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USCGC SEQUOIA (WLB 215)
SPECIFICATION FOR DOCKSIDE REPAIRS
FY2015
Developed By: David W Mueller
(Rev-0, 21 Nov 2014)
USCGC SEQUOIA (WLB-225B) DOCKSIDE AVAILABILITY FY2015
ii (Rev-0)
TABLE OF CONTENTS
Revisions Record ...................................................................................................................................................... iii Consolidated List of References ............................................................................................................................... iv Consolidated List of Government-furnished Property ............................................................................................. ix Consolidated List of Critical Inspection Items .......................................................................................................... x Principal Characteristics ........................................................................................................................................... xi General Requirements WORK ITEM 1: Tanks (Potable Water), Clean and Inspect WORK ITEM 2: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean WORK ITEM 3: Vent Ducts (Galley and Pantry Room All), Commercial Cleaning WORK ITEM 4: Potable Water Pneumatic Tanks, Clean and Inspect WORK ITEM 5: Compressed Air Receivers and System Valves (All), Clean, Inspect, Hydro and Lift WORK ITEM 6: Single Point Davit - Slewing Arm, Level 2 Inspect and Repair WORK ITEM 7: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 8: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 9: Grey Water Piping, Clean and Flush WORK ITEM 10: Tanks (Grey Water Holding), Preserve “100%” WORK ITEM 11: Tanks (Sewage Holding), Preserve “100%” WORK ITEM 12: Tanks (Potable Water), Preserve “100%” WORK ITEM 13: Port and Starboard Air castle, Preserve “100%” WORK ITEM 14: Gooseneck Vents, Renew WORK ITEM 15: Handrails and Stanchions, Renew WORK ITEM 16: Deck Covering (Interior Wet/Dry), Renew-Grey WORK ITEM 17: Piping Insulation, Renew WORK ITEM 18: Main Diesel Engine, Mount Upgrade WORK ITEM 19: Boat Boom, Level 2 Inspect and Repair WORK ITEM 20: Deck Covering (Interior Wet/Dry), Renew/Repair WORK ITEM 21: Deck Covering (Inorganic Zinc), Renew WORK ITEM 22: Temporary Services, Provide - Cutter WORK ITEM 23: Sea Trial Performance, Support, Provide WORK ITEM 24: Bilges (Machinery Space/Non-Machinery Space), Preserve WORK ITEM 25: Deck Covering, Carpeting, Renew WORK ITEM 26: Air Castle Foam Insulation, Renew WORK ITEM 27: Reduction Gear Power Take Off (PTO) Shaft and #1 MDE Clutch Shaft, Repair WORK ITEM 28: Propulsion Reduction Gear Lube Oil Piping, Repair WORK ITEM 29: Vent Duct Systems, Repair WORK ITEM 30: Main Diesel Engines Lube Oil Piping, Repair WORK ITEM 31: HVAC Fan Coil Unit, Renew WORK ITEM 32: MDE Jacket Water Coolers, Inspect and Clean WORK ITEM 33: Decks - Exterior, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 34: Vent Fans and Motors, Renew WORK ITEM 35: Interior Spaces, Preserve WORK ITEM 36: Compartment Insulation (General), Renew/ Support Repair WORK ITEM 37: Potable Water Pump Room Deck, Preserve iii (Rev-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.
All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:
MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm
Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp
Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::
www.gpoaccess.gov
The Government is aware of the following internet web links where contractors may procure commercial specifications:
American Welding Society (AWS): http://www.awspubs.com/index.php
ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/
NFPA: http://www.nfpa.org
SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace
COAST GUARD DRAWINGS
Coast Guard Drawing 225B WLB 170-1, Rev F; MAST A & D
Coast Guard Drawing 225B WLB 180-002, Rev E, Foundations, Block 910
Coast Guard Drawing 225B-WLB 233-1, Rev D, Propulsion Train Installation Drawing
Coast Guard Drawing 225WLB-256-204 Rev -, Piping and Structural Mods for MDE Jacket Water Coolers
Coast Guard Drawing 225B WLB 259-001, Rev C, Combustion Intake & Exhaust Diagram
Coast Guard Drawing 225 WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940
Coast Guard Drawing 225B WLB 259-006, Rev C, Combustion Intake & Exhaust A&D Hull Blocks 970 & 975
Coast Guard Drawing 225B-WLB 262-1, Rev E, Lube Oil System Diagram
Coast Guard Drawing 225B-WLB 262-5, Rev E, Lube Oil System A&D, Block 910,930,940,950,970
Coast Guard Drawing 225B-WLB 505-1, Rev D, General Requirements for Piping Systems
Coast Guard Drawing 225B-WLB 506-1, Rev F, Overflows, Air Escapes & Sndg Tubes Diagram
Coast Guard Drawing 225B-WLB 506-3, Rev C, Vent & St System a/D, FR 30 Fwd Block 901& 910
Coast Guard Drawing 225B-WLB 506-7, Rev D, Ovfl, AE & St Sys A/D Mn Dk & Above Block 960A, Coast Guard Drawing 225B-WLB 506-008, Rev D, Oil Containment Coamings
Coast Guard Drawing 225B-WLB 507-1, Rev -, Operating Instructions & Label Plates, Piping System
Coast Guard Drawing 225B WLB 512-001, Rev K, HVAC Diagram
Coast Guard Drawing 225B-WLB 512-1, Rev K, HVAC Diagram v (Rev-0)
Coast Guard Drawing 225B-WLB 512-2, Rev C, Ventilation Schedule
Coast Guard Drawing 225B-WLB 512-3, Rev -, HVAC a & D FR 05 Thru FR 12 Hull Block 901
Coast Guard Drawing 225B-WLB 512-4, Rev D, HVAC a&D FR 12-30, Hull Block 910
Coast Guard Drawing 225B-WLB 512-7, Rev -, HVAC a & D FR 66 Thru FR 92 Innerbottom & 1st Plat Hull Block 940
Coast Guard Drawing 225B-WLB 512-11, Rev C, HVAC a & D FR 75 Thru 92, Mn Dk and Above Hull Block 970 & 975
Coast Guard Drawing 225B-WLB 512-12, Rev -, HVAC Standard Details and General Instructions
Coast Guard Drawing 225B WLB 528-001, Rev E, Plumbing and Interior Deck Drains
Coast Guard Drawing 225B-WLB 528-5, Rev C, Plumbing & Deck Drains A/D, FR 30 Fwd, Block 910,901
Coast Guard Drawing 225B-WLB 528-6, Rev D, Plumbing & Deck Drains A/D, FR 48 - 92, Block 930,940
Coast Guard Drawing 225B-WLB 528-7, Rev C, Plumbing & Deck Drains AD, FR - 92, Block 950
Coast Guard Drawing 225B-WLB 528-8, Rev D, Plumbing & Deck Drains A/D, FR 76 -Fwd,Abv Mn Dk, Block 960A
Coast Guard Drawing 225B-WLB 528-9, Rev C, Plumbing & Deck Drains A/D, FR 76 -Aft, Abv Mn Dk, Block 970
Coast Guard Drawing 225B WLB 532-002, Rev D, Potable Water Sys Dia
Coast Guard Drawing 225B WLB 551-001, Rev D, Compressed Air System Diagram
Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System Diagram
Coast Guard Drawing 225B WLB 593-009, Rev B, Sewage Holding Tank
Coast Guard Drawing 225B WLB 601-001, Rev F, General Arrangement Inboard & Outboard Profiles
Coast Guard Drawing 225 WLB 601-002, Rev G, Booklet of General Drawings
Coast Guard Drawing 225B WLB 635-001, Rev B, Hull Thermal Acoustic Insulation Schedule
Coast Guard Drawing 225B 910-001, Rev E, Hull Block 910, Panels
Coast Guard Drawing 225B-WLB-2001-003, Rev A, Emergency Generator Room Arrangement
Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem
Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters
NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details
NAVSEA Dwg 803-1385866, Rev E, Penetrations; Bulkhead and Deck
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series) , Rev D, Jan 2014, Coatings and Color Manual
Coast Guard Technical Publication (TP) 3518A, 07-MAY-01, Main Diesel Engine (MDE) - Model 3608/1
Coast Guard Technical Publication (TP) 3518B, 07-MAY-01, Main Diesel Engine (MDE) - Model 3608/1
Coast Guard Technical Publication (TP) 3523, 21-MAY-96, Manufacturer's Instruction Book-SWBS Group(s) 241-242 REDUCTION GEAR - MODEL 96DHCMG-CP vi (Rev-0)
Coast Guard Technical Publication (TP) 3523B, May 2001; Coupling, Torsional (Flexible), Manufacturer: American Vulkan, Model NO. RATO-S 3321-2100/1070 (Rev B)
Coast Guard Technical Publication (TP) 3548, 21-MAY-96, Manufacturer's Instruction Book-SWBS Group(s) 512
Coast Guard Technical Publication (TP) 3549, 07-JAN-97, Manufacturer's Instruction Book-SWBS Group(s) 512-516
Coast Guard Technical Publication (TP) 3562, Feb 209, Manufacturer's Instruction Book SWBS Groups 583-589, Section A, Davit, RHIB P/S – Model RAD30-15.5
Coast Guard Technical Publication (TP) 3762, Jul 2012, Daul Point Davit - ATON Workboat - Model
TWPIV5-0A
Coast Guard Technical Publication (TP) 3796, Section A, Aug 2006, Galley Hood – Model NBDL-60 (13’-4”)
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Requirements for Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2012, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary Machine Systems
Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2012, Clean Shipboard Ventilation Systems
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures
Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2012, Install Interior Deck Covering Systems
Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2012, Temporary Services
Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2012, Temporary Hull Accesses
OTHER REFERENCES
American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities
American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects
American Society for Testing and Materials (ASTM) B61, 2008, Standard Specification for Steam or Valve Bronze Castings
American Society for Testing and Materials (ASTM) B62, 2002, Standard Specification for Composition Bronze or Ounce Metal Castings
American Society for Testing and Materials (ASTM) F467-13, 2013, Standard Specification for Nonferrous Nuts for General Use
American Society for Testing and Materials (ASTM) F468-12, 2012, Standard Specification for Nonferrous Bolts, Hex Cap Screws, Socket Head Cap Screws, and Studs for General Use
American Society for Testing and Materials (ASTM) International F1508, 2010, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services vii (Rev-0)
American Society of Mechanical Engineers (ASME) B16.11, 2005, Forged Steel Fittings, Socket- Welding and Threaded
American Society of Mechanical Engineers (ASME) B16.24, 2007, Cast Copper Alloy Pipe Flanges and Flanged Fittings: Class 150, 300, 400, 600, 900, 1500 and 2500
American Society of Mechanical Engineers (ASME) B16.25, 2012, Buttwelding Ends
American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End
American Society of Mechanical Engineers (ASME) B16.5, 2003, Pipe Flanges & Flanged Fittings: Nps 1/2 through Nps 24
American Society of Mechanical Engineers (ASME) B16.5, 2013, Pipe Flanges & Flanged Fittings: NPS 1/2 Through NPS 24 Metric/Inch Standard
American Society of Mechanical Engineers (ASME) B16.9, 2012, Factory-Made Wrought Buttwelding Fittings
American Society of Mechanical Engineers (ASME) B18.2.1, 2013, Square, Hex, Heavy Hex, and Askew Head Bolts and Hex, Heavy Hex, Hex Flange, Lobed Head, and Lag Screws (Inch Series)
American Society of Mechanical Engineers (ASME) B18.2.2, 2010, Nuts For General Applications:
Machine Screw Nuts, Hex, Square, Hex Flange, And Coupling Nuts (Inch Series)
ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets
ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using Wipe Sampling Methods for Subsequent Determination of Metals
ASTM International (ASTM) A105, 2005, Standard Specification for Carbon Steel Forgings for Piping Applications
ASTM International (ASTM) A106, 2011, Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service
ASTM International (ASTM) A181, 2013, Standard Specification for Carbon Steel Forgings, For General-Purpose Piping
ASTM International (ASTM) A234, 2011, Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service
ASTM International (ASTM) A307, R2007, Standard Specification for Carbon Steel Bolts and Studs, 60,000 PSI Tensile Strength
ASTM International (ASTM) A563-07a, 2007, Standard Specification for Carbons and Alloy Steel Nuts
ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets
ASTM International (ASTM) F1387, Reapproved 2005, Standard Specification for Performance of Mechanically Attached Fittings
ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery
Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health Standards
Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters
Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency
Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety Administration, Department Of Transportation
DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems
Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic viii (Rev-0)
Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement
International Standard Organization (ISO) 2953, 1999, Mechanical Vibration, Balancing Machines, Description and Evaluation
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-79, 2011, Socket Welding Reducer Insert
Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves
MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)
MIL-D-3134, Sep 1989, Deck Covering Materials
MIL-P-21035, Paint, High Zinc Dust Content, Galvanizing Repair
MIL-PRF-24172, Feb 2014, Insulation, Plastic, Cellular Foam, Rigid, Preformed And Foam-In-Place
MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric
MIL-STD-1627, Rev C, 9/30/1994; Bending of Pipe or Tube for Ship Piping Systems
NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details
The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning
The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning ix (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM
DESCRIPTION
NSN/PN QTY ESTIMATED
COST
($/UNIT)
6 N Swing Brake Seal
Kit PN: YMD-6644 (Eskridge, Inc) 2 ea 1,875.00
6 N Swing Brake Disc & Bearing Kit
NSN 3010-01-464-1040 2 ea. 178.00
6 N Counterbalance Valve
PN: YMD-3763 (Eskridge, Inc)
1 ea. 700.00
6 N Shuttle Valve PN: YMD-1288 (Eskridge, Inc)
1 ea. 35.00
6 N Accumulator Assembly
NSN: SB600-54A1/112S-
345C
1 ea.
18 Y Christie-Grey Engine Mounts
TSC2 30/70 16 ea. 600.00
18 Y Caterpillar 3608 Engine Support
Bracket
9Y-2029 4 ea. 4,500.00
28 Y ***2” Flexitallic Gasket Non-asbestos for 150# flange
Item # 501 in Parts List “B” Class in CG TP 3523,Tab
241-B
3 ea.
31 N Bridge supply FCU O2 deck
Model # VAH-404/AC-1
31 N O2 deck service FCU Model
Model # VAH-404/AC-1
31 N Main dack aft FCU
Model # VAH-404/AC-1 1
31 N ECC FCU Model # MAV-02 AC-5 1 32 N
Gasket M10B
NBR/C
Alpha Laval P/N:
3233016546
32 N Gasket Connector M10B
Alpha Laval P/N:
3233065146
32 N
Collar, M10 TI-0, 8 Alpha Laval P/N:
3232473672
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter x (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
Work Item
Title
6 Single Point Davit - Slewing Arm, Level 2 Inspect and Repair
19 Boat Boom, Level 2 Inspect and Repair
37 Potable Water Pump Room Deck, Preserve xi (Rev-0)
PC_225B_WLB_1109
PRINCIPAL CHARACTERISTICS
225' WLB (B-CLASS)
PHYSICAL CHARACTERISTICS
Length Overall 225' 0"
Length between Perpendiculars 206' 0"
Maximum Beam 46'
Designed Draft 13' 0"
Full Load Displacement 1905.6 Long Tons SW
Light Ship Displacement 1500.7 Long Tons SW
Minimum Operating Displacement 1869.2 Long Tons SW
Mast Height (Above 12' Waterline) 67' 5"
Anchor
Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-3/8 die lock chain
HULL CHARACTERISTICS
Bilge Keels (Port & Starboard) Frames 42-79
Frame Spacing
FR 0 to 12 21"
FR 12 to 30 22"
FR 30 to 102 24"
MACHINERY CHARACTERISTICS
Main Propulsion Diesel Reduction
Diesel Engines Two Caterpillar 3608, TA, xii (Rev-0)
3100 BHP each @ 900 RPM
Number of Propellers 1
Number of Blades 4
Diameter 10'
Pitch Controllable
RPM 254
Ship's Service Diesel Generators Two Caterpillar 3508 TA, 450 kW
Emergency Diesel Generator One Caterpillar 3406 DITA, 280 kW
Shore Tie Two 450 VAC, 400 Amp, 3-wire
Shaft Bearing, Forward Cooper Bearing 01-BCP-1400-
EX-TL
Shaft Bearing, Aft Water Lubricated Cutless
Bearing
TANK CAPACITIES
Diesel Oil 76,498 gal
Fresh Water Capacity 8056 gal
Hydraulic Oil Capacity 2785 gal
Lube Oil Storage 764 gal
Grey Water Tank 2700 gal
Sewage Holding Tank 1700 gal
1 (Rev-0)
00000_0414_FLT
REC_00000_FLT_ Commercial Project @ CG Facility (1212)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series) , Rev D, Jan 2014, Coatings and Color Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures
OTHER REFERENCES
ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using Wipe Sampling Methods for Subsequent Determination of Metals
Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health Standards
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal
Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters
Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency
Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety Administration, Department Of Transportation
2 (Rev-0)
3. REQUIREMENTS
3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.
3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with (COMDTINST)_MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).
NOTE
Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 5 of COMDTINST MI0360.3) are strictly prohibited.
3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.
3.5 HW disposal. The Contractor shall be responsible for all hazardous wastes generated by work under this contract. Label and package all hazardous wastes in 49 CFR-approved containers, and in accordance with all other applicable Federal, state, and local laws and regulations. In addition, comply with applicable parts of 40 CFR 262, applicable to handling of hazardous wastes.
3.5.1 Along with the Government, the Contractor shall be contractually considered the co-generator of all hazardous wastes; be aware that the Government will make available its facility’s EPA Generator Identification (ID) Number for manifesting of hazardous wastes.
3.5.2 The Contractor shall identify, arrange, and be responsible for the turnover of all hazardous wastes, within the confines of the Coast Guard shore facility, to the facility’s HM/HW Coordinator. Notify the ship’s HW Coordinator prior to any transfers of HW from ship to shore.
3.5.3 The Contractor shall prepare a manifest of hazardous waste to be reviewed and signed by the HM/HW Coordinator. Contact the HM/HW Coordinator for turnover of any hazardous waste; in addition, notify the COR in writing 24 hours prior to any waste removals, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).
3.5.4 The Contractor shall be aware of the following:
3.5.4.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast
3 (Rev-0)
Guard facility without COR or KO-approval.
3.5.4.2 Local environmental regulations at the Government facilities may be more stringent than in many jurisdictions. As with all environmental regulations, it is the Contractor's responsibility to research, prepare for, and comply with local and state regulations.
3.5.4.3 Coast Guard facilities do not have Facilities Response Plans (see 33 CFR 154 Subpart F). It is the Contractor’s responsibility to furnish the Facility Response Plan (FRP) when required for over-the-water liquids transfers to and from vessels. This requirement is applicable to transfers to/from vessels with an oil/fuel capacity of 250 barrels or more.
3.6 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2012 Edition Standard Specifications and supersede published content:
3.6.1 SFLC Std Spec 8634, Drydocking, Appendix A, page A5, paragraph A2.7.1.3 Side Blocks: Remove formula value shown as g – Acceleration of gravity – 32.3 Ft/sec2, and replace with formula value g - Acceleration of gravity - 32.174 ft/sec2.
3.6.2 SFLC Std Spec 0740, Welding and Allied Processes. SFLC Std Spec 0740 added Appendix E, Stray Current Protection: New Appendix is posted with SFLC Standard Specifications as a separate document on internet and intranet webpage.
3.6.2.1 SFLC Std Spec 0740, page 1, paragraph 1.2 Appendices: Add ‘Stray Current Protection’ to ‘Process Standard column of appendices table. Add ‘E’ to ‘Appendix’ column of appendices table.
3.6.2.2 SFLC Std Spec 0740, page 4, paragraph 3.1.3 Stray current protection: Add “The Contractor shall meet all requirements for stray current protection as specified in Appendix E - Stray Current Protection.” directly after paragraph 3.1.3 title.
3.6.2.3 SFLC Std Spec 0740, page 4, paragraph 3.1.3 Stray current protection: Delete paragraphs 3.1.3.1 and 3.1.3.2.
3.6.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 1, paragraph 1.1 Intent:
Add sentence, “Note that stray current protection for welding equipment is covered in SFLC Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.
3.6.3.1 SFLC Std Spec 0450, page 5, paragraph 3.4 Equipment Grounding: Add sentence, “Stray current protection for welding equipment is covered in SFLC Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.
3.6.3.2 SFLC Std Spec 0450, page 6, paragraph 3.4 Equipment Grounding: Delete paragraphs 3.4.1.4 and 3.4.1.5.
3.6.3.3 SFLC Std Spec 0450, page 6, paragraph 3.4 Equipment Grounding: Delete Figure 5.
3.6.4 SFLC Std Spec 0000, General Requirements, Appendix A Requirements for Environmental Protection:
Add paragraph A2.2.5.3.3, as follows:
“A2.2.5.3.3 Additional requirements during abatement of lead-based paint (LBP) and asbestos-containing coatings. Abide by the following additional requirements, during work that involves disturbance or abatement LBP and asbestos-containing material (ACM)/vermiculite coatings:
4 (Rev-0)
A2.2.5.3.3.1 Certification documentation. At the Arrival Conference, submit documentation to the COR that all primary and sub contractors fulfilling abatement requirements related to the preceding disclosure paragraph possess all Local, State, and Federal certification licenses and applicable permits, for fulfilling those abatement requirements.
A2.2.5.3.3.2 Advance notification. Notify the COR 24 hours prior to any planned abatement actions.
Additionally, notify the Quarterdeck and COR, prior to starting any abatement task, to ensure a timely announcement to Coast Guard personnel to vacate the affected area.
NOTE
Be aware that Coast Guard personnel are not permitted to be in the location of abated spaces while abatement is being performed.
A2.2.5.3.3.3 Additional protective measures.
A2.2.5.3.3.3.1 Take the following additional safety precautions:
Separate work area from other non-affected areas.
Do not permit non-essential personnel in the work area.
Work in one compartment/space at a time.
Prevent dust from migrating to other areas, as follows:
o Seal doors, hatches, and all other openings between the work area and other areas with an airtight barrier, such as fire-rated polyethylene; seal both sides (inside the construction area, and inside the adjacent area) to provide a secondary dust barrier and prevent the doors and windows from being used (post alternative emergency exits, if applicable).
o Maintain work area under negative pressure in relation to adjacent areas.
Take, at a minimum, the following measures, to protect de-contamination workers:
o Use a HEPA (high-efficiency particulate air) vacuum.
o Workers must wear a respirator which is approved by NIOSH and has N100, P100 or R100 filters (the cartridges are usually purple); respirators must be fit-tested to insure proper seal, and employees must be medically screened and trained prior to wearing a respirator (see the OSHA Respirator Standard, 29 CFR 1910.134).
o Workers must wear full-body protective clothing, head covering and shoes (or shoe covers).
o Workers must not leave the work area without having gone through a proper decontamination process, to prevent spread of lead dust to un-affected areas.
o Eating, drinking and smoking are prohibited in work areas.
o Workers must wash hands and face before eating, drinking or smoking.
o Workers must remove work clothes and shoes before leaving the work area, and seal work clothes in plastic.
o Workers must shower and wash hair as soon as possible after leaving the work area.
o Non-disposable work clothes must be washed separately from other clothes.
5 (Rev-0)
NOTES
1. Negative pressure means that more air is exhausted from the area than is supplied so that lead dust and/or asbestos particles are contained within the work area, and do not contaminate adjacent non-affected compartments. Exhaust air must be filtered with a suitable HEPA filter.
2. A HEPA vacuum removes 99.97% of particles that are less than 0.3 microns in size.
3. Use of compressed air, conventional vacuum, and dry-sweeping is not permissible, during abatement.
A2.2.5.3.3.3.2 Remove and dispose of all protective covers, upon completion of work.
A2.2.5.3.3.4 Abatement task particulars.
A2.2.5.3.3.4.1 Coating removal and surface preparation.
A2.2.5.3.3.4.1.1 ACM. Remove existing ACM by a suitable means such as chipping or scraping. Ensure all removed materials are carefully placed into bags that are specially designed for ACM removal, sealed and handed over to another worker to be sealed again.
A2.2.5.3.3.4.1.2 LBP. Remove LBP from identified areas, using one or a combination of the cleaning methods specified in Table A1 below, as applicable.
A2.2.5.3.3.4.2 Scope of spot abatement. When spot or partial abatement is required due to interference with other ship repair work (including but not limited to: hotwork, equipment and component installations, structural inspections and repairs,), do the following:
Perform inspections of all locations that have been slated for spot abatement, to identify paths of future hull cuts and weld seams and locations of weld repairs, as applicable.
Ensure that abatement shall also include the following:
o The area itself, including but not limited to: attached framing, stiffeners, piping, equipment support – in addition to up to a three-inch boundary segment where removal is faired into surrounding intact coating.
o All areas of the heat affected zone (estimated to be at a minimum of 3-4 inches on each side of a weld repair), to permit welders sufficient room to safety make required repairs.
o Areas intended for tack welds used during fit up.
o Areas that asbestos material could be disturbed by personnel transiting the work site, setting up/moving equipment, setting up containment measures, or any activity by contractor personnel that could damage asbestos material adjacent to the site of any hotwork activity.
Ensure that the presence of ACM and/or LBP adjacent to future weld repairs is readily apparent to welders through the use of signs on the compartment entry and local markings adjacent to repairs using a suitable means such grease pencils. Be aware that any accidental disturbance ACM and/or LBP by subsequent hot work or grinding associated with weld repairs shall require clean up in and clearance testing, at no cost to the Government.
TABLE A1 - SURFACE PREPARATION METHODS
MECHANICAL CLEANING CHEMICAL STRIPPING
STEEL SUBSTRATE ALUMINUM
SUBSTRATE
Use a suitable chemical stripper to safely remove all existing coatings
6 (Rev-0)
1. Waterjet to a SSPC-SP WJ- 2/NACE WJ-2 standard.
2. Abrasive-blast to SSPC- SP10/NACE No. 2, using grit conforming to MIL-A-22262 (1.5 to 2.5 mil anchor profile).
3. Power tool clean to a SSPC- SP 11 (1.0 mil anchor profile), with vacuum attachment, to capture lead dust and debris.
1. Waterjet to a SSPC-SP WJ-2/NACE WJ-2 standard.
2.Brush blasting with clean, fine aluminum oxide, garnet or equivalent inert material conforming CID A-A- 59316, Type I & IV, to remove all existing coatings and rust spots, down to bare metal (and produce a 1.0-1.5 mil anchor profile).
3. Mechanical cleaning, using power sanders and abrasive sandpaper with no metallic contents, to remove all existing coatings and rust spots, down to bare metal.
– and expose the bare substrate, in accordance with manufacturer’s instructions.
NOTES
1. Abrasive-blasting creates lead dust, which requires extensive post-surface preparation cleaning in affected compartments. Wet-abrasive blast cleaning (water introduced into the blast stream) may be used, to contain/eliminate dust.
2. Abrasive-blasting and waterjetting are not permissible inside machinery spaces or other outfitted spaces due to the difficulty of containing water spray and contamination of blasting dust particles. These methods are allowed to be performed in voids and tanks where full containment, negative ventilation, and isolation of the affected areas can be performed.
3. Known paint strippers meeting the requirements specified in Table 1 include, but are not limited to the following:
a. Franmar LeadOut
b. STRIP-TOX Paint Stripper
c. Aquastrip ACB
d. Smart Strip™ Advanced Paint Remover
WARNING
Paint stripper formulated with the following hazardous materials are strictly prohibited for use onboard CG vessels:
a. Methylene chloride
b. Chlorinated solvents
c. Phenols
d. Chromates
e. Ammonia
f. Amines
7 (Rev-0)
CAUTION
Any action that has the potential to generate dust (blasting, hand tooling) shall be rigorously monitored to ensure contamination of the ship does not occur.
Certifications are required for any personnel who engage in these practices.
A2.2.5.3.3.4.3 Precautionary measures when using chemical stripping. Take the following precautionary measures, when chemical stripping is selected as one of coating removal methods:
A2.2.5.3.3.4.3.1 Ventilation. In addition to all temporary ventilation requirements specified in SFLC Std 0000 and the “General Requirements” item, ensure the following:
A flow rate ventilation (minimum 100 cfm) is installed in the affected compartment - and ventilation system inspected by COR, prior to commencement of work.
Exhaust ducts from ventilation fans are run outside and away from the ship’s ventilation intakes and downwind from cutter location. This shall be monitored and adjusted as necessary if there are changes in wind location.
A2.2.5.3.3.4.3.2 Chemical residue removal. After completion of coating removal, wash down all affected surfaces with suitable soap and water, required to ensure all solvents or solvent residues are removed.
A2.2.5.3.3.4.4 Treatment of existing coating edges bordering abated areas. In lieu of abiding by the feathering guidance provided in SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs), build up new coating to overlap all existing adjacent coating edges.
WARNING
Feathering of edges will generate lead/asbestos dust.
A2.2.5.3.3.4.5 Post-surface preparation cleaning, inspection, and clearance. Upon completion of coating removal procedures, do the following, as applicable:
A2.2.5.3.3.4.5.1 Lead dust clean-up. Clean all lead dust from the worksite by suitable clean-up cleaning methods, or as follows:
Step 1 - debris removal: Remove all gross debris, paint chips, etc. using either a vacuum with a HEPA filter or by spraying the materials with water in a spray bottle and picking up chips or large pieces of contaminated debris by hand.
Step 2 – vacuum cleaning: Using a suitable HEPA vacuum, clean all affected surfaces, in accordance with the following guidelines:
o Begin cleaning with high areas first – with overhead surfaces and bulkheads working downward.
o Vacuum all surfaces in the compartment.
o Work in the direction furthest from the entry door toward it.
Step 3 – wet cleaning: Following thorough HEPA vacuuming, wash all surfaces with any suitable cleaning detergent following the same cleaning pattern (high to low/ furthest from and toward entrance). Change the cleaning solution as it becomes dirty. Rinse all areas with a fresh cloth/mop.
Do not reuse contaminated mops and cloths. Use a three-bucket system for cleaning. (Detergent solution in first bucket/ rinse water for mop in second/ surface rinse on deck and/or bilge surfaces in third).
Step 4 – vacuum cleaning: Perform a HEPA vacuum again as specified in “Step 2”.
8 (Rev-0)
Step 5 – waste disposal: Properly dispose of contaminated materials, in accordance with all applicable Federal, state, and local regulations.
WARNING
1. Work Wet, Work Smart, and Work Clean. DO NOT GENERATE DUSTS. It is easier to effectively clean an area when dusts are not being generated to resettle on previously cleaned areas. Worker exposures may be high during wet sweeping.
2 A wet/dry HEPA unit is ideal for working with hazardous dust clean up.
3. Lead-contaminated objects that are porous or materials that may suffer damage from water may not be able to be sufficiently decontaminated by these methods and should be discarded.
A2.2.5.3.3.4.5.2 Substrate inspection. Conduct a visual inspection, in the presence of the Coast Guard Inspector, to ensure that none of the following is present, and submit a CFR:
Visible coatings on any part of the substrate, including pitted areas.
Lead dust.
Cleaning material haze.
A2.2.5.3.3.4.5.3 Post- abatement clearance. Upon acceptance of the visual inspection results by the COR, do the following:
A2.2.5.3.3.4.5.3.1 Lead dust wipe sampling.
A2.2.5.3.3.4.5.3.1.1 Conduct wipe sampling clearance testing, in accordance with ASTM 6966, in three locations in each affected compartment/space, as designated by the Coast Guard Inspector; to ensure that there exist no lead dust residues in excess of the below-listed concentrations, as specified below in TABLE A2. Submit a CFR with sample results. If a Change Request (CR) has been authorized and released, conduct additional wipe sampling and testing, as designated on the CR.
A2.2.5.3.3.4.5.3.1.2 Ensure that dust lead samples are analyzed by a laboratory certified by the National Lead Laboratory Accreditation Program (NLLAP) or the American Industrial Hygiene Association.
TABLE A2 - ACCEPTABLE LEAD CONCENTRATIONS
BERTHING AND/OR FOOD PREPARATION AREAS ALL OTHER AREAS
40 micrograms/square foot (mcg/ft 2) 200 micrograms/square foot (mcg/ft 2)
A2.2.5.3.3.4.5.4 Additional lead dust cleaning and sampling. If laboratory analysis proves lead concentrations in excess of the thresholds specified in TABLE A2, then perform lead dust cleaning, and take subsequent wipe samples until the concentration of lead falls below the above standards.
NOTES
1. Be aware that the Coast Guard reserves the right to coordinate additional wipe clearance testing, at no cost to the contractor, to verify the sample results.
2. All additional wipe clearance testing conducted by the Coast Guard must be witnessed by the Contractor, to verify where and how samples were collected – and thus, prevent contract disputes.
9 (Rev-0)
A2.2.5.3.3.4.5.3.2 Aggressive sampling – asbestos. After the completion of abatement, take at least five aggressive air samples in each affected compartment/space, using the Phase Contrast Microscopy (PCM) method to determine that the level of airborne fibers for each sample inside the work site is 0.01 or less fiber per cubic centimeter. Perform aggressive air sampling in accordance with EPA 600/4-85-049. Submit a CFR.
A2.2.5.3.3.5 Surface coating.
A2.2.5.3.3.1 Contaminant removal. Prior to applying primer coat, and in accordance with SFLC Std Spec 6310, paragraphs 3.1.8.7 (Flash rusting/surface oxidation limitations) and 3.1.8.6 (Hydrocarbon substance removal), respectively, Remove all flash rusting, as applicable.
Remove all grease and oil surface contaminants.
A2.2.5.3.3.2 Coating application. Coat all prepared surfaces, in accordance with Table A3.
TABLE A3 - COATING SYSTEM
SPOT ABATED AREAS FULLY-ABATED SURFACES AND
COMPARTMENT/SPACES
Prime and coat all abated surfaces, including adjacent structural members, in accordance with SFLC Std Spec 6310, to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, Appendix A and Appendix B, as applicable.
Prime and coat all abated surfaces, including adjacent structural members, as specified in applicable work item(s).
A2.2.5.3.4 Waste Disposal. Collect, test, dispose of all generated wastes, including waste water from cleaning of work spaces, in accordance with all applicable Federal, state, and local regulations.”
3.6.4.1 SFLC Std Spec 0000, page 22, paragraph 3.3.3.1 NOTE. Add "Flame-retardant polyethylene deck plate with a non-slip diamond pattern from 10 to 40mil thickness" to body of Note.
3.6.4.2 SFLC Std Spec 0000, page 3, bullet “ISC.” Delete “lead-contaminated materials.”
3.6.4.3 SFLC Std Spec 0000, page 27, after Note box under paragraph 3.3.13.1.2 add the following paragraphs:
“3.3.13.1.3 Dock and Sea trials. The Contractor shall conduct dock trials to test the work performed during the contract when required by individual work items (see 3.3.13 Tests and Inspections). This shall include operational tests or inspections, as appropriate, of all machinery, piping, wiring, insulation, preservation work, deck coverings, and any other article removed, moved, disturbed, or damaged by the Contractor in accomplishing the work outlined in the specification. Schedule for these specific dockside tests or inspections shall be included within the planning document (see 3.2.5 Planning document).
3.3.13.1.3.1 The Contractor shall provide a pier facility or allow the vessel to move to a Coast Guard pier to support dock trials. The Contractor shall not conduct trials that require the vessel to be waterborne while the vessel is floating inside a dock (e.g., graving dock, floating drydock).
3.3.13.1.3.2 Sea trials to conduct equipment operational tests are not required unless a Sea Trial Performance work item is specifically included within the specification.”
3.6.4.4 SFLC Std Spec 0000, page 11, paragraph 3.2.5, add the following bullets to the bulleted list:
Identifies the “critical paths” for the project.
Shows calculations for the “float” along the critical paths and labels the critical paths with the number
10 (Rev-0) of delay days the critical paths can absorb without affecting the final delivery date.
3.6.4.4.1 SFLC Std Spec 0000, page 11, Add the following Note between paragraphs 3.2.5 and 3.2.5.1:
NOTE
Float is the number of days that the critical paths can be delayed without affecting the final delivery date.
3.6.4.4.2 SFLC Std Spec 0000, page 12, add the following paragraphs and Note after Figure 1:
“3.2.5.4 When the critical path extends beyond or encroaches upon the final delivery date, provide a resource constraint and scheduling evaluation of the critical path before any request for extension will be entertained.
Submit the resource constraint and scheduling evaluation via a CFR.
NOTE
The intent of the resource constraint and scheduling evaluation is to identify the resources necessary to ‘crash’ the critical path or make adjustments to the production schedule to meet the delivery date in lieu of a project extension.”
3.6.4.5 SFLC Std Spec 0000, General Requirements, Appendix A Requirements for Environmental Protection, page A-4, paragraph A2.2.5.3 remove lead content percent of 0.06 and replace with 0.009.
3.6.4.5.1 SFLC Std Spec 0000, General Requirements, Appendix A Requirements for Environmental Protection, page A-4, Warning Box, remove lead content percent of 0.06 and replace with 0.009.
3.6.4.5.2 Std Spec 0000, General Requirements, page 4, paragraph 1.3 Acronyms and term definitions, “Paint Containing Lead” remove lead content percent of “0.06 percent by weight (0.12 mg/cm2, or 600 ppm)” and replace with “0.009 percent by weight (0.018 mg/cm2, or 90 ppm)”
3.6.5 SFLC Std Spec 6310, Requirements For Preservation Of Ship Structures, page 10, add “3.1.6.5 Preconstruction Primers. Also known as shop primers, preconstruction primers are used as a temporary coating to protect steel from corrosion during welding, storage, and fabrication. Preconstruction primers shall be removed prior to applying the permanent coating system on all critical coated surfaces. Preconstruction primers may be left in place in other interior areas (such as machinery spaces, habitability spaces, etc.) if they are intact, uncontaminated, and compatible with the overcoating system.”
3.6.5.1 Std Spec 6310, Appendix B, page B12 , the formatting for of Notes 17-19 change and add as per the following:
SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Note 17, delete sentence, “Persistent corrosion in a particular area of an aluminum bilge may dictate the need for a protective High Build Epoxy coating to be applied to that local area.”
SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Note 18, replace entire note with “Persistent corrosion in a particular area of an aluminum bilge may dictate the need for a protective High Build Epoxy coating to be applied to that local area. “
SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Note 19, replace entire note with “Painting plastic surfaces is highly discouraged, but after it is done once, it must be maintained.”
SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Add Note “20. For aluminum surfaces, remove all oil, grease, dirt, metal oxides (corrosion products) and other foreign
11 (Rev-0) material by cleaning per SSPC-SP 1 prior to blast cleaning and following blast cleaning immediately prior to coating. The end result of abrasive blasting will be a surface cleanliness similar to that of SSPC-SP 10 for steel with all coating removed.
3.6.5.2 Std Spec 6310, Appendix E, pages E1, E3, and E4, QA Inspection Forms QA-1, QA-3a, and QA-3b respectively, reference The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. 5 erroneously, and are corrected as per the following:
3.6.5.2.1 Std Spec 6310, Appendix E, pages E1, QA Inspection Form QA-1, Check point 5- Surface Preparation, check box description 2, replace “(i.e.: SSPC SP-12, SP-11, SP-10…).” with “(i.e.: SSPC SP-11, SP-10, SP WJ- 2…).”
3.6.5.2.2 Std Spec 6310, Appendix E, page E3, QA Inspection Form QA-3a, Surface Preparation Method column of the Profile Achieved table, 2nd record, replace “SSPC-SP-12/NACE No. 5” with “SSPC-SP WJ-1/NACE WJ- 1”.
3.6.5.2.2.1 Add record to table beneath “SSPC-SP WJ-1/NACE WJ-1” and label as “SSPC-SP WJ-2/NACE WJ- 2”
3.6.5.2.2.2 Add record to table beneath “SSPC-SP WJ-2/NACE WJ-2” and label as “SSPC-SP WJ-3/NACE WJ- 3”
3.6.5.2.2.3 Add record to table beneath “SSPC-SP WJ-3/NACE WJ-3” and label as “SSPC-SP WJ-4/NACE WJ- 4”
3.6.5.2.3 Std Spec 6310, Appendix E, page E4, QA Inspection Form QA-3b, Surface Preparation Method column of the Profile Achieved table, 2nd record, replace “SSPC-SP-12/NACE No. 5” with “SSPC-SP WJ-1/NACE WJ- 1”.
3.6.5.2.3.1 Add record to table beneath “SSPC-SP WJ-1/NACE WJ-1” and label as “SSPC-SP WJ-2/NACE WJ- 2”
3.6.5.2.3.2 Add record to table beneath “SSPC-SP WJ-2/NACE WJ-2” and label as “SSPC-SP WJ-3/NACE WJ- 3”
3.6.5.2.3.3 Add record to table beneath “SSPC-SP WJ-3/NACE WJ-3” and label as “SSPC-SP WJ-4/NACE WJ- 4”
3.6.6 SFLC Std Spec 8635, Temporary Services, page 2, delete paragraph 3.3.2.2.
3.6.7 SFLC Std Spec 5000, Auxiliary Machine Systems, Appendix C, page C9: Replace paragraph C2.8.1.3 and Table C-3, and add additional paragraphs C2.8.1.4, C2.8.1.5, and C2.8.1.6. as follows:
“C2.8.1.3 Flushing fluid minimum flow rate requirements. Ensure the minimum flow rates provided in Table C- 3 are maintained for each circuit. If multiple loops are flushed concurrently, each loop shall be provided with a flow measuring device. Provide calibrated flow meters.
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