CHIPPEWA_(WLR_75C)_DD_FQ4_BGW_14R1.doc

USCGC CHIPPEWA (WLR 75404)

USCG 130 BARGE (13076)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2014

Developed By: Bryan G Wright (Rev-1, 20 March 2014)

TABLE OF CONTENTS

ivRevisions Record vConsolidated List of References xiiConsolidated List of Government-furnished Property xviiConsolidated List of Critical Inspection Items xviiiPrincipal Characteristics - Tender xixPrincipal Characteristics - Barge

1General Requirements

15WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing - Tender

18WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing - Barge

21WORK ITEM 3: Appendages (U/W), Leak Test - Barge

24WORK ITEM 4: Appendages (U/W) - Internal, Preserve - Barge

26WORK ITEM 5: Voids (Non-Accessible), Leak Test - Tender

29WORK ITEM 6: Voids (Non-Accessible), Leak Test - Barge

32WORK ITEM 7: Voids (Non-Accessible), Internal Surfaces, Preserve - Tender

34WORK ITEM 8: Voids (Non-Accessible), Internal Surfaces, Preserve - Barge

36WORK ITEM 9: Tanks (MP Fuel Service), Clean and Inspect - Tender

40WORK ITEM 10: Keel Coolers, Clean, Inspect and Hydro - Barge

44WORK ITEM 11: Fathometer Transducer, Renew– Tender

47WORK ITEM 12: Fathometer Transducer, Renew– Barge

50WORK ITEM 13: Sea Valves and Waster Pieces, Overhaul or Renew - Tender

55WORK ITEM 14: Sea Valves and Waster Pieces, Overhaul or Renew - Barge

60WORK ITEM 15: Towing Bitts, Chocks, and Fairleads, Inspect and Test - Tender

62WORK ITEM 16: Towing Bitts, Chocks, and Fairleads, Inspect and Test - Barge

65WORK ITEM 17: Spud Wells, Inspect - Tender

67WORK ITEM 18: Spud Wells, Inspect - Barge

69WORK ITEM 19: Sewage Holding Tanks, Clean and Inspect - Tender

73WORK ITEM 20: Grey Water Piping, Clean and Flush

77WORK ITEM 21: Sewage Piping, Clean and Flush

81WORK ITEM 22: Tanks (Sewage Holding), Preserve “100%” - Tender

84WORK ITEM 23: Tanks (Potable Water), Preserve “100%” - Tender

88WORK ITEM 24: Decks – Exterior (Buoy or Construction Deck), Preserve 100%

91WORK ITEM 25: U/W Body, Preserve (100%) - Tender

95WORK ITEM 26: U/W Body, Preserve (100%) - Barge

99WORK ITEM 27: Hull Plating Freeboard, Preserve - “100%” - Tender

103WORK ITEM 28: Hull Plating Freeboard, Preserve - “100%” - Barge

107WORK ITEM 29: Cathodic Protection Magnesium Anodes, Renew - Tender

110WORK ITEM 30: Cathodic Protection Magnesium Anodes, Renew - Barge

113WORK ITEM 31: Drydocking - Tender

116WORK ITEM 32: Drydocking - Barge

119WORK ITEM 33: Temporary Services, Provide

122WORK ITEM 34: Sea Trial Performance, Provide Support

126WORK ITEM 35: Main Diesel Engine and Propulsion Shafting, Upgrade

141WORK ITEM 36: Steering Gear and Rudder Systems, Upgrade

149WORK ITEM 37: Bilge and Ballast Valves, Overhaul or Renew

153WORK ITEM 38: Buoy and Cargo Handling Crane, Shrink Wrap

155WORK ITEM 39: Lazzarette, Preserve

157WORK ITEM 40: Hull Plating (U/W Body), Inspect- Tender

160WORK ITEM 41: Hull Plating (U/W Body), Inspect - Barge

163WORK ITEM 42: Vacuum Sewage Collection and Transfer Piping, Replace

181WORK ITEM 43: Fan Coil Units, Overhaul

187WORK ITEM 44: Grey Water Piping Headers, Renew

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

Consolidated List of References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

· MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

· Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

· Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws:: www.gpoaccess.gov The Government is aware of the following internet web links where contractors may procure commercial specifications:

· American Welding Society (AWS): http://www.awspubs.com/index.php

· ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

· NFPA: http://www.nfpa.org

· SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 75C-WAGL 4808-2, Rev C, Type B Scndary Drn Sys Alts (C&E Classes)

ASTM International (ASTM) B 843, 2007, Standard Specification for Magnesium Alloy Anodes for Cathodic Protection

Coast Guard Drawing 130 CGB 111-002, Rev 9, Details, Side Shell Plating and Framing

Coast Guard Drawing 130 CGB 530-002, Rev 3, Cooling Water Piping Schematic

Coast Guard Drawing 130 CGB 71-77 085-001, Rev B, General Arrangements and Profile

Coast Guard Drawing 130 CGB67 111-001, Rev 9, Hull Details – Bottom & Main Deck Plating and Framing Details

Coast Guard Drawing 130 CGB68 111-001, Rev 3, Hull Details – Bottom & Main Deck Plating and Framing Details

Coast Guard Drawing 130 CGB69 111-001, Rev 3, Hull Details – Bottom & Main Deck Plating and Framing Details

Coast Guard Drawing 130 CGB70 111-001, Rev -, Hull Details – Bottom & Main Deck Plating and Framing Details

Coast Guard Drawing 130 CGB71-77 085-004, Rev 1, Docking Plan

Coast Guard Drawing 130 CGB71-77 085-005, Rev -, Body Plan

Coast Guard Drawing 130 CGB71-77 085-006, Rev -, Curves of Form

Coast Guard Drawing 130 CGB71-77 111-001, Rev -, Hull Details – Bottom & Main Deck Plating and Framing Details

Coast Guard Drawing 130 CGB71-77 123-001, Rev -, Spud Well Bhds & Spud Details

Coast Guard Drawing 130CGB71-77-611-001, Rev 6, Deck Fittings, Spray Shields and Handrail Details

Coast Guard Drawing 130 CGB71-77-085-004, Rev 1, Docking Plan

Coast Guard Drawing 130 CGB74-77 111-001, Rev A, Hull Details – Bottom & Main Deck Plating and Framing Details

Coast Guard Drawing 130-CGB67 123-2, Rev 2, Transducer Well Details

Coast Guard Drawing 130-CGB71-77 521-001, Rev 1, Fire Water, Ballast, Jetting Piping Arrg. Dk. HSE. Hold-Plan

Coast Guard Drawing 75C WAGL 4803-021, Rev1, Fire Piping (75402-05) Coast Guard Drawing 75 WAGL 0700-004, Rev -, Docking Plan

Coast Guard Drawing 75C WAGL 2200-010, Rev C, Main Rudder Stock and Fittings for JASTRAM S2-16-2-35 Steering System

Coast Guard Drawing 75 WAGL 2200-011, Rev C, Flanking Rudder Stock & Fittings for JASTRAM S2-16-2-35 Steering System

Coast Guard Drawing 75 WAGL 4301-005, Rev N, Shafting Machining Details to suit IF 1312 MDE

Coast Guard Drawing 75 WAGL 4301-006, Rev F, Shaft Brake to suit IF 1312 MDE

Coast Guard Drawing 75 WAGL 436-001, Rev G, Mods to Pilothouse Alarm Panel

Coast Guard Drawing 75 WAGL 4400-003, Rev J, Propeller to suit IF 1312 MDE

Coast Guard Drawing 75 WAGL 6700-001, Rev B, Arrg’t of Electronic Equipment & Block Wiring Diagram

Coast Guard Drawing 75C WAGL 2200-039, Rev D, Arrgt – Main Steering Hydraulics to suit JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 0103-23, Rev 4, Gen Design Plans & Outboard Profile (75401-05)

Coast Guard Drawing 75C WAGL 0500-001, Rev 1, Lines and Offsets

Coast Guard Drawing 75C WAGL 0700-025, Rev -, Docking Block Arrangement (‘C’ Class)

Coast Guard Drawing 75C WAGL 1101-001, Rev 1, Dk Plate Plan & Shell Expansion

Coast Guard Drawing 75C WAGL 1101-003, Rev C, Grid Cooler Pockets to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 1103-024, Rev 2, Transverse Frames #15-22

Coast Guard Drawing 75C WAGL 1103-025, Rev -, Framing Plan

Coast Guard Drawing 75C WAGL 1103-026, Rev -, Transverse Frames #23-28

Coast Guard Drawing 75C WAGL 1105-002, Rev 4, Longitudinal Girder XA17 R/L XD17 R/L – Longitudinal Bulkhead XB17 R/L and Longitudinal Deck Ls XG17

Coast Guard Drawing 75C WAGL 1112-005, Rev C, Main Engine Foundation Modifications to Suit 1312 MDE

Coast Guard Drawing 75C WAGL 1112-007, Rev C, Misc Fdns to suit JASTRAM S2-16-2-35 Steering System Aft Hold Arrgt

Coast Guard Drawing 75C WAGL 1112-009, Rev B, Misc Fdns t.s. IF 1312 MDE

Coast Guard Drawing 75C WAGL 1112-036, Rev - , Pilot House Con Mods t.s.Jastram S2-16-2-35

Coast Guard Drawing 75C WAGL 1112-037, Rev -, Pilot House Console Mods to suit JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 1112-038, Rev -, Miscellaneous Foundations to Suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 2200-004, Rev 4, Rudder Details (75401)

Coast Guard Drawing 75C WAGL 2200-011, Rev C, Steering System Arrgt for JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 2200-012, Rev C, Flanking Steering System Arrgt for JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 2200-013, Rev D, Rudder Post Installation for JASTRAM S2-16-2-35 Steering System

Coast Guard Drawing 75C WAGL 2200-014, Rev C, Steering Foundation Installation for JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 2200-024, Rev -, Rudder Details (75402-75405)

Coast Guard Drawing 75C WAGL 2200-037, Rev D, Steering System Control & Alarms to suit JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 2200-038, Rev D, Diag – Main Steering Hydraulics to suit JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 2200-040, Rev D, Diag – Flanking Steering Hydraulics to suit JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 2200-041, Rev D, Arrgt – Flanking Steering Hydraulics to suit JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 2200-042, Rev C, Hydraulic Hose List to suit JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 252-002, Rev H, Propulsion Control System to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 2602-24, Rev 1, Towing Knees and Spudwell (75402-04)

Coast Guard Drawing 75C WAGL 2901-001, Rev 2, Curves of Form

Coast Guard Drawing 75C WAGL 2901-021, Rev -, Tank CAPACITY - 95% Tables

Coast Guard Drawing 75C WAGL 3801-003, Rev D, Mods to Aft Hold Insulation & Paint for JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 4000-002, Rev E, Machinery Arrgt Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4000-003, Rev D, Equipment Arrgt to suit JASTRAM S2-16-2-35

Coast Guard Drawing 75C WAGL 4103-006, Rev G, Jacket Water Piping Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4103-009, Rev -, Misc Piping Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4103-010, Rev A, Exhaust Piping Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4103-024, Rev -, Main Engine Control Piping Arrgt

Coast Guard Drawing 75C WAGL 4103-031, Rev -, Exhaust Piping Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4103-032, Rev -, Misc Piping Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4105-001, Rev C, Remote Engine Shutdown to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4301-006, Rev E, Shafting Installation to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4823-003, Rev -, Oily Water Holding Tank & Associated Piping Mods

Coast Guard Drawing 75C WAGL 4823-004, Rev -, Oily Water Holding Tank & Associated Piping

Coast Guard Drawing 75C WAGL 4901-003, Rev -, Compressed Air Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 4901-004, Rev -, Compressed Air Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 5501-002, Rev A, Fuel oil Service Mods to suit IF 1312 MDE Coast Guard Drawing 75C WAGL 5501-003, Rev -, Fuel Oil Service Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL 6201-028, Rev - B, Electrical One line Block & Elementary Wiring Diag (CHIPPEWA)

Coast Guard Drawing 75C WAGL 6504-024, Rev -, 24VDC Alarms, Warnings and Gen. Shutdown Systems

Coast Guard Drawing 75C WAGL 700-025, Rev-, Docking Block Arrangement (‘C’ Class)

Coast Guard Drawing 75C WAGL-1107-032, Rev C, Stack Modifications to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL-1108-021, Rev 3, Stack Details (75401 – 75405)

Coast Guard Drawing 75C WAGL-3801-002, Rev F, Engine Room Vent Modifications to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL-3801-024, Rev -, Engine Room Vent Sys Upgrade Vent & Plenum Arrg’t & Dets

Coast Guard Drawing 75C WAGL-3801-025, Rev D, Engine Room Ventilation System Power Mods to suit IF 1312 MDE

Coast Guard Drawing 75C WAGL-4301-005, Rev 2, Stern Strut, Shaft Log, Stern Tube & Bulkhead Stuffing Box

Coast Guard Drawing 75C WAGL-4301-021, Rev 2, Propulsion Shaft Layout

Coast Guard Drawing 75C-WAGL 103-27, Rev -, Booklet of Gen Plans (75404)

Coast Guard Drawing 75C-WAGL 3801-23, Rev 2, Vent Sys (75404)

Coast Guard Drawing 75C-WAGL 3802-22, Rev -, Heat & A/C Piping

Coast Guard Drawing 75C-WAGL 3802-24, Rev -, Heat & A/C Above Mn Dk

Coast Guard Drawing 75C-WAGL 3802-26, Rev 1, Heat & A/C Convector Arrgt (75404)

Coast Guard Drawing 75C-WAGL 103-27, Rev -, Booklet of Gen Plans (75404)

Coast Guard Drawing 75C-WAGL 4808-22, Rev -, Plmb Drns (75402-745404)

Coast Guard Drawing 75C-WAGL 4808-23, Rev -, Plmb Drns (75402-75405)

Coast Guard Drawing 75C-WAGL 4808-24, Rev -, Plmb Drns (75404)

Coast Guard Drawing 75C-WAGL 4808-26, Rev -, 2NDARY Drng Sys Fwd Hld Pln Dets (C&E Class)

Coast Guard Drawing 75D-WAGL 4808-3, Rev A, Mar Sanit Dev-2NDARY Drn Sys Alts (75306-07) (75306-75307)

Coast Guard Drawing FL 2804-15, Rev-, Draft Figures.

Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly

Coast Guard Drawing75C WAGL 103-23, Rev 4, Gen Design Plns & Outbd Profile (75401-05)

Coast Guard Fleet Drawing FL 2602-010, Rev J, Spud Arrangements and Details

Coast Guard Fleet Drawing FL 2804-11, Rev D, Visual ID Numeral & Letter for Ships

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

NAVSEA Dwg 803-1385866, Penetrations; Bulkhead and Deck

NAVSEA Dwg 804-1385781, Pipe Hangers for Surface Ships (Superseding NAVSEA Dwg. 810-1385781)

NAVSEA Dwg 810-1385880, Rev Rev D; Fittings, Cu-Ni Alloy, Slip on Sleeve

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 1794, Manufacturer's Instruction Book-SWBS Group(s) 167-651

Coast Guard Technical Publication (TP) 3237B, Nov 1984, Fan Coil Fan Unit

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2009, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2012, General Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2012, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2012, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2012, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec), 2012, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2012, Temporary Hull Accesses

OTHER REFERENCES

American Society of Mechanical Engineers (ASME) B31.5-2006, July 2007, Refrigeration Piping and Heat Transfer Components

AHRI 700, Jan 2006, Specification for Fluorocarbon Refrigerants

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects

American Society for Testing and Materials (ASTM) B61-08, 2008, Standard Specification for Steam or Valve Bronze Castings

American Society of Mechanical Engineers (ASME) B16.11, 2005, Forged Steel Fittings, Socket-Welding and Threaded

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

American Society of Mechanical Engineers (ASME) B16.9, 2007, Factory-Made Wrought Buttwelding Fittings

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using Wipe Sampling Methods for Subsequent Determination of Metals

ASTM International (ASTM) B 843, 2007, Standard Specification for Magnesium Alloy Anodes for Cathodic Protection

ASTM International (ASTM) B466, 2007, Standard Specification for Seamless Copper-Nickel Pipe and Tube

ASTM International (ASTM) B62, 2002, Standard Specification for Composition Bronze or Ounce Metal Castings

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1709, 2008, Standard Test Methods for Impact Resistance of Plastic Film by the Free-Falling Dart Method

ASTM International (ASTM) D1922, 2008, Standard Test Method for Propagation Tear Resistance of Plastic Film and Thin Sheeting by the Pendulum Method

ASTM International (ASTM) D4138, 2007, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)

ASTM International (ASTM) D882, 2009, Standard Test Method for Tensile Properties of Thin Plastic Sheeting

ASTM International (ASTM) F1076, Reapproved 2004, Standard Practice for Expanded Welded and Silver Brazed Socket Joints for Pipe and Tube

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety Administration, Department Of Transportation

Commercial Item Description (CID) A-A-52624, Nov 2008, Antifreeze, Multi Engine Type, Ethylene Glycol (For Caterpillar equipment applications, use CAT Extended Life Pre-Mix coolant.)

Commercial Item Description (CID) A-A-52624, Sep 2001, Antifreeze, Multi Engine Type, Ethylene Glycol

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust-Petrolatum

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

Electric Boat Corporation Specification No. 4013 (EB Spec 4013), Anti-Sweat and Refrigerant Insulation systems (Sheets and Tubes), Rev-A, February 16, 1999

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth Insert

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper-Aluminum Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, And Structural and Special Shaped Sections

Fernstrum Gridcooler Installation and Maintenance Manual, 2006, Form 165

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-58, 2009, Pipe Hangers and Supports – Materials, Design, Manufacturer, Selection, Application and Installation

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008, Bronze Gate, Globe, Angle and Check Valve

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-24179, Jun 1987, Adhesive, Flexible Unicellular-Plastic Thermal Insulation

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required

MIL-DTL-15024, Rev Rev F, 11/28/1997; Plates, Tags and Bands for Identification of Equipment

MIL-F-1183, May 1987, Fittings, Pipe, Cast Bronze, Silver-Brazing, General Specifications for

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-1627, Sep 1994, Bending of Pipe or Tube for Ship Piping Systems3.5 Template all associated work to suit existing condition aboard the cutter.

MIL-T-1368, Dec 2000, Tube and Pipe, Nickel-Copper Alloy, Seamless and Welded

MIL-T-16420, Rev Rev K, Amd 1, 9/16/1988; Tube, Copper-Nickel Alloy, Seamless and Welded (Copper Alloy Numbers 715 and 706)

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-PRO-160, Jan 2006, Chapter 16, Cofferdams

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), May 1997, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), June 1996, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

Consolidated List of Government-furnished Property

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

($/Unit)

Airmar Technology SS505

Airmar Technology SS505

2840-01-F11-2275

115 Volts- 60 Hz

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

PC_75C_WLR_75404_0712

Principal Characteristics - Tender

75’ WLR (‘C’ Class) CGC CHIPPEWA, INLAND RIVER BUOY TENDER

Physical Characteristics

Machinery Characteristics

PC_Barge_130_1113 Principal Characteristics - Barge

130' Barge (ALL)

Physical Characteristics

00000_0813_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212) General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

Coast Guard Drawings

None.

Coast Guard Publications

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Other References

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using Wipe Sampling Methods for Subsequent Determination of Metals

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health Standards The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety Administration, Department Of Transportation

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

· Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

· Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with SFLC Std Spec 6310, Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 11 of SFLC Std Spec 6310) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 HW disposal. The Contractor is considered as the generator of all contract-generated hazardous wastes and shall use its facility’s EPA generator ID number for management, transportation, and disposal of said hazardous wastes. Ensure the following:

3.5.1 Contractor’s hazardous waste handlers shall comply with applicable requirements of 40 CFR 262.

3.5.2 All contract generated hazardous wastes shall be packaged in 49 CFR-compliant containers.

3.5.3 The designated wastes shall be disposed of at a state or Federally-approved and permitted HW TSDF.

3.5.4 Name of destination TSDF shall be submitted to the KO at the Arrival Conference.

3.6 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2012 Edition Standard Specifications and supersede published content:

3.6.1 SFLC Std Spec 8634, Drydocking, Appendix A, page A5, paragraph A2.7.1.3 Side Blocks: Remove formula value shown as g – Acceleration of gravity – 32.3 Ft/sec2, and replace with formula value g - Acceleration of gravity - 32.174 ft/sec2.

3.6.2 SFLC Std Spec 0740, Welding and Allied Processes. SFLC Std Spec 0740 added Appendix E, Stray Current Protection: New Appendix is posted with SFLC Standard Specifications as a separate document on internet and intranet webpage.

3.6.2.1 SFLC Std Spec 0740, Welding and Allied Processes, page 1, paragraph 1.2 Appendices: Add ‘Stray Current Protection’ to ‘Process Standard column of appendices table. Add ‘E’ to ‘Appendix’ column of appendices table.

3.6.2.2 SFLC Std Spec 0740, Welding and Allied Processes, page 4, paragraph 3.1.3 Stray current protection: Add “The Contractor shall meet all requirements for stray current protection as specified in Appendix E - Stray Current Protection.” directly after paragraph 3.1.3 title.

3.6.2.3 SFLC Std Spec 0740, Welding and Allied Processes, page 4, paragraph 3.1.3 Stray current protection: Delete paragraphs 3.1.3.1 and 3.1.3.2.

3.6.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 1, paragraph 1.1 Intent: Add sentence, “Note that stray current protection for welding equipment is covered in SFLC Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.6.3.1 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 5, paragraph 3.4 Equipment Grounding: Add sentence, “Stray current protection for welding equipment is covered in SFLC Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.6.3.2 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 6, paragraph 3.4 Equipment Grounding: Delete paragraphs 3.4.1.4 and 3.4.1.5.

3.6.3.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 6, paragraph 3.4 Equipment Grounding: Delete Figure 5.

3.6.4 SFLC Std Spec 0000, General Requirements, Appendix A Requirements for Environmental Protection: Add new paragraph A2.2.5.3.3 Additional requirement during lead-containing paint abatement, as follows:

A2.2.5.3.3 Additional requirements during lead-containing paint abatement. Abide by the following additional requirements, during work that involves disturbance or abatement of lead-containing paint:

A2.2.5.3.3.1 Protective measures.

A2.2.5.3.3.1.1 Abide by the following additional safety precautions during the lead dust clean-up operation (see A2.2.5.3.3.3 Post-surface preparation cleaning, inspection, and sampling):

· Separate contaminated areas from other areas.

· Do not permit non-essential personnel in the work area.

· Work in one compartment at a time.

· Prevent dust from migrating to other areas, as follows:

· Seal doors, hatches, and all other openings between the work area and other areas with an airtight barrier, such as fire-rated polyethylene; seal both sides (inside the construction area, and inside the adjacent area) to provide a secondary dust barrier and prevent the doors and windows from being used (post alternative emergency exits, if applicable).

· Ensure that the work area remain under negative pressure in relation to adjacent areas.

NOTE

Negative pressure means that more air is exhausted from the area than is supplied so that lead dust and asbestos particles are contained within the work area, and do not contaminate adjacent non-affected compartments. Exhaust air must be filtered with a suitable HEPA filter.

· Take, at a minimum, the following measures, to protect de-contamination workers:

· Use a HEPA (high-efficiency particulate air) vacuum - never use a conventional vacuum. A HEPA vacuum removes 99.97% of particles that are less than 0.3 microns in size.

· Never use compressed air; never dry sweep.

· Workers must wear a respirator which is approved by NIOSH and has N100, P100 or R100 filters (the cartridges are usually purple); respirators must be fit-tested to insure proper seal, and employees must be medically screened and trained prior to wearing a respirator (see the OSHA Respirator Standard, 29 CFR 1910.134).

· Workers must wear full-body protective clothing, head covering and shoes (or shoe covers).

· Workers must not leave the work area without having gone through a proper decontamination process, to prevent spread of lead dust to un-affected areas.

· Eating, drinking and smoking are prohibited in work areas.

· Workers must wash hands and face before eating, drinking or smoking.

· Workers must remove work clothes and shoes before leaving the work area, and seal work clothes in plastic.

· Workers must shower and wash hair as soon as possible after leaving the work area.

· Non-disposable work clothes must be washed separately from other clothes.

A2.2.5.3.3.1.2 Remove and dispose of all protective covers, upon completion of work.

A2.2.5.3.3.2 Spot lead coating abatement. When lead-containing coating, has been identified either in a particular work item or via a CFR as interference to work (including but not limited to hotwork, equipment and component installations, structural repairs, or ultrasonic thickness measurements), do the following:

A2.2.5.3.3.2.1 Coating removal/surface preparation. Remove existing lead-containing coating in affected areas, using one or a combination of the cleaning methods specified in Table A1 below, as applicable. Ensure that all power tool equipment have suitable vacuum attachments, to capture all generated coating lead dust.

TABLE A1

Aluminum surfaces: Power tool clean, using suitable power sanders and abrasive sandpaper with no metallic contents, to remove all existing coatings and rust spots, down to bare metal.

NOTE

Known paint strippers meeting the requirements specified in Table A1 include, but are not limited to the following:

1. Franmar LeadOut: http://www.franmar.com/index.php?main_page=product_info&cPath=77_123_124&products_id=74

2. STRIP-TOX Paint Stripper: http://www.dtep-archive.com/striptoxpl.htm

3. Aquastrip ACB : http://www.hubbardhall.com/chemical-apps-paint-stripping-acb.htm

4. Smart Strip™ Advanced Paint Remover: http://www.paintremover.com/paint-removers-paint-removers---smart-strip.html

WARNING!

Paint stripper must be formulated without methylene chloride, chlorinated solvents, phenols, chromates, ammonia or amines.

A2.2.5.3.3.2.2 Waste Disposal. Sample and dispose of generated waste, in accordance with all applicable Federal, state, and local regulations.

A2.2.5.3.3.3 Post-surface preparation cleaning, inspection, and sampling. Upon completion of any surface involving removal of lead-containing coating (whether during spot abatement or full abatement), do the following, as applicable:

A2.2.5.3.3.3.1 Lead dust clean-up. Clean all lead dust from the worksite by suitable clean-up cleaning methods, or as follows:

· Step 1 - debris removal: Remove all gross debris, paint chips, etc. using either a vacuum with a HEPA filter or by spraying the materials with water in a spray bottle and picking up chips or large pieces of contaminated debris by hand.

· Step 2 – vacuum cleaning: Using a suitable HEPA vacuum, clean all affected surfaces, in accordance with the following guidelines:

· Begin cleaning with high areas first – with overhead surfaces and bulkheads working downward.

· Vacuum all surfaces in the compartment.

· Work in the direction furthest from the entry door toward it.

· Step 3 – wet cleaning: Following thorough HEPA vacuuming, wash all surfaces with any suitable cleaning detergent following the same cleaning pattern (high to low/ furthest from and toward entrance). Change the cleaning solution as it becomes dirty. Rinse all areas with a fresh cloth/mop. Do not reuse contaminated mops and cloths. Use a three-bucket system for cleaning. (Detergent solution in first bucket/ rinse water for mop in second/ surface rinse on deck and/or bilge surfaces in third).

· Step 4 – vacuum cleaning: Perform a HEPA vacuum again as specified in “Step 2”.

· Step 5 – waste disposal: Properly dispose of contaminated materials, in accordance with all applicable Federal, state, and local regulations.

NOTES

1. Work Wet, Work Smart, and Work Clean. DO NOT GENERATE DUSTS. It is easier to effectively clean an area when dusts are not being generated to resettle on previously cleaned areas! Worker exposures may be high during wet sweeping.

2 A wet/dry HEPA unit is ideal for working with hazardous dust clean up.

3. Lead-contaminated objects that are porous or materials that may suffer damage from water may not be able to be sufficiently decontaminated by these methods and should be discarded.

A2.2.5.3.3.3.2 Visual inspection. Conduct a visual inspection, in the presence of the Coast Guard Inspector, to ensure that none of the following is present:

· Visible coatings on any part of the substrate, including pitted areas.

· Dust (as applicable).

· Cleaning material haze.

A2.2.5.3.3.3.3 Post-lead abatement clearance. Upon acceptance of the visual inspection results by the COR, do the following:

A2.2.5.3.3.3.3.1 Wipe sampling.

A2.2.5.3.3.3.3.1.1 Conduct wipe sampling clearance testing, in accordance with ASTM 6966, as designated by the Coast Guard Inspector, in three locations in the affected space, to ensure that there exist no lead dust residues in excess of the below-listed concentrations, as specified below. Submit a CFR with sample results

· 40 micrograms/square foot (mcg/ft 2) - for berthing and/or food preparation areas.

· 200 micrograms/square foot (mcg/ft 2) - for all other areas.

A2.2.5.3.3.3.3.1.2 If a Change Request (CR) has been authorized and released, conduct wipe sampling clearance testing in additional locations, as designated on the CR.

A2.2.5.3.3.3.3.2 Laboratory analysis. Ensure that dust lead samples are analyzed by a laboratory certified by the National Lead Laboratory Accreditation Program (NLLAP) or the American Industrial Hygiene Association.

A2.2.5.3.3.3.4 Additional cleaning. If laboratory analysis shows lead concentrations in excess of the thresholds specified above, then perform lead dust cleaning, and take subsequent wipe samples until the concentration of lead falls below the above standards.

NOTE

For a listing of certified laboratories, go to www.aiha.org.

A2.2.5.3.3.3.5 Additional wipe clearance testing. Be aware that the Coast Guard reserves the right to coordinate additional wipe clearance testing, at no cost to the contractor, to verify the sample results.

NOTE

All additional wipe clearance testing conducted by the Coast Guard must be witnessed by the Contractor, to verify where and how samples were collected – and thus, prevent contract disputes.

A2.2.5.3.4 Post-surface preparation and abatement requirements. Prior to applying primer coat, do the following, in accordance with SFLC Std Spec 6310, paragraphs 3.1.8.7 (Flash rusting/surface oxidation limitations) and 3.1.8.6 (Hydrocarbon substance removal), respectively.

· Remove all flash rusting, as applicable.

· Remove all grease and oil surface contaminants.

NOTE

The following paragraphs are not applicable, when lead-containing coating is removed by non-dust generating methods that include (but are not limited to) chemical stripping, water-jetting, mechanical-cleaning with vacuum attachment (with zero dust discharge):

A2.2.5.3.3.3.1 Lead dust clean-up A2.2.5.3.3.3.3 Clearance sampling

A2.2.5.3.3.3.3.1 Wipe sampling – lead dust.

A2.2.5.3.3.3.3.2 Laboratory analysis

3.6.4.1 SFLC Std Spec 0000, General Requirements, page 22, paragraph 3.3.3.1 NOTE. Add "Flame-retardant polyethylene deck plate with a non-slip diamond pattern from 10 to 40mil thickness" to body of Note.

3.6.5 SFLC Std Spec 6310, Requirements, page 10, Add “3.1.6.5 Preconstruction Primers. Also known as shop primers, preconstruction primers are used as a temporary coating to protect steel from corrosion during welding, storage, and fabrication. Preconstruction primers shall be removed prior to applying the permanent coating system on all critical coated surfaces. Preconstruction primers may be left in place in other interior areas (such as machinery spaces, habitability spaces, etc.) if they are intact, uncontaminated, and compatible with the overcoating system.”

3.6.5.1 SFLC Standard Specification 6310 Appendix B, page B12 , the formatting for of Notes 17-19 is in error, change to the following

· SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Note 17, delete sentence, “Persistent corrosion in a particular area of an aluminum bilge may dictate the need for a protective High Build Epoxy coating to be applied to that local area.”

· SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Note 18, replace entire note with “Persistent corrosion in a particular area of an aluminum bilge may dictate the need for a protective High Build Epoxy coating to be applied to that local area. “

· SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Note 19, replace entire note with “Painting plastic surfaces is highly discouraged, but after it is done once, it must be maintained.”

· SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Add Note “20. For aluminum surfaces, remove all oil, grease, dirt, metal oxides (corrosion products) and other foreign material by cleaning per SSPC-S

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi).