ELDERBERRY_SPEC.docx

DOCX document 90 KB Posted

Attached to
USCGC ELDERBERRY (WLI-65401) SHIPS SERIVICE DIESEL GENERATOR OVERHAULS DOCKSIDE FY13
Solicitation number
HSCG85-13-Q-P45211
Issued by

About this file

Specification for Engine Overhaul Work

View the file

Other files

File Type Posted
CONTINUATION_OF_SF_1449.docx_Page_3__Revision_1.docx DOCX document
ELDERBERRY__(WLI_65)__1_2_SSDG_CSO_Rev_3_(2).docx DOCX document
ssdg1_serial.jpg JPG image
ssdg2_serial.jpg JPG image
Amendment_00001_HSCG85-13-Q-P45211.pdf PDF
Solicitation_For_USCGC_ELDERBERRY_HSCG85_13_Q_P45211_TENDER_ENGINE_OVERHAULS.docx DOCX document

On GovTribe

Work with this file

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file

Text version

USCGC ELDERBERRY (WLI 65401)

65 FOOT RIVER TENDER

SPECIFICATION FOR #1 and #2 SSDG CENTER SECTION OVERHAULS

FY2013

Developed By: Paul F Gates (Rev-0, 17 October 2012)

WORK ITEM 1: Ship Service Diesel Generator, Engine Overhaul

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to center section overhaul the No. 1 and No. 2 SSDG prime mover onboard the vessel, at the CGC ELDERBERRY’s homeport, (Petersburg, AK).

1.2 Government-furnished property.

None

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 65-BUS 103-6, Rev D; Booklet of Plans (65401) Coast Guard Drawing 65-BUS 4000-1, Rev 2; Machinery Arrangement Coast Guard Drawing 65-BUS 4000-2, Rev -; Machinery Arrangement

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 1510; Ships Service Diesel Generator – Diesel Engine- 71 Series Coast Guard Technical Publication (TP) 4383; Manufacturer's Instruction Book-SWBS Group(s) 311 Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

3. REQUIREMENTS

3.1 General. The Contractor shall provide all parts, labor, tools required which includes but is not limited to (Standard Tools/Special Tools/Test Equipment/Consumables). Additionally, Contractor shall cover all core charges and ensure cores are boxed and returned to the OEM representative, and any “core” refunds will be credited to the government.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph:

· 3.2.4.3 Parts requiring renewal.

3.1.2 Technical Representative. The Contractor shall have a Detroit Diesel Certification and provide the services of qualified Tech Rep for the Detroit Diesel Model 3-71 equipment/system, to accomplish the following tasks – on site:

· Provide manufacturer's proprietary information, software, and tools pertinent to the equipment/system.

· Assist with proper repair methods, and ensure compliance with manufacturer's procedures and standards during disassembly, inspection, repair, modification, calibration, and reassembly of the equipment/system.

3.1.2.1 The Contractor shall ensure that the Tech Rep is a certified representative of Detroit Diesel.

3.1.2.2 The Contractor shall submit the name of the Certified Tech Rep to the COTR after award of the contract.

3.1.3 All engines shall be proven operable and functional prior to disassembly.

3.1.4 Protective measures. The Contractor shall furnish and install suitable covering to seal off and protect all non-affected surfaces/equipment and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, remove protective material and inspect for the presence of contamination. Clean all equipment and spaces, contaminated due to improper protection, to original condition of cleanliness.

3.1.5 Interferences. The Contractor shall be aware that interferences in way of work include, but are not limited to the below-listed. Handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences):

· Sheathing.

· Bulkhead insulation.

· Associated engine piping.

· Heat Exchangers

· Overhead

· Bulkhead

· Deck plating

3.2 General Information And Instructions

3.2.1 The cutter is equipped with two (2) Detroit Diesel Model 371 two cycle diesel engines which drive 40 kW generator sets. Each engine is directly coupled to the corresponding generator set. Each engine has three (3) cylinders and a single cylinder head assembly.

3.2.1.1 Additional Engine Info. Contractor is to verify the following data via ship check prior to ordering components for performance period.

ENGINE
SERIAL NUMBER
#1 SSDG – 371 Detroit Diesel
3A-17426
#2 SSDG – 371 Detroit Diesel
3A-17424

Cylinder Liner Type “C” 4 Exhaust valves per cylinder N60 Injectors

Woodward Governors#1 Ser #2143103 / md. # 8240-398
#2 Ser #2267842 / md. # 8240-398

3.2.2 The concerned work area is Engine Room. The Booklet of General Plans for the vessel may be of use to understand Cutter arrangement and Engine Room layout. Coast Guard Drawing 65-BUS 103-6, Rev D; Booklet of Plans applies to ELDERBERRY.

NOTE

All prospective Contractors are highly encouraged to perform a ship check due to the complex nature of this work and the confined nature of this Engine Room work. It may be difficult for a contractor to be competitive without performing a ship check.

3.2.3 The Contractor shall familiarize himself with all interferences, available work space, adequacy of overhead supporting beams/clamps, bracing of the engine assemblies, and actual compartment configuration. Catwalks will require removing handrails and placing adequate supports/shoring under, if they are intended to be used to hold heavy engine parts.

CAUTION!

The internal surfaces of diesel engines, pipe, hoses, and components are particularly susceptible to corrosion and contamination damage. The contractor shall protect and exclude water moisture & air borne contaminants with effective covering and sealing (plastic cap, metal cap, blank flange with a gasket) of all openings. Cap (plastic cap, metal cap, blank flange with a gasket) all open lines immediately after breaking

3.2.4 The Contractor shall perform the following work within the first week of the availability:

3.2.4.1 Disassemble the engine as required to perform repairs.

3.2.4.2 Determine which, if any, parts require replacement. These parts are those beyond those already called out in this specification for mandatory renewal.

3.2.4.3 Provide this information to the CG Inspector, via a CIR, making special note of any parts that require renewal considered to be long lead time (greater than 30 calendar days).

3.2.5 When reassembling the engine, components will be torqued to values given in the technical manual. If no value is given in the technical manual, rely in directions from the Technical Representative.

3.2.6 The Contractor shall be required to have this Technical Representative present (mandatory), on site, while the following engine work is being performed:

· Engine Inspection

· Inspection and qualification of parts

· Re-assembly of engine

· Engine Final Preparation For Testing

· Ship's Service Diesel Engine Cleaning

· Engine Testing

3.3 Ship's Service Diesel Engine Repair Preparations

3.3.1 In the presence of the CG Inspector, drain and disconnect the SSDG assembly fluid systems including, but not limited to, fuel oil supply and return, jacket water, sea water, and lube oil systems (approximately 5-gallons jacket water, 4-gallons lube oil, and 1-gallons fuel oil, per engine assembly). Remove the fluid systems from the Cutter and dispose of in accordance with all applicable federal, state, and local laws and regulations.

3.3.1.1 Seal each end of each fuel line, lube oil line, water line, and starting air line. For each SSDG connection, immediately upon disconnection, seal with clean plastic caps, plugs, or flanges with gaskets to prevent contamination, in accordance with NAVSEA Std Item 009-24. Rags and wooden plugs shall not be used. Obtain verification from the CG Inspector for protective measures.

3.3.2 Disconnect, as required, to repair the engine (repairs further delineated by the full content of this specification), all associated service systems including, but not limited to, exhaust, ventilation, fuel, sea water, and lube oil.

3.3.3 Determine a suitable means of dismantling the engine and rigging components without causing any damage to equipment or ship structure.

3.3.3.1 Engine components, which require removal for performance of this work item, shall be labeled, and stored in a protected location for reuse. If necessary, cables attached to such items may also be disconnected and pulled back .

3.3.3.2 The Contractor shall take precautions to ensure protection of piping and electrical systems adjacent to hot work operations, as applicable.

3.4 Repair Parts.

3.4.1 Any replacement parts used on the engine shall be renewed with genuine Detroit Diesel remanufactured (or new) components that comply with the following note:

NOTE

It is the Government's belief that only the Original Equipment Manufacturer (OEM) possesses the necessary technical information, engineering data, and specifications required to manufacture and/or recondition components (parts) to ensure form, fit, and function compatibility with existing equipment. The Government DOES NOT possess the necessary drawings, technical specifications, etc., to supply with this specification. This information is proprietary to the OEM. For these reasons, only components produced by the OEM, whether new or reconditioned, will be accepted, as noted in the following paragraphs. However, other potential sources may submit information about their capabilities to supply the manufactured or reconditioned components (parts) to the awardee. Concerns wishing to supply these components (parts) MUST FULLY DEMONSTRATE their capability by submitting to the Coast Guard or OEM representative the following information: (1) Data that new offered parts have been successfully manufactured for the Government or for the OEM, which includes complete and current engineering data to demonstrate the acceptability of the offered parts (i.e., physical, functional, and serviceability characteristics for installation on MDE 1A), or evidence that reconditioned parts have been restored to the OEM's original specifications; and (2) Data that the offered parts have been previously provided to the Government or the OEM.

3.4.2 The parts listed below shall be renewed. The Contractor shall supply all of the parts listed below. Parts listed are for one (1) SSDG. The Contractor shall supply parts for two (2) SSDGs.

· One (1) remanufactured Cylinder Head Assembly, including new valves, valve guides, rocker arms and springs

· Three (3) new cylinder pack assemblies, including new pistons, piston pins, rings, and cylinder liners

· Three (3) new connecting rod bearings and three (3) reconditioned connecting rods

· Four (4) new main bearings and four (4) new thrust washers

· One (1) remanufactured blower assembly

· Three (3) new fuel injectors

· One (1) remanufactured fresh water pump

· One (1) remanufactured raw water pump

· One (1) crankshaft and associate bushings

· One (1) L/O pump

· One (1) L/O pump suction screen

· One (1) primary F/O pump

3.4.2 In addition to the parts in the attached list, the contractor shall provide new with genuine Detroit Diesel remanufactured (or new) components as required to complete the repair items in this specifications. This includes providing new gaskets and seals as required to remove and reinstall the cylinder packs and head, oil pump, fresh water and raw water pumps, turbocharger, fuel injector nozzles, valve covers, and governor. The contractor will provide other new parts, equipment and materials as required in 3.5 through 3.7.3 of this specification.

3.5 Shift Generator Assembly Aft And Restore

3.5.1 Perform the following work on No. 1 and No. 2 SSDG.

3.5.2 Remove generator inspection covers.

3.5.3 Take and record preliminary air gap readings on the generator. Take air gap readings at four (4) locations 90 degrees apart at each end of the generator. A total of eight air gap readings will be taken. Submit CFR.

3.5.4 Disconnect the generator from the engine and from the foundation. Support the generator rotor to ensure that windings are not damaged during moving of the generator.

3.5.5 Electrically disconnect the generator if it is required to shift the generator aft far enough to remove the camshaft. Mark and tag all disconnects to ensure proper reconnection.

3.5.6 Disconnect cooling water and lube oil connections on the generator assembly.

3.5.7 Rig the generator and shift is back as far as possible to allow access and removal of the engine as required.

3.5.8 Upon completion of engine repairs, restore the generator to its original location.

3.5.9 Take and record final air gap readings on the generator. Compare the air gap readings to the previously taken readings and provide a CFR listing the previous air gap readings and the new air gap readings to the Coast Guard Inspector..

3.5.10 Upon approval of air gap reading measurements, reconnect the generator to the engine.

3.5.11 Restore all cooling water and lube oil connections.

3.5.12 Electrically reconnect the generator.

3.5.13 Test the generator electrical connections prior to energizing the generator. Submit CFR.

3.6 Ship's Service Diesel Engine Inspections. It is the intent of the Coast Guard for the Contractor to perform an “IN FRAME” overhaul of the engine to accomplish repairs and correct any damage to the engine. Inspect the engine components in accordance with the applicable procedures of CG Tech Pub 4383 and the instructions of the following paragraphs. Use new gaskets and seals when reassembling all equipment. Perform the following work on the No. 1 and the No. 2 SSDG engines. Submit CFR.

3.6.1 Blower Assembly . Perform the following work on the roots blower assembly.

3.6.1.1 Disconnect and remove the air filter housing.

3.6.1.2 Disconnect and remove the blower assembly from the engine.

3.6.1.3 Upon completion of other engine work, install the remanufactured blower assembly.

3.6.1.4 Pack the used blower assembly into the crate in which the remanufactured blower assembly was delivered and return to manufacturer for core refund.

3.6.1.5 Reassemble the air filter upon completion of other engine overhaul work. Provide and install a new air filter cartridge.

3.6.2 Airbox.

3.6.2.1 Remove and clean the inlet air box.

3.6.2.2 Reinstall the air boxes upon completion of other engine repair work. Use new gaskets. Clean gasket mating surfaces before reinstallation.

3.6.3 Camshafts.

3.6.3.1 Install new camshaft and bushings.

3.6.3.2 Install all new camshaft bearings. Install new bearings on the balancing shaft.

3.6.3.3 Install new rocker arm springs when reassembling the rocker arm assemblies.

3.6.4 Cylinder Head.

3.6.4.1 Disconnect and remove the cylinder head from the engine.

3.6.4.2 Provide and install a remanufactured cylinder head assembly upon completion of other engine repair work. Use new gaskets when installing the new cylinder head assembly.

3.6.5 Cylinder Pack Assemblies. Perform the following work using the instructions found in the technical manual.

3.6.5.1 Receive the three (3) new cylinder pack assemblies. Inspect each of the new cylinder pack assemblies in the presence of the Coast Guard Inspector and Technical Representative.

3.6.5.2 Remove each of the cylinder pack assemblies. Each cylinder pack assembly consists of the cylinder liner, piston pin, piston, connecting rod, connecting rod bearings and piston rings.

3.6.5.3 Install each of the new cylinder pack assemblies in the engine. Use new gaskets and o-rings.

3.6.6 Accessory Drive Gear Train.

3.6.6.1 Disassemble and inspect the accessory drive gear. Provide and install new oil seal and new bearing. Reassemble the accessory drive gear.

3.6.7 Crankcase and Oil Pan Inspection.

3.6.7.1 Clean and wipe out the main engine crankcase. Use lint free cloths with bound edges only. Protect oil passages, bearing surfaces and gears to prevent gritty materials from being trapped within them during the cleaning process.

3.6.7.2 Inspect the crankcase for any indications of contamination or any metal objects or pieces from the gear damage.

3.6.8 Main Bearings and Thrust Bearings.

3.6.8.1 Provide and install new main and thrust bearings in the engine. There are four (4) main bearings and four (4) thrust washers.

3.6.8.2 Remove the pulley assembly and the vibration damper from the front of the engine.

3.6.8.3 Inspect the vibration damper.

3.6.8.4 Provide and install new front and rear main oil seals on the engine.

3.6.8.5 Reassembly the pulley and vibration damper.

3.6.9 Lubricating Oil System.

3.6.9.1 Provide and install a new oil filter assembly.

3.6.9.2 Disconnect and remove the lube oil pump.

3.6.9.3 Perform System flush with approved solvent.

3.6.9.4 Disassemble and inspect the lube oil pump, including the lube oil pump, scavenging pump and oil pressure regulator assembly.

3.6.9.5 If there is no indication of damage to the lube oil pump, reassemble the lube oil pump on the engine upon completion of other engine work.

3.6.10 Cooling System.

3.6.10.1 Fresh Water Pump

3.6.10.1.1 Disconnect the fresh water pump from the engine.

3.6.10.1.2 Perform System flush with approved solvent.

3.6.10.1.3 Inspect the drive gear on the water pump. Report any indications of damage.

3.6.10.1.4 Install the remanufactured fresh water pump on the engine. Use new gaskets and seals when installing the pump.

3.6.10.2 Thermostatic Valve

3.6.10.2.1 Disassemble the thermostat housing. Provide and install a new thermostat. Reassemble the thermostat housing using new gaskets.

3.6.11 Fuel System.

3.6.11.1 Fuel Injectors Nozzles

3.6.11.1.1 Remove each of the three (3) fuel injector nozzles. (size: N60)

3.6.11.1.2 Inspect each of the fuel injector nozzles for indications of damage.

3.6.11.1.3 Provide and install new fuel injector nozzles upon completion of other engine work. Use a new seal when installing each injector nozzle.

3.6.11.2 Injector Control Linkage

3.6.11.2.1 In the presence of the Technical Representative and the Coast Guard Inspector, visually inspect the fuel injector control linkage.

3.6.11.2.2 Verify that the control linkage operates smoothly and that the bushings are not excessively worn.

3.6.11.3 Fuel Injector Pump

3.6.11.3.1 Disassemble, clean and inspect the fuel injector pump.

3.6.11.3.2 Reassemble the fuel injector pump using new gaskets upon completion of other engine work.

3.6.11.4 Fuel Filters

3.6.11.4.1 Remove and dispose of the disposable fuel filter elements. Install new disposable fuel filter elements on the engine.

3.6.12 Protective Devices and Alarms.

3.6.12.1 Engine Overspeed Trip

3.6.12.1.1 During engine operational testing, set and adjust the engine overspeed trip in the presence of the Technical Representative and the Coast Guard Inspector.

3.6.12.2 Pressure and Temperature Alarms

3.6.12.2.1 Disconnect any alarms as required to perform the necessary engine repairs. After engine repairs, reconnect the alarms and test them to ensure that they function.

3.6.12.2.2 Provide and install new fuel oil pressure switch, oil pressure switch and water temperature switch.

3.6.12.2.3 Demonstrate the proper operation of each of the alarm and shutdown switches and demonstrate that the governor operates properly during engine testing which will be required later in this specification item. Verify proper operation in the presence of the Technical Representative and the Coast Guard Inspector.

3.6.12.3 Magnetic Speed Pick-Up - No maintenance will be performed on the magnetic speed pick-up in this specification item. If the magnetic pick-up is removed to facilitate engine service or rebuild, check the clearance between the flywheel ring gear an ensure that the gap is 0.025 inch when reinstalling the magnetic pick-up.

3.6.13 After Cooler Assembly.

3.6.13.1 Disconnect and remove the after cooler assembly.

3.6.13.2 Transport the after cooler assembly to a shop specializing in cleaning radiators and heat exchangers.

3.6.13.3 Clean the after cooler assembly.

3.6.13.4 Return the after cooler assembly to the cutter and reinstall it on the engine using new gaskets upon completion of other engine work.

3.6.14 Engine Governor.

3.6.14.1.1 Disconnect and remove both SSDG governor assemblies and ship to certified overhaul facility for disassembly and inspection. Submit CFR for additional repairs.

3.6.14.1.2 Reinstall the governor upon completion of other engine work.

3.7 Preservation And Compartment Restoration

3.7.1 Upon completion of assembly and all testing, wipe down and clean the engine exterior. Solvent wipe the exterior surfaces in accordance with SSPC-SP 1.

3.7.2 Provide and renew any disturbed piping insulation.

3.7.3 Provide and renew all insulation damaged or removed in conjunction with this item.

3.8 Engine Final Preparation For Testing

3.8.1 Reconnect all mechanical system interfaces, including the jacket water expansion tank. Renew all gaskets and O-rings where joints were disassembled.

3.8.2 Reattach the engine assembly components and reconnect all the fluid and electrical systems that were removed in accordance with CG Tech Pub 4383 and the Technical Representative’s guidance.

3.8.3 For piping systems conveying flammable fluids, install spray shields at all mechanical joints.

3.8.4 Check engine timing in accordance with CG Tech Pub 4383 and the Technical Representative’s guidance.

3.8.5 Perform the following checks in accordance with instructions provided in the manufacturer's technical manual. Do not attempt to start or operate the engine prior to making the following checks:

“Fuel Control Adjustments” and “Adjustment of the Governor Fuel Control Linkage”.

3.8.6 Ship’s Force will refill engine fluids.

3.8.6.1 Ship's Force will add the specified corrosion inhibitor to the water with the engine running and warmed up to normal operating temperature.

3.8.7 Ship’s Force will fill the engine’s lube oil sump. Lube oil will be furnished from ship's lube oil storage tanks.

3.8.7.1 Final filling of engine sumps with SAE 40W (MIL-SPEC-2104) lube oil will be performed by the Coast Guard using onboard piping, valves, and lube oil storage tanks. Contractor shall replenish the storage tanks with the approximate 1-gallons used to refill the engine. Filter new oil through a clean filter assembly, utilizing a 60- mesh (250 micron) or finer filter, prior to entering the storage tanks.

3.8.8 Prior to the performance of engine testing, conduct a comparison of all gages and pyrometers that will be used to record the engine’s performance against a certified standard to ensure accuracy of reporting.

3.8.8.1 Provide a CFR listing the gage readings between local and remote gages.

3.9 Acceptance Testing And Engine Break-In General Guidance

3.9.1 Clearing Tags – As needed for testing, restore all affected systems and clear tags in accordance with the General Requirements.

3.9.2 Test Performance – All acceptance tests shall be performed in the presence of the Coast Guard Inspector. Provide a written report to the Coast Guard Inspector of all test results within one week of test completion.

3.9.3 Operational Test – Verify proper operation of the components or systems affected by this work. During this testing, run the equipment through its full range of capabilities in all configurations and operating modes.

3.9.4 Coordinate all testing and inspections with the designated CG Inspector.

3.10 Engine Testing And Break-In

3.10.1 Post Engine Installation and Adjustments - All system operation, testing, and adjusting shall be performed by the Contractor in accordance with CG Tech Pub 4383, the Technical Representative’s guidance, to provide satisfactory operation of the engine throughout the range of operation.

3.10.2 Control system setup- Control system setup shall be performed by the Contractor and Tech Rep. The Contractor shall advise the CG Inspector approximately one week prior to when the Contractor intends to commence engine testing. The process of operating the engine will be a joint effort between the Coast Guard and the Contractor. During testing, the Contractor shall be responsible for ensuring continued engine operation. The Coast Guard will operate the engines and control clutching in of the engine as required for testing system.

3.10.3 SSDG No-Load Operational Test: Provide 48 hours written notice to the CG Inspector prior to conducting the no-load operational test at pier side. Start the applicable engine in accordance with Cutter's Operating Procedures and test run in accordance with in accordance with CG Tech Pub 4383 and Detroit Diesel Technical Representative’s guidance. Check all piping system joints for tightness and correct, as required. During the operational test, record all engine and generator parameters on a log sheet every 15 minutes. If any unusual readings are experienced, immediately secure the engine and troubleshoot to determine the cause. Any unusual operating conditions caused by work on this item shall be corrected by the Contractor. Machinery will be operated by the Coast Guard.

3.10.4 SSDG Loaded Operational Test - Both #1 and #2 SSDG’s have a 40kw generator attached to the engine, and is considered under loaded. The SSDG’s will be required to be tested with a reactive and resistive load bank, at 100% of rated load for a minimum of four operating hours. During the tests, all measured parameters shall be recorded and be within acceptable ranges to ensure the 40Kw generator is capable handling the ships electrical load for an extended period of time and to assist in seating the piston rings. Submit a CFR. Machinery will be operated by the Coast Guard.

3.10.4.1 The contractor will provide at least one (1) person to attend the ship during engine testing to take and record test data. Additionally, the Technical representative will attend the ship during engine testing.

3.10.4.2 Coast Guard personnel will operate all machinery during the trial.

NOTE

DIESEL ENGINE ANALYSIS and SIGNATURE ANALYSIS - Diesel engine signature analysis will not be performed upon completion of these repairs. No additional Contractor work is required in this regard.

4. NOTES

4.1 Equipment operation.

4.2 Coast Guard Inspector responsibilities. Although the Contractor is responsible for applying appropriate quality assurance measures, the Coast Guard will witness the accomplishment of these measures. Therefore, a Coast Guard Inspector will:

4.2.1 Monitor the assigned work items to keep informed of progress and to ensure that the specifications are being followed.

4.2.2 Witness all test as required by the specification.

4.2.3 Be guided by the work item and seek immediate clarification when necessary.

4.2.4 Immediately bring to the attention of the Contracting Officer any work which appears to be contrary to the work item requirements.

4.2.5 Document all work performed in the Machinery History Log, CM-Plus or equivalent.

NOTE

When there is overwhelming documentation to record. The Engineer Officer/Engineer Petty officer may state in the Machinery History Log, “All overhaul documentation is located (indicate where) for future reference”.

4.2.6 Upon completion, the unit shall provide the following Detroit Diesel Marine Engine information to the IBCT Product Line:

Total Engine Hours (If engine was overhauled) Total Hours “since “overhaul (if engine was overhauled) Model No. (If engine renewed) Serial No. (If engine was renewed) Type of overhaul (center section or renewed) Date overhaul or Installation (completed or renewed):

4.3 Definitions.

4.3.1 Tools - Common tools normally contained in a standard toolbox (screwdrivers, wrenches, pliers) etc.

4.3.2 Special Tools/Test Equipment - Such as torque wrenches, calibrated electronic meters, computer devices etc not normally found in a standard toolbox.

4.3.3 Consumables - A non-reusable item such as a rag, disposable gloves, paint, oil, grease, solvent, adhesive, sealant, corrosion preventive product, cleaner, etc.

4.3.4 Expendables - An expendable is a non-repairable “part” that may be needed during the performance of an overhaul.

Other Affected Work Items.

· None image1.jpeg

File details come from the government source that posted it. Updated .