MUNRO _WHEC_378W__DD_BJR_11R0

2 MB Posted Feb 1, 2011

Attached to: CGC MUNRO (WHEC-724) DRY-DOCK Federal contract opportunity
Solicitation number: HSCG85-11-R-P45D81
Issued by: Department of Homeland Security US Coast Guard

About this file

From the source

Specification dated (Rev-0 31 January 2011)

Text of this file

USCGC MUNRO (WHEC 724)

378 FOOT W HIGH ENDURANCE CUTTER

SPECIFICATION FOR DRYDOCK REPAIRS

Developed By: LTJG Bryan Radik

(Rev-0, 31 January 2011)

USCGC MUNRO (WHEC-378W) DRYDOCK AVAILABILITY 2011

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ....................................................................................................................................... iv Consolidated List of References ................................................................................................................. v Consolidated List of Government-furnished Property ............................................................................. xiii Consolidated List of Critical Inspection Items ......................................................................................... xv General Requirements ............................................................................................................................ xviii WORK ITEM 1: Hull, Structural and Deck Plating - Steel Plate, Repair WORK ITEM 2: Appendages (U/W), Leak Test WORK ITEM 3: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 4: Appendages (U/W) - Internal, Preserve WORK ITEM 5: Tanks (Aviation Fuel Stowage and Overflow), Clean and Inspect WORK ITEM 6: Chain Locker Chain Lockers, Clean and Inspect WORK ITEM 7: Voids (Non-Accessible), Leak Test WORK ITEM 8: Voids (Non-Accessible), Preserve Internal Surfaces WORK ITEM 9: Propulsion Shafting, Strain Gage Alignment Inspections WORK ITEM 10: Controllable Pitch Propellers, Clean and Inspect WORK ITEM 11: Circuit Breakers (60 Hz), Inspect and Test WORK ITEM 12: Circuit Breakers (400 Hz), Inspect and Test WORK ITEM 13: Sea Strainers, Renew WORK ITEM 14: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 15: Potable Water System Relief Valve, Overhaul or Renew WORK ITEM 16: Steam System Relief Valve, Overhaul or Renew WORK ITEM 17: Rudder Stock Bearings, Check Clearances WORK ITEM 18: U/W Body, Preserve (“Partial – Condition A ”) WORK ITEM 19: Cathodic Protection/Zincs, Renew WORK ITEM 20: Drydocking WORK ITEM 21: Temporary Services, Provide WORK ITEM 22: Temporary Messing, Provide WORK ITEM 23: Sea Trial Performance, Provide Support WORK ITEM 24: Tanks (MP Fuel Stowage and Overflow), Clean WORK ITEM 25: Hull Plating Freeboard, Preserve (“Partial”)

WORK ITEM 26: REPAIR MANHOLE RINGS

WORK ITEM 27: Propulsion Shaft Seals Mechanical Overhaul & Inflatable Renewal

WORK ITEM 28: PROPULSION SHAFT COATING INSPECT AND TEST

WORK ITEM 29: Hubs General Maintenance

WORK ITEM 30: FATHOMETER TRANSDUCERS GENERAL MAINTENANCE

WORK ITEM 31: SEA VALVE (2.5 INCHES AND SMALLER) RENEWAL

WORK ITEM 32: Magazine Sprinkler Valves (2.5 INCHES AND LARGER) OVERHAUL WORK ITEM 33: Magazine Sprinkler Valves (SMALLER THAN 2.5 INCHES) OVERHAUL

WORK ITEM 34: POTABLE WATER PNEUMATIC TANK CLEAN, INSPECT, AND HYDRO .. 126

WORK ITEM 35: THRUSTER UNIT HYDRAULIC ACCUMULATORS INSPECT AND TEST ... 129

WORK ITEM 36: Anchor Chain and Ground Tackle Inspect and Repair (Chain Renewal) iii (Rev-0)

WORK ITEM 37: SINGLE POINT DAVIT (GEN) LEVEL 2 INSPECT AND TEST

WORK ITEM 38: TANKS (GREY WATER HOLDING) CLEAN AND INSPECT

WORK ITEM 39: TANKS (SEWAGE AND GREY WATER) PRESERVE

WORK ITEM 40: TANKS (SEWAGE HOLDING) CLEAN AND INSPECT

WORK ITEM 41: TANKS (Sewage Vacuum Collection and Seal Water) Clean and Inspect

WORK ITEM 42: RUDDERS (EXTERIOR) PRESERVE

WORK ITEM 43: STERN FLAP PROTOTYPE INSTALLATION

WORK ITEM 44: ENGINE ROOM VENT DUCTING INSPECT AND RENEW

WORK ITEM 45: FIREMAIN AND ASW PRESSURE REGULATING VALVE OVERHAUL

WORK ITEM 46: RENEW FUEL TANK MANHOLE RING

WORK ITEM 47: RUDDERS INSPECT AND REPAIR

WORK ITEM 48: Deleted

WORK ITEM 49: SEWAGE PIPING REPAIRS VARIOUS AREAS

WORK ITEM 50: FUEL TRANSFER SYSTEM MISC VALVES OVERHAUL

WORK ITEM 51: BILGES (DC STORES) PRESERVE

WORK ITEM 52: REDUCTION GEAR HOT OIL FLUSH

WORK ITEM 53: WELIN LAMBIE DUAL ARM DAVIT (GEN) OVERHAUL AND TEST

WORK ITEM 54: Ammunition Elevator Level 2 Inspect, repair & test

WORK ITEM 55: BOILER 5 YEAR RECERTIFICATION

WORK ITEM 56: STIFFENER RENEWAL AIR CASTLE

WORK ITEM 57: STEERING GEAR CONTROL CABLE, REPLACEMENT

WORK ITEM 58: Vertical Stiffener Renewal Gym WORK ITEM 59: Vertical Stiffener Renewal JP-5 Pump Room WORK ITEM 60: Deck House and Detacouple Crack Repairs WORK ITEM 61: ASW System Piping Renewal WORK ITEM 62: Number 1 Reduction Gear Lube Oil Cooler Clean and Inspect WORK ITEM 63: Exhaust Piping Insulation Repair

WORK ITEM 64: SEA VALVE (LARGER THAN 2.5 INCHES) OVERHAUL

WORK ITEM 65: INSULATION RENEWAL TURBINE INTAKE PLENUMS

WORK ITEM 66: Balloon Shelter and Stack Crack Repairs WORK ITEM 67: Deck Drain Repairs WORK ITEM 68: Diesel Oil Pump Room Bilge Preservation WORK ITEM 69: Engine Room Bilge Preservation WORK ITEM 70: Tanks (Potable Water), Clean and Inspect WORK ITEM 71: Propulsion Shaft Bearings (External) Check Clearances WORK ITEM 72: Controllable Pitch Propeller System Maintenance WORK ITEM 73: Deleted WORK ITEM 74: Chain Locker, Preserve Partial iv (Rev-0)

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

1/24/11 0 27 Deleted need for certified Tech Rep.

1/31/11 0 73 Deleted work item.

1/31/11 0 65 Increased area of insulation renewal.

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

Consolidated List of References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free or charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 378- FRAM-W 132-2, Rev A; 2nd & 3rd Deck Plating Aft Coast Guard Drawing 378 FRAM-W 431-1, Rev J, Main IC Switchboard Type I Coast Guard Drawing 378 FRAM-W 431-2, Rev D, Local I.C. Switchboard Type Ii Coast Guard Drawing 378- FRAM-W 801-1, Rev G; Booklet of General Plans Coast Guard Drawing 378 FRAM-W 085-006, Rev C, Docking Plan CGC MUNRO Coast Guard Drawing 378 FRAM-W 111-001, Rev -, Shell Expansion Fwd Coast Guard Drawing 378 FRAM-W 111-001, Rev-; Shell expansion forward Coast Guard Drawing 378 FRAM-W 111-002, Rev -, Shell Expansion Aft Coast Guard Drawing 378 FRAM-W 111-002, Rev-; Shell expansion aft Coast Guard Drawing 378 FRAM-W 111-1, Rev -, Shell Expansion Forward Coast Guard Drawing 378 FRAM-W 111-2, Rev -, Shell Expansion Aft Coast Guard Drawing 378 FRAM-W 114-001, Rev -, Bilge Keels Coast Guard Drawing 378 FRAM-W 114-002, Rev A, Skeg Coast Guard Drawing 378 FRAM-W 161-002, Rev -, Shaft Struts Coast Guard Drawing 378 FRAM-W 163-001, Rev-; Machinery spaces sea chests Coast Guard Drawing 378 FRAM-W 163-002, Rev A; Auxiliary sea chests Coast Guard Drawing 378 FRAM-W 244-001, Rev-; Strn tub & strut brng, rop gd, strut farwtr instl Coast Guard Drawing 378 FRAM-W 533-001, Rev F, Potable and Freshwater Service System Diagram Coast Guard Drawing 378 FRAM-W 533-002, Rev H, Potable Water System in Machinery Space Coast Guard Drawing 378 FRAM-W 534-001, Rev E, Steam and Condensate System Diagram Coast Guard Drawing 378 FRAM-W 562-002, Rev -, Rudder Coast Guard Drawing 378 FRAM-W 562-009, Rev D, Rudder Support System Coast Guard Drawing 378 FRAM-W 801-001, Ref G, Booklet of General Plans vi (Rev-0)

Coast Guard Drawing 378 FRAM-W 801-001, Rev G, Booklet of General Plans Coast Guard Drawing 378 FRAM-W 801-001, Rev G; Booklet of General Plans Coast Guard Drawing 378 FRAM-W 801-1, Rev G, Booklet of General Plans Coast Guard Drawing 378-FRAM-W 111-1, Rev -; SHELL EXPANSION FORWARD Coast Guard Drawing 378-FRAM-W 111-2, Rev -; Shell Expansion Aft Coast Guard Drawing 378-FRAM-W 114-4, Rev A; Stern Flap Mods to Structure Coast Guard Drawing 378-FRAM-W 117-5, Rev -, Web Frames 213, 218-1/4, 223-1/2, 228-7/16 Coast Guard Drawing 378-FRAM-W 122-2, Rev -, Transverse Bulkheads 72, 80 & 96 Coast Guard Drawing 378-FRAM-W 122-5, Rev -, Transverse Bulkheads 272 & 280 Coast Guard Drawing 378-FRAM-W 122-6, Rev A; After Peak Bulkheads & Transom Coast Guard Drawing 378-FRAM-W 123-2, Rev -, Miscellaneous Structural Enclosures Coast Guard Drawing 378-FRAM-W 131-3, Rev A; After Peak Decks & Longitudinals Coast Guard Drawing 378-FRAM-W 132-1, Rev A, 2nd Deck Plating & Framing Forward Coast Guard Drawing 378-FRAM-W 132-2, Rev A, 2nd & 3rd Deck Plating Aft Coast Guard Drawing 378-FRAM-W 133-1, Rev B, 3rd Deck Plating & Framing Forward Coast Guard Drawing 378-FRAM-W 150-2, Rev -, Aluminum Superstructure Aft of FR 192 Coast Guard Drawing 378-FRAM-W 151-3, Rev -, Deckhouse Structure Above Main Deck FR 168-256 Coast Guard Drawing 378-FRAM-W 151-4, Rev -, Deck and Deckhouse 01 Level and Below Mod FR 256 Coast Guard Drawing 378-FRAM-W 152-5, Rev -, 01 & 02 Level Exterior Bulkheads Fwd FR 192 Coast Guard Drawing 378-FRAM-W 163-3, Rev -; Sea Chest & Ovbd Disch Loc & Valve List Coast Guard Drawing 378-FRAM-W 167-3, Rev D, List of Manholes Coast Guard Drawing 378-FRAM-W 201-2, Rev -, Machinery Arrangement Coast Guard Drawing 378-FRAM-W 234-1, Rev D, Arrang Dwg, FT4A-2/A-6 Gas Gen Removal & Instal Coast Guard Drawing 378-FRAM-W 243-16, Rev -; Rope Guard Det & Instal Coast Guard Drawing 378-FRAM-W 243-17, Rev A; Rope Guard Det & Instal Coast Guard Drawing 378-FRAM-W 243-18, Rev C; Shafting Arrangements Coast Guard Drawing 378-FRAM-W 243-20, Rev A; Shafting Details (Superseded by 378-FRAM-W-243- 27) Coast Guard Drawing 378-FRAM-W 243-21, Rev -; Stern Tube Fairwater Upper Half P&S Coast Guard Drawing 378-FRAM-W 243-22, Rev A; Fairwaters Coast Guard Drawing 378-FRAM-W 243-27, Rev C, Shafting Details Coast Guard Drawing 378-FRAM-W 245-68, Rev -, Sects to Act'g (Servo Box) (Supercedes 245-032) Coast Guard Drawing 378-FRAM-W 245-70, Rev -, Cp Prop Hub Dia 48.425" (Supercedes 245-036) Coast Guard Drawing 378-FRAM-W 256-1, Rev -, Diagram Salt Water Cooling Sys Coast Guard Drawing 378-FRAM-W 259-12, Rev -, Main Propulsion Gas Turbine Exhaust Coast Guard Drawing 378-FRAM-W 259-13, Rev -, Main Propulsion Gas Turbine Exhaust Coast Guard Drawing 378-FRAM-W 259-14, Rev -, Mn Prpl Dsl Eng & Dsl Gen Exh & Blr Flue Dets Coast Guard Drawing 378-FRAM-W 259-4, Rev -, Mn Prpln Dsl Eng & Dsl Gen Exh & Blr Flue Arr Coast Guard Drawing 378-FRAM-W 262-2, Rev -, Diag LO Serv Sys Mn Prpln Eng, Dsl Gen & Red Gr Coast Guard Drawing 378-FRAM-W 262-2, Rev C, Diag LO Serv Sys Mn Prpln Eng, Dsl Gen & Red Gr Coast Guard Drawing 378-FRAM-W 262-4, Rev -, LO Serv Pip Prpln Dsl Eng, Dsl Gen & Red Gear a&D Coast Guard Drawing 378-FRAM-W 320-60, Rev A, As Build Electrical One Line Diagram Coast Guard Drawing 378-FRAM-W 507-1, Rev M; LABEL PLATES, HULL PIPING Coast Guard Drawing 378-FRAM-W 507-2, Rev H; LABEL PLATES, MACHINERY ROOM PIPING Coast Guard Drawing 378-FRAM-W 508-1, Rev -, Insulation Schedule Coast Guard Drawing 378-FRAM-W 508-1, Rev C, INSULATION SCHEDULE Coast Guard Drawing 378-FRAM-W 512-1, Rev L; HVAC Line Diagram Coast Guard Drawing 378-FRAM-W 512-10, Rev F, HVAC Instal & Construction Dets Coast Guard Drawing 378-FRAM-W 512-20, Rev E; HVAC a&D Engine Room & Control Booth Coast Guard Drawing 378-FRAM-W 521-1, Rev -, Diagram Fire Main System Coast Guard Drawing 378-FRAM-W 522-1, Rev C; DIAGRAM MAGAZINE SPRINKLING SYSTEM vii (Rev-0)

Coast Guard Drawing 378-FRAM-W 522-2, Rev C; MAGAZINE SPRINKLING SYSTEM 3RD DECK &

BELOW

Coast Guard Drawing 378-FRAM-W 522-3, Rev C; MAGAZINE SPRINKLING SYSTEM MAIN DECK &

ABOVE

Coast Guard Drawing 378-FRAM-W 522-4, Rev C; MAGAZINE SPRINKLING CONTROL SYSTEM A&D, (Sheet(s) 1, 3, 3A-3D, 3F) Coast Guard Drawing 378-FRAM-W 526-1, Rev -, Diagram Weather Deck and Helo Hangar Drain Sys Coast Guard Drawing 378-FRAM-W 526-2, Rev -, Weather Deck & Misc Drains Fwd FR 175 Coast Guard Drawing 378-FRAM-W 526-3, Rev -, Weather Deck & Misc Drains Aft FR 175 Coast Guard Drawing 378-FRAM-W 528-1, Rev -, Diagram Plumbing & Interior Deck Drains Coast Guard Drawing 378-FRAM-W 528-4, Rev -, Plumbing & Deck Drains Fwd FR 120 Main Deck & Belo Coast Guard Drawing 378-FRAM-W 528-5, Rev -, Plumbing & Int Dk Drains, Mn Dk & Blw FR 120-192 a Coast Guard Drawing 378-FRAM-W 528-6, Rev -, Plmbg & Int Dk Drns Inside Machinery Space Coast Guard Drawing 378-FRAM-W 528-7, Rev -, Plumbing & Int Dk Drns Aft FR 256 Mn Dk & Blw a&D Coast Guard Drawing 378-FRAM-W 528-8, Rev -, Plumb & Int Dk Drns-FR 192-256 Mn Dk Coast Guard Drawing 378-FRAM-W 533-1, Rev D; DIAGRAM POTABLE & FRESH WATER SERVICE

SYSTEM

Coast Guard Drawing 378-FRAM-W 533-2, Rev H; POTABLE WATER SYSTEM IN MACHINERY

SPACE

Coast Guard Drawing 378-FRAM-W 541-1, Rev -, Diagram Fuel Oil Transfer & Ballast System Coast Guard Drawing 378-FRAM-W 541-1, Rev D, Diagram Fuel Oil Transfer & Ballast System Coast Guard Drawing 378-FRAM-W 541-4, Rev -, F. O. Xfer & Ballast Sys in Machy Space a&D Coast Guard Drawing 378-FRAM-W 542-1, Rev -, Diagram JP-5 System Coast Guard Drawing 378-FRAM-W 561-1, Rev C, Strng Gear Elem and ISO Wiring Diagram Coast Guard Drawing 378-FRAM-W 561-6, Rev C, ADG4000 Steering Control Sys Connection Diagram Coast Guard Drawing 378-FRAM-W 562-2, Rev -, Rudder Coast Guard Drawing 378-FRAM-W 562-2, Rev -; Rudder Coast Guard Drawing 378-FRAM-W 562-9, Rev D, Rudder Support System Coast Guard Drawing 378-FRAM-W 568-9, Rev -; BOW THRUSTER ARRANGEMENT AND DETAILS Coast Guard Drawing 378-FRAM-W 581-1, Rev -; ANCHOR HANDLING ARRANGEMENTS Coast Guard Drawing 378-FRAM-W 593-1, Rev -, Diagram Sewage & Transfer Coast Guard Drawing 378-FRAM-W 593-1, Rev C; Diagram Sewage & Transfer Coast Guard Drawing 378-FRAM-W 593-3, Rev -, Sewage and Transfer Sys Aft Frame 192 a&D Coast Guard Drawing 378-FRAM-W 635-1, Rev -, Insulation a&D Coast Guard Drawing 378-FRAM-W 635-1, Rev M; Insulation a&D Coast Guard Drawing 378-FRAM-W 712-1, Rev B, 76MM Ammo Hoist Arrangement & Details Coast Guard Drawing 378-FRAM-W 801-1, Rev -, Booklet of General Plans Coast Guard Drawing 378-FRAM-W 801-1, Rev F; BOOKLET OF GENERAL PLANS Coast Guard Drawing 378-FRAM-W 801-1, Rev G, Booklet of General Plans Coast Guard Drawing 378-FRAM-W 801-1, Rev G; Booklet of General Plans Coast Guard Drawing 378-FRAM-W 801-6, Rev A; Mold Loft Offsets Coast Guard Drawing 378-FRAM-W 801-7, Rev -; Lines Coast Guard Drawing 378-FRAM-W W 243-27, Rev A; Shafting Details Coast Guard Drawing 378-FRAM-W 635-1, Rev M; Insulation A&D Coast Guard Drawing 378-FRAM-W 244-2, Rev A, Strn Tub & Strut Brng Coast Guard Drawing 378-FRAM-W 245-68, Rev -, Sects to Act'g (Servo Box) (Supercedes 245-032) Coast Guard Drawing 378-FRAM-W 245-70, Rev -, Cp Prop Hub Dia 48.425" (Supercedes 245-036) Coast Guard Drawing FL 8201-105, Rev -; Allied Single Pt Davit Emerg Accum Pmp (Int Stow a Coast Guard Drawing FL 2804-13, Rev G, Visual Id Kit Sched Coast Guard Drawing FL 2804-15, Rev-, Draft Figs viii (Rev-0)

Coast Guard Drawing FL 6713-3, Rev E; AN/SQN-13/18 TRANSDUCER INSTALLATION FOR STEEL

HULL

Coast Guard Fleet Drawing FL 2804-11, Rev D, Visual Id Numeral & Letter for Ships Coast Guard Fleet Drawing FL 2804-12, Rev-, U.S.C.G. Emblem NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

COAST GUARD PUBLICATIONS

CG Tech Pub 2754, HYDRAULIC POWER UNIT Manufacturers Instruction Book, SWBS Group(s) 583, 6/22/84 CG Tech Pub 3279A; Manufacturers Instruction Book, SWBS Group(s) 568 CG Tech Pub 3485A, 8/30/2006; Boat Davit, Single Point - Models D5000CT and D5700CT CG Tech Pub 3943, Twin Pivot Arm Davit - Type Tw.Piv 5.0B - Ref. No. 5558-1 Thru 5558-15 Coast Guard Commandant Instruction (COMDTINST) M10360.3, (Series), Coatings and Colors Manual Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and Color Manual Coast Guard Commandant Instruction (COMDTINST) M6240.5, 10/10/1999; Water Supply and Waste Water Disposal Manual Coast Guard Commandant Instruction (COMDTINST) M10360.3, (Series), Coatings and Colors Manual Coast Guard Technical Publication (TP) 3256B, Manufacturer's Instruction Book, SWBS Group(s) 241 Coast Guard Technical Publication (TP) 3257, Manufacturers Instruction Book, SWBS Group(s) 241-242 Coast Guard Technical Publication (TP) 3257, Manufacturer's Instruction Book, SWBS Group(s) 241-242 Coast Guard Technical Publication (TP) 3258, Feb 1998, SWBS Group 243B, Controllable Pitch Propeller System (Escher Wyss) Coast Guard Technical Publication (TP) 3258, Feb 1998, SWBS Group 243C, Stern Tube Seal, Mechanical Type Ma (John Crane) Coast Guard Technical Publication (TP) 3259, May 1997, Chapter 245, Machinery Plant Propulsors Coast Guard Technical Publication (TP) 3266, Manufacturers Instruction Book, SWBS Group(s) 324-421 Coast Guard Technical Publication (TP) 3268, Manufacturers Instruction Book, SWBS Group(s) 427-436 Coast Guard Technical Publication (TP) 3273, Manufacturers Instruction Book, SWBS Group(s) 517-529 Coast Guard Technical Publication (TP) 3282B, Manufacturers Instruction Book, SWBS Group(s) 712 COMDTINST M9000.6, Rev E, 10/21/2004; Naval Engineering Manual (NEM) COMDTINST M9000.6E, Naval Engineering Manual (NEM), E MLCPAC Standard Specification 074.1, Rev -, 3/1/1998; Welding of Detacouple Structural Transition Joints MLCPAC Standard Specification 400, General Instructions for Installation, Repair and/or Relocation of Electronic Equipment Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2009, General Requirements Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2009; General Requirements Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2009, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000 ), Jan 2009, General Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements Surface Forces Logistics Center Standard Specification 074 (SFLC Std Spec 0000), Jan 2009, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740 ), Jan 2009, Welding and Allied Processes ix (Rev-0)

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), Jan 2009, Shipboard Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), Jan 2009, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, And Installation Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), Jan 2009, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), Jan 2009, Provide Temporary Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), Jan 2009, Temporary Hull Accesses

OTHER REFERENCES

FORBES (formerly MOBIL) Travel Guide - http://www.forbestravelguide.com/ AAA/CAA - http://www.aaanewsroom.net/Main.asp?CategoryID=9&SubCategoryID=22& American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects American Society for Testing and Materials (ASTM) D5363, 2003e1; Standard Specification for Anaerobic Single-Component Adhesives (An) American Society for Testing and Materials (ASTM) F1138, 98(2007); Standard Specification for Spray Shields for Mechanical Joints American Society for Testing and Materials (ASTM), F1508, 1 May 2004, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services American Welding Society (AWS) D1.1, 2008, Structural Welding Code - Steel American Welding Society (AWS) D1.1, 2008, Structural Welding Code – Steel American Welding Society (AWS) D1.1/D1.1M:2006, 2008 Rev 08; Structural Welding Code - Steel, 20TH Edition American Welding Society (AWS) D1.1/D1.1M:2006, 2008; Structural Welding Code - Steel, 21ST Edition American Welding Society (AWS) D1.1/D1.1M:2006, Rev -, 11/29/2005; Structural Welding Code - Steel, 20TH Edition American Welding Society (AWS) D1.2, 2008, Structural Welding Code - Aluminum American Welding Society (AWS) D1.2, 2008, Structural Welding Code – Aluminum ASTM International (ASTM) D 4138, 2007, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An) ASTM International (ASTM) F1836M, Reapproved 2007, Standard Specification for Stuffing Tubes, Nylon and Packing Assemblies (Metric) Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety Administration, Department Of Transportation Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust- Petrolatum Commercial Item Descriptions (CID) A-A-59316, Nov 2003 Abrasive Materials for Blasting Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint DOD-G-24508, Dec 1998, Rev A, Amd 4, Grease, High Performance, Multi-Purpose x (Rev-0)

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Specification QQ-N-281, Rev Rev D, Amend 2; Nickel-Copper-Aluminum Alloy, Wrought (UNS) N05500 HH-P-151, Notice 1, Rev F; Synthetic Rubber Cloth Insertion, 3/27/1991 MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-C-24633, Rev A, Not 1; Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded – Inactive, No Longer Used, Except for Replacement Purposes MIL-DTL-15024F, Rev F; Detail Specification Plates, Tags and Bands for Identification of Equipment, General Specification for – (THIS MIL SUPERSEDES MIL-P-15024E DATED 01/29/1993), 11/28/1997 MIL-DTL-23549, Rev D, Not 1; Grease, General Purpose MIL-DTL-24643, Aug 2007, Cables and Cords, Electric, Low Smoke, For Shipboard Use, General Specification for MIL-PRF-1149, Rev D, 6/10/1998; Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness MIL-PRF-1149, Rev D; Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness MIL-PRF-1149, Rev D; Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness, 6/10/1998 MIL-PRF-1149D, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness, 6/10/1998 MIL-PRF-16173, Rev E, Int Amd 1; Corrosion Preventive Compound, Solvent Cutback, Cold-Application MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-17672, Rev D, Amd 3; Hydraulic Fluid, Petroleum, Inhibited MIL-PRF-18458, Rev C, Not 1; Grease, Wire Rope - Exposed Gear MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-R-21252, Notice 1, Rev B; Rubber Sheet, Solid, Synthetic, Shipboard Water Evaporator Gasketing, 5/8/1991 MIL-R-21252, Rev B Not 1; Rubber Sheet, Solid, Synthetic, Shipboard Water Evaporator Gasketing MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-1689, Nov 1990, Fabrication, Welding and Inspection of Ships Structure MIL-STD-1689, Rev A; Fabrication, Welding and Inspection of Ships Structure MIL-STD-2035, May 1995, Nondestructive Testing Acceptance Criteria MIL-STD-2035, Rev A; Nondestructive Testing Acceptance Criteria MIL-STD-2199, Rev -, Chg Not 1; Glass Reinforced Plastic Coverings for Propeller Shafting (Metric) MIL-STD-769(SH), Rev J; Thermal Insulation Requirements for Machinery and Piping, 10/9/1990 MIL-STD-769, Oct 1990, Thermal Insulation Requirements for Machinery and Piping MLCPAC Standard Specification 074, 3/21/2003; Welding and Allied Processes National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2003, Guidelines for Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications Naval Sea Systems Command (NAVSEA) 0900-LP-001-7000, Jan 1981, Fabrication and Inspection of Brazed Piping Systems Naval Sea Systems Command (NAVSEA) 362-0895, Circuit Breaker Navy Type AQB - A250 Naval Sea Systems Command (NAVSEA) 362-2334, Air Circuit Breaker Navy Type AQB-A800 & NQB- A800 Naval Sea Systems Command (NAVSEA) 362-2345, Circuit Breaker Navy Type AQB- A101 & NQB- A101 Naval Sea Systems Command (NAVSEA) 362-2428, Air Circuit Breaker Navy Type ACB-902R Naval Sea Systems Command (NAVSEA) T9074-AS-GIB-010/271, Apr 1997, Requirements for Nondestructive Testing Methods Naval Sea Systems Command (NAVSEA) T9074-AS-GIB-010/271, Feb 1999, Requirements for Nondestructive Testing Methods Naval Ship’s Technical Manual (NSTM) Chapter 243, Propulsion Shafting, Rev 1 Naval Ship’s Technical Manual (NSTM) Chapter 505, Piping Systems, Rev 3 Naval Ship's Technical Manual (NSTM) Chapter 221, Dec 2000, Boilers xi (Rev-0)

Naval Ship's Technical Manual (NSTM) Chapter 241, Mar 2004, Propulsion Reduction Gears, Couplings, Clutches, And Associated Components Naval Ship's Technical Manual (NSTM) Chapter 244, Rev 10, Propulsion Bearings and Seals Naval Ship's Technical Manual (NSTM) Chapter 244, Rev 10; Propulsion Bearings and Seals Naval Ship's Technical Manual (NSTM) Chapter 254, May 2006, Condensers, Heat Exchangers and Air Ejectors Naval Ship's Technical Manual (NSTM) Chapter 262, Dec 2001, Lubricating Oils, Grease, Specialty Lubricants, And Lubrication Systems Naval Ship's Technical Manual (NSTM) Chapter 505, Dec 2006, Piping Systems Naval Ship's Technical Manual (NSTM) Chapter 505, Rev 3; Piping Systems Naval Ship's Technical Manual (NSTM) Chapter 581, Rev 3; Anchoring Naval Ship's Technical Manual (NSTM) Chapter 635, Jul 1998, Thermal, Fire and Acoustic Insulation Naval Ship's Technical Manual (NSTM) Chapter 635, Rev 3; Thermal, Fire and Acoustic Insulation Naval Ship's Technical Manual (NSTM) Chapter 772, Dec 2000, Cargo and Weapons Elevators Naval Ships' Technical Manual, Chapter 589, Cranes, 12/1/01 Naval Ships' Technical Manual, Chapter 593, Pollution Control Naval Ships' Technical Manual, Chapter 613, Wire and Fiber Rope and Rigging, 8/30/99 Naval Ships' Technical Manual, Chapter 635, Thermal, Fire and Acoustic Insulation, 2 Naval Ships’ Technical Manual, Chapter 505, Piping Systems, 12/1/2001 Naval Ships’ Technical Manual, Chapter 635, Thermal, Fire and Acoustic Insulation NAVSEA 0900-LP-001-7000, Fabrication and Inspection of Brazed Piping Systems NAVSEA T9074-AS-GIB-010/271, Change Notice 1; Requirements for Non-Destructive Testing Methods NAVSEA T9074-AS-GIB-010/271, Requirements for Non-Destructive Testing Methods QQ-N-281 , Rev D(2); Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings. and Structural and Special Shaped Sections, 10/23/1985 Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets Society of Automotive Engineers (SAE) AMSC6183, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) AMSQQS763, Rev B; Steel, Corrosion Resistant, Bars, Wire, Shapes, And Forgings (Noncurrent Feb 2003) Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), Jan 2009, Inspect, Repair, And Test Auxiliary Machine Systems The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.15 (SSPC-SP 15), 2004, Commercial Grade Power Tool Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard xii (Rev-0)

SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating The Society for Protective Coatings (SSPC)-SP 10/NACE No.2, Near-White Blast Cleaning, 9/1/2000 The Society for Protective Coatings (SSPC)-SP 11, Power Tool Cleaning to Bare Metal, 11/1/1987 The Society for Protective Coatings (SSPC)-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating, 7/2002 The Society for Protective Coatings (SSPC)-SP 3, Power Tool Cleaning, 11-1-1982 The Society for Protective Coatings SSPC-SP 1, 11/1/2004; Solvent Cleaning The Society for Protective Coatings SSPC-SP 1, Rev -, 11/1/2004; Solvent Cleaning The Society for Protective Coatings SSPC-SP 1, Solvent Cleaning The Society for Protective Coatings SSPC-SP 10/NACE No.2, 11/1/2004; Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 10/NACE No.2, Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 11, 11/1/2004; Power Tool Cleaning to Bare Metal The Society for Protective Coatings SSPC-SP 11, Rev -; Power Tool Cleaning to Bare Metal The Society for Protective Coatings SSPC-SP 12/NACE No.5, 7/1/2002; Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating The Society for Protective Coatings SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating The Society for Protective Coatings SSPC-SP 15, 11/1/2004; Commercial Grade Power Tool Cleaning The Society for Protective Coatings SSPC-SP 3, 11/1/2004; Power Tool Cleaning The Society for Protective Coatings SSPC-SP 3, Power Tool Cleaning The Society for Protective Coatings SSPC-SP 6/NACE No.3, 11/1/2004; Commercial Blast Cleaning The Society for Protective Coatings SSPC-SP 6/NACE No.3, Rev -; Commercial Blast Cleaning The Society for Protective Coatings SSPC-VIS 1, Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast Cleaning The Society for Protective Coatings SSPC-VIS 4/NACE VIS 7, Guide and Visual Reference Photographs for Steel Cleaned by Waterjetting Underwriters Laboratories Inc. (UL) 489, May 2002, Molded Case Circuit Breaker xiii (Rev-0)

Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

20 Y *Transducer Cover

Plate N/A 4 ea. 50.00

27 N 378' WHEC Major Overhaul Kit

01-527-0781 2 ea. 35,035.00

27 N **378' WHEC Seat (Split) H70160-02-6

01-240-7576 2 ea. 13,343.00

29 Y *Blade Bolt Tap Government Tool 1 1,500.00 29 Y *Propeller Blade Bolt

Wrench & Stretch Gage Government Tool 1 3,500.00

29 Y **Propeller Blade-LH NSN: 2010-12-193-4771 1 Set 89,941.00 29 Y **Propeller Blade-RH NSN: 2010-12-193-4772 1 Set 108,360.00 29 N **Copper Clad Blade

Bolts 12-195-8120 4 826.00

29 Y *Blade Lifting Rig Government Tool 1 1,250.00 29 N **Wear Ring O-ring Escher Wyss 4 20.00 36 N Anchor Chain, 1-5/8 inch, Die-Lock and detachable links

6 shots XXXX

37 Y OTH RHI Boat Trailer 1 ea.

48 Deleted 53 Y OTHB RHI Boat Trailer 1 XXXX 53 N FWD WIRE ROPE, Dia

12mm X 65.07 m long 4010-99-251-6631/800-02033 1

53 N AFT WIRE ROPE, Dia 12mm X 60.0 m long

4010-99-665-8380/800-02034 1

53 N Accumulator Bladder Kit NA/885-02059 2 53 N O-Ring NA/7960-1803 1 53 N Pilot Op Directional

Control Valve

NA/894-00316 2

53 N Poppet Type Directional Control Valve

NA/894-00317 1

53 N Flow Control Valve NA/894-01007 2 53 N 3/2 Solenoid Valve NA/894-01800 2 53 N 2/2 Solenoid Valve NA/894-00318 2 xiv (Rev-0)

53 N Non Return Valve NA/894-01404 2 53 N Solenoid for 2/2 Valve NA/894-00319 2

53 TABLE 2

53 N Oil Seal 7967-0702 16 53 N Deep Groove Ball

Bearing 7004-0055 32

53 TABLE 3

53 N Self Lubricating Bearing 7500-1225 32

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xv (Rev-0)

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000_STD, paragraph

3.2.6.5 (Inspection report particulars)):

Work Item Title 2 Appendages (U/W), Leak Test 7 Voids (Non-Accessible), Leak Test 10 Control 20 Drydocking

26 REPAIR MANHOLE RINGS

27 Propulsion Shaft Seals Mechanical Overhaul & Inflatable Renewal 29 Hubs General Maintenance 32 Magazine Sprinkler Valves (2.5 INCHES AND LARGER 36 Anchor Chain and Ground Tackle Ins

46 RENEW FUEL TANK MANHOLE RING

47 RUDDERS INSPECT AND REPAIR

52 REDUCTION GEAR HOT OIL FLUSH

54 Ammunition Elevator Level 2 Inspect, repair & test

55 BOILER 5 YEAR RECERTIFICATION

xvi (Rev-0)

Principal Characteristics

378W WHEC (MUNRO)

PHYSICAL CHARACTERISTICS

Length Overall 378' 3" Length between Perpendiculars 350' 0" Maximum Beam (@ 13' 6" DWL) 42' 0" Beam @ Main Deck 42' 0" Depth 26' 3/8" Main Deck Camber 6" in 21' 0" Minimum Berth Depth 30' 0" Height of highest projection 116' Draft, Fwd @ Full Load 14.78' Draft, Aft @ Full Load 15.61' Draft, Fwd @ Minimum Operating 14.63' Draft, Aft @ Minimum Operating 15.33' Full Load Displacement 3313 long tons Minimum Operating Displacement 2762 long tons Light Ship Displacement 2433 long tons

HULL CHARACTERISTICS

Frame Spacing 1' 0" Material Deckhouse, fwd of Fram 96 HY-100 Steel Main Deck Frames 183 to 242-1/2 and fwd of FR 96 HY-80 Steel 01 Level Frames 183 to 316 HY-80 Steel Lower hull around bow thruster, port and starboard Strakes A-3 and A-4, Frames 56 to 96 HY-80 Steel Masts and superstructure above the 01 Deck Type 3456 Aluminum Remaining ASTM A-131

MACHINERY CHARACTERISTICS

Type of Propulsion CODOG

Two Diesel Engines Fairbanks More 12-cylinder opposed piston 38-TD-8-1/8; 7000 SHP total

Two Gas Turbines Pratt and Whitney FT4A-2; 36,000 SHP total

Two Controllable Pitch Propellers Escher Wyss 4 blade, 13' 0" diameter;

149 RPM max on Diesel engines; 235 RPM max on Gas turbines

Two Reduction Gears Western Gear

Electrical Characteristics

Two 550KW-AC Type, 450V, 60 Hz, 3 Phase, 720 RPM GM 8-645 diesel driven ship's service generators (located in the Engine Room)

One 500KW-AC Type, 450V, 60 Hz, 3 Phase, Solar Model 101506-2001 gas turbine driven emergency service xvii (Rev-0) generator

Two 25 KVA (PF = 0.8), 120V, 400 Hz, 3 Phase Electronic Specialty motor generators

Two 10 KVA (PF = 0.8), 120V, 400 Hz, 3 Phase Electronic Specialty motor generators

TANK CAPACITIES

Diesel Oil 192,858 gal (95%) Fresh Water 17,695 gal (100%) JP-5 Fuel 27, 603 gal (95%) xviii (Rev-0)

00000_0310_FLT

REC_0000_FLT_ Commercial Project @ Contractor’ Facility (1209)

General Requirements

1. SCOPE

1.1 Intent. This item describes the general requirements to be followed by the Contractor while conducting this availability.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and

Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

xix (Rev-0)

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to 20 Coast Guard fire watch personnel.

3.3 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.4 HW disposal. The Contractor is considered as the generator of all contract-generated hazardous wastes and shall use its facility’s EPA generator ID number for management, transportation, and disposal of said hazardous wastes. Ensure the following:

3.4.1 Contractor’s hazardous waste handlers shall comply with applicable requirements of 40 CFR 262.

3.4.2 All contract generated hazardous wastes shall be packaged in 49 CFR-compliant containers.

3.4.3 The designated wastes shall be disposed of at a state or Federally-approved and permitted HW TSDF.

3.4.4 Name of destination TSDF shall be submitted to the KO at the Arrival Conference.

3.5 Production Control. In addition to Planning Document requirements in 3.2.5.2 of SFLC STAND SPEC 0000, the contractor shall provide an electronic copy (PDF or similar viewable document) of the Planning Document 10 days prior to the Arrival conference.

4. NOTES

4.1 Access to COMDTINST M10360.3. The COMDTINST M10360.3 may be accessed at the following URL address: http://www.uscg.mil/directives/cim.asp

4.2 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

xx (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name: _______________________ Hull Number: ______________ CLIN No.: _____________ Work Item Title: ________________________________________________ Specific Area Being Preserved: ___________________________________________________________

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with COMDTINST M10360.3, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating manufacturer(s).

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-based coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating manufacturer(s).

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).

Verify surface anchor profile (1.5-3.5 mils for abrasive-blasted steel surfaces; 1.0 mil (minimum) for power-tool cleaned surfaces; 1.0-1.5 mils for abrasive-blasted aluminum surfaces); and 1.5 –2.5 for surfaces to be coated w/single coat of inorganic zinc). Conduct 5 sets of 3 readings for the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Measure soluble salt conductivity (5 measurements per 1000 sqft) – maximum threshold: 70 microsiemens/cm for non-submerged surfaces and 30 microsiemens/cm for submerged surfaces.

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application:_________/_________; Return to service or removal from environment controls: _______/_______

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1 or NACE-Certified Inspector: __________________________________________ Cert. No.: ____________ Signature of Inspector: _______________________________________ Date:_______________ Time: _________ xxi (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Vessel Name: _______________________ Hull Number: ______________ CLIN No.: _____________ Work Item Title: ________________________________________________

(Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat)

DATE &

TIME

ENTER ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

TEMPERATURE

% REL.

HUMIDITY

SIGNATURE

INSPECTOR DEW

POINT SURFACE AMBIENT

ΔT

| DP - Surface

QA-3 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG)

Vessel Name: _______________________ Hull Number: ______________ CLIN No.: _____________ Work Item Title: ________________________________________________ Location of Surface Profile Measurements: ___________________________________________________________

SURFACE PREPARATION

METHOD

PROFILE

(mils)

Min Max Avg.

SSPC-SP-10/NACE No. 2

SSPC-SP-12/NACE No. 5

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________ Place Surface Profile Replica Tapes In The Spaces Provided Below, To Serve As Permanent QA record. Maintain separate log for each area/location. When an Area Is Divided Into Separate Sections, Maintain A Separate Log for Each Section.