CHIPPEWA_(WLR_75C)_DD_FQ4_BGW_14R0.pdf

USCGC CHIPPEWA (WLR 75404)

USCG 130 BARGE (13076)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2014

Developed By: Bryan G Wright

(Rev-0, 25 February 2014)

USCGC CHIPPEWA (WLR-75C) DRYDOCK AVAILABILITY FY2014

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ...................................................................................................................................................... iv Consolidated List of References ................................................................................................................................ v Consolidated List of Government-furnished Property ............................................................................................ xii Consolidated List of Critical Inspection Items ..................................................................................................... xviii Principal Characteristics - Tender .......................................................................................................................... xix Principal Characteristics - Barge ............................................................................................................................. xx General Requirements WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing - Tender WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing - Barge WORK ITEM 3: Appendages (U/W), Leak Test - Barge WORK ITEM 4: Appendages (U/W) - Internal, Preserve - Barge WORK ITEM 5: Voids (Non-Accessible), Leak Test - Tender WORK ITEM 6: Voids (Non-Accessible), Leak Test - Barge WORK ITEM 7: Voids (Non-Accessible), Internal Surfaces, Preserve - Tender WORK ITEM 8: Voids (Non-Accessible), Internal Surfaces, Preserve - Barge WORK ITEM 9: Tanks (MP Fuel Service), Clean and Inspect - Tender WORK ITEM 10: Keel Coolers, Clean, Inspect and Hydro - Barge WORK ITEM 11: Fathometer Transducer, Renew– Tender WORK ITEM 12: Fathometer Transducer, Renew– Barge WORK ITEM 13: Sea Valves and Waster Pieces, Overhaul or Renew - Tender WORK ITEM 14: Sea Valves and Waster Pieces, Overhaul or Renew - Barge WORK ITEM 15: Towing Bitts, Chocks, and Fairleads, Inspect and Test - Tender WORK ITEM 16: Towing Bitts, Chocks, and Fairleads, Inspect and Test - Barge WORK ITEM 17: Spud Wells, Inspect - Tender WORK ITEM 18: Spud Wells, Inspect - Barge WORK ITEM 19: Sewage Holding Tanks, Clean and Inspect - Tender WORK ITEM 20: Grey Water Piping, Clean and Flush WORK ITEM 21: Sewage Piping, Clean and Flush WORK ITEM 22: Tanks (Sewage Holding), Preserve “100%” - Tender WORK ITEM 23: Tanks (Potable Water), Preserve “100%” - Tender WORK ITEM 24: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 25: U/W Body, Preserve (100%) - Tender WORK ITEM 26: U/W Body, Preserve (100%) - Barge WORK ITEM 27: Hull Plating Freeboard, Preserve - “100%” - Tender WORK ITEM 28: Hull Plating Freeboard, Preserve - “100%” - Barge WORK ITEM 29: Cathodic Protection Magnesium Anodes, Renew - Tender WORK ITEM 30: Cathodic Protection Magnesium Anodes, Renew - Barge WORK ITEM 31: Drydocking - Tender WORK ITEM 32: Drydocking - Barge WORK ITEM 33: Temporary Services, Provide WORK ITEM 34: Sea Trial Performance, Provide Support WORK ITEM 35: Main Diesel Engine and Propulsion Shafting, Upgrade WORK ITEM 36: Steering Gear and Rudder Systems, Upgrade WORK ITEM 37: Bilge and Ballast Valves, Overhaul or Renew WORK ITEM 38: Buoy and Cargo Handling Crane, Shrink Wrap WORK ITEM 39: Lazzarette, Preserve WORK ITEM 40: Hull Plating (U/W Body), Inspect- Tender WORK ITEM 41: Hull Plating (U/W Body), Inspect - Barge iii (Rev-0)

WORK ITEM 42: Vacuum Sewage Collection and Transfer Piping, Replace WORK ITEM 43: Fan Coil Units, Overhaul WORK ITEM 44: Grey Water Piping Headers, Renew iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 75C-WAGL 4808-2, Rev C, Type B Scndary Drn Sys Alts (C&E Classes)

ASTM International (ASTM) B 843, 2007, Standard Specification for Magnesium Alloy Anodes for

Cathodic Protection

Coast Guard Drawing 130 CGB 111-002, Rev 9, Details, Side Shell Plating and Framing

Coast Guard Drawing 130 CGB 530-002, Rev 3, Cooling Water Piping Schematic

Coast Guard Drawing 130 CGB 71-77 085-001, Rev B, General Arrangements and Profile

Coast Guard Drawing 130 CGB67 111-001, Rev 9, Hull Details – Bottom & Main Deck Plating and

Framing Details

Coast Guard Drawing 130 CGB68 111-001, Rev 3, Hull Details – Bottom & Main Deck Plating and

Framing Details

Coast Guard Drawing 130 CGB69 111-001, Rev 3, Hull Details – Bottom & Main Deck Plating and

Framing Details

Coast Guard Drawing 130 CGB70 111-001, Rev -, Hull Details – Bottom & Main Deck Plating and

Framing Details

Coast Guard Drawing 130 CGB71-77 085-004, Rev 1, Docking Plan

Coast Guard Drawing 130 CGB71-77 085-005, Rev -, Body Plan

Coast Guard Drawing 130 CGB71-77 085-006, Rev -, Curves of Form

Coast Guard Drawing 130 CGB71-77 111-001, Rev -, Hull Details – Bottom & Main Deck Plating and

Framing Details

Coast Guard Drawing 130 CGB71-77 123-001, Rev -, Spud Well Bhds & Spud Details http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Rev-0)

Coast Guard Drawing 130CGB71-77-611-001, Rev 6, Deck Fittings, Spray Shields and Handrail Details

Coast Guard Drawing 130 CGB71-77-085-004, Rev 1, Docking Plan

Coast Guard Drawing 130 CGB74-77 111-001, Rev A, Hull Details – Bottom & Main Deck Plating and

Framing Details

Coast Guard Drawing 130-CGB67 123-2, Rev 2, Transducer Well Details

Coast Guard Drawing 130-CGB71-77 521-001, Rev 1, Fire Water, Ballast, Jetting Piping Arrg. Dk. HSE.

Hold-Plan

Coast Guard Drawing 75C WAGL 4803-021, Rev1, Fire Piping (75402-05)

Coast Guard Drawing 75 WAGL 0700-004, Rev -, Docking Plan

Coast Guard Drawing 75C WAGL 2200-010, Rev C, Main Rudder Stock and Fittings for JASTRAM S2-

16-2-35 Steering System

Coast Guard Drawing 75 WAGL 2200-011, Rev C, Flanking Rudder Stock & Fittings for JASTRAM S2-

16-2-35 Steering System

Coast Guard Drawing 75 WAGL 4301-005, Rev N, Shafting Machining Details to suit IF 1312 MDE

Coast Guard Drawing 75 WAGL 4301-006, Rev F, Shaft Brake to suit IF 1312 MDE

Coast Guard Drawing 75 WAGL 436-001, Rev G, Mods to Pilothouse Alarm Panel

Coast Guard Drawing 75 WAGL 4400-003, Rev J, Propeller to suit IF 1312 MDE

Coast Guard Drawing 75 WAGL 6700-001, Rev B, Arrg’t of Electronic Equipment & Block Wiring

Diagram

Coast Guard Drawing 75C WAGL 2200-039, Rev D, Arrgt – Main Steering Hydraulics to suit

JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 0103-23, Rev 4, Gen Design Plans & Outboard Profile (75401-05)

Coast Guard Drawing 75C WAGL 0500-001, Rev 1, Lines and Offsets

Coast Guard Drawing 75C WAGL 0700-025, Rev -, Docking Block Arrangement (‘C’ Class)

Coast Guard Drawing 75C WAGL 1101-001, Rev 1, Dk Plate Plan & Shell Expansion

Coast Guard Drawing 75C WAGL 1101-003, Rev C, Grid Cooler Pockets to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 1103-024, Rev 2, Transverse Frames #15-22

Coast Guard Drawing 75C WAGL 1103-025, Rev -, Framing Plan

Coast Guard Drawing 75C WAGL 1103-026, Rev -, Transverse Frames #23-28

Coast Guard Drawing 75C WAGL 1105-002, Rev 4, Longitudinal Girder XA17 R/L XD17 R/L –

Longitudinal Bulkhead XB17 R/L and Longitudinal Deck Ls XG17

Coast Guard Drawing 75C WAGL 1112-005, Rev C, Main Engine Foundation Modifications to Suit 1312

MDE

Coast Guard Drawing 75C WAGL 1112-007, Rev C, Misc Fdns to suit JASTRAM S2-16-2-35 Steering

System Aft Hold Arrgt

Coast Guard Drawing 75C WAGL 1112-009, Rev B, Misc Fdns t.s. IF 1312 MDE

Coast Guard Drawing 75C WAGL 1112-036, Rev - , Pilot House Con Mods t.s.Jastram S2-16-2-35

Coast Guard Drawing 75C WAGL 1112-037, Rev -, Pilot House Console Mods to suit JASTRAM S2-16-

2-35

Coast Guard Drawing 75C WAGL 1112-038, Rev -, Miscellaneous Foundations to Suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 2200-004, Rev 4, Rudder Details (75401)

Coast Guard Drawing 75C WAGL 2200-011, Rev C, Steering System Arrgt for JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 2200-012, Rev C, Flanking Steering System Arrgt for JASTRAM S2-

16-2-35 vii (Rev-0)

Coast Guard Drawing 75C WAGL 2200-013, Rev D, Rudder Post Installation for JASTRAM S2-16-2-35

Steering System

Coast Guard Drawing 75C WAGL 2200-014, Rev C, Steering Foundation Installation for JASTRAM S2-

16-2-35

Coast Guard Drawing 75C WAGL 2200-024, Rev -, Rudder Details (75402-75405)

Coast Guard Drawing 75C WAGL 2200-037, Rev D, Steering System Control & Alarms to suit

JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 2200-038, Rev D, Diag – Main Steering Hydraulics to suit JASTRAM

S2-16-2-35

Coast Guard Drawing 75C WAGL 2200-040, Rev D, Diag – Flanking Steering Hydraulics to suit

JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 2200-041, Rev D, Arrgt – Flanking Steering Hydraulics to suit

JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 2200-042, Rev C, Hydraulic Hose List to suit JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 252-002, Rev H, Propulsion Control System to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 2602-24, Rev 1, Towing Knees and Spudwell (75402-04)

Coast Guard Drawing 75C WAGL 2901-001, Rev 2, Curves of Form

Coast Guard Drawing 75C WAGL 2901-021, Rev -, Tank CAPACITY - 95% Tables

Coast Guard Drawing 75C WAGL 3801-003, Rev D, Mods to Aft Hold Insulation & Paint for

JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 4000-002, Rev E, Machinery Arrgt Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4000-003, Rev D, Equipment Arrgt to suit JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 4103-006, Rev G, Jacket Water Piping Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4103-009, Rev -, Misc Piping Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4103-010, Rev A, Exhaust Piping Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4103-024, Rev -, Main Engine Control Piping Arrgt

Coast Guard Drawing 75C WAGL 4103-031, Rev -, Exhaust Piping Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4103-032, Rev -, Misc Piping Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4105-001, Rev C, Remote Engine Shutdown to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4301-006, Rev E, Shafting Installation to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4803-002, Rev A, Eng Rm Water Fog Sys to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4823-003, Rev -, Oily Water Holding Tank & Associated Piping

Mods

Coast Guard Drawing 75C WAGL 4823-004, Rev -, Oily Water Holding Tank & Associated Piping

Coast Guard Drawing 75C WAGL 4901-003, Rev -, Compressed Air Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4901-004, Rev -, Compressed Air Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 5501-002, Rev A, Fuel oil Service Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 5501-003, Rev -, Fuel Oil Service Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 6201-028, Rev - B, Electrical One line Block & Elementary Wiring

Diag (CHIPPEWA)

Coast Guard Drawing 75C WAGL 6504-024, Rev -, 24VDC Alarms, Warnings and Gen. Shutdown

Systems

Coast Guard Drawing 75C WAGL 700-025, Rev-, Docking Block Arrangement (‘C’ Class) viii (Rev-0)

Coast Guard Drawing 75C WAGL-1107-032, Rev C, Stack Modifications to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL-1108-021, Rev 3, Stack Details (75401 – 75405)

Coast Guard Drawing 75C WAGL-1112-008, Rev B, Miscellaneous Foundations for Water Fog System

Coast Guard Drawing 75C WAGL-3801-002, Rev F, Engine Room Vent Modifications to suit IF 1312

MDE

Coast Guard Drawing 75C WAGL-3801-024, Rev -, Engine Room Vent Sys Upgrade Vent & Plenum

Arrg’t & Dets

Coast Guard Drawing 75C WAGL-3801-025, Rev D, Engine Room Ventilation System Power Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL-4301-005, Rev 2, Stern Strut, Shaft Log, Stern Tube & Bulkhead

Stuffing Box

Coast Guard Drawing 75C WAGL-4301-021, Rev 2, Propulsion Shaft Layout

Coast Guard Drawing 75C WAGL-4803-023, Rev D, Machinery Space Fire Extinguishing System

Wiring Diagram to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL-4803-025, Rev -, Engine Room Water Fog System

Coast Guard Drawing 75C-WAGL 103-27, Rev -, Booklet of Gen Plans (75404)

Coast Guard Drawing 75C-WAGL 3801-23, Rev 2, Vent Sys (75404)

Coast Guard Drawing 75C-WAGL 3802-22, Rev -, Heat & A/C Piping

Coast Guard Drawing 75C-WAGL 3802-24, Rev -, Heat & A/C Above Mn Dk

Coast Guard Drawing 75C-WAGL 3802-26, Rev 1, Heat & A/C Convector Arrgt (75404)

Coast Guard Drawing 75C-WAGL 103-27, Rev -, Booklet of Gen Plans (75404)

Coast Guard Drawing 75C-WAGL 4808-22, Rev -, Plmb Drns (75402-745404)

Coast Guard Drawing 75C-WAGL 4808-23, Rev -, Plmb Drns (75402-75405)

Coast Guard Drawing 75C-WAGL 4808-24, Rev -, Plmb Drns (75404)

Coast Guard Drawing 75C-WAGL 4808-26, Rev -, 2NDARY Drng Sys Fwd Hld Pln Dets (C&E Class)

Coast Guard Drawing 75D-WAGL 4808-3, Rev A, Mar Sanit Dev-2NDARY Drn Sys Alts (75306-07)

(75306-75307)

Coast Guard Drawing FL 2804-15, Rev-, Draft Figures.

Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly

Coast Guard Drawing75C WAGL 103-23, Rev 4, Gen Design Plns & Outbd Profile (75401-05)

Coast Guard Fleet Drawing FL 2602-010, Rev J, Spud Arrangements and Details

Coast Guard Fleet Drawing FL 2804-11, Rev D, Visual ID Numeral & Letter for Ships

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details

NAVSEA Dwg 803-1385866, Penetrations; Bulkhead and Deck

NAVSEA Dwg 804-1385781, Pipe Hangers for Surface Ships (Superseding NAVSEA Dwg. 810-

1385781)

NAVSEA Dwg 810-1385880, Rev Rev D; Fittings, Cu-Ni Alloy, Slip on Sleeve

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 1794, Manufacturer's Instruction Book-SWBS Group(s) 167-651

Coast Guard Technical Publication (TP) 3237B, Nov 1984, Fan Coil Fan Unit ix (Rev-0)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2009, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2009, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2012, General

Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2012, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2012, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2012, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec), 2012, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2012, Temporary

Hull Accesses

OTHER REFERENCES

American Society of Mechanical Engineers (ASME) B31.5-2006, July 2007, Refrigeration Piping and

Heat Transfer Components

AHRI 700, Jan 2006, Specification for Fluorocarbon Refrigerants

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American Society for Testing and Materials (ASTM) B61-08, 2008, Standard Specification for Steam or

Valve Bronze Castings

American Society of Mechanical Engineers (ASME) B16.11, 2005, Forged Steel Fittings, Socket-

Welding and Threaded

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

American Society of Mechanical Engineers (ASME) B16.9, 2007, Factory-Made Wrought Buttwelding

Fittings

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals

ASTM International (ASTM) B 843, 2007, Standard Specification for Magnesium Alloy Anodes for

Cathodic Protection

ASTM International (ASTM) B466, 2007, Standard Specification for Seamless Copper-Nickel Pipe and

Tube x (Rev-0)

ASTM International (ASTM) B62, 2002, Standard Specification for Composition Bronze or Ounce Metal

Castings

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1709, 2008, Standard Test Methods for Impact Resistance of Plastic Film by the Free-Falling Dart Method

ASTM International (ASTM) D1922, 2008, Standard Test Method for Propagation Tear Resistance of

Plastic Film and Thin Sheeting by the Pendulum Method

ASTM International (ASTM) D4138, 2007, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) D882, 2009, Standard Test Method for Tensile Properties of Thin Plastic

Sheeting

ASTM International (ASTM) F1076, Reapproved 2004, Standard Practice for Expanded Welded and

Silver Brazed Socket Joints for Pipe and Tube

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

Commercial Item Description (CID) A-A-52624, Nov 2008, Antifreeze, Multi Engine Type, Ethylene

Glycol (For Caterpillar equipment applications, use CAT Extended Life Pre-Mix coolant.)

Commercial Item Description (CID) A-A-52624, Sep 2001, Antifreeze, Multi Engine Type, Ethylene

Glycol

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust-

Petrolatum

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

Electric Boat Corporation Specification No. 4013 (EB Spec 4013), Anti-Sweat and Refrigerant Insulation systems (Sheets and Tubes), Rev-A, February 16, 1999

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth Insert

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper-Aluminum Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, And Structural and Special Shaped Sections

Fernstrum Gridcooler Installation and Maintenance Manual, 2006, Form 165

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacturer, Selection, Application and Installation

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves xi (Rev-0)

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008, Bronze

Gate, Globe, Angle and Check Valve

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-24179, Jun 1987, Adhesive, Flexible Unicellular-Plastic Thermal Insulation

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-DTL-15024, Rev Rev F, 11/28/1997; Plates, Tags and Bands for Identification of Equipment

MIL-F-1183, May 1987, Fittings, Pipe, Cast Bronze, Silver-Brazing, General Specifications for

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-1627, Sep 1994, Bending of Pipe or Tube for Ship Piping Systems3.5 Template all associated work to suit existing condition aboard the cutter.

MIL-T-1368, Dec 2000, Tube and Pipe, Nickel-Copper Alloy, Seamless and Welded

MIL-T-16420, Rev Rev K, Amd 1, 9/16/1988; Tube, Copper-Nickel Alloy, Seamless and Welded

(Copper Alloy Numbers 715 and 706)

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2006, Chapter 16, Cofferdams

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), May 1997, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), June 1996, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning xii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATE

D COST

($/UNIT)

11 N ***Fathometer

Transducer, Shallow

Water, 50-200 kHz

5845-01-470-2500

Airmar Technology SS505

1 ea. 148.92

12 N ***Fathometer

Transducer, Shallow

Water, 50-200 kHz

5845-01-470-2500

Airmar Technology SS505

2 ea. 148.92

13 N 2.5” Bronze Flanged

Gate Valve Crane #4437 1 ea. 500.00

13 N 2” Flanged Bronze Gate

Valve Crane #417 1 ea 400.00

14 N 1.5” Bronze Flanged

Gate Valve Bonney Forge 150 1 ea 200.00

14 N 4.0” Bronze Flanged

Gate Valve Walworth 8726 2 ea 700.00

14 N 3.0” Bronze Flanged

Gate Valve Walworth 8726 2 ea 600.00

35 Y **Propeller shaft

Ass’y for MDE changeout

1610-01-F11-2288

2 ea.

33,779.00

35 Y Propeller for MDE changeout 2010-01-534-9089

1 ea.

12,450.00

35 Y Propeller for MDE changeout 2010-01-534-9095

12,450.00

35 N Main Diesel Engine and Reduction Gear

Set complete with all attached accessories

3020-01-F11-2289

189,969.00

35 N Strut Bearing (5.5”

O.D. x 4.5” I.D. x

18” Long) Duramax

2840-01-F11-2275

278.00

35 N Pedestal Pillow Block

Bearing

3130-01-F11-2242 2 ea.

2,199.00

35 N Bulkhead Seal

Assembly 5330-01-F13-3234 2 ea.

8,513.00 xiii (Rev-0)

35 N Stern Tube Seal

Assembly 2040-01-F11-2244 2 ea.

8,513.00

35 N MDE Exhaust

Muffler 2990-01-F11-2245

1 ea. 2,100.00

35 N SSDG Exhaust

Muffler 2990-01-F11-2246

2 ea. 2,100.00

35 Y SSDG Grid Cooler 2040-01-F11-2290

2 ea. 3,732.00

35 N MDE Grid Cooler 2040-01-F11-2291

2 ea. 9,586.00

35 N Oily Water Pump & associated compressed air filter/regulator

SANDPIPER Model

P1FRS1FB1SBSYN

S200

4320-01-F11-2261

1 ea. 1,797.00

35 N Water Fog Fire

Extinguishing System including (1) skid ass’y, (1) control stand, (10) nozzles and (4) thermal heat detectors

4210-01-F11-2247

1 ea. 35,000.00

35 N Fan, Vaneaxial, Marine Grade, 10,900

CFM, 240VAC,

10HP

4140-01-598-3524

4,384.00

35 N Fan, Vaneaxial, Marine Grade, 2,900

CFM, 240VAC, 3HP

4140-01-598-4686

2 ea. 2,460.00

35 N Clear Command

Processor Elec. ENG, SOL GR, 4 Station

5865-01-F11-2249

2 ea. 2,000.00

35 N Control Head-Heavy duty, Dual 2010-01-598-5214

2 ea. 1,571.00

35 N Serial

Communication

Harness, 50 Ft

5995-01-F13-3140

1 ea. 130.00

35 N Wire Harness-

Throttle, current, 20

Ft

5995-01-F13-3142

2 ea. 122.00

35 N Clutch Wiring

Harness 15 Ft 5995-01-F13-3143

2 ea. 141.00 xiv (Rev-0)

35 N Backup Control

Panel, 3000 series 2090-01-F11-2254

1 ea. 668.00

35 N Processor Smart

Backup 4-20mA 5998-01-F11-2255

1 ea. 1,600.00

35 N Backup Panel Wiring

Harness, Control 5995-01-F11-2256

2 ea. 117.00

35 N Wire Harness-Power and Start Interlock 6150-01-599-2890

2 ea. 167.00

35 N Backup Control Panel

Wiring Harness, Power/Start Interlock

5995-01-F11-2271

1 ea. 359.00

35 N Control Head Wiring

Harness, Double

Ended, 40 Ft.

6150-01-599-8980

2 ea. 173.00

35 N Throttle Wire

Harness, 4-20ma, N

Interlock Interface

5995-01-F11-2258

2 ea. 180.00

35 N Smart Backup Clutch

Wire Harness 5995-01-F11-2259

2 ea 257.00

35 N Control Head Wire

Harness, Double

Ended, 100 Ft.

2030-01-F11-2260

2 ea. 173.00

35 N Fiberglass Wall

Mount Box

(30.25”x24.25”x10”)

5670-01-599-2924

1 ea 473.00

35 N Panel (27”x21”) 5342-01-222-4898

1 ea 400.00

35 N Fiberglass Wall

Mount Box

(17.5x14”x8.78”)

5975-01-598-4207

2 ea 262.00

35 N Panel

(14.75”x12.88”) 5975-01-206-0968

2 ea. 200.00

35 N Cable, 2 Conductor, 16 AWG Stranded, TC Drain Wire

6145-01-598-4205 ft.

200.00

35 N Cable, 3 Conductor, Shielded, 14 AWG 4010-01-599-3191

50 ft. 500.00

35 N Cable, 30 Conductor, Shielded LSMSCS-

6145-01-202-6963

2,000.00

35 N Cable, 4 Conductor, Shielded LS4SJ-16 6145-01-204-4867

100.00 xv (Rev-0)

LSDSGU-4 6145-01-202-2795

ft 1,500.00

35 N Cable, 37 Conductor, Shielded, LSMSCS-

6145-01-202-6964

50 2,000.00

LSTSGU-4 6145-01-201-9498

20 ft

250.00

Shielded LS3SJ-18 6145-01-202-7750

50 ft

1,000.00

Shielded, LS2SJ-14 6145-01-202-7747 ft

2,000.00

35 N Switchboard Wire, 16

AWG, D-16 6145-00-756-2909

20 ft

50.00

35 N Terminal Board, 20

Terminal, Barrier

Type

5940-00-983-6061

100.00

35 N Tachometer Sensor

Harness, 20 ft 6680-01-599-2964

90.00

35 N Battery, 12V, deep cycle, 55AH, 750CCA

6140-01-598-4715

138.00

35 N Battery Charger, 24V, 10A, 120VAC input

6130-01-598-4704

593.00

35 N Battery Box, ABS polymer, Troll Fury 6160-01-598-3619

71.00

35 N Circuit Breaker, 2 pole, 24VDC, 10A 5925-01-599-3011

200.00

35 N Controller, combination, NEMA

12 enclosure, for 2 spd/2 winding 240V

3 PH, 10HP fan, NEMA size 2 contactor, 240V/120V, 50VA control xfmr w/2 pri

& 1 sec fuse, w/ fast/slow illuminated green push buttons, stop illuminated red pushbutton & terminal block for

6110-01-F13-3146

5,000.00 xvi (Rev-0) remote emergency stop pushbutton connections.

35 N Plug, Cannon

Connector 5935-01-F12-2676

50.00

36 Steering Rudder

Assembly

2040-01-530-9095 2 ea. 27,325.00

36 N Flanking Rudder

Assembly

2040-01-531-4393 2 ea. 39,514.00

36 N Seal assembly, rudder stock face

2040-01-565-9776 4 ea. 5,000.00

N

Hydraulic Steering

Cylinder Ass’y 2530-01-F11-2269 4 ea.

3,065.00

36 N Manual Helm Pump

4320-01-552-9503 1 ea.

1,426.00

36 N Tank, Header 5430-01-F11-2287 1 ea. 496.00

36 N Valve, DARB, Ass’y

4810-01-F11-2282 2 ea.

734.00

36 N Steering Control

System 2530-01-F11-2313 1 ea.

8,500.00

36 N Motors, Starters &

Alarms Ass’y 6110-01-F11-2262 1 ea.

43,758.00

36 N Tiller

2010-01-F11-2283 2 ea.

6,071.00

36 N Tiller

2030-01-F11-2284 2 ea.

5,727

36 N Stud Kit, Tie Bar

5307-01-F11-2285 2 ea.

1,562.00

36 N Hydraulic Power Units

Ass’y 4920-01-F11-2461 2 ea.

14,152.00

36 N Valve, Shut-off, 3 way, 4 Position 4810-01-F11-2286 8 ea.

464.00

36 N Bearing, 5.516”OD x

4.519” ID x 6” Long 3120-01-599-4857 4 ea.

278.00

36 N Bearing, Heavy Duty, 4.3307” ID 3110-01-F11-2241

4 ea.

471.00

36 N Power Panel, 4-three phase branch circuits, Type AQB-A101, 400A, 500VAC, 3 phase bus 6110-00-990-6165

1 ea.

500.00

36 N Circuit Breaker, 15A, 3 pole, 500VAC, 60HZ, Instantaneous trip only 5925-00-397-8258 4 ea.

3,000.00

36 N Circuit Breaker, 3 pole, 240VAC, 60A, bolt-on 5925-00-936-3933 1 ea

150.00

36 N Circuit Breaker, 3 pole, 240VAC, 100A, bolt-on 5925-00-584-0889 1 ea.

450.00

36 N Alarm Annunciator

Panels

6340-01-F11-2278

823.00 xvii (Rev-0)

37 N Flanged Gate Valve 3” DSI Valve 125 psi, Flanged Gate Rising Stem

Fig number 665, ASTM A126 CLB, 5 ea 500.00

43 N Trane Size 400 Air

Handler Unit

115 Volts- 60 Hz

Model#:

FCBB0401KK0A0G1DAA2A000001B0AEX0

000000000000, Left Hand Piping

9 ea. 750.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xviii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Hull Plating (U/W Body), Ultrasonic Testing - Tender

2 Hull Plating (U/W Body), Ultrasonic Testing - Barge

19 Sewage Holding Tanks, Clean and Inspect - Tender xix (Rev-0)

PC_75C_WLR_75404_0712

PRINCIPAL CHARACTERISTICS - TENDER

75’ WLR (‘C’ CLASS) CGC CHIPPEWA, INLAND

RIVER BUOY TENDER

PHYSICAL CHARACTERISTICS

Length Overall 75' 5-1/2"

Depth 7' 8-1/2"

Maximum Beam 22' 5"

Height of Highest Projection 47

Full Load Draft 4' 6"

Full Load Displacement 136.1 short tons

Shore Tie Voltage Requirements 220VAC/3PH//60HZ/100 Amp

Frame Spacing 1' 6"

MACHINERY CHARACTERISTICS

Number of Propellers 2

Number of Blades 4

Diameter of Propeller 48”

Pitch 43” fixed

RPM 410

xx (Rev-0)

PC_Barge_130_1113

PRINCIPAL CHARACTERISTICS - BARGE

130' Barge (ALL)

PHYSICAL CHARACTERISTICS

Length Overall 130' 0"

Depth 7' 6"

Maximum Beam 30' 0"

Frame Spacing 15" - 30"

Shore Tie Voltage Requirements 220VAC/3PH//60HZ/100 Amp

Full Load Draft 5' 7 13/16" (LCF Draft)

Full Load Displacement 422.69 Long Tons SW

1 (Rev-0)

00000_0813_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

2 (Rev-0)

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two

Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with SFLC Std Spec 6310, Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 11 of SFLC Std Spec 6310) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 HW disposal. The Contractor is considered as the generator of all contract-generated hazardous wastes and shall use its facility’s EPA generator ID number for management, transportation, and disposal of said hazardous wastes. Ensure the following:

3.5.1 Contractor’s hazardous waste handlers shall comply with applicable requirements of 40 CFR 262.

3.5.2 All contract generated hazardous wastes shall be packaged in 49 CFR-compliant containers.

3.5.3 The designated wastes shall be disposed of at a state or Federally-approved and permitted HW TSDF.

3.5.4 Name of destination TSDF shall be submitted to the KO at the Arrival Conference.

3 (Rev-0)

3.6 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2012 Edition Standard Specifications and supersede published content:

3.6.1 SFLC Std Spec 8634, Drydocking, Appendix A, page A5, paragraph A2.7.1.3 Side Blocks: Remove formula value shown as g – Acceleration of gravity – 32.3 Ft/sec , and replace with formula value g -

Acceleration of gravity - 32.174 ft/sec

3.6.2 SFLC Std Spec 0740, Welding and Allied Processes. SFLC Std Spec 0740 added Appendix E, Stray

Current Protection: New Appendix is posted with SFLC Standard Specifications as a separate document on internet and intranet webpage.

3.6.2.1 SFLC Std Spec 0740, Welding and Allied Processes, page 1, paragraph 1.2 Appendices: Add ‘Stray

Current Protection’ to ‘Process Standard column of appendices table. Add ‘E’ to ‘Appendix’ column of appendices table.

3.6.2.2 SFLC Std Spec 0740, Welding and Allied Processes, page 4, paragraph 3.1.3 Stray current protection:

Add “The Contractor shall meet all requirements for stray current protection as specified in Appendix E - Stray

Current Protection.” directly after paragraph 3.1.3 title.

3.6.2.3 SFLC Std Spec 0740, Welding and Allied Processes, page 4, paragraph 3.1.3 Stray current protection:

Delete paragraphs 3.1.3.1 and 3.1.3.2.

3.6.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 1, paragraph 1.1 Intent:

Add sentence, “Note that stray current protection for welding equipment is covered in SFLC Standard

Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.6.3.1 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 5, paragraph 3.4

Equipment Grounding: Add sentence, “Stray current protection for welding equipment is covered in SFLC

Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.6.3.2 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 6, paragraph 3.4

Equipment Grounding: Delete paragraphs 3.4.1.4 and 3.4.1.5.

3.6.3.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 6, paragraph 3.4

Equipment Grounding: Delete Figure 5.

3.6.4 SFLC Std Spec 0000, General Requirements, Appendix A Requirements for Environmental Protection:

Add new paragraph A2.2.5.3.3 Additional requirement during lead-containing paint abatement, as follows:

A2.2.5.3.3 Additional requirements during lead-containing paint abatement. Abide by the following additional requirements, during work that involves disturbance or abatement of lead-containing paint:

A2.2.5.3.3.1 Protective measures.

A2.2.5.3.3.1.1 Abide by the following additional safety precautions during the lead dust clean-up operation (see

A2.2.5.3.3.3 Post-surface preparation cleaning, inspection, and sampling):

Separate contaminated areas from other areas.

Do not permit non-essential personnel in the work area.

Work in one compartment at a time.

4 (Rev-0)

Prevent dust from migrating to other areas, as follows:

o Seal doors, hatches, and all other openings between the work area and other areas with an airtight barrier, such as fire-rated polyethylene; seal both sides (inside the construction area, and inside the adjacent area) to provide a secondary dust barrier and prevent the doors and windows from being used (post alternative emergency exits, if applicable).

o Ensure that the work area remain under negative pressure in relation to adjacent areas.

NOTE

Negative pressure means that more air is exhausted from the area than is supplied so that lead dust and asbestos particles are contained within the work area, and do not contaminate adjacent non-affected compartments. Exhaust air must be filtered with a suitable HEPA filter.

Take, at a minimum, the following measures, to protect de-contamination workers:

o Use a HEPA (high-efficiency particulate air) vacuum - never use a conventional vacuum. A

HEPA vacuum removes 99.97% of particles that are less than 0.3 microns in size.

o Never use compressed air; never dry sweep.

o Workers must wear a respirator which is approved by NIOSH and has N100, P100 or R100 filters (the cartridges are usually purple); respirators must be fit-tested to insure proper seal, and employees must be medically screened and trained prior to wearing a respirator (see the

OSHA Respirator Standard, 29 CFR 1910.134).

o Workers must wear full-body protective clothing, head covering and shoes (or shoe covers).

o Workers must not leave the work area without having gone through a proper decontamination process, to prevent spread of lead dust to un-affected areas.

o Eating, drinking and smoking are prohibited in work areas.

o Workers must wash hands and face before eating, drinking or smoking.

o Workers must remove work clothes and shoes before leaving the work area, and seal work clothes in plastic.

o Workers must shower and wash hair as soon as possible after leaving the work area.

o Non-disposable work clothes must be washed separately from other clothes.

A2.2.5.3.3.1.2 Remove and dispose of all protective covers, upon completion of work.

A2.2.5.3.3.2 Spot lead coating abatement. When lead-containing coating, has been identified either in a particular work item or via a CFR as interference to work (including but not limited to hotwork, equipment and component installations, structural repairs, or ultrasonic thickness measurements), do the following:

A2.2.5.3.3.2.1 Coating removal/surface preparation. Remove existing lead-containing coating in affected areas, using one or a combination of the cleaning methods specified in Table A1 below, as applicable. Ensure that all power tool equipment have suitable vacuum attachments, to capture all generated coating lead dust.

TABLE A1

MECHANICAL CLEANING CHEMICAL STRIPPING

5 (Rev-0)

Steel surfaces: Power tool clean to a SSPC-SP

11 (1.0 mil anchor profile).

Use a suitable chemical stripper to safely remove all existing coatings – and expose the bare substrate, in accordance with manufacturer’s instructions.

Aluminum surfaces: Power tool clean, using suitable power sanders and abrasive sandpaper with no metallic contents, to remove all existing coatings and rust spots, down to bare metal.

NOTE

Known paint strippers meeting the requirements specified in Table A1 include, but are not limited to the following:

1. Franmar LeadOut:

http://www.franmar.com/index.php?main_page=product_info&cPath=77_123_124& products_id=74

2. STRIP-TOX Paint Stripper: http://www.dtep-archive.com/striptoxpl.htm

3. Aquastrip ACB : http://www.hubbardhall.com/chemical-apps-paint-stripping-acb.htm

4. Smart Strip™ Advanced Paint Remover: http://www.paintremover.com/paint-removers-paint-removers---smart-strip.html

WARNING!

Paint stripper must be formulated without methylene chloride, chlorinated solvents, phenols, chromates, ammonia or amines.

A2.2.5.3.3.2.2 Waste Disposal. Sample and dispose of generated waste, in accordance with all applicable

Federal, state, and local regulations.

A2.2.5.3.3.3 Post-surface preparation cleaning, inspection, and sampling. Upon completion of any surface involving removal of lead-containing coating (whether during spot abatement or full abatement), do the following, as applicable:

A2.2.5.3.3.3.1 Lead dust clean-up. Clean all lead dust from the worksite by suitable clean-up cleaning methods, or as follows:

Step 1 - debris removal: Remove all gross debris, paint chips, etc. using either a vacuum with a HEPA filter or by spraying the materials with water in a spray bottle and picking up chips or large pieces of contaminated debris by hand.

Step 2 – vacuum cleaning: Using a suitable HEPA vacuum, clean all affected surfaces, in accordance with the following guidelines:

o Begin cleaning with high areas first – with overhead surfaces and bulkheads working downward.

o Vacuum all surfaces in the compartment.

o Work in the direction furthest from the entry door toward it.

Step 3 – wet cleaning: Following thorough HEPA vacuuming, wash all surfaces with any suitable cleaning detergent following the same cleaning pattern (high to low/ furthest from and toward entrance). Change the cleaning solution as it becomes dirty. Rinse all areas with a fresh cloth/mop. Do http://www.dtep-archive.com/striptoxpl.htm http://www.hubbardhall.com/chemical-apps-paint-stripping-acb.htm http://www.hubbardhall.com/chemical-apps-paint-stripping-acb.htm http://www.paintremover.com/paint-removers-paint-removers---smart-strip.html http://www.paintremover.com/paint-removers-paint-removers---smart-strip.html

6 (Rev-0) not reuse contaminated mops and cloths. Use a three-bucket system for cleaning. (Detergent solution in first bucket/ rinse water for mop in second/ surface rinse on deck and/or bilge surfaces in third).

Step 4 – vacuum cleaning: Perform a HEPA vacuum again as specified in “Step 2”.

Step 5 – waste disposal: Properly dispose of contaminated materials, in accordance with all applicable

Federal, state, and local regulations.

NOTES

1. Work Wet, Work Smart, and Work Clean. DO NOT GENERATE DUSTS. It is easier to effectively clean an area when dusts are not being generated to resettle on previously cleaned areas! Worker exposures may be high during wet sweeping.

2 A wet/dry HEPA unit is ideal for working with hazardous dust clean up.

3. Lead-contaminated objects that are porous or materials that may suffer damage from water may not be able to be sufficiently decontaminated by these methods and should be discarded.

A2.2.5.3.3.3.2 Visual inspection. Conduct a visual inspection, in the presence of the Coast Guard Inspector, to ensure that none of the following is present:

Visible coatings on any part of the substrate, including pitted areas.

Dust (as applicable).

Cleaning material haze.

A2.2.5.3.3.3.3 Post-lead abatement clearance. Upon acceptance of the visual inspection results by the COR, do the following:

A2.2.5.3.3.3.3.1 Wipe sampling.

A2.2.5.3.3.3.3.1.1 Conduct wipe sampling clearance testing, in accordance with ASTM 6966, as designated by the Coast Guard Inspector, in three locations in the affected space, to ensure that there exist no lead dust residues in excess of the below-listed concentrations, as specified below. Submit a CFR with sample results

40 micrograms/square foot (mcg/ft 2) - for berthing and/or food preparation areas.

200 micrograms/square foot (mcg/ft 2) - for all other areas.

A2.2.5.3.3.3.3.1.2 If a Change Request (CR) has been authorized and released, conduct wipe sampling clearance testing in additional locations, as designated on the CR.

A2.2.5.3.3.3.3.2 Laboratory analysis. Ensure that dust lead samples are analyzed by a laboratory certified by the

National Lead Laboratory Accreditation Program (NLLAP) or the American Industrial Hygiene Association.

A2.2.5.3.3.3.4 Additional cleaning. If laboratory analysis shows lead concentrations in excess of the thresholds specified above, then perform lead dust cleaning, and take subsequent wipe samples until the concentration of lead falls below the above standards.

NOTE

For a listing of certified laboratories, go to www.aiha.org.

A2.2.5.3.3.3.5 Additional wipe clearance testing. Be aware that the Coast Guard reserves the right to coordinate additional wipe clearance testing, at no cost to the contractor, to verify the sample results.

http://www.aiha.org/

7 (Rev-0)

All additional wipe clearance testing conducted by the Coast Guard must be witnessed by the Contractor, to verify where and how samples were collected – and thus, prevent contract disputes.

A2.2.5.3.4 Post-surface preparation and abatement requirements. Prior to applying primer coat, do the following, in accordance with SFLC Std Spec 6310, paragraphs 3.1.8.7 (Flash rusting/surface oxidation limitations) and

3.1.8.6 (Hydrocarbon substance removal), respectively.

Remove all flash rusting, as applicable.

Remove all grease and oil surface contaminants.

NOTE

The following paragraphs are not applicable, when lead-containing coating is removed by non-dust generating methods that include (but are not limited to) chemical stripping, water-jetting, mechanical-cleaning with vacuum attachment (with zero dust discharge):

A2.2.5.3.3.3.1 Lead dust clean-up

A2.2.5.3.3.3.3 Clearance sampling

A2.2.5.3.3.3.3.1 Wipe sampling – lead dust.

A2.2.5.3.3.3.3.2 Laboratory analysis

3.6.4.1 SFLC Std Spec 0000, General Requirements, page 22, paragraph 3.3.3.1 NOTE. Add "Flame-retardant polyethylene deck plate with a non-slip diamond pattern from 10 to 40mil thickness" to body of Note.

3.6.5 SFLC Std Spec 6310, Requirements, page 10, Add “3.1.6.5 Preconstruction Primers. Also known as shop primers, preconstruction primers are used as a temporary coating to protect steel from corrosion during welding, storage, and fabrication. Preconstruction primers shall be removed prior to applying the permanent coating system on all critical coated surfaces. Preconstruction primers may be left in place in other interior areas (such as machinery spaces, habitability spaces, etc.) if they are intact, uncontaminated, and compatible with the overcoating system.”

3.6.5.1 SFLC Standard Specification 6310 Appendix B, page B12 , the formatting for of Notes 17-19 is in error, change to the following

SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Note 17, delete sentence, “Persistent corrosion in a particular area of an aluminum bilge may dictate the need for a protective High Build Epoxy coating to be applied to that local area.”

SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Note 18, replace entire note with “Persistent corrosion in a particular area of an aluminum bilge may dictate the need for a protective High Build Epoxy coating to be applied to that local area. “

SFLC Std Spec…