USCGC KUKUI_Drydock and Repair _July_2009_Rev
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Specifications
Text of this file
Specifications for the Drydock and Repair of
USCGC KUKUI (WLB 203)
July 2009 Rev (0)
UNITED STATES COAST GUARD
MAINTENANCE AND LOGISTICS COMMAND PACIFIC
NAVAL ENGINEERING DIVISION
RONALD V. DELLUMS FEDERAL BUILDING
1301 CLAY STREET, SUITE 807N
OAKLAND, CALIFORNIA 94612-5249
Specifications for the Drydock and Repair of July 2009 USCGC KUKUI (WLB 203) Rev (0) i
Table of Contents
Item SWBS Description Page
Vessel Description iv
Consolidated List of References v
Consolidated List of Government Furnished Property xii
General Requirements — Drydock 1
D-1 04100 Production Control, Gantt Bar Chart Provide 20
D-2 11000 Chain Locker Clean and Inspect 22
D-3 11000 Hull Plating, Underwater Body Inspect 25
D-4 11400 Appendages (Underwater) Leak Test 27
D-5 11400 Appendages (Underwater) Preserve, Internal 29
D-6 11400 Fender Renewal (Johnson Duramax) 23 Ft ATON Boat 31
D-7 11400 Voids (Non-Accessible) Leak Test 33
D-8 11400 Voids (Non-Accessible) Preserve, Internal 35
D-9 12311 Tanks (MP Fuel Service) Clean and Inspect 36
D-10 12314 Tanks (Potable Water) Clean and Inspect 39
D-11 12316 Sea Bay Clean and Inspect 42
D-12 16700 Watertight, Weathertight Door & Hatch Renewals 45
D-13 24300 Propulsion Shaft Seals (Mechanical) Inspect and Clean 48
D-14 24400 Propulsion Shaft Bearings (External) Check Clearances 57
D-15 24500 Controllable Pitch Propeller System Maintenance 60
D-16 24500 Hubs General Maintenance 64
D-17 25600 Auxiliary Seawater Pressure Regulating Valve Overhaul 69
D-18 25610 Stern Tube Seawater Supply Modifications 72
D-19 42400 Fathometer Transducers General Maintenance 107
D-20 51200 Vent Ducts (Engine & Motor Room, All) Commercial Clean 110
D-21 51200 Vent Ducts (Galley, All) Commercial Clean 112
D-22 51200 Vent Ducts (Laundry Exhaust) Commercial Clean 114
D-23 51200 Vent Ducts Repair 116
D-24 52000 Sea Strainers (All Sizes) Overhaul 119
D-25 52000 Sea Valve (<= 2.5 Inches) Renewal 123
D-26 52000 Sea Valve (> 2.5 Inches) Overhaul 128
D-27 53300 Potable Water Pneumatic Tanks, Clean, Inspect and Hydro 136
D-28 55100 Compressed Air Receivers (All) Clean, Inspect and Hydro 139
D-29 55600 Hydraulic System Accumulators Inspect & Hydro Test 142 ii
Item SWBS Description Page
D-30 56200 Rudder Access Cover Renewal 146
D-31 56201 Rudder Inspect and Repair 149
D-32 56202 Rudder Stock Bearings Check Clearances 151
D-33 56800 Thruster Unit (General) Overhaul 154
D-34 57300 Aft Cross Deck Winch Replacement 156
D-35 57300 Forward Hydraulic Crossdeck Winches Inspect and Repair 162
D-36 57300 Hydraulic Chainstoppers Level 2 Inspect and Repair 169
D-37 57300 Mechanical Chain Stoppers Inspect and Repair 174
D-38 58100 Anchor Windlass (Gen) Level 2 Inspect and Repair 178
D-39 58110 Anchor Chain and Ground Tackle Inspect and Repair 183
D-40 58200 Warping Capstan (Gen) Level 2 Inspect & Repair 188
D-41 58300 Boat Boom Inspect, Repair, And Test 192
D-42 58300 Single Point Davit Inspect, Repair, And Test 204
D-43 58900 Buoy and Cargo Handling Crane Repair & Test 215
D-44 59200 Dive Air Compressor Installation 240
D-45 59300 Galley Grease Trap Renew 254
D-46 59301 Oily Water Separator Overhaul 256
D-47 59310 Grey Water Holding Tank Clean and Inspect 260
D-48 59310 Sewage Holding Tank and Atmospheric Tank Clean & Inspect 263
D-49 59311 Sewage Piping Clean and Inspect 267
D-50 63100 Decks Exterior Preserve 273
D-51 63100 Exhaust Stacks Exterior Preserve 277
D-52 63100 Potable Water Pump Room Deck Repair and Preservation 280
D-53 63110 Emergency Diesel Generator Room Deck Preservation 284
D-54 63110 Weatherdeck Cofferdams and Goosenecks Renewal 288
D-55 63120 Buoy Decks (Exterior) Preserve, 100% 292
D-56 63130 Hull Plating, Underwater Body Preserve (100%) 298
D-57 63140 Hull Plating, Freeboard Preserve 302
D-58 63300 Cathodic Protection, Zinc Anode Renewal 307
D-59 63321 Cathodic Protection System Repairs 313
D-60 86351 Temporary Services, Drydock Provide 317
D-61 86850 Sea Trials 328
D-62 99700 Drydocking Accomplish 331
O-63 11400 Appendages (Underwater) Air Test 335 iii
Item SWBS Description Page
O-64 11400 Voids (Underwater) Air Test 337
O-65 57300 Hydraulic Chain Inhaul Winch Alignment 339
Definite work items are identified by a “D” preceding the item number in the table above. Optional work items are designated by an “O” and shall be individually priced for possible performance.
iv
CUTTER DESCRIPTION — USCGC KUKUI (WLB 203)
[Design Class: 225A-WLB]
Hull Characteristics:
Length Overall 225’ 0” Length, Between Perpendiculars 206’ 0” Beam, Molded 46’ 0” Designed Draft 13’ 0” Displacement, Full Load 2,000 L. tons Displacement, Light Ship 1523 L. tons Displacement, Minimum Operating 1800 L. tons Frame Spacing Frames 0-12: 21” Frames 12-30: 22” Frames 30-102 24” Hull Material Steel Mast Height (Above 12’ Waterline) 67’5” (Approximately) Bilge Keels (Port & Starboard) Frames 42 to 79 Rudder One Ground Tackle Two 4000 lb Standard Navy Stockless Anchors, 8 shots each, port and starboard, 1-3/8 Die-lock chain
Machinery Characteristics:
Main Propulsion Diesel Reduction Diesel Engines Two Caterpillar 3608, TA, 3100 BHP each, at 900 RPM Propeller One 10’ diameter, reversible pitch, 4 blades Ship’s Service Diesel Generators Two Caterpillar 3508 TA rated at 450 kW Emergency Diesel Generator One Caterpillar 3406 DITA rated at 280 kW Shore Tie Two 450 VAC, 400 Amp, 3-wire Shaft Bearing, Forward Cooper Bearing 01-BCP-1400-EX-TL Shaft Bearing, Aft Water Lubricated Cuttlass Bearing E2-2934
Tank Capacities:
Diesel Oil Capacity 76,498 gallons Fresh Water Capacity 8,056 gallons Hydraulic Oil Capacity 2,785 gallons Lube Oil Storage 764 gallons Grey Water Tank 2700 gallons Sewage Holding Tank 1700 gallons
Crew Size:
Number of Crew 35 Number of Officers 6 Number of Females 5 v
CONSOLIDATED LIST OF REFERENCES
Drawings
225 WLB 256-004, Rev G, SW COOLING SYSTEM FR 66 AFT, BLOCK 940, 950 & 950 225 WLB 506-006, Rev E, Ovfl, Ae & St Sys A/D FR 66 Aft, Block 940, 950 225-WLB 111-1, Rev D; Shell Expansion 225-WLB 114-1, Rev D; Shell Appendages 225-WLB 114-2, Rev A; Flow Accelerating Fin 225-WLB 167-1, Rev M; Structural Closures 225-WLB 243-1, Rev B; Propulsion Shafting Arrangement 225-WLB 256-1, Rev L; Seawater Cooling Sys Diagram 225-WLB 320-10, Rev N; Power Sys Elem Wiring Diagram 225-WLB 505-3, Rev G; Mechanical Remote Valve Operators (SHIPWIDE) 225-WLB 506-1, Rev J; Overflows, Air Escapes & Sounding Tubes 225-WLB 512-1, Rev F; HVAC Diagram 225-WLB 512-12, Rev C; HVAC Standard Details and General Instructions 225-WLB 549-1, Rev D; Onboard Lubrication Requirements 225-WLB 562-2, Rev F; Rudder Structural A&D 225-WLB 573-010, Rev; Aft Cross Deck Winch Replacement 225-WLB 573-1, Rev J; Buoy Handling System Arrangement 225-WLB 573-206, Rev; Integrated Buoy Handling Control System 225-WLB 583-1, Rev H; RHIB Launching & Stowage A&D 225-WLB 601-1, Rev K; General Arrangements Inboard and Outboard Profiles 225-WLB 601-2, Rev F; Booklet of General Drawings 225-WLB 631-1, Rev F; Painting Schedule Hull 201 225-WLB 631-2, Rev B; Painting Schedule, Hulls 202-205 225-WLB 633-1, Rev F; Cathodic Prot Sys Arrg, Blk Dia,Wrg Dk PN & Elem W 225-WLB 633-201, Rev -; Cathodic Protection System 225-WLB 635-1, Rev J; Hull Thermal Acoustic Insulation Schedule 225-WLB 651-1, Rev G; Galley & Pantry A & D 225-WLB 651-206, Rev -; Galley Counter W/Sink 225-WLB 801-15, Rev D; Scantlings, Decks & Platforms 225-WLB 801-6, Rev C; Docking Drawing 225-WLB 111-001, Rev D; Shell Expansion 225-WLB 114-001, Rev D; Shell Appendages 225-WLB 180-3, Rev H, Foundations Hull Block 920 225-WLB 243-1, Rev B; Propulsion Shafting Arrangement 225-WLB 243-2, Rev E; Stern Tube and Bearings A & D 225-WLB 256-1, Rev N; Seawater Cooling Sys Diagram 225-WLB 256-6, Rev B; Thordon Filter Install in Stern Tube Water Piping 225-WLB 320-001, Rev T, Electrical One – Line Diagram 225-WLB 424-1, Rev E, Acoustic Navigation System Block & Isometric 225-WLB 436-7, Rev K; Misc Alarms & Ind Sys Blk Wrg Dk Pln & Ewd 225-WLB 505-001, Rev C; General Requirements for Piping Systems 225-WLB 506-001, Rev L, Overflows, Air Escapes & Sounding Tubes 225-WLB 532-002, Rev F; Potable Water System Diagram 225-WLB 549-1, Rev D; Onboard Lubrication Requirements 225-WLB 551-1, Rev H; Compressed Air System Diagram 225-WLB 551-2, Rev G; Control Air System Diagram 225-WLB 556-1, Rev B; Hydraulic System Diagram 225-WLB 561-003, Rev E; Steering Gear Arrangement 225-WLB 562-001, Rev F; Steering Components Arrangement and Detail 225-WLB 562-002, Rev F, Rudder Structural A & D vi
225-WLB 562-002, Rev F; RUDDER STRUCTURAL A & D 225-WLB 562-002, Rev F; RUDDER–STRUCT A & D 225-WLB 562-202, Rev -; Pintle Housing Bearing 225-WLB 573-1, Rev H; Buoy Handling System Arrangement 225-WLB 573-2, Rev D; Weight Handling System Arrangement 225-WLB 581-001, Rev E; Anchor Handling System Arrgt 225-WLB 581-1, Rev E; Anchor Handling System Arrangement 225-WLB 583-052, Rev A; Workboat Davit Installation & Related Modifications 225-WLB 593-1, Rev G; Sewage and Waste Water System Diagram 225-WLB 593-9, Rev C, Sewage Holding Tank 225-WLB 601-001, Rev C; General Arrangement Inboard & Outboard Profiles 225-WLB 601-001, Rev J; GENERAL ARRANGEMENT INBOARD & OUTBOARD PROFILES 225-WLB 601-002, Rev C, Booklet of General Drawings (USCG Cutter Juniper WLB-201)
225-WLB 601-002; BOOKLET OF GENERAL PLANS, 4/13/99
225-WLB 601-1, Rev J, General Arrangements Inboard and Outboard Profiles 225-WLB 633-002, Rev B; Cathodic Protection-Passive, 6/7/1995 225-WLB 801-006, Rev C, Docking Drawing 225B-WLB 601-2, Rev E, Booklet of General Drawings 41-UT 1101-2, Rev A; Rubber Rubrails Install FL 2605-29, Rev C; Chain Stopper Hydraulic Roller Assembly FL 2605-31, Rev B; Mechanical Chain Stopper, 1-7/8” Buoy Chain FL 2605-34, Rev B; Mechanical Chain Stopper Repair Kit: 1-7/8”, 1-5/8” FL 2605-37, Rev -; Mechanical Chain Stopper 175’ WLM & 225’ WLB Re-Install FL 2804-11, Rev D, Visual ID Numeral & Letter for Ships FL 2804-12, Rev -, U.S.C.G. Emblem FL 2804-13, Rev G, Visual ID Kit Sched FL 2804-15, Rev -, Draft Figs FL 6713-3, Rev E, An/SQS-13 Transducer Instl for Steel Hull
Applicable Documents
15 USC §2601 to 2692, Toxic Substance Control Act (TSCA) 16 CFR §1303, Ban of Lead-Containing Paint and Certain Consumer Products Bearing Lead-
Containing Paint 29 CFR §1910, Occupational Safety and Health Standards 29 CFR §1915, Occupational Health and Safety Standards for Shipyard Employment 29 CFR §1926, Safety and Health Regulations for Construction 33 CFR §154, Facilities Transferring Oil or Hazardous Materials in Bulk 33 USC §1251 to 1387, Federal Water Pollution Control Act 33 USC §1342, National Pollutant Discharge Elimination System 33 USC §2701 to 2761, Oil Pollution Control Act of 1990 40 CFR §112, Oil Pollution Prevention 40 CFR §204, Noise Emission Standards for Construction Equipment 40 CFR §261, Identification and Listing of Hazardous Waste 40 CFR §262, Standards Applicable to Generators of Hazardous Waste 40 CFR §263, Standards Applicable to Transporters of Hazardous Waste 40 CFR §279, Used Oil Management Standards 40 CFR §300, National Oil and Hazardous Substances Pollution Contingency Plan 40 CFR §61, National Emission Standards for Hazardous Air Pollutants 40 CFR §761, Polychlorinated Biphenyls (PCB) Manufacturing, Processing, Distribution in
Commerce, And Use Prohibitions 42 USC §4851 to 4852, Residential Lead-Based Paint Hazard Reduction Act 42 USC §4901 to 4918, Noise Control Act (NCA) 42 USC §6901 to 6991(i), Resource Conservation and Recovery Act (RCRA) 42 USC §7401 to 7671(q), Clean Air Act http://www.access.gpo.gov/uscode/title15/chapter53_.html http://www.access.gpo.gov/nara/cfr/waisidx_06/16cfr1303_06.html http://www.access.gpo.gov/nara/cfr/waisidx_06/16cfr1303_06.html http://www.access.gpo.gov/nara/cfr/waisidx_05/29cfr1910_05.html http://ecfr.gpoaccess.gov/cgi/t/text/text-idx?c=ecfr&sid=094a62612c31c4cade95984dfa2f2622&rgn=div5&view=text&node=29:7.1.1.1.5&idno=29 http://www.access.gpo.gov/nara/cfr/waisidx_05/29cfr1926_05.html http://ecfr.gpoaccess.gov/cgi/t/text/text-idx?c=ecfr&sid=094a62612c31c4cade95984dfa2f2622&rgn=div5&view=text&node=33:2.0.1.5.22&idno=33 http://www.access.gpo.gov/uscode/title33/chapter26_.html http://frwebgate.access.gpo.gov/cgi-bin/getdoc.cgi?dbname=browse_usc&docid=Cite:+33USC1342 http://www.access.gpo.gov/uscode/title33/chapter40_.html http://ecfr.gpoaccess.gov/cgi/t/text/text-idx?c=ecfr&sid=094a62612c31c4cade95984dfa2f2622&rgn=div5&view=text&node=40:21.0.1.1.7&idno=40 http://ecfr.gpoaccess.gov/cgi/t/text/text-idx?c=ecfr&sid=094a62612c31c4cade95984dfa2f2622&rgn=div5&view=text&node=40:24.0.1.2.10&idno=40 http://ecfr.gpoaccess.gov/cgi/t/text/text-idx?c=ecfr&sid=094a62612c31c4cade95984dfa2f2622&rgn=div5&view=text&node=40:25.0.1.1.2&idno=40 http://ecfr.gpoaccess.gov/cgi/t/text/text-idx?c=ecfr&sid=094a62612c31c4cade95984dfa2f2622&rgn=div5&view=text&node=40:25.0.1.1.3&idno=40 http://ecfr.gpoaccess.gov/cgi/t/text/text-idx?c=ecfr&sid=094a62612c31c4cade95984dfa2f2622&rgn=div5&view=text&node=40:25.0.1.1.4&idno=40 http://ecfr.gpoaccess.gov/cgi/t/text/text-idx?c=ecfr&sid=094a62612c31c4cade95984dfa2f2622&rgn=div5&view=text&node=40:27.0.1.1.1&idno=40 http://ecfr.gpoaccess.gov/cgi/t/text/text-idx?c=ecfr&sid=094a62612c31c4cade95984dfa2f2622&rgn=div5&view=text&node=40:8.0.1.1.1&idno=40 http://ecfr.gpoaccess.gov/cgi/t/text/text-idx?c=ecfr&sid=094a62612c31c4cade95984dfa2f2622&rgn=div5&view=text&node=40:30.0.1.1.17&idno=40 http://ecfr.gpoaccess.gov/cgi/t/text/text-idx?c=ecfr&sid=094a62612c31c4cade95984dfa2f2622&rgn=div5&view=text&node=40:30.0.1.1.17&idno=40 http://www.access.gpo.gov/uscode/title42/chapter63a_.html http://www.access.gpo.gov/uscode/title42/chapter65_.html http://www.access.gpo.gov/uscode/title42/chapter82_.html http://www.access.gpo.gov/uscode/title42/chapter85_subchapteri_.html vii
42 USC §9601 to 9675, Comprehensive Environmental Response, Compensation, And Liability Act
(CERCLA)
49 CFR §100 to 199, Hazardous Materials Transportation, Handling, And Storage Regulations 7 USC §136 to 136(y), Federal Insecticide, Fungicide, And Rodenticide Act (FIFRA) ASTM D5363-03; Standard Specification for Anaerobic Single-Component Adhesives (AN), 2003 ASTM F683, Rev A, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery, 12/1/2003 Alaska Administrative Code, Title 18 American Petroleum Institute (ANSI/API) 9A-04, 25TH Edition; Specification for Wire Rope and ISO
10425:2003, Steel Wire Ropes for the Petroleum and Natural Gas Industries–Minimum Requirements and Terms for Acceptance
American Petroleum Institute, Specification for Wire Rope – API Specification 9A, 6/1/95 American Society for Testing and Materials (ASTM) A36/A36M, Rev -, 4/1/2004; Standard
Specification for Carbon Structural Steel American Society for Testing and Materials (ASTM) B466/B466M, Rev -, 10/1/2003; Standard
Specification for Seamless Copper-Nickel Pipe and Tube American Society for Testing and Materials (ASTM) D5363-03, Standard Specification for Anaerobic
Single-Component Adhesives (An), 2003 American Society for Testing and Materials (ASTM) F1836M, 1/1/1997; Standard Specification for
Stuffing Tubes, Nylon and Packing Assemblies (Metric) American Society of Mechanical Engineers (ASME) B16.11, Rev -, 1/1/2005; Forged Steel Fittings, Socket-Welding and Threaded American Society of Mechanical Engineers (ASME) B16.24, Rev -, 2/1/2002; Cast Copper Alloy Pipe
Flanges and Flanged Fittings: Class 150, 300, 400, 600, 900, 1500 and 2500 American Society of Mechanical Engineers (ASME) B16.9, Rev 2003, 2/20/2003; Factory-Made
Wrought Buttwelding Fittings American Welding Society (AWS) D1.1/D1.1M:2006, 2008 Rev 08; Structural Welding Code–Steel, 20TH Edition CG Tech Pub 3524, 1/7/1997; Manufacturer’s Instruction Book-SWBS Group(s) 243-262 CG Tech Pub 3553, 1/7/1997; Manufacturer’s Instruction Book-SWBS Group(s) 551-556 CG Tech Pub 3554, Manufacturer’s Instruction Book–SWBS Group(s) 556 CG Tech Pub 3554-556-A, 225 WLB MIB, Vol 7, SWBS 556-A, Hydraulic Power Unit Aft Deck &
RHIB, MMC PN 556-01-E5
CG Tech Pub 3556-568-D, 225 WLB, SWBS 568-D, Thruster Generator, MMC PN 568-01-05 CG Tech Pub 3556-568-E, 225 WLB, SWBS 568-E, Bow & Stern Thruster, MMC PN 568-01-05 CG Tech Pub 3557, 1/7/1997; Manufacturer’s Instruction Book-SWBS Group(s) 568-573 CG Tech Pub 3558, 5/21/1996; Manufacturer’s Instruction Book-SWBS Group(s) 573 CG Tech Pub 3559, 1/7/1997; Manufacturer’s Instruction Book-SWBS Group(s) 573-582 CG Tech Pub 3562, 5/21/1996; Manufacturer’s Instruction Book-SWBS Group(s) 583-589 CG Tech Pub 3562-583-A, 225 WLB MIB, Vol 15, SWBS 583-A, Davit, RHIB P/S, MMC PN 583-
01-2P/2S CG Tech Pub 3562-583-C, 225 WLB, SWBS 583-C, Davit, Twin Pivot Arm CG Tech Pub 3564, Manufacturer’s Instruction Book–SWBS Group(s) 593 CG Tech Pub 3574-633-A, 225 WLB MIB, Vol 1, SWBS 633-A, Cathodic Protect Sys, MMC PN
633-01-01 CG Tech Pub 3762; Dual Point Davit–Aton Workboat–Model TWPIV5-0A COMDTINST 6260.21, Hazard Communications for Work Place Materials COMDTINST 9077.1, Equipment Tag-Out Procedure, Revision C COMDTINST M10360.3, Rev C; Coatings and Colors Manual COMDTINST M10360.3B, B, Coatings and Colors Manual, 11/24/2003 COMDTINST M10360.3C, Coatings and Colors Manual COMDTINST M16478.1, Rev B, Chg 3; Hazardous Waste Management Manual COMDTINST M16478.2, Procurement, Handling and Disposal of Polychlorinated Biphenyls COMDTINST M6240.5, Rev -, 10/10/1999; Water Supply and Waste Water Disposal Manual COMDTINST M6260.16A, Asbestos Exposure Control Manual, Ch-1 http://www.access.gpo.gov/uscode/title42/chapter85_subchapteri_.html http://www.access.gpo.gov/uscode/title42/chapter85_subchapteri_.html http://ecfr.gpoaccess.gov/cgi/t/text/text-idx?sid=094a62612c31c4cade95984dfa2f2622&c=ecfr&tpl=/ecfrbrowse/Title49/49tab_02.tpl http://www.access.gpo.gov/uscode/title7/chapter6_subchapterii_.html http://webstore.ansi.org/ansidocstore/product.asp?sku=ASTM+D5363%2D03 http://touchngo.com/lglcntr/akstats/AAC/Title18.htm http://www.techstreet.com/ http://www.techstreet.com/ http://www.techstreet.com/ http://www.astm.org/cgi-bin/SoftCart.exe/DATABASE.CART/REDLINE_PAGES/A36A36M.htm?L+mystore+mlcm1012 http://www.astm.org/cgi-bin/SoftCart.exe/DATABASE.CART/REDLINE_PAGES/A36A36M.htm?L+mystore+mlcm1012 http://www.astm.org/cgi-bin/SoftCart.exe/DATABASE.CART/REDLINE_PAGES/B466B466M.htm?L+mystore+mlcm1012 http://www.astm.org/cgi-bin/SoftCart.exe/DATABASE.CART/REDLINE_PAGES/B466B466M.htm?L+mystore+mlcm1012 http://www.astm.org/cgi-bin/SoftCart.exe/DATABASE.CART/REDLINE_PAGES/D5363.htm?L+mystore+piqb3469 http://www.astm.org/cgi-bin/SoftCart.exe/DATABASE.CART/REDLINE_PAGES/D5363.htm?L+mystore+piqb3469 http://www.astm.org/cgi-bin/SoftCart.exe/STORE/filtrexx40.cgi?U+mystore+piqb3469+-L+ASTM:F1836M+/usr6/htdocs/astm.org/DATABASE.CART/REDLINE_PAGES/F1836M.htm http://www.astm.org/cgi-bin/SoftCart.exe/STORE/filtrexx40.cgi?U+mystore+piqb3469+-L+ASTM:F1836M+/usr6/htdocs/astm.org/DATABASE.CART/REDLINE_PAGES/F1836M.htm http://www.techstreet.com/cgi-bin/detail?product_id=1255305 http://www.techstreet.com/cgi-bin/detail?product_id=1255305 http://www.techstreet.com/cgi-bin/detail?product_id=1030584 http://www.techstreet.com/cgi-bin/detail?product_id=1030584 http://members.asme.org/catalog/ItemView.cfm?ItemNumber=J10903 http://members.asme.org/catalog/ItemView.cfm?ItemNumber=J10903 http://www.awspubs.com/ http://www.awspubs.com/ http://www.uscg.mil/ccs/cit/cim/directives/CI/CI_6260_21B.pdf http://www.uscg.mil/ccs/cit/cim/directives/CI/CI_9077_1C.pdf http://www.uscg.mil/ccs/cit/cim/directives/CIM/CIM_10360_3C.pdf http://www.uscg.mil/ccs/cit/cim/directives/CIM/CIM_10360_3C.pdf http://www.uscg.mil/ccs/cit/cim/directives/CIM/CIM_16478_1B.pdf http://www.uscg.mil/ccs/cit/cim/directives/cim/cim%5F16478%5F2.pdf http://www.uscg.mil/ccs/cit/cim/DIRECTIVES/CIM/CIM_6240_5.pdf http://www.uscg.mil/ccs/cit/cim/directives/cim/cim%5F6260%5F16a.pdf viii
COMDTINST M9000.6, Rev E; Naval Engineering Manual (NEM) COMDTINST M9077.1, Rev C; Equipment Tag-Out Procedure California Code of Regulations, Title 22, Division 4; Environmental Health California Code of Regulations, Title 23, Waters California Health and Safety Code, Division 103; Disease Prevention And Health Promotion California Health and Safety Code, Division 104; Environmental Health.
California Health and Safety Code, Division 20; Miscellaneous Health And Safety Provisions California Health and Safety Code, Division 26; Air Resources California Health and Safety Code, Division 37; Regulation Of Environmental Protection Coast Guard Tech Pub 3560, Section C, SWBS 583; 23 Ft Workboat (Port) I/O Commercial Item Descriptions (CID) A-A-59316, Rev Not 1, 11/7/2003; Abrasive Materials for
Blasting Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint DOD-G-24508, Rev A(4); Grease, High Performance, Multi-Purpose DOD-STD-2003-3, Not 1; Electric Plant Installation Standard Methods for Surface Ships &
Submarines (Penetrations), Section 3 Federal Specification HH-P-151, Rev F, Not 1, 3/27/1991; Packing, Rubber Sheet, Cloth Insert Federal Specification QQ-N-281, Rev Rev D, Amend 2; Nickel-Copper-Aluminum Alloy, Wrought
(UNS) N05500
Federal Standard FED-STD-595B(1), Rev B, 1/11/1994; Color Used in Government Procurement Hawaii Administrative Code, Title 11 International Standard Organization (ISO) 4406, Rev -; Hydraulic Fluid Power — Fluids — Method for Coding the Level of Contamination by Solid Particles MIL-A-18001, AMD2, Rev K; Anodes, Sacrificial Zinc Alloy, 5/2/2005 MIL-A-22262, Rev B, Amd 2, 3/21/1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-22262B(2), Abrasive Blasting Media Ship Hull Blast Cleaning, 3/21/1996 MIL-A-22262B, Abrasive Blasting Media Ship Hull Blast Cleaning, 3/21/1996 MIL-C-24633, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded – Inactive, No Longer
Used, Except for Replacement Purposes, 4/24/1990 MIL-C-24643, Rev B, Sup 1; Cable and Cord, Electrical, Low Smoke for Shipboard Use, General
Specification for, 8/22/2002 MIL-DTL-15024, Rev F; Plates, Tags, And Bands for Identification of Equipment, 11/28/1997 MIL-DTL-23549, Revd; Grease, General Purpose, 5/10/2002 MIL-DTL-24643, Rev B, Sup 1A; Cables and Cords, Electric, Low Smoke, For Shipboard Use, General Specification for MIL-DTL-5624U, Turbine Fuel, Aviation, Grades JP-4 and JP-5, 1/5/2004 MIL-F-1183, Fittings, Pipe, Cast Bronze, Silver-Brazing, General Specifications for, 5/5/1987 MIL-F-24702, Rev -, Amd 2 Not 1; Filter Elements, Hydraulic Disposable, General Specification for
(Metric) MIL-G-18458, Rev B; Grease, Wire Rope and Exposed Gear, Amendment 5, 3/26/1996 MIL-G-18997, Rev E, Amd 2, 3/14/2006; Gauge, Pressure, Dial Indicating MIL-HDBK-291, Rev -; Cargo Tank Cleaning, 9/26/1986 MIL-P-24647, Rev D; Paint System, Anticorrosive and Antifouling, Ship Hull, 2/15/2005 MIL-PRF-1149, Rev D; Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness, 6/10/1998 MIL-PRF-1149D, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness, 6/10/1998 MIL-PRF-16173, Rev E; Corrosion Preventative Compound, Solvent Cutback, Cold Application, 1/6/1993 MIL-PRF-16884K, Fuel, Naval Distillate (NATO Symbol F-76), 11/14/2002 MIL-PRF-17672, Rev D, Amd 3; Hydraulic Fluid, Petroleum, Inhibited MIL-PRF-2105, Rev E; Lubricating Oil, Gear, Multipurpose (Metric), 8/22/1995 MIL-PRF-23236, Rev C, 8/12/2003; Coating Systems for Ship Structures MIL-PRF-24139, Rev A, Amd 3; Grease, Multipurpose, Water Resistant MIL-PRF-24635 Enamel, Silicone Alkyd Copolymer MIL-PRF-24635, Rev 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Capability,, 6/28/1996 MIL-STD-1625C(1), Safety Certification Program for Drydocking Facilities and Shipbuilding Ways for U.S. Navy Ships, 12/30/1992 MIL-STD-1627, Rev C; Bending of Pipe or Tube for Ship Piping System, 9/30/1994 MIL-STD-1689, Rev A, 11/23/1990; Fabrication, Welding and Inspection of Ships Structure MIL-STD-1689, Rev A; Fabrication, Welding and Inspection of Ships Structure, 11/23/1990 MIL-STD-1689A, Fabrication, Welding and Inspection of Ships Structure, 11/23/1990 MIL-STD-2035(SH), Nondestructive Testing Acceptance Criteria, 5/15/1995 MIL-STD-2035(SH), Rev A; Nondestructive Testing Acceptance Criteria, 5/15/95 MIL-STD-2035, Rev A, 5/15/1995; Nondestructive Testing Acceptance Criteria MIL-STD-2035, Rev A; Nondestructive Testing Acceptance Criteria MIL-STD-22D(3), Welded Joint Design, 3/21/1991 MIL-STD-419, Rev D; Cleaning and Protecting Piping, Tubing, And Fittings for Hydraulic Power
Transmission Equipment MIL-T-16420, Tube, Copper-Nickel Alloy, Seamless and Welded (Copper Alloy Numbers 715 and
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Relocation of Electronic Equipment MLCPAC Standard Specification 997, Rev -, 3/29/2004; Drydocking NAVSEA 0900-LP-001-7000, Acn #1; Fabrication and Inspection of Brazed Piping Systems NAVSEA Dwg 803-1385714, Valves Bronze 1/4-2 Union End Gate, U NAVSEA Dwg 803-1385850, Rev J, 7/1/1990; Piping, Instrument Pressure for All Service NAVSEA Dwg 803-1385866, E, Penetrations; Bulkhead and Deck NAVSEA Dwg 803-4384536, Valves; Bronze; 1/4” – 2” Union End Globe; In-Line & Angle; Stop, Stop Check & Needle, J NAVSEA Dwg 803-6397256, Access, Covers, Ventilation Quick Acting NAVSEA Dwg 803-921865, Cathodic Protection Hull Zinc Anodes NAVSEA Dwg 804-1385781, Pipe Hangers for Surface Ships (Superseding NAVSEA Dwg. 810-
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Cleaning The Society for Protective Coatings SSPC-VIS 1, Rev -, 11/1/2004; Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast Cleaning The Society for Protective Coatings SSPC-VIS 3, Rev -; Guide and Reference Photographs for Steel
Surfaces Prepared by Hand and Power Tool Cleaning The Society for Protective Coatings SSPC-VIS 4/NACE VIS 7, Rev -; Guide and Visual Reference
Photographs for Steel Cleaned by Waterjetting Washington Administrative Code, Chapter 173-303; Dangerous Waste Regulations http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP1.htm?L+sspcstore+wukd3494+1057295146 http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP10.htm?L+sspcstore+wukd3494+1057295146 http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP11.htm?L+sspcstore+wukd3494+1056593876 http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP12.htm?L+sspcstore+wukd3494+1056767423 http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP12.htm?L+sspcstore+wukd3494+1056767423 http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP12.htm?L+sspcstore+wukd3494+1056767423 http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP6.htm?L+sspcstore+wukd3494+1057295146 http://208.233.211.117/cgi-bin/SoftCart.exe/BOOKSTORE/PAGES/0212.htm?L+sspcstore+gzjz1081 http://208.233.211.117/cgi-bin/SoftCart.exe/BOOKSTORE/PAGES/0212.htm?L+sspcstore+gzjz1081 http://208.233.211.117/cgi-bin/SoftCart.exe/BOOKSTORE/PAGES/0105.htm?L+sspcstore+unkm3073 http://208.233.211.117/cgi-bin/SoftCart.exe/BOOKSTORE/PAGES/0105.htm?L+sspcstore+unkm3073 http://208.11.80.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP1.htm?L+sspcstore+uowz9441+1148145316 http://208.11.80.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP10.htm?L+sspcstore+uowz9441+1148145316 http://208.11.80.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP10.htm?L+sspcstore+uowz9441+1148145316 http://www.sspc.org/standards/scopes.html http://www.sspc.org/standards/scopes.html http://www.sspc.org/standards/scopes.html http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP12.htm?L+sspcstore+wukd3494+1056767423 http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP12.htm?L+sspcstore+wukd3494+1056767423 http://208.233.211.117/cgi-bin/SoftCart.exe/STORE/PAGES/SP12.htm?L+sspcstore+wukd3494+1056767423 http://www.sspc.org/standards/scopes.html http://www.sspc.org/standards/scopes.html http://www.sspc.org/standards/scopes.html http://www.sspc.org/standards/scopes.html http://www.sspc.org/standards/scopes.html http://208.11.80.117/cgi-bin/SoftCart.exe/BOOKSTORE/PAGES/0212.htm?L+sspcstore+uowz9441+1148131664 http://208.11.80.117/cgi-bin/SoftCart.exe/BOOKSTORE/PAGES/0212.htm?L+sspcstore+uowz9441+1148131664 http://www.sspc.org/standards/scopes.html http://www.sspc.org/standards/scopes.html http://208.233.211.117/cgi-bin/SoftCart.exe/BOOKSTORE/PAGES/0105.htm?L+sspcstore+unkm3073 http://208.233.211.117/cgi-bin/SoftCart.exe/BOOKSTORE/PAGES/0105.htm?L+sspcstore+unkm3073 http://apps.leg.wa.gov/WAC/default.aspx?cite=173-303 xii
CONSOLIDATED LIST OF GOVERNMENT FURNISHED PROPERTY
Description Manufacturer Part Number NIIN Qty UOI
ITEM 12: WATERTIGHT, WEATHERTIGHT DOOR & HATCH RENEWALS
Door – 26”x 66” WTRTT, QA, LH, 10 dog, w/ Hasp and staple and 9” dia.
fixed light, steel, low type Cress hinges, w/coaming
N/A N/A N/A 1 ea
Door – 36”x 66” WTRTT, QA, LH, 10 dog, w/ Hasp and staple and 9” dia.
fixed light, steel, low type Cress hinges, w/coaming
N/A N/A N/A 1 ea
Door – 26”x 66” WTRTT, QA, RH, 10 dog, w/ Hasp and staple and 9” dia.
fixed light, steel, low type Cress hinges, w/coaming
N/A N/A N/A 1 ea
ITEM 13: PROPULSION SHAFT SEALS (MECHANICAL) INSPECT AND CLEAN
225’ WLB Minor (Face Change out) Overhaul Kit John Crane (Wartsila) unknown 01-520-5277 1 Kit
ITEM 18: STERN TUBE SEAWATER SUPPLY MODIFICATIONS
Flow Transmitter with Relay OMEGA
ENGINEERING FP90-2P 2 -
Flow Sensor OMEGA
ENGINEERING
FMG3001PVDF
or FP-5600 2 -
Bronze Installation Tee for Flow Sensor
OMEGA
ENGINEERING FP5310BR 2 -
COMPAC Stern Tube Water Quality Package Thordon Bearing Inc. Single Separator, No Pumps 1 -
Duplex Strainer Hayward Model 53BTX ST053020BF11
TS 1 -
ITEM 34: AFT CROSS DECK WINCH REPLACEMENT
BMD-471 Cross Deck Winch L/H, Starboard -Aft
Appleton Marine Industries
62704330A5 AMD 1379L 01-506-5074 1 ea
BMD-471 Cross Deck Winch R/H, Port-Aft
Appleton Marine Industries
62704330A6 AMD 1379R 01-506-5072 1 ea
ITEM 36: HYDRAULIC CHAINSTOPPERS LEVEL 2 INSPECT AND REPAIR
Repair Kit, upper assy. FL-2605-29-
PC36 01-496-9418 2 ea
Repair Kit, rod/seal FL-2605-29- PC37 01-496-9422 2 ea
Repair Kit, wear strip FL-2605-29- PC13 01-538-0684 2 ea
Cylinder, Actuator
4.00CC-
2HLTS24AC16.
01-496-9424 4 ea xiii
ITEM 37: MECHANICAL CHAIN STOPPERS INSPECT AND REPAIR
Spring pack, U-bolts, cotter pins, and bushings 01-485-7215 2 ea
Pins and grease fittings 01-485-7209 2 ea
ITEM 41: BOAT BOOM INSPECT, REPAIR, AND TEST
Brake shoe, centrifugal Welin Lambie 99-750-0205 1 Kit Brake shoe, main Welin Lambie 99-430-0529 1 Kit Pressure hose, brake cylinder Welin Lambie 99-993-9268 2 ea Pressure hose, on luff cylinder Welin Lambie 99-219-6801 2 ea Pressure hose, on luff cylinder Welin Lambie 99-514-9437 2 ea Pressure hose, off luff cylinder Welin Lambie 99-147-8884 2 ea Pressure hose, off luff cylinder Welin Lambie 99-886-5274 2 ea Pressure roller assembly Welin Lambie 99-413-4112 1 ea Clamp, Accumulator Welin Lambie 891-00418 4 ea Ring, support-Accumulator Welin Lambie 891-00193 2 ea Valve flow control Welin Lambie 891-00493 1 ea Safety block, Accumulator Welin Lambie 5721-8011 1 ea Switch pressure Welin Lambie 5725-1701.0.08 1 ea Switch pressure Welin Lambie 5725-1701.0.09 1 ea Valve, directional control Welin Lambie 5725-1701.0.12 1 ea Valve, overcenter Welin Lambie 891-00496 1 ea Wire rope, fwd (14 mm x 40m), prefabricated with eye on one end, and tapered/welded on the other
Welin Lambie 5616-3501B 99-225-7786 1 ea
Wire rope, aft (14 mm x 37.75m), prefabricated with eye on one end, and tapered/welded on the other
Welin Lambie 5616-3501C 99-859-7924 1 ea
ITEM 44: DIVE AIR COMPRESSOR INSTALLATION
Compressor, Mariner II equipped with P31 purification assembly, hour meter, visual co/Monitor Indicator, Carbon Monoxide Monitor, and automatic condensate drain system
Bauer Compressor Inc. Model MII/DV- E3 1 ea
Hour Meter (for compressor above) DV/HMR incl N/A Purification System (for compressor above) Super Triplex
P31 incl . N/A
Electric CO Meter Bauer Compressor Inc. 1 ea
Air Tank ASME Certified Bauer Compressor Inc. SAS-1- 5K/BANK 4 ea
Blast Box, 2 cylinder 1 ea Tank Foundation Bauer Compressor Inc. RCK-0037 2 ea Cascade Panel, fill SCUBA, 3300 psig Bauer Compressor Inc. BF 450-FCP 1 ea
GENERAL REQUIREMENTS — DRYDOCK
GR_00000_JMS_0606_Fleet
1 INTENT
This document invokes general requirements applicable to ship repair contracts for work performed at a Contractor’s facility and requiring a Coast Guard vessel to be placed in drydock. The items discussed in the General Requirements are an amplification of, or are in addition to, the specific items of the Specification.
Other sections of the contract establish requirements for work on Coast Guard cutters. The General Requirements are a part of the contract and, as such, compliance is a contractual requirement. The Contractor is responsible for understanding and complying with all requirements established in the Specifications.
Government Furnished Property: NONE
2 REFERENCES
Coast Guard Drawings: NONE
Applicable Documents:
COMDTINST M6260.16A, Asbestos Exposure Control Manual, Ch-1 COMDTINST 6260.21, Hazard Communications for Work Place Materials COMDTINST 9077.1, Equipment Tag-Out Procedure, Revision C COMDTINST M16478.1, Rev B, Chg 3; Hazardous Waste Management Manual COMDTINST M16478.2, Procurement, Handling and Disposal of Polychlorinated Biphenyls COMDTINST M10360.3, Rev C; Coatings and Colors Manual…
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| File | Type | Posted |
|---|---|---|
| Amendment 0006.pdf | ||
| Goosneck Renewal Table.pdf | ||
| Amendment 0005.pdf | ||
| Attachment J.2.doc | DOC document | |
| Amendment 0004.pdf | ||
| USCGC KUKUI_Drydock and Repair, Rev(1) _July_2009.pdf | ||
| Amendment 0003.pdf | ||
| SECTION B | — | |
| SECTION B(rev).doc | DOC document | |
| Amendment 0002.pdf | ||
| Amendment 0001.pdf | ||
| SF33.doc | DOC document | |
| NOTICE TO OFFERORS.doc | DOC document | |
| SOLICITATION PKG | — |
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