

NSN: 4820-01-563-5841

1 ea

98.70

Fully Adjustable Needle Valve

NSN: 4820-01-416-0579

1 ea

48.75

Wire Rope Assembly

NSN: 4010-01-646-6972

1 ea.

500.00

**Hydraulic Motor

NSN: 4320-01-445-2248

1 ea

23,998

**Pump, Hydraulic Ram, Hand Driven

NSN: 4320-01-286-4065

1 ea.

419.77

**Cylinder Pin

NSN: 5315-01-515-9847

1 ea

500.00

**Cylinder Pin

NSN: 5315-01-515-9912

1 ea

520.00

Wire Rope Renewal Kit

NSN: 3950-01-F13-3314 PN: 892-02060

1 ea.

5,302.00

Check Winch Gearbox Oil Kit

NSN: 5330-01-F13-3315 PN: 892-02061

1 ea.

64.00

Hydraulic Fluid Filter Renewal Kit

NSN: 3950-01-F13-3316 PN: 892-02063

1 ea.

2,108.00

Main Winch Brake and Centrifugal Brake Inspection Kit

NSN: 3950-01-f13-3299 PN: 892-02064

1 ea.

908.00

Hydraulic Breather Replacement Kit

NSN: 4310-01-F13-3300 PN: 892-02065

1 ea.

228.00

Hydraulic Hose Replacement Kit

NSN: 4720-99-553-9143 PN: 892-02066

1 ea.

1,600.00

Overhaul Kit

NSN: 2030-01-485-7215

2 ea

1000.00

Pin Repair Kit

NSN: 2030-01-485-7209

2 ea

525.00

Carrier Transcold Fan Coil Unit; Type: Water MFR ID 39LD1032BB1111-R NIIN XFCO041429

None

1ea.

4,000.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter

xiv

(Rev-0)

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

Hull Plating (U/W Body), Ultrasonic Testing

Appendages (U/W), Leak Test

Voids (Non-Accessible), Leak Test

Controllable Pitch Propeller, System Maintenance

Controllable Pitch Propeller Hub, General Maintenance, Perform

Sea Strainers - Simplex (All Sizes), Clean and Inspect

Rudder and Rudder Stock, Remove and Inspect

Impressed Current Cathodic Protection System, Inspect and Maintain

Sea Strainers - Duplex (All Sizes), Overhaul

Sea Bay, Clean and Inspect

Anchor Chain(s) and Ground Tackle, Inspect and Repair

Controllable Pitch Propellers, Clean and Inspect

Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renewal

Propulsion Stern Tube Bearings, Check Clearances

Hydraulic Inhaul Winch, Inspect and Service

Twin Pivot Arm Davit, Inspect and Service

Tanks (MP Fuel Service), Clean and Inspect

U/W Body, Preserve (100%)

Bow & Stern Thruster Motors, Clean & Inspect

Mechanical Chain Stopper s , Overhaul and Relocation

xvi

(Rev-0)

Principal Characteristics

225' WLB (B-CLASS)

Physical

Length overall

225' 0"

Length between perpendiculars

206' 0"

Maximum beam

46'

Designed draft

13' 0"

Full load displacement

1905.6 Long Tons SW

Light ship displacement

1500.7 Long Tons SW

Minimum operating displacement

1869.2 Long Tons SW

Mast height (above 12' waterline)

67' 5"

Anchor

Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-3/8 die lock chain

Hull

Bilge keels (port & starboard)

Frames 42-79

Frame spacing

FR 0 to 12

21"

FR 12 to 30

22"

FR 30 to 102

24"

Machinery

Main propulsion

Diesel Reduction

Diesel engines

Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM

Number of propellers

Number of blades

Diameter

10'

Pitch

Controllable

RPM

254

Ship's service diesel generators

Two Caterpillar 3508 TA, 450 KW

Emergency diesel generator

One Caterpillar 3406 DITA, 280 KW

Shore tie

Two 450 VAC, 400 Amp, 3-wire

Shaft bearing, forward

Cooper Bearing 01-BCP-1400-EX-TL

Shaft bearing, aft

Water Lubricated Cutless Bearing

Tank CAPACITIES

Diesel oil

76,498 gal.

Fresh water capacity

8056 gal.

Hydraulic oil capacity

2785 gal.

Lube oil storage

764 gal.

Grey water tank

2700 gal.

Sewage holding tank

1700 gal.

283

(Rev-0)

00000_1015_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212) General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

Coast Guard Drawings None Coast Guard Publications Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Other References None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, Page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, Page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name

Hull #

Work Item #

Work Item Title

Location of Work (incl. frame #’s)

Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector

Signature

Cert. #

Date / Time

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Vessel Name

Hull #

Work Item #

Work Item Title

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE & TIME

ACTIVITY (Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION (Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL. HUMID-ITY

DEW PT.

SURFACE

AMBIENT

ΔT

| DP - Surface |

Name of QP-1/NACE Inspector

Signature

Cert. #

Date / Time

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Vessel Name

Hull #

Work Item #

Work Item Title

Location of Work (Frame References)

Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min

Max

Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________ Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here Reading:__________ mils Place Surface Profile Replica Tape Here Reading:__________ mils Place Surface Profile Replica Tape Here Reading:__________ mils

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings: ______________

Name of QP-1/NACE Inspector

Signature

Cert. #

Date / Time

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

Vessel Name

Hull #

Work Item #

Work Item Title

Location of Work (incl. frame #’s)

Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min

Max

Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________ Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading:

_____ mils

Reading:

_____ mils

Reading:

_____ mils

Reading:

_____ mils

Reading:

_____ mils

Reading:

_____ mils

Reading:

_____ mils

Reading:

_____ mils

Reading:

_____ mils

Reading:

_____ mils

Mean Mil Reading (IAW ASTM D4417-Method B) for above 10 readings (by column):

_____ mils

Name of QP-1/NACE Inspector

Signature

Cert. #

Date / Time

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

Vessel Name

Hull #

Work Item #

Work Item Title

Location of Work (incl. frame #’s)

Area (sqft)

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15

DATE

TEST LOCATIONS

CONDUCTIVITY

(microsiemens/cm)

Name of QP-1/NACE Inspector

Signature

Cert. #

Date / Time

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Vessel Name

Hull #

Work Item #

Work Item Title

Coating Mfg

Product Name

Batch #

Induction Time

Coating System Sequence (Primer/Touchup/3rd Coat, etc.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2

SPOT

AVERAGE VALUE

*BASE METAL READING (BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference): ___________________

SPOT

Overall Avg. DFT

ADJUSTMENTS

Avg. BMR

Deviation

Before Adjustments

After Adjustments

Avg.

SPOT

Overall Avg. DFT

ADJUSTMENTS

Avg. BMR

Deviation

Before Adjustments

After Adjustments

Avg.

SPOT

Overall Avg. DFT

ADJUSTMENTS

Avg. BMR

Deviation

Before Adjustments

After Adjustments

Avg.

Application Method (Airless, Conventional Spray, Rolled)

Average DFT

Name of QP-1/NACE Inspector

Signature

Cert. #

Date / Time

11010_UT_0712_FLT

REC_11010_UT_FLT_225’ WLB ’B’ Class (ALL) (0911) Hull Plating (U/W Body), Ultrasonic Testing

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to conduct ultrasonic testing (UT) of U/W hull plating.

1.2 Government-furnished property.

None.

2. REFERENCES

Coast Guard Drawings Coast Guard Drawing 225B WLB 111-001, Rev A; Shell Expansion Coast Guard Drawing 225B WLB 801-006, Rev C; Docking Drawing Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes Other References None.

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph:

3.2 (UT measurements).

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.2 UT measurements. The Contractor shall perform a total of 300 UT measurements of U/W hull surfaces, in locations designated by the Coast Guard Inspector, using Coast Guard Drawings 225B WLB 111-001 and 225B WLB 801-006 for guidance, in accordance with SFLC Std Spec 0740, Appendix C. Mark up a copy of Coast Guard Drawing 225B WLB 111-001 to show all locations selected for measurement and record all measurements in Table I (UT Measurements Summary Sheet - Port/Stbd Shell) provided at the end of this item. Submit A CIR, to also include the marked up drawing and completed Table I.

4. NOTES

4.1 UT Table. Table 1 provided below is for the recording of all UT measurements.

Table 1 - UT MEASUREMENTS SUMMARY SHEET PORT/STBD SHELL

SHOT #

STRAKE #

FWD/MID/AFT

ORIG PL

MEASURED PL

PERCENT

PLATE #

TOP/MID/BOT

THICKNESS

WASTAGE

11400_0415_FLT

REC_11400_UWAppndgs_FLT_225’ WLB ‘B’ Class (ALL) (0414) Appendages (U/W), Leak Test

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform leak test of the U/W appendages.

1.2 Government-furnished property.

None.

2. REFERENCES

Coast Guard Drawings Coast Guard Drawing 225B WLB 111-001, Rev A, Shell Expansion Coast Guard Drawing 225B WLB 114-001, Rev C, Shell Appendages Coast Guard Drawing 225B WLB 114-002, Rev -, Flow Accelerating Fin Coast Guard Drawing 225B WLB 801-006, Rev D, Docking Drawing Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014,…

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