DS IDIQ Prototype Specification.pdf

PDF 854 KB Posted Jun 16, 2011

Attached to: INDEFINITE DELIVERY INDEFINITE QUANTITY DOCKSIDE REPAIRS AND MISCELLANEOUS SHIP REPAIR
Solicitation number: HSCG85-11-R-P30001
Issued by: Department of Homeland Security US Coast Guard

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Specification (IDIQ DS)

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File	Type	Posted
SF3-A003.doc	DOC document	Jul 8, 2011
SF3-A002.doc	DOC document	Jul 5, 2011
Technical Evaluation Criteria	—	Jun 27, 2011
SF3-A001.doc	DOC document	Jun 27, 2011
Technical Evaluation Criteria	—	Jun 16, 2011
Solicitation Pkg	—	Jun 16, 2011
SF33	—	Jun 16, 2011
Request for Clarification	—	Jun 16, 2011
Section B	—	Jun 16, 2011
NOTICE TO OFFERORS(IDIQ DS)	—	Jun 16, 2011

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USCGC RUSH (WHEC 723)

378 FT HIGH ENDURANCE CUTTER

SPECIFICATION FOR DOCKSIDE REPAIRS

Developed By: LTJG Jennifer Rest

(Rev-0, 19 April 2011)

USCGC RUSH (WHEC-378W) DOCKSIDE AVAILABILITY 2011

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ....................................................................................................................................... iv Consolidated List of References ................................................................................................................. v Consolidated List of Government-furnished Property ............................................................................... xi Consolidated List of Critical Inspection Items Principal Characteristics General Requirements

WORK ITEM D-01: TEMPORARY SERVICES, PROVIDE

WORK ITEM D-02: BREAKERS (DEGAUSSING) INSPECT AND TEST

WORK ITEM D-03: CIRCUIT BREAKERS (60 HZ), INSPECT AND TEST

WORK ITEM D-04: CIRCUIT BREAKERS (400 HZ), INSPECT AND TEST

WORK ITEM D-05: COMMISSARY HOIST (GEN) LEVEL 2 INSPECT AND REPAIR

WORK ITEM D-06: WARPING CAPSTAN (GEN) LEVEL 2 INSPECT AND REPAIR

WORK ITEM D-07: OILY WATER SEPARATOR OVERHAUL

WORK ITEM D-08: EVAPORATORS (GENERAL), OVERHAUL

WORK ITEM D-09: SEWAGE EJECTOR PUMP OVERHAUL

WORK ITEM D-10: VENT DUCTS (GALLEY AND PANTRY ROOM), COMMERCIAL

CLEANING

WORK ITEM D-11: VENT DUCTING CLEANING MAIN ENGINE AIR INTAKES

WORK ITEM D-12: MDE FILTER POD RENEWAL

WORK ITEM D-13: AIR COMPRESSOR OVERHAUL

WORK ITEM D-14: COMPRESSED AIR RECEIVERS INSPECT AND TEST

WORK ITEM D-15: FUEL OIL MANIFOLD VALVES OVERHAUL

WORK ITEM D-16: EGT DAY TANK PRESERVE

WORK ITEM D-17: TANK (WASTE OIL), CLEAN

WORK ITEM D-18: GREY WATER HOLDING TANKS, CLEAN AND INSPECT

WORK ITEM D-19: POTABLE WATER PNEUMATIC TANK, CLEAN AND INSPECT

WORK ITEM D-20: TANK (SEWAGE HOLDING), PRESERVE “100%”

WORK ITEM D-21: WATER TIGHT HATCH 1-304-1 REPAIR

WORK ITEM D-22: STARBOARD BOAT DECK PLATING RENEWAL

WORK ITEM D-23: FANTAIL DECK EXTERIOR, INSPECT AND PRESERVE

WORK ITEM D-24: AFTER STEERING (2-320-0-E) DECK PRESERVATION

WORK ITEM D-25: FAN ROOM (1-280-1-Q) DECK PRESERVATION AND REPAIR

WORK ITEM D-26: FAN ROOM (01-97-1-Q) DECK PRESERVATION AND REPAIR

WORK ITEM D-27: RESCUE GEAR LOCKER (01-108-1-A) DECK PLATING RENEWAL

WORK ITEM D-28: STORAGE LOCKER 2-90-2-A DECK PLATING RENEWAL

WORK ITEM D-29: STACK DECK PRESERVATION

WORK ITEM D-30: STACK DECK STRUCTURAL PLATING RENEWAL

WORK ITEM D-31: DECK DRAIN PIPING REPAIR

WORK ITEM D-32: CAPTAINS CABIN OVERHEAD REPAIRS

WORK ITEM D-33: DECK PLATING RENEWAL MESS DECK VESTIBULES

WORK ITEM D-34: VACUUM SEWAGE PUMP OVERHAUL

WORK ITEM D-35: COUNTER MEASURE WASH DOWN SYSTEM; RENEW

WORK ITEM D-36: FIREMAIN PRESSURE SENSOR LINE REPAIRS

iii (Rev-0)

WORK ITEM D-37: FIREMAIN AND ASW PRESSURE REGULATING VALVE OVERHAUL 153

WORK ITEM D-38: CHILL WATER SYSTEM INSULATION RENEWAL

WORK ITEM D-39: DECK COVERING (INTERIOR WET), RENEW

WORK ITEM D-40: DECK COVERING (INTERIOR QUARRY TILE), RENEW

WORK ITEM D-41: BERTHING HEAD RENOVATION

WORK ITEM O-42: DECK REPAIR AFTER STEERING (2-320-0-E)

WORK ITEM O-43: GREY WATER HOLDING TANKS, PRESERVE “100% ”

iv (Rev-0)

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

Consolidated List of References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free or charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

• Coast Guard Drawing 378-FRAM-E 475-3, Rev -, Degaussing System Isometric Wiring Diagram

• Coast Guard Drawing 378-FRAM-E 475-4, Rev -, Degaussing System Isometric Wiring Diagram

• Coast Guard Drawing 378-FRAM-E 320-19, Rev A, As Built Electrical One-Line Dia

• Coast Guard Drawing 378-FRAM-E 431-3, Rev C, Lcl IC Swbd Iso - Elem W/D

• Coast Guard Drawing 378-FRAM-E 431-4, Rev A, IC Switchboard Groom Label Plates

• Coast Guard Drawing 378-FRAM- W 572-2, Rev -; Commissary Hoist Control System Wiring Diagram

• Coast Guard Drawing 378-FRAM- W 572-3, Rev -; Commissary Hoist Arrangement & Details

• Coast Guard Drawing 378-FRAM- W 572-4, Rev -; Outline Commissary Hoist

• Coast Guard Drawing 378-FRAM-572-5, Rev -; Section & Assembly Commissary Hoist

• Coast Guard Drawing 378-FRAM-572-6, Rev -; Mech Bill of Material List for Commissary Hoist

• 378-FRAM-W 801-1, Rev F; BOOKLET OF GENERAL PLANS

• Coast Guard Drawing 378 FRAM-E 531-001, Rev E, Distilling Plant Piping Arrangement & Detail

• Coast Guard Drawing 378-FRAM-W 801-1, Rev G; Booklet of General Plans

• Coast Guard Drawing 378 FRAM-W 512-001, Rev L, HVAC Line Diagram

• Coast Guard Drawing 378 FRAM-W 512-010, Rev F, HVAC Install & Construction Dets

• Coast Guard Drawing 378-FRAM-W 801-1, Rev -, Booklet of General Plans

• Coast Guard Drawing 378-FRAM-W 251-1, Rev -, Propulsion Diesels Plenum Air Intake Filter a&D http://www.assistdocs.com/search/search_basic.cfm� http://www.uscg.mil/directives/default.asp� http://www.gpoaccess.gov/� http://www.awspubs.com/index.php� http://www.techstreet.com/� http://www.nfpa.org/� http://shopping.netsuite.com/sspcmarketplace� vi (Rev-0)

• Coast Guard Drawing 378-FRAM-W 259-4, Rev -, Mn Prpln Dsl Eng & Dsl Gen Exh & Blr Flue Arr

• Coast Guard Drawing 378-FRAM-W 508-1, Rev -, Insulation Schedule

• 378-FRAM-W 264-2, Rev D; Diagram Lube Oil Transfer & Purifying

• 378-FRAM-W 264-3, Rev G; Lube Oil Transfer and Purifying Piping A&D

• Coast Guard Drawing 378 FRAM-W 551-001, Rev K, LP Service Compressed Air System

• Coast Guard Drawing 378 FRAM-W 551-015, Rev -, Ship Service Air Receiver

• Coast Guard Drawing 378-FRAM-W 541-1, Rev D, Diagram Fuel Oil Transfer & Ballast System

• Coast Guard Drawing 378-FRAM-W 535-2, Rev A; 50 & 150 Gas Condensate Tanks & 600 Gal. Fo

Tank

• Coast Guard Drawing 378-FRAM-W 801-1, Rev G; Booklet of General Plans378-FRAM-E 85-1, Rev

D; BKLT GEN PLANS

• Coast Guard Drawing 378 FRAM-W 593-001, Rev C; Diagram Sewage & Transfer

• Coast Guard Drawing 378 FRAM-W 533-001, Rev F, Potable and Freshwater Service System Diagram

• Coast Guard Drawing 378 FRAM-W 533-002, Rev H, Potable Water System in Machinery Space

• Coast Guard Drawing 378-FRAM-W 167-2, Rev -, List of Hatches, Scuttles & Accesses

• Coast Guard Drawing 378-FRAM-W 167-6, Rev -, 36 X 36 Rwt Hatch with 18 Dia. Scuttle

• Coast Guard Drawing 378-FRAM-W 152-1, Rev -, Deck Plating & Framing

• Coast Guard Drawing 378-FRAM-W 635-1, Rev -, Insulation a&D

• Coast Guard Drawing 378-FRAM-W 111-2, Rev -; Shell Expansion Aft

• Coast Guard Drawing 378-FRAM-W 132-2, Rev A; 2nd & 3rd Deck Plating Aft

• Coast Guard Drawing 378-FRAM-W 131-2, Rev -; Main Deck Plating & Framing Aft

• Coast Guard Drawing 378-FRAM-W 131-5, Rev -; Main Deck Plating and Framing Aft

• Coast Guard Drawing 378-FRAM-W 131-6, Rev -; Main Deck Plating and Framing Aft

• Coast Guard Drawing 378-FRAM-W 111-2, Rev -; Shell Expansion Aft

• Coast Guard Drawing 378-FRAM-W 512-19, Rev G; HVAC a&D Aft FR 234 Above Main Deck

• Coast Guard Drawing 378-FRAM-W 512-16, Rev F; HVAC a&D Frame 72-120 Above Main Deck

• Coast Guard Drawing 378-FRAM-W 132-1, Rev -, 2nd Deck Plating & Framing Forward

• Coast Guard Drawing 378-FRAM-W 150-2, Rev A; Aluminum Superstructure Aft of FR 192

• Coast Guard Drawing 378-FRAM-W 154-4, Rev -; 03 Deck Plating & Framing

• Coast Guard Drawing 378-FRAM-W 162-6, Rev -; Stack

• Coast Guard Drawing 378-FRAM-W 508-1, Rev C; Insulation Schedule

• Coast Guard Drawing 378-FRAM-W 528-1, Rev -, Diagram Plumbing & Interior Deck Drains

• Coast Guard Drawing 378-FRAM-W 122-2, Rev -, Transverse Bulkheads 72, 80 & 96

• Coast Guard Drawing 378-FRAM-W 151-2, Rev -, Deckhouse Frame 72-168

• Coast Guard Drawing 378-FRAM-E 523-1, Rev -, Diag Washdown Cm Sys

• Coast Guard Drawing 378-FRAM-E 523-2, Rev -, Washdown Cm 01 Lvl

• Coast Guard Drawing 378-FRAM-E 523-3, Rev -, Washdown Cm 01 Lvl L/M

• Coast Guard Drawing 378-FRAM-E 523-4, Rev -, Washdown Cmm 01 Lvl vii (Rev-0)

• Coast Guard Drawing 378-FRAM-E 523-5, Rev -, Washdown Cm 01 Lvl L/M

• Coast Guard Drawing 378-FRAM-E 523-6, Rev -, Washdown Cm Above 01 Lvl

• Coast Guard Drawing 378-FRAM-E 523-7, Rev -, Washdown Cm Sys Above 01 Lvl L/M

• Coast Guard Drawing 378-FRAM-E 523-8, Rev -, Mods to Washdown Countermeasure Sys

• Coast Guard Drawing 378 FRAM-W 521-1, Rev H, Diagram Fire Main System

• Coast Guard Drawing 378 FRAM-W 521-3, Rev E, Firemain System in Machinery Space

• Coast Guard Drawing 378 FRAM-W 521-4, Rev H, Firemain System Fwd FR 192 Arr & Det

• Coast Guard Drawing 378 FRAM-W 521-5, Rev H, Firemain Sys Aft Frame 192 a&D

• Coast Guard Drawing 378-FRAM-W 256-1, Rev -, Diagram Salt Water Cooling Sys

• Coast Guard Drawing 378-FRAM-E 508-1, Rev -, Insulation,Lagging Pipping-Machy

• Coast Guard Drawing 378-FRAM-E 514-1, Rev -, Hot - Chw Sys Diag

• Coast Guard Drawing 378-FRAM-E 514-2, Rev -, AC Hot-Chw Machy Space

• Coast Guard Drawing 378-FRAM-E 514-3, Rev -, AC Hot-Chw Machy L/M

• Coast Guard Drawing 378-FRAM-E 514-4, Rev -, Hot-Chw 3rd Dk & Below

• Coast Guard Drawing 378-FRAM-E 514-5, Rev -, AC Hot-Chw 3rd Dk L/M

• Coast Guard Drawing 378-FRAM-E 514-6, Rev -, AC Hot-Chw 2nd Dk

• Coast Guard Drawing 378-FRAM-E 514-7, Rev -, AC Hot-Chw 2nd Dk L/M

• Coast Guard Drawing 378-FRAM-E 514-8, Rev -, AC Hot-Chw Mn Dk

• Coast Guard Drawing 378-FRAM-E 514-9, Rev -, AC Hot-Chw Mn Dk

• Coast Guard Drawing 378-FRAM-E 514-10, Rev -, AC Hot-Chw 01 Lvl

• Coast Guard Drawing 378-FRAM-E 514-11, Rev -, AC Hot-Chw 01 Lvl L/M

• Coast Guard Drawing 378-FRAM-E 621-3, Rev -, Typical Joiner Dets

• Coast Guard Drawing 378-FRAM-E 621-4, Rev -, Joiner Bhds

• Coast Guard Drawing 378-FRAM-E 644-1, Rev -, San Spaces a&D

• Coast Guard Drawing 378-FRAM-E 644-2, Rev -, L Plumbing Fixtures

• Coast Guard Drawing 378-FRAM-E 635-3, Rev -, Det of Insulation

• Coast Guard Drawing 378-FRAM-W 624-1, Rev -, Joiner Doors

• Coast Guard Drawing 378-FRAM-W 644-3, Rev -, Shower Stalls

COAST GUARD PUBLICATIONS

• Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), Jan 2009, Provide

Temporary Services

• Coast Guard Technical Publication (TP) 3266, Manufacturers Instruction Book, SWBS Group(s) 324-421

• Coast Guard Technical Publication (TP) 3268, Manufacturers Instruction Book, SWBS Group(s) 427-436

• CG Tech Pub 3280A; Manufacturers Instruction Book, SWBS Group(s) 572-582

• Naval Ships' Technical Manual, Chapter 572, Shipboard Stores and Provision Handling, 11/13/98

• MIL-DTL-23549, Rev Rev D, Not 1, 2/20/2007; Grease, General Purpose viii (Rev-0)

• CG Tech Pub 3280A; Manufacturers Instruction Book, SWBS Group(s) 572-582

• COMDTINST M10360.3, Rev C, 6/9/2006; Coatings and Colors Manual

• The Society for Protective Coatings SSPC-SP 10/NACE No.2, Rev -, 11/1/2004; Near-White Blast

Cleaning

• Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

• Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General

Requirements

• CG Tech Pub 3281B, MANUFACTURER'S INSTRUCTION BOOK, SWBS GROUP(S) 593

• Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

• MLCPAC Standard Specification 304.1, Rev -, 3/1/2000; Shipboard Electrical Cable Test

• Coast Guard Technical Publication (TP) 3274, SWBS 531, May 1997, Distillation Plant, Riley Beaird, Inc. Six Stage Flash Type, 10,000 Gpd, Model TU-106 H.

• Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

• Coast Guard Technical Publication (TP) 3281A, Manufacturer's Instruction Book, SWBS Group(s) 593

• Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), Jan 2009, Clean

Shipboard Ventilation Systems

• Coast Guard Technical Publication (TP) 3254A, Manufacturer's Instruction Book, SWBS Group(s) 233

• Coast Guard Technical Publication (TP) 3254B, Manufacturer's Instruction Book, SWBS Group(s) 233

• CG Tech Pub 3914, 4/4/2003; Air Compressor - Series Qr-25

• Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), Jan 2009, Install

New Deck Covering Systems

• Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), Jan 2009, Temporary Hull Accesses

• Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), Jan 2009, Inspect, Repair, And Test Auxiliary Machine Systems

OTHER REFERENCES

• National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2003, Guidelines for

Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications

• Underwriters Laboratories Inc. (UL) 489, May 2002, Molded Case Circuit Breaker

• Naval Sea Systems Command (NAVSEA) 362-2345, Circuit Breaker Navy Type AQB- A101 & NQB-

A101

• National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2003, Guidelines for

Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications

• Naval Sea Systems Command (NAVSEA) 362-0895, Circuit Breaker Navy Type AQB - A250

• Naval Sea Systems Command (NAVSEA) 362-2334, Air Circuit Breaker Navy Type AQB-A800 &

NQB-A800

http://www.techstreet.com/� http://www.techstreet.com/� ix (Rev-0)

• Naval Sea Systems Command (NAVSEA) 362-2428, Air Circuit Breaker Navy Type ACB-902R

• Naval Ships' Technical Manual, Chapter 572, Shipboard Stores and Provision Handling, 11/13/98

• MIL-DTL-23549, Rev Rev D, Not 1, 2/20/2007; Grease, General Purpose

• MIL-C-16173, Rev E; Corrosion Preventive Compound, Solvent Cutback, Cold Application, 1/6/93

• MIL-C-81309, Rev E; Corrosion Preventive Compounds, Water Displacing, Ultra-Thin Film, 11/26/97

• DOD-G-24508, Rev A(4); Grease, High Performance, Multi-Purpose, 9/23/98

• MIL-PRF-2105, Rev E; Lubricating Oil, Gear, Multipurpose (Metric), 8/22/95

• NAVSEA Standard Item 009-15, Rev -; Rotating Machinery Balance

• NAVSEA Standard Item 009-17, Rev -; Rotating Electrical Equipment Repair

• American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities

• Federal Specification HH-P-151, Rev F, Not 1; Packing, Rubber Sheet, Cloth Insert

• Federal Specification QQ-N-281, Rev D, Amend 2; Nickel-Copper-Aluminum Alloy, Wrought (UNS)

N05500

• MIL-F-1183, Rev J, Sup 1; Fittings, Pipe, Cast Bronze, Silver-Brazing, General Specifications for

• MIL-PRF-1149, Rev D; Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

• MIL-DTL-1222, Rev J; Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

• The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

• The Society for Protective Coatings SSPC-SP 1, 11/1/2004; Solvent Cleaning

• The Society for Protective Coatings SSPC-SP 3, 11/1/2004; Power Tool Cleaning

• American Society for Testing and Materials (ASTM) F1138, 98(2007); Standard Specification for Spray

Shields for Mechanical Joints

• Society of Automotive Engineers (SAE) AMSC6183, Cork and Rubber Composition Sheet; For Aromatic

Fuel and Oil Resistant Gaskets

• The Society for Protective Coatings SSPC-SP 12/NACE No.5, Rev -, 7/1/2002; Surface Preparation and

Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

• The Society for Protective Coatings SSPC-SP 15, Rev -, 11/1/2004; Commercial Grade Power Tool Cleaning

• MIL-HDBK-291, Rev -, 9/26/1986; Cargo Tank Cleaning

• Federal Specification QQ-N-281, Rev Rev D, Amend 2, 10/23/1985; Nickel-Copper-Aluminum

Alloy, Wrought (Uns) N05500

• Society of Automotive Engineers (SAE) AMSC6183, Rev -, 7/1/1998; Cork and Rubber

Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

• ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

• The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP

10/NACE No.2, 2007, Near-White Blast Cleaning

• HYPERLINK Commercial Item Descriptions (CID) A-A-59316, Nov 2003; Abrasive Materials for

Blasting x (Rev-0)

• MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning

• Naval Ship's Technical Manual (NSTM) Chapter 634, Rev 3; Deck Covering

• American Welding Society (AWS) D1.1/D1.1M:2006, 2008 Rev 08; Structural Welding Code - Steel, 20TH Edition

• MIL-PRF-1149, Rev D; Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

• The Society for Protective Coatings SSPC-SP 11, 11/1/2004; Power Tool Cleaning to Bare Metal

• Naval Ship's Technical Manual (NSTM) Chapter 635, Rev 3; Thermal, Fire and Acoustic Insulation

• The Society for Protective Coatings SSPC-VIS 4/NACE VIS 7, Rev -; Guide and Visual Reference

Photographs for Steel Cleaned by Waterjetting

• The Society for Protective Coatings SSPC-VIS 1, Rev -, 11/1/2004; Guide and Reference Photographs for

Steel Surfaces Prepared by Dry Abrasive Blast Cleaning

• American Welding Society (AWS) D1.2, 2008, Structural Welding Code - Aluminum

• American Welding Society (AWS) D1.1, 2008, Structural Welding Code - Steel

• Code of Federal Regulations (CFR) Title 29, Part 1915, Section 71, 2007, Scaffolds, Ladders and Other

Working Surfaces

• The Society for Protective Coatings (SSPC) Paint Application Specification No. 3 (SSPC-PA Guide 3), 1995, A Guide to Safety in Paint Application

• Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-69, 2003, Pipe

Hangers and Supports - Selection and Application

• Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-89, 2003, Pipe

Hangers and Supports – Fabrication and Installation Practices

• MIL-STD-769, Oct 1990, Thermal Insulation Requirements for Machinery and Piping http://www.assistdocs.com/search/document_details.cfm?ident_number=35941&StartRow=1&PaginatorPageNumber=1&doc%5Fid=MIL%2DSTD%2D769J&search%5Fmethod=BASIC� xi (Rev-0)

Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY

8 Y **Vacuum Pump NASH, Model AT-64

NIIN: 01-319-5309

1 ea.

8 Y **Vacuum Pump Atmospheric Air Jet, Stainless Steel

NASH, W/2-26--6 1 ea.

8 Y **Chemical Metering Feed

Milton Roy, Model M-75 1 ea.

8 Y **Evaporator Distillate Pump Assembly

Blackmer System One

03/801EDP003

NIIN: 01-517-3597

1 ea.

8 Y **Evaporator Condensate Pump Assembly

Blackmer System One

03/801ECP004

NIIN: 01-505-2078

1 ea.

8 Y **Evaporator Brine Pump Assembly

Blackmer System One

03/801EBP005

NIIN: 01-505-2067

1 ea.

8 Y **Evaporator Seawater Feed Pump Assembly

Blackmer System One

03/801EFP002

NIIN: 01-505-2071

1 ea.

9 N Pump Impellor NSN: 0000-XCF022359 MFR Part No.: VPMLMC4-7-12-

6-1

2 ea. $2500.00

12 N **Filter Pod Assembly P/N HIEC-718-20FM 2 ea.

12 N Cartridge Filter/Allen

Filters P/N FM-718-EHD 10 ea.

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter

1 (Rev-0)

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000_STD, paragraph

3.2.6.5 (Inspection report particulars)):

Work Item Title 5 Commissary Hoist Level 2 Inspect and Repair 18 Grey Water Holding Tanks, Clean and Inspect 24 After Steering (2-320-0-E) Deck Preservation 25 Fan Room (1-280-1-Q) Deck Preservation and Repair

2 (Rev-0)

PC_378W_WHEC_723_1109

Principal Characteristics

378W WHEC (RUSH)

PHYSICAL CHARACTERISTICS

Length Overall 378' 3" Length between Perpendiculars 350' 0" Maximum Beam (@ 13' 6" DWL) 42' 0" Beam @ Main Deck 42' 0" Depth 26' 3/8" Main Deck Camber 6" in 21' 0" Minimum Berth Depth 30' 0" Height of highest projection 116' Draft, Fwd @ Full Load 14.78' Draft, Aft @ Full Load 15.61' Draft, Fwd @ Minimum Operating 14.63' Draft, Aft @ Minimum Operating 15.33' Full Load Displacement 3313 long tons Minimum Operating Displacement 2762 long tons Light Ship Displacement 2433 long tons

HULL CHARACTERISTICS

Frame Spacing 1' 0" Material Deckhouse, fwd of Fram 96 HY-100 Steel Main Deck Frames 183 to 242-1/2 and fwd of FR 96 HY-80 Steel 01 Level Frames 183 to 316 HY-80 Steel Lower hull around bow thruster, port and starboard Strakes A-3 and A-4, Frames 56 to 96 HY-80 Steel Masts and superstructure above the 01 Deck Type 3456 Aluminum Remaining ASTM A-131

MACHINERY CHARACTERISTICS

Type of Propulsion CODOG

Two Diesel Engines Fairbanks More 12-cylinder opposed piston 38-TD-8-1/8; 7000 SHP total

Two Gas Turbines Pratt and Whitney FT4A-2; 36,000 SHP total

Two Controllable Pitch Propellers Escher Wyss 4 blade, 13' 0" diameter; 149 RPM max on Diesel engines; 235 RPM max on Gas turbines

Two Reduction Gears Western Gear

Electrical Characteristics Two 550KW-AC Type, 450V, 60 Hz, 3 Phase, 720 RPM GM 8-645 diesel driven ship's service generators (located in the Engine Room)

One 500KW-AC Type, 450V, 60 Hz, 3 Phase, Solar Model 101506-2001 gas turbine driven emergency service generator

Two 25 KVA (PF = 0.8), 120V, 400 Hz, 3 Phase Electronic Specialty motor generators

Two 10 KVA (PF = 0.8), 120V, 400 Hz, 3

3 (Rev-0)

Phase Electronic Specialty motor generators

TANK CAPACITIES

Diesel Oil 192,858 gal (95%) Fresh Water 17,695 gal (100%) JP-5 Fuel 27, 603 gal (95%)

4 (Rev-0)

00000_0310_FLT

REC_0000_FLT_ Commercial Project @ CG Facility (1209)

General Requirements

1. SCOPE

1.1 Intent. This item describes the general requirements to be followed by the Contractor while conducting this availability.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and

Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

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• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday.

3.3 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.4 HW disposal. The Contractor shall be responsible for all hazardous wastes generated by work under this contract. Label and package all hazard wastes in 49 CFR-approved containers, and in accordance with all other applicable Federal, state, and local laws and regulations. In addition, comply with applicable parts of 40 CFR 262, applicable to handling of hazardous wastes.

3.4.1 Along with the Government, the Contractor shall be contractually considered the co-generator of all hazardous wastes; be aware that the Government will make available its facility’s EPA Generator Identification (ID) Number for manifesting of hazardous wastes.

3.4.2 The Contractor shall identify, arrange, and be responsible for the turnover of all hazardous wastes, within the confines of the Coast Guard shore facility, to the facility’s HM/HW Coordinator. Notify the ship’s HW Coordinator prior to any transfers of HW from ship to shore.

3.4.3 The Contractor shall prepare a manifest of hazardous waste to be reviewed and signed by the HM/HW Coordinator. Contact the HM/HW Coordinator for turnover of any hazardous waste; in addition, notify the COTR 24 hours prior to any waste removals, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.4.4 The Contractor shall be aware of the following:

3.4.4.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COTR or KO-approval.

3.4.4.3 Local environmental regulations at the Government facilities may be more stringent than in many jurisdictions. As with all environmental regulations, it is the Contractor's responsibility to research, prepare for, and comply with, the local and state regulations.

3.4.4.4 Coast Guard facilities do not have Facilities Response Plans (see 33 CFR 154 Subpart F). It is the Contractor’s responsibility to furnish the Facility Response Plan (FRP) when required for over-the-water liquids transfers to and from vessels. This requirement is applicable to transfers to/from vessels with an oil/fuel capacity of 250 barrels or more.

4. NOTES

4.1 Access to COMDTINST M10360.3. The COMDTINST M10360.3 may be accessed at the following URL address: http://www.uscg.mil/directives/cim.asp

4.2 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

http://www.uscg.mil/directives/cim.asp�

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QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name: _______________________ Hull Number: ______________ CLIN No.: _____________ Work Item Title: ________________________________________________ Specific Area Being Preserved: ___________________________________________________________

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with COMDTINST M10360.3, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating manufacturer(s).

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-based coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating manufacturer(s).

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).

Verify surface anchor profile (1.5-3.5 mils for abrasive-blasted steel surfaces; 1.0 mil (minimum) for power-tool cleaned surfaces; 1.0-1.5 mils for abrasive-blasted aluminum surfaces); and 1.5 –2.5 for surfaces to be coated w/single coat of inorganic zinc). Conduct 5 sets of 3 readings for the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Measure soluble salt conductivity (5 measurements per 1000 sqft) – maximum threshold: 70 microsiemens/cm for non-submerged surfaces and 30 microsiemens/cm for submerged surfaces.

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application:_________/_________; Return to service or removal from environment controls: _______/_______

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1 or NACE-Certified Inspector: __________________________________________ Cert. No.: ____________ Signature of Inspector: _______________________________________ Date:_______________ Time: _________

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QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Vessel Name: _______________________ Hull Number: ______________ CLIN No.: _____________ Work Item Title: ________________________________________________

(Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat)

DATE &

TIME

ENTER ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

TEMPERATURE

% REL.

HUMIDITY

SIGNATURE

INSPECTOR DEW

POINT SURFACE AMBIENT

?T | DP - Surface

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QA-3 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG)

Vessel Name: _______________________ Hull Number: ______________ CLIN No.: _____________ Work Item Title: ________________________________________________ Location of Surface Profile Measurements: ___________________________________________________________

SURFACE PREPARATION

METHOD

PROFILE

(mils)

Min Max Avg.

SSPC-SP-10/NACE No. 2

SSPC-SP-12/NACE No. 5

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________ Place Surface Profile Replica Tapes In The Spaces Provided Below, To Serve As Permanent QA record. Maintain separate log for each area/location. When an Area Is Divided Into Separate Sections, Maintain A Separate Log for Each Section.