ALDER__(WLB_225B)_DD_SPECIFICATION.pdf

USCGC ALDER (WLB 216)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2016

Developed By: David A Rowland

(Draft-4, 11 December 2015)

USCGC ALDER (WLB-225B) DRYDOCK AVAILABILITY FY2016

ii (Draft-4)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items ............................................................................................ xv Principal Characteristics ........................................................................................................................... xvii General Requirements WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 2: Appendages (U/W), Leak Test WORK ITEM 3: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 4: Appendages (U/W) - Internal, Preserve WORK ITEM 5: Voids (Non-Accessible), Leak Test WORK ITEM 6: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 7: Tanks (Potable Water), Clean and Inspect WORK ITEM 8: Voids (Accessible), Clean and Inspect WORK ITEM 9: Controllable Pitch Propeller, System Maintenance WORK ITEM 10: Controllable Pitch Propeller Hub, General Maintenance, Perform WORK ITEM 11: Main Diesel Engine (MDE) Exhaust Piping, Commercial Clean WORK ITEM 12: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean WORK ITEM 13: Fathometer Transducer, General Maintenance WORK ITEM 14: Underwater (Speed) Log Transducer(s), Renew WORK ITEM 15: Fwd Scan Sonar Transducer, General Maintenance, Perform WORK ITEM 16: Sea Strainers - Simplex (All Sizes), Clean and Inspect WORK ITEM 17: Sea Bay, Preserve 100% WORK ITEM 18: Rudder(s), Preserve (“100%”) WORK ITEM 19: Rudder and Rudder Stock, Remove and Inspect WORK ITEM 20: Thruster Units (Bow And Stern), Overhaul WORK ITEM 21: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 22: Sewage Piping, Clean And Flush WORK ITEM 23: Tanks (Potable Water), Preserve “Partial” WORK ITEM 24: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 25: U/W Body, Preserve (Partial - Condition A) WORK ITEM 26: U/W Body, Preserve (Partial - Condition B) WORK ITEM 27: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 28: Impressed Current Cathodic Protection System Anodes, Renew WORK ITEM 29: Impressed Current Cathodic Protection System Reference Cells, Renew WORK ITEM 30: Impressed Current Cathodic Protection System Dielectric Shield, Repair WORK ITEM 31: Impressed Current Cathodic Protection System Dielectric Shield (Capastic Fairing), Renew WORK ITEM 32: Drydock WORK ITEM 33: Temporary Services, Provide - Cutter WORK ITEM 34: Sea Trial Performance, Support, Provide WORK ITEM 35: Main Diesel Engine, Mount Upgrade WORK ITEM 36: Stack and Uptake Space, Install Safety Components WORK ITEM 37: SSDG Isolation Mount, Renew WORK ITEM 38: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 39: Sea Bay, Clean and Inspect WORK ITEM 40: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 41: Accessible Void(s), Preserve “Partial” iii (Draft-4)

WORK ITEM 42: Controllable Pitch Propellers, Clean and Inspect WORK ITEM 43: Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renewal WORK ITEM 44: Propulsion Stern Tube Bearings, Check Clearances WORK ITEM 45: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 46: Hydraulic Inhaul Winch, Inspect and Service WORK ITEM 47: Hull Plating Freeboard, Preserve “100%” WORK ITEM 48: Hull Plating (U/W Body), Inspect WORK ITEM 49: Tanks (MP Fuel Service), Clean and Inspect WORK ITEM 50: Strain Gage Alignment, Check WORK ITEM 51: Twin Pivot Arm Davit, Inspect and Service WORK ITEM 52: Stern Thruster Motors, Clean & Inspect WORK ITEM 53: Mechanical Chain Stopper s , Overhaul and Relocation WORK ITEM 54: HVAC Fan Coil Unit, Renew WORK ITEM 55: Sounding Tube, Renew WORK ITEM 56: Reduction Gear, Inspect and Repair WORK ITEM 57: Bow and Stern Thruster Tunnel Grid Bars, Renew iv (Draft-4)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Draft-4)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 225 BWLB 633-002, Rev A, Cathodic Protection Passive

Coast Guard Drawing 225 WLB 184-001, Rev B, CRP-V850 Transducer Adapter Ring

Coast Guard Drawing 225 WLB 256-001, Rev M, Seawater Cooling System Diagram

Coast Guard Drawing 225 WLB 256-001, Rev P, Seawater Cooling System Diagram

Coast Guard Drawing 225 WLB 424-001, Rev G, Acoustic Navigation System Block & Isometric

Coast Guard Drawing 225 WLB 601-001, Rev M; General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225B WLB 114-001, Rev C, Shell Appendages

Coast Guard Drawing 225B WLB 114-002, Rev -, Flow Accelerating Fin

Coast Guard Drawing 225B WLB 541-007, Rev D; Incinerator Fuel Oil Service Tank

Coast Guard Drawing 225B WLB 568-001, Rev A, Bow Thruster A & D

Coast Guard Drawing 225B WLB 573-001, Rev E, Buoy Handling System Arrangement

Coast Guard Drawing 225B WLB 801-006, Rev D, Docking Drawing

Coast Guard Drawing 225B WLB 111-001, Rev A, Shell Expansion

Coast Guard Drawing 225B WLB 111-001, Rev A; Shell Expansion

Coast Guard Drawing 225B WLB 114-001, Rev C; Shell Appendages

Coast Guard Drawing 225B WLB 243-001, Rev B, Propulsion Shafting Arrangement

Coast Guard Drawing 225B WLB 243-002, Rev D, Stern Tube and Bearings A&D

Coast Guard Drawing 225B WLB 256-001, Rev M, Seawater Cooling System Diagram

Coast Guard Drawing 225B WLB 256-001, Rev N, Seawater Cooling System Diagram http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Draft-4)

Coast Guard Drawing 225B WLB 259-001, Rev C, Combustion Intake & Exhaust Diagram

Coast Guard Drawing 225B WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940

Coast Guard Drawing 225B WLB 259-006, Rev C, Combustion Intake & Exhaust A&D Hull Blocks 970

& 975

Coast Guard Drawing 225B WLB 528-001, Rev E, Plumbing and Interior Deck Drains

Coast Guard Drawing 225B WLB 541-001, Rev G; Fuel Oil System Diagram

Coast Guard Drawing 225B WLB 549-001, Rev A, Onboard Lubrication Requirements

Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram

Coast Guard Drawing 225B WLB 562-002, Rev C, Rudder Structural A&D

Coast Guard Drawing 225B WLB 562-002, Rev C; Rudder Structural A & D

Coast Guard Drawing 225B WLB 573-002, Rev -, Weight Handling System Arrangement

Coast Guard Drawing 225B WLB 581-001 Rev C, Anchor Handling System Arrangement

Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System Diagram

Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System

Coast Guard Drawing 225B WLB 593-009, Rev B, Sewage Holding Tank

Coast Guard Drawing 225B WLB 601-001, Rev F, General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225B WLB 601-001, Rev L; General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225B WLB 601-001, Rev L; General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 225B WLB 601-002 Rev K, Booklet of General Drawings

Coast Guard Drawing 225B WLB 601-002, Rev G, Booklet of General Drawings

Coast Guard Drawing 225B WLB 601-002, Rev L, Booklet off General Drawings

Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block

Diagram, Wiring Deck Plan, and Elementary Diagrams

Coast Guard Drawing 225B WLB 801-001, Rev A, Lines and Offsets

Coast Guard Drawing 225B WLB 801-003, Rev A, Curves of Forms and Cross Curves of Stability

Coast Guard Drawing 225B WLB 801-006, Rev C; Docking Drawing

Coast Guard Drawing 225B WLB 801-006, Rev D; Docking Drawing

Coast Guard Drawing 225B WLB 801-006, Rev E, Docking Drawing

Coast Guard Drawing 225B-WLB 233-1, Rev C, Propulsion Train Installation Drawing

Coast Guard Drawing 225B-WLB 233-1, Rev D, Propulsion Train Installation Drawing

Coast Guard Drawing 225B-WLB 243-1, Rev C, Propulsion Shafting Arrangement

Coast Guard Drawing 225B-WLB 243-1, Rev J, Propulsion Shafting Arrangement

Coast Guard Drawing 225B-WLB 243-2, Rev E, Stern Tube and Bearing a & D

Coast Guard Drawing 225B-WLB 243-2, Rev E; Stern Tube and Bearing a & D

Coast Guard Drawing 225B-WLB 506-1, Rev B, Overflows, Air Escapes & Sndg Tubes Diagram

Coast Guard Drawing 225B-WLB 512-1, Rev K, HVAC Diagram

Coast Guard Drawing 225B-WLB 512-11, Rev C, HVAC a & D FR 75 Thru 92, Mn Dk and Above Hull

Block 970 & 975

Coast Guard Drawing 225B-WLB 512-12, Rev -, HVAC Standard Details and General Instructions

Coast Guard Drawing 225B-WLB 562-003, Rev -; Thordon Lower Rudder Stock Bearing

Coast Guard Drawing 225B-WLB 562-004, Rev -; Pintle Bearing

Coast Guard Drawing 225B-WLB 180-10, Rev -, Generator Foundations vii (Draft-4)

Coast Guard Drawing 225B-WLB 243-1, Rev J, Propulsion Shafting Arrangement

Coast Guard Drawing 225B-WLB 243-2, Rev G, Stern Tube and Bearing A & D

Coast Guard Drawing 225B-WLB 256-7, Rev -, Heat Exchanger Modifications for CAT 3508 SSDG

Coast Guard Drawing 225B-WLB 561-003, Rev A; Steering Gear Arrangement

Coast Guard Drawing 225B-WLB 562-001, Rev E; Steering Components A/D

Coast Guard Drawing 225B-WLB 562-002, Rev C; Rudder - Struct A & D

Coast Guard Drawing 225B-WLB-180-011, Rev B, Bow and Stern Thruster Foundations

Coast Guard Drawing 225B-WLB-568-001, Rev A, Bow Thruster Arrangement and

Detail

Coast Guard Drawing 225B-WLB-568-002, Rev A, Stern Thruster Arrangement and

Detail

Coast Guard Drawing 225B-WLB-601-001, Rev M, General Arrangements, Inboard and Outboard

Profiles

Coast Guard Drawing 225B-WLB-801-006, Rev E, Docking Drawing

Coast Guard Drawing 225-WLB 243-203, Rev E, Stern Tube Split Dovetail Carrier Casting

Coast Guard Drawing 225-WLB 601-001, Rev T, General Arrangements, Inboard and Outboard Profiles

Coast Guard Drawing 225-WLB-162-001, Rev H, Stacks and Uptakes A&D

Coast Guard Drawing 225-WLB-167-001, Rev P, Structural Closures

Coast Guard Drawing 225-WLB-623-001, Rev G, Ladders - Vertical

Coast Guard Drawing 225-WLB-970-001, Rev H, Hull Block 970 Panels

Coast Guard Drawing 225-WLB-970-002, Rev H, Hull Block 970 Modules

Coast Guard Drawing FL 1204-3. Rev A, Welded Padeyes and Links

Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Cha

Coast Guard Drawing FL 2605-034, Rev C, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1-

1/4"

Coast Guard Drawing FL 2605-037, Rev A, Mechanical Chain Stopper 175' WLM & 225' WLB Re-installation

Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1

Coast Guard Drawing FL-1602-89, Rev -, Fleet 26" X 66" Weathertight Door (Supersedes 1602-48)

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

NAVSEA Drawing 803-5001104, Rev -; Rudder Stock Bearings and Seals

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 3762, 15-OCT-04, Dual Point Davit - ATON Workboat - Model

TWPIV5-0A 5

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block

Diagram, Wiring Deck Plan, and Elementary Diagrams

Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis

Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3518B, 07-MAY-01, Main Diesel Engine (MDE) - Model

3608/1 viii (Draft-4)

Coast Guard Technical Publication (TP) 3523, 21-MAY-96, Manufacturer's Instruction Book-SWBS

Group(s) 241-242

Coast Guard Technical Publication (TP) 3523-241-A&B, 225 WLB MIB, VOL 5, SWBS 241, GEAR, REDUCTION, MMC PN 241-01-01

Coast Guard Technical Publication (TP) 3523-242-A-C, 225 WLB MIB, SWBS 242, Coupling, Torsional, MMC PN 242-01-01 & 242-01-02

Coast Guard Technical Publication (TP) 3523B, May 2001; Coupling, Torsional (Flexible), Manufacturer: American Vulkan, Model NO. RATO-S 3321-2100/1070 (Rev B)

Coast Guard Technical Publication (TP) 3524, 2013, Manufacturer's Instruction Book-SWBS Group(s)

243-262

Coast Guard Technical Publication (TP) 3524, 07-JAN-97, Manufacturer's Instruction Book-SWBS

Group(s) 243-262

Coast Guard Technical Publication (TP) 3524, SWBS 245-B, Aug 2005, Instruction Manual for the

Model 102 B Class Controllable Pitch Propeller and Shafting System

Coast Guard Technical Publication (TP) 3524-244-A, 225 WLM MIB, SWBS 244-A, Bearing, Line

Shaft, MMC PN 244-01-03, TP 244-A

Coast Guard Technical Publication (TP) 3524-245-A&B, 225 WLB, SWBS 245-A & 245-B, Propeller

System, CPP, MMC PN 245-01-01,, 0

Coast Guard Technical Publication (TP) 3537A, 07-MAY-01, Ship's Service Diesel Generator Set

(SSDG) - Model 3508

Coast Guard Technical Publication (TP) 3537B, 07-MAY-01, Ship's Service Diesel Generator Set

(SSDG) - Model 3508

Coast Guard Technical Publication (TP) 3549, 07-JAN-97, Manufacturer's Instruction Book-SWBS

Group(s) 512-516

Coast Guard Technical Publication (TP) 3556, Instruction Manual for the Bow and Stern Thruster Units

Coast Guard Technical Publication (TP) 3556, Jun 2009, Manufacturer’s Instruction Book-SWBS

Group(s) 568, Bow and Stern Thruster – Model 125/3 STAY/FP

Coast Guard Technical Publication (TP) 3574, Mar 2009, SWBS Group 633-638

Coast Guard Technical Publication (TP) E-424-006, Version WLB97-1, Wesmar 3060-08/M-8/AC

Forward Scan Sonar

Surface Forces Logistics Center Naval Engineering Directive (SFLC NED) 5735-01, 05 May 2010, Inspection And Test Procedure For Buoy Chain Winch Model Cw-1 Onboard WLM 551 Through

564 And WLB 201-215

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), 2014, Welding and Allied

Processes

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2012, Electrical

Power for Contractor’s Tools & Equipment

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes ix (Draft-4)

Surface Forces Logistics Center Standard Specification 2350 (SFLC Std Spec 2350), 2012, Inspect, Test and Recondition DC Generators & Motors In-Place

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Standards

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American National Standards Institute/NSF International (ANSI/NSF) 61, 2013, Drinking Water System

Components - Health Effects

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (An)

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (AN)

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Chockfast® Orange, general Guidelines for Marine Chock Designers Bulletin No. 692D

Christie &Grey Data Sheet DS 094 - Instructions for the measurement of mounting heights using either spring loaded telescopic gauges or a digital DTI set x (Draft-4)

Christie &Grey Data Sheet DS 096 - Mount Height Data Collection Sheet For New Installations and In

Service Maintenance Checks - Marine Diesel Engines

Christie &Grey Drawing No. 44560 Isolation of Caterpillar 3508 Generator Set

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2008, Occupational Safety and Health

Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2013, Occupational Safety and Health

Standards for Shipyard Employment

Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and

Weldless

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-DTL-23549, Dec 2011, Grease, General Purpose

MIL-PRF-16173, 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric)

MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2006, Chapter 16, Cofferdams

Naval Ship's Technical Manual (NSTM) Chapter 241, Rev 1; Propulsion Reduction Gears, Couplings, Clutches, And Associated Components

ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning xi (Draft-4)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard

Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Rev -; Near-White Blast Cleaning, Jan 07

The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal xii (Draft-4)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

9 N Stat-O-Seal Washers NSN: 5310-01-212-5987 PN: 0-

4-3-5

12 ea. 55.61

9 N O-Ring, Hub Flange

Bolt Cover

NSN: 5331-00-983-9878 PN: 0-

2-2-5

12 ea. 50.00

10 Y **Blade Bolts NSN: 5306-01-410-6893 4 ea. 1,854.12

10 N Blade Bolt O-rings NSN: 5330-01-408-7251 (0-3-

2-11)

48 ea. 2.25

10 N Blade Seal NSN: 5331-01-623-0621 (2-472

KA174-75)

4 ea. 55.00

10 Y *Lifting Device, Propeller Blade

NSN: 2020-01-F02-6825 1 ea. 100.00

13 N *** Fathometer

Transducer, shallow water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 2 ea. 248.92

13 Y ***Fathometer

Transducer, Deep

Water, 24kHZ

NSN: 5845-01-496-9770 1 ea. 11,250.00

14 Y ***Sperry SRD 500

Doppler speed log

NSN:5999-01-472-7499 1 ea. 12,936.00

19 N **Upper bearing NSN: 3110-01-466-9924 1 ea. 5,002.41

19 N Rudder Seal Kit NSN: 5330-01-565-8083 1 ea. 2,000.00

28 N «AnodeDescr» NSN: 5342-01-540-3444 4 ea. 3,525.00

28 N Shell, mounting PN: Siemens Water

Technologies W2T98554

(Electrocatalytic 74226)

1 ea. 264.50

28 N Mat, neoprene Siemens Water Technologies

W2T98553

(Electrocatalytic 74225) NSN:

5330-01-540-9556

1 ea. 35.26

28 N Nut/washer, molded PN: Siemens Water

Technologies W3T106648

(Electrocatalytic 73547)

6 ea. 35.14

29 N «RefCellDescr» Siemens Water Technologies

W3T105012

(Electrocatalytic 32622) NSN:

5977-01-346-0750

2 ea. 1,300.02

32 Y *Transducer Cover

Plate

N/A 4 ea. 50.00

35 N Plate 2990-01-F12-2653 / CAT P/N

9Y-3076

4 134.08

35 N Plate 2990-01-F12-2652 / CAT P/N 4 74.67 xiii (Draft-4)

9Y-3077

35 Y Engine Support Assy 2995-01-F12-2649 / CAT P/N

9Y-2029

4 4,500.00

35 N Bolt (304.8MM LG) 5306-01-F12-2651 / CAT P/N

7X-0825

8 55.00

35 N Dowel (Two dowels per engine support assembly P/N: 9Y-

2029)

2990-01-F12-2650 / CAT P/N

7N-2328

8 10.00

35 N Base Plate 5975-01-F12-2657 / CAT P/N

4P-0398

4 100.00

35 N Set Screw 5305-01-F12-2656 / CAT P/N

8T-4162

32 30.38

35 Y TSC T2 30/70 Unit

Isolator

5340-01-F12-2654 / Christy and

Grey P/N T2.S30.70.C01.00

16 600.00

35 N Washer, Flat 5310-01-102-2477 / Christy and

Grey P/N 5P8248

32 11.00

35 N Bolt, Machine (3/4–10 x 1.5 in)

5306-00-814-6588 / Christy and

Grey P/N 0S1626

32 40.00

35 N Setscrew 5305-01-F12-2655 / Christy and

Grey P/N 4B-3620

64 27.72

35 N Bolt, Machine (1–14 x

8 in)

5306-01-323-4140 / CAT P/N

8S-4757

8 60.00

35 N Washer, Flat 5310-01-157-3394 / CAT P/N

5P-8250

16 6.00

35 N Bolt, Machine (1–8 x

4.75in)

5306-00-530-9235 / CAT P/N

2A-1420

4 55.00

37 N Christie & Grey

Isolation Mount

PN: T2.S20.45.C0.100 TSC T2

20/45 (UTS threads)

8 ea. 558

37 N Christie & Grey

Isolation Mount

PN: T2.S20.55.C0.100 TSC T2

20/55 (UTS threads)

4 ea. 558

37 N Christie & Grey Sole

Plate

PN: 54378 rev A 12 ea. 98

43 N 225' WLB Major

Overhaul Kit

01-520-5284 1 ea. 35,249.00

43 N **225' WLB Seat

(Split)

John Crane (Wartsila), H72579-

01-7

1 ea. 12,500.00

43 Y *Seal Compression

Tool

Onboard Tool 1 ea. 200.00

46 N Roller bearing Unit NSN:3130-01-504-4363 2 ea. 4,012.00

46 N Grease seal NSN: 5330-01-462-5544 4 ea. 79.25

46 N Level wind pivot bushing

NSN: 3120-01-621-2293 1 ea. 1,139.00

46 N Level wind thrust bearing

NSN: 3120-01-621-2300 2 ea. 483.30

46 N Rexroth DCV NSN: 4810-01-507-0037 1 ea. 208.29

46 N Rexroth Sandwich

Flow Control

NSN: 4810-01-505-9289 1 ea. 250.00

46 N Sun Sandwich Relief

Valves

NSN: 4820-01-439-2451 2 ea. 900.00

46 N Rexroth Tandem

Center Proportional

Directional Valve

NSN: 4810-01-506-3841 1 ea. 300.00

46 Y Level Wind Hydraulic

Cylinder

NSN: 3040-01-441-3721 1 ea. 7,423.00 xiv (Draft-4)

46 N 3:1 Pilot Ratio, Vented

Counterbalance Valve

Assembly

NSN: 4820-01-563-5841 1 ea 98.70

46 N Fully Adjustable

Needle Valve

NSN: 4820-01-416-0579 1 ea 48.75

46 N Wire Rope Assembly NSN: 4010-01-646-6972 1 ea. 500.00

46 Y **Hydraulic Motor NSN: 4320-01-445-2248 1 ea 23,998

46 N **Pump, Hydraulic

Ram, Hand Driven

NSN: 4320-01-286-4065 1 ea. 419.77

46 N **Cylinder Pin NSN: 5315-01-515-9847 1 ea 500.00

46 N **Cylinder Pin NSN: 5315-01-515-9912 1 ea 520.00

51 N Wire Rope Renewal

Kit

NSN: 3950-01-F13-3314/892-

02060

1 ea. 5,302.00

51 N Check Winch Gearbox

Oil Kit

NSN: 5330-01-F13-3315/892-

02061

1 ea. 64.00

51 N Hydraulic Fluid Filter

Renewal Kit

NSN: 3950-01-F13-3316/892-

02063

1 ea. 2,108.00

51 N Main Winch Brake and

Centrifugal Brake

Inspection Kit

NSN: 3950-01-f13-3299/892-

02064

1 ea. 908.00

51 N Hydraulic Breather

Replacement Kit

NSN: 4310-01-F13-3300/892-

02065

1 ea. 228.00

51 N Hydraulic Hose

Replacement Kit

NSN: 4720-99-553-9143/892-

02066

1 ea. 1,600.00

53 N Overhaul Kit NSN: 2030-01-485-7215 2 ea 1000.00

53 N Pin Repair Kit NSN: 2030-01-485-7209 2 ea 525.00

54 Y Carrier Transcold Fan

Coil Unit; Type: Water

MFR ID 39LD1032BB1111-R

NIIN XFCO041429

ea.

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xv (Draft-4)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Hull Plating (U/W Body), Ultrasonic Testing

2 Appendages (U/W), Leak Test

5 Voids (Non-Accessible), Leak Test

9 Controllable Pitch Propeller, System Maintenance

10 Controllable Pitch Propeller Hub, General Maintenance, Perform

16 Sea Strainers - Simplex (All Sizes), Clean and Inspect

19 Rudder and Rudder Stock, Remove and Inspect

27 Impressed Current Cathodic Protection System, Inspect and Maintain

38 Sea Strainers - Duplex (All Sizes), Overhaul

39 Sea Bay, Clean and Inspect

40 Anchor Chain(s) and Ground Tackle, Inspect and Repair

41 Accessible Void(s), Preserve “Partial”

42 Controllable Pitch Propellers, Clean and Inspect

43 Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renewal

44 Propulsion Stern Tube Bearings, Check Clearances

46 Hydraulic Inhaul Winch, Inspect and Service

49 Tanks (MP Fuel Service), Clean and Inspect

51 Twin Pivot Arm Davit, Inspect and Service

52 Bow & Stern Thruster Motors, Clean & Inspect

53 Mechanical Chain Stopper s , Overhaul and Relocation xvi (Draft-4) xvii (Draft-4)

PRINCIPAL CHARACTERISTICS

225' WLB (B-CLASS)

PHYSICAL

Length overall 225' 0"

Length between perpendiculars 206' 0"

Maximum beam 46'

Designed draft 13' 0"

Full load displacement 1905.6 Long Tons SW

Light ship displacement 1500.7 Long Tons SW

Minimum operating displacement 1869.2 Long Tons SW

Mast height (above 12' waterline) 67' 5"

Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-

3/8 die lock chain

HULL

Bilge keels (port & starboard) Frames 42-79

Frame spacing

FR 0 to 12 21"

FR 12 to 30 22"

FR 30 to 102 24"

MACHINERY

Main propulsion Diesel Reduction

Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM

Number of propellers 1

Number of blades 4

Diameter 10'

Pitch Controllable

RPM 254

Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW

Emergency diesel generator One Caterpillar 3406 DITA, 280 KW

Shore tie Two 450 VAC, 400 Amp, 3-wire

Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL

Shaft bearing, aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel oil 76,498 gal.

Fresh water capacity 8056 gal.

Hydraulic oil capacity 2785 gal.

Lube oil storage 764 gal.

Grey water tank 2700 gal.

Sewage holding tank 1700 gal.

1 (Draft-4)

00000_1015_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Draft-4)

3.2 Contractor-provided fire extinguishers. The Contractor shall provide portable fire extinguishers.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be

3 (Draft-4) provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, Page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, Page 4, Section 2 References, Group- Other References. Add “The Society for

Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel

Surfaces by Stripe Coating”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Draft-4)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL #

WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi).

If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

5 (Draft-4)

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

6 (Draft-4)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-ITY

DEW PT. SURFACE AMBIENT

ΔT

| DP - Surface

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. #

DATE /

TIME

7 (Draft-4)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL #

WORK

LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings: ______________

8 (Draft-4)

9 (Draft-4)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL #

WORK

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Mean Mil Reading (IAW ASTM D4417-Method B) for above 10 readings (by column):

_____ mils _____ mils _____ mils _____ mils _____ mils

10 (Draft-4)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL #

WORK

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15

DATE TEST LOCATIONS

CONDUCTIVITY

(MICROSIEMENS/CM)

11 (Draft-4)

12 (Draft-4)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK

COATING MFG PRODUCT NAME BATCH #

INDUCTION

TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before Adjustments After Adjustments

Avg.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before Adjustments After Adjustments

Avg.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before Adjustments After Adjustments

Avg.

APPLICATION METHOD (AIRLESS, CONVENTIONAL

SPRAY, ROLLED)

AVERAGE DFT

13 (Draft-4)

11010_UT_0712_FLT

REC_11010_UT_FLT_225’ WLB ’B’ Class (ALL) (0911)

WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to conduct ultrasonic testing (UT) of U/W hull plating.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 225B WLB 111-001, Rev A; Shell Expansion

Coast Guard Drawing 225B WLB 801-006, Rev C; Docking Drawing

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph:

3.2 (UT measurements).

3.1.2 Tech Rep.

Not applicable.

14 (Draft-4)

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work.