1344_DD_EDV_10R0

(December 04, 2009 / Rev-0)

USCGC BLOCK ISLAND (WPB-1344)

110 FOOT C CLASS PATROL BOAT

SPECIFICATION FOR DRYDOCK REPAIRS

Developed By:

Edwin Velazquez

Surface Forces Logistics Center Patrol Boat Product Line 300 E. Main Street, Suite (600) Norfolk, VA 23510-9102

USCGC BLOCK ISLAND (WPB-1344) DRYDOCK AVAILABILITY 2009

Page i (Rev-0)

TABLE OF CONTENTS

Work Item Title Page

List of Sketches v

Revisions Record vi

List of Applicable References vii

List of Government-furnished Property xvi

List of Critical Inspection Items xix

Specification Feedback xx

Principal Characteristics xxi

General Requirements 1

1 Perform Aluminum Hull and Structural Repairs - 1/4" Plate 10

2 Perform Aluminum Hull and Structural Repairs - 5/16" Plate 11

3 Perform Hull and Structural Plating Repairs - Overlay Welding (Aluminum) 12

4 Perform Hull and Structural Plating Repairs - Overlay Welding (Steel) 13

5 Perform Steel Hull and Structural Plating Repairs (5-Pound) 14

6 Perform Steel Hull and Structural Plating Repairs (6.0-Pound or 5.63-Pound) 16

7 Perform Steel Hull and Structural Plating Repairs (7.5-Pound or 7.65-Pound) 18

8 Perform Hull and Structural Plating Repairs - Corrugated Plate (4.0-Pound) 21

Page ii (Rev-0)

9 Perform Hull and Structural Plating Repairs – Eroded Weld (Aluminum) 23

10 Perform Hull and Structural Plating Repairs – Eroded Welds (Steel) 24

11 Perform Hull and Structural Plating Repairs – Crack (Steel) 25

12 Perform Hull and Structural Plating Repairs –Crack (Aluminum) 26

13 Perform Steel Structural Member Repairs -1” x 3” Steel T-Bar Framing 27

14 Clean and Disinfect Potable Water Tanks 28

15 Clean and Inspect Fuel Service Tanks 31

16 Clean and Inspect Fuel Stowage and Overflow Tanks 34

17 Clean and Inspect Grey Water Collection and Holding Tanks 37

18 Preserve Grey Water Collection and Holding Tank - Partial 39

19 Clean and Inspect Sewage Collection and Holding Tank 41

20 Preserve Sewage Collection and Holding Tank - Partial 43

21 Preserve Sewage Collection and Holding Tanks - 100% 45

22 Clean Grey Water Piping System 47

23 Clean Sewage Piping System 51

24 Clean and Inspect Oil and Oily Waste Tanks 56

25 Preserve Oil and Oily Water Tanks - Partial 58

26 Preserve Oil and Oily Water Tanks – 100% 61

27 Overhaul Duplex Sea Strainers 64

28 Renew Sea Valves and Pumps 68

29 Overhaul Stabilizing Fins 73

Page iii (Rev-0)

30 Remove, Inspect, and Reinstall Propeller Shafts 78

31 Remove, Inspect, and Reinstall Propellers 85

32 Repair Propeller Root Erosion 88

33 Overhaul Mechanical Shaft Seal Assemblies 91

34 Inspect and Maintain Cathodic Protection System 93

35 Renew Capastic Fairing 98

36 Renew Water-Lubricated Propeller Shaft Bearings 100

37 Remove, Inspect and Reinstall Rudder Assemblies 103

38 Overhaul Steering Gear Components 108

39 Renew Doppler Speed Log and Overhaul Doppler Valve 113

40 Renew Depth Indicating Transducer 118

41 Preserve Underwater Body – “Partial” 121

42 Preserve Underwater Body – “100%” 124

43 Preserve Forward Peak Compartment 126

44 Preserve Forward Void 129

45 Preserve Forward Auxiliary Machinery Space 132

46 Routine Drydocking 134

47 Provide Temporary Logistics 139

48 Inspect MDE Exhaust System 142

49 Install New Grey Water Pumps and Piping 145

50 Improve Ship’s Ventilation 148

51 Install Hot Water-On-Demand Unit 153

52 Install New Life Rafts 156

53 Install New Searchlight 158

54 Replace Reverse Osmosis Watermakers 161

Page iv (Rev-0)

55 Modify Oily Water Separator Piping 164

56 Ultrasonic Thickness Measurements 167

57 Preserve Weather Decks 169

58 Renew Structural Closures 172

59 Renew Pilothouse Windows 175

60 Renew Various Interior Deck Drains 177

61 Reseal Latex Terrazzo Deck Covering Systems 180

62 Install New Deck Covering Systems 182

63 Fabricate and Install New Canopy 185

64 Renew Fuel Transfer Piping 187

Page v (Rev-0)

List of Sketches

Work Item Sketch Number Page

This section is not applicable to this package.

Page vi (Rev-0)

Revisions Record

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package.

Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK ITEM# CHANGES MADE

NOTE: All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

Page vii (Rev-0)

List of Applicable References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution. Electronic copies of the latest Editions of MLCA Standard Specifications are available on the Internet and may be accessed at the following Internet Uniform Resource Locator (URL) address:

http://www.uscg.mil/mlclant/vdiv/standard_specifications.asp.

Guidance for obtaining copies of all other documents referenced herein is provided in the solicitation.

Order of precedence. In the event of conflicts between text of this specification and the applicable references specified herein, order of precedence shall be in accordance with MLCA Standard Specification 0000_STD, paragraph 3.2 (Order of precedence), unless otherwise specified by the Contracting Officer (KO). The Contractor shall immediately notify the KO in writing of any perceived conflicts contained herein. Nothing in these documents, however, supersedes applicable laws and regulations, unless a specific exemption has been obtained.

FEDERAL AND MILITARY SPECIFICATIONS AND STANDARDS

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)

MIL-D-3134, Sep 1989, Deck Covering Materials

MIL-G-6032D(1), Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code #G-636

MIL-PRF-17672, May 1995, Hydraulic Fluid, Petroleum, Inhibited

MIL-PRF-24647, Feb 2005, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-8660C(2), Silicone Compound, NATO Code # S-736

MIL-STD-1310, Jun 1996; Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic Compatibility and Safety

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

Page viii (Rev-0)

Federal Specification (Fed Spec), MMM-A-121, Oct 1999, Adhesive Bonding Vulcanized Synthetic Rubber to Steel

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing;

Rubber-Sheet, Cloth-Insert

OTHER GOVERNMENT DOCUMENTS, DRAWINGS, AND PUBLICATIONS

DOCUMENTS

Coast Guard Maintenance and Logistics Command Atlantic (MLCA), Standard Specification 0000_STD, 2006 Edition, General Requirements

Coast Guard Maintenance and Logistics Command Atlantic (MLCA), Standard Specification 0740_STD, 2004 Edition, Welding and Allied Processes

Coast Guard Maintenance and Logistics Command Atlantic (MLCA), Standard Specification 1001_STD, 2004 Edition, Temporary Hull Accesses

Coast Guard Maintenance and Logistics Command Atlantic (MLCA), Standard Specification 3141_STD, 2004 Edition, Overhaul Electrical Rotating Machines

Coast Guard Maintenance and Logistics Command Atlantic (MLCA), Standard Specification 6341_STD, 2004 Edition, Renew Deck Covering Systems

Coast Guard Maintenance and Logistics Command Atlantic (MLCA), Standard Specification 8634_STD, 2004 Edition, Drydocking

Coast Guard Maintenance and Logistics Command Atlantic (MLCA), Standard Specification 8635_STD, 2004 Edition, Provide Temporary Logistics

DRAWINGS

Coast Guard Drawing 110 WPB 085-002, Rev-, Docking Plan

Coast Guard Drawing 110 WPB 085-010, Rev B, Docking Plan, Docking/Lifting Cradle

Coast Guard Drawing 110 WPB 243-006, Rev A, Propulsion Shaft Details (Partially supercedes 110 WPB 243-002, 110B WPB 243-002, and 110C WPB 243-002)

Page ix (Rev-0)

Coast Guard Drawing 110 WPB 259-006, Rev B, MDE 8" Exhaust Flapper Valve Assembly (w/Companion Flanges & Gaskets)

Coast Guard Drawing 110 WPB 330-005, Rev C, Ship Service Lighting One-line Diagram

Coast Guard Drawing 110 WPB 422-003, Rev A, Replacement Searchlight Equipment Arrangement and Details

Coast Guard Drawing 110 WPB 512-001, Rev D, Habitability Vent Modifications

Coast Guard Drawing 110 WPB 526-002, Rev C, Grey Water Piping Arrangments and Details

Coast Guard Drawing 110 WPB 531-003, Rev-, Reverse Osmosis Desalination Plant Install

Coast Guard Drawing 110 WPB 533-003, Rev D, Installation of Tankless Hot Water Heaters

Coast Guard Drawing 110 WPB 583-009, Rev B, Inflatable Life Raft Cradle Mods

Coast Guard Drawing 110 WPB 621-003, Rev A, Canopy Details

Coast Guard Drawing 110B WPB 320-008, Rev B, Power One Line Diagram & Details

Coast Guard Drawing 110B WPB 320-008, Rev C, MEP One LINE Block Wiring Diagram

Coast Guard Drawing 110B WPB 436-001, Rev H, Alarm System Schematic & Layout

Coast Guard Drawing 110B WPB 436-002, Rev C, Fire Alarm System Elem Wiring, Details & Deck Layout

Coast Guard Drawing 110B WPB 583-008, Rev A, Lifeboat Stowage and Handling

Coast Guard Drawing 110B WPB 621-005, Rev F, Joiner Work Details (B&C Class)

Coast Guard Drawing 110C WPB 111-001, Rev B, Shell Expansion

Coast Guard Drawing 110C WPB 117-001, 002 & 003 Rev D, Transverse Sections

Page x (Rev-0)

Coast Guard Drawing 110C WPB 117-001, Rev D, Transverse Sections

Coast Guard Drawing 110C WPB 131-001, Rev A, Deck Construction Plan

Coast Guard Drawing 110C WPB 151-005, Rev B, Superstructure Details

Coast Guard Drawing 110C WPB 161-001, Rev-, Main Shaft Strut Details

Coast Guard Drawing 110C WPB 161-003, Rev-, Intermediate Shaft Strut Details

Coast Guard Drawing 110C WPB 161-004, Rev B, Intermediate Shaft Strut Installation

Coast Guard Drawing 110C WPB 161-005, Rev D, Stern Tube Installation Details

Coast Guard Drawing 110C WPB 163-002, Auxiliary Sea Chest Details

Coast Guard Drawing 110C WPB 185-001, Rev D, Equipment Foundations - Auxiliary Equipment

Coast Guard Drawing 110C WPB 243-002, Rev A, Propulsion Shafting & Details

Coast Guard Drawing 110C WPB 243-005, Rev C, Shaft Locking Details

Coast Guard Drawing 110C WPB 245-001, Rev-, Propeller Details

Coast Guard Drawing 110C WPB 245-002, Rev A, Assembly of Oil Injection Equipment

Coast Guard Drawing 110C WPB 256-002, Rev A, Auxiliary Engine Sea Water Cooling System Arrangement & Details

Coast Guard Drawing 110C WPB 259-001, Rev D, Main Engine Piping System

Coast Guard Drawing 110C WPB 259-003, Rev E, MDE 18" Raw Water Discharge Exhaust Flapper Valve Assembly

Coast Guard Drawing 110C WPB 501-001, Rev H, Piping System Schematics

Page xi (Rev-0)

Coast Guard Drawing 110C WPB 526-001, Rev C, Scuppers and Deck Drains Piping Arrangement & Details

Coast Guard Drawing 110C WPB 528-002, Rev-, Sewage Piping, Arrangements & Details

Coast Guard Drawing 110C WPB 529-001, Rev B, Bilge Piping Arrangement & Details

Coast Guard Drawing 110C WPB 529-004, Rev-, Oily Water Separator Piping Diagram Modifications

Coast Guard Drawing 110C WPB 529-005, Rev-, Oily Water Separator Piping Arrangement Modifications

Coast Guard Drawing 110C WPB 541-001, Rev A, Fuel Oil Transfer Piping A&D

Coast Guard Drawing 110C WPB 558-001, Rev C, Vents, Fills & Sound Tube Details

Coast Guard Drawing 110C WPB 561-001, Rev-, Steering System Details

Coast Guard Drawing 110C WPB 561-004, Rev A, Steering System Details / Piping

Coast Guard Drawing 110C WPB 562-001, Rev E, Rudder Details

Coast Guard Drawing 110C WPB 565-001, Rev C, Fin Stabilization System

Coast Guard Drawing 110C WPB 601-027, Rev D, Outboard Profile And Weather Decks

Coast Guard Drawing 110C WPB 633-001, Rev-, Cathodic Protection Plan and Details

Coast Guard Drawing 110C WPB 633-002, Rev D, Cathodic Protection Installation, Schematic, & Layout

Coast Guard Drawing FL 6713-201, Rev B, CRP-V850 Transducer (B-

14) Adapter Assembly

Coast Guard Fleet Drawing FL-3801-080, 4" Gooseneck Ventilator with Watertight Cover, 26 August 1998

PUBLICATIONS

Page xii (Rev-0)

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Jun 2006, Coatings and Color Manual

Coast Guard Technical Publication (TP) 2924, Apr 1992, General Information Book and Operating Manual

Coast Guard Technical Publication (TP) 2924, Jun 1990, General Information Book and Operating Manual for USCG 110 Foot Patrol Boat, Annex 1B, Propeller Renewal Procedure

Coast Guard Technical Publication (TP) 2936, Sept 2008, Manufacturer’s Instruction Book SWBS Group 533; Section G, H and I.

Coast Guard Technical Publication (TP) 3223, May 1985, SRD-331 Doppler Speed Log

Coast Guard Technical Publication (TP) 3245, Jan 1988, Chapter 561, Vosper-Thornycroft Steering Manual

Coast Guard Technical Publication (TP) 3495, May 2002, Chapter 243, Installation Duramax Shaft Seal System

Coast Guard Technical Publication (TP) 3906, Oct 2002, Ship's Steering Gear System

Coast Guard Technical Publication (TP) 3907, Oct 2002, Ship’s Fin Stabilizing System

Coast Guard Technical Publication (TP) 3959, Feb 2008, Digital Fire Alarm Panel-Model AFP-200

Coast Guard Technical Publication (TP) 3971A, Oct 2006, Reverse Osmosis Desalination Plant

Coast Guard Technical Publication (TP) 3987, Feb 2006;

Searchlight, Xenon – 350 Watt

Coast Guard Technical Publication (TP) 4655, Jul 1990, Chapter 633-1, Electrocatalytic Industries; Cathodic Protection Instruction Manual

Coast Guard Preventative Maintenance Manual, 110 WPB PMS Manual (series)

Coast Guard Technical Publication (TP) 4691, Mar 2008, Sewage and Grey Water Systems

Page xiii (Rev-0)

Vosper Thornycroft Technical Bulletin No. 49, Jul 1992, Procedure for Fitting New Tiller Rod Eye Bearings to Actuators and Removing Redundant Grease Hose On BMS Island Class USCG Cutters

Raytheon V850 Color Echosounder, 2nd Edition, Mar 1993, Operation Manual

INDUSTRY STANDARDS

American National Standards Institute/American Society of Mechanical Engineers (ANSI/ASME), B4.1-1967, (reaffirmed 1994), Preferred Limits and Fits for Cylindrical Parts

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water- Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2005, Drinking Water System Components - Health Effects

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

American Society of Mechanical Engineers (ASME) B46.1, 2002, Surface Texture (Surface Roughness, Waviness, and Lay)

American Welding Society (AWS) C5.6, Reapproved 1994, Recommended Practices for Gas Metal Arc Welding

American Petroleum Institute (API) Specification 5L, 2004, Specification for Line Pipe

Institute of Electrical and Electronic Engineers (IEEE) Standard 45, 2002, Recommended Practice for Electrical Installations on Shipboard

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Page xiv (Rev-0)

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-69, 2003, Pipe Hangers and Supports - Selection and Application

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-89, 2003, Pipe Hangers and Supports – Fabrication and Installation Practices

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2004, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2004, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting

International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive

International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power - Fluids - Method for Coding Level of Contamination by Solid Particles

ASTM International (ASTM) A572, 2007, Standard Specification for High-Strength Low-Alloy Columbium-Vanadium Structural Steel

ASTM International (ASTM) A606, 2004, Standard Specification for Steel, Sheet and Strip, High-Strength, Low-Alloy

Page xv (Rev-0)

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D4174, Reapproved 2005; Standard Practice for Cleaning, Flushing, and Purification of Petroleum Fluid Hydraulic Systems

ASTM International (ASTM) D5363, 2003, Standard Specification for Anaerobic Single Component Adhesives

ASTM International (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual Ultrasonic Pulse-Echo Contact Method

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

National Electrical Manufacturers Association (NEMA) Stds, Pub.

No. 250, 2003, Enclosures for Electrical Equipment (1000 Volts Maximum)

National Electrical Manufacturers Association (NEMA) Stds, Pub.

No. ICS 1, R2008, Industrial Control and Systems General Requirements

Page xvi (Rev-0)

List of Government-furnished Property

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED COST

($/UNIT)

14 N Tank Level Indicator NSN: 5930-01-429-

1289 3 ea. 221.01

15 N Tank Level Indicator NSN: 5930-01-429- 1289 6 ea. 221.01

16 N Tank Level Indicator NSN: 5930-01-429- 1289 9 ea. 221.01

17 N Tank Level Indicator NSN: 5930-01-429- 1289 4 ea. 221.01

19 N Tank Level Indicator NSN: 5930-01-429- 1289 8 ea 221.01

23 Y Sewage Pump NSN: 4320-00-986- 7312 1 ea. 13,601.00

27 Y Kraissl 2 ½" Duplex strainer

NSN: 4730-01-394-

9731 2 ea. 3,900.00

28 Y Bilge Pump NSN: 4320-01-209- 1909 2 ea. 19,969.07

Y FLOC Pump NSN: 4320-01-219- 1442 2 ea 13601.00

29 N Spherical Roller Bearing

NSN: 3110-00-902-

7288 2 ea. 136.00

N Spherical Bearing NSN: 3120-99-806- 7289 4 ea. 167.00

N Special Bolt Trunion P/N: 3665208-A 4 ea. 135.00

N Special Bolt Tiller NSN: 5306-99-538- 1451 4 ea. 126.00

N Rod Eye Trunion Bolt Nut

NSN: 5315-01-485-

3148 4 ea. 34.00

N Fin Spacer Bushing NSN: 3120-01-396- 1724 4 ea. 81.00

N Fin Spacer Bushing NSN: 5365-99-807- 4040 4 ea. 66.00

N Circlip NSN: 5365-99-902- 2593 8 ea. 2.00

N Actuator Seals NSN: 5330-99-729-sets 98.00

N Rod Eye Bearing NSN: 3120-01-377- 1940 4 ea. 530.00

N Rod Eye Locknut NSN: 5310-01-468- 7665 4 ea. 13.00

N Tiller Pin Nuts NSN: 5315-01-485- 3148 4 ea. 34.00

Y **Fin Stabilizer assembly

NSN: 2040-99-726-

4768 2 ea. 12,200.00

Page xvii (Rev-0)

N **Lower bearing bushing

NSN: 3120-99-726-

2345 2 ea. 900.00

N

**4" Diameter x 28' Long, Aquamet-17 propulsion shaft

NSN: 2010-01-445-

7940 2 ea. 8,700.00

N **Forward Bearing Housing

NSN: 3130-01-442-

2863 2 ea. 5,421.00

N *Oil Injection Equipment Kit N/A 1 set 6,000.00

31 Y **Propeller, LH NSN: 2010-01-222- 2440 1 ea. 23,445.00

Y **Propeller, RH NSN: 2010-01-222- 2441 1 ea. 22,800.00

33 N Shaft seal assembly kit

NSN: 5330-01-497-

8095 2 ea. 859.48

N **Shaft seal assembly

NSN: 4320-01-497-

8057 2 ea. 3,111.84

34 N Shaft Ground Assembly

NSN: 5977-01-204-

9914 2 ea. 912.00

N

Main Shaft Strut Bearing, Bronze and rubber cutlass bearing, 4" ID x 5" OD x 16" Long

NSN: 3120-01-222-

3927 2 ea. 200.00

N

Intermediate Shaft Strut Bearing, Bronze and rubber cutlass bearing, 4" ID x 5" OD x 16" Long

NSN: 3120-01-222-

3927 2 ea. 200.00

Stern Tube Bearing, Bronze and Rubber cutlass bearing, 4" ID x 5" OD x 8" Long

NSN: 3120-01-238-

0689 2 ea. 150.00

37 Y **Rudder NSN: 2040-01-223- 2674 2 ea. 25,000.00

38 N Hydraulic Pump Assy. NSN: 4320-99-771- 4207 2 ea. 550.00

39 Y ***CELZ-SRD-331

Doppler speed log

NSN: 5845-01-302-

4161 1 ea. 3,255.08

40 Y ***V850 Color Echo Sounder

NSN: 5845-01-518-

7245 1 ea. 1,423.41

46 N *Transducer cover plate N/A 1 ea.

48 N **18-inch flapper valve, port

NSN: 4320-01-475-

8271 1 ea. 2,276.00

N **18-inch flapper valve, stbd

NSN: 4320-01-475-

7855 1 ea. 2,286.00

N **Port 8" flapper valve

NSN: 4320-01-475-

8806 1 ea. 500.00

N **Starboard 8" flapper valve

NSN: 4320-01-475-

8677 1 ea. 500.00

N MDE gasket kit NSN: 5330-01-475- 8157 4 ea. 3,200.00

Page xviii (Rev-0)

N MDE gasket kit NSN: 5330-01-475- 8169 4 ea. 3,200.00

49 N Self Priming Centrifugal Pump

NSN: 4320-01-F07-

1229 2 ea. 526.00

51 N Tankless Water Heater

Part # C2N363/480D- CG 1 ea. 2,813.31

52 Y Life raft PN: DRS10801 3 ea. 3,200.00 N Cradle PN: DRS9940 3 ea. 152.00 N Hydrostatic release PN: DRS1050 3 ea. 49.00 53 N Infrared Filter

Assy. 11679X-1

NSN: 6650-01-536-

3086 1 ea. 850.00

Master Station (Inside) C4-1-1

NSN: 6230-01-536-

1430 1 ea. 1,000.00

N Power Supply 115 or

220AC 3PS115

NSN: 6130-01-536-

1025 1 ea. 400.00

N Searchlight XY3EDE-

24ARF3

NSN: 6220-01-536-

1038 1 ea. 1,500.00

Slave Station Console Flush Mount (Outdoors) C4E1M-1-1

NSN: 6230-01-536-

3091 1 ea. 900.00

N Stuffing tube NSN: 5975-00-989- 5046 1 ea. 100.00

N Packing Assy NSN: 5330-00-202- 2595 1 ea. 200.00

N O-ring NSN: 5330-00-171- 9916 1 ea. 80.00

N LSDSGU-4 cable NSN: 6145-01-202-

ft. 200.00

N LSMSCU-7 cable NSN: 6145-01-202-

ft. 800.00

N LSMSCU-14 cable NSN: 6145-01-201-

ft. 600.00

54 N Village Marine RO Unit P/N PW 1200-2 1 ea. 18,000

N

24” x 24” Quick- Acting Watertight Hatch

2040-01-298-5741 1 ea. 2,247.56

59 N Counter Balance Aluminum Window PN: CC-1038 2 ea. 1,748.71

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel, Electronic Systems Support Unit (ESU) or local Electronic Support Detachment (ESD).

Page xix (Rev-0)

List of Critical Inspection Items

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see Std Spec 0000_STD, paragraph 3.6.2 (Inspection report particulars)):

Work Item Title

29 Overhaul Stabilizing Fins

37 Remove, Inspect and Reinstall Rudder Assemblies

43 Preserve Forward Peak Compartment

44 Preserve Forward Void

57 Ultrasonic Thickness Measurements

Page xx (Rev-0)

Specification Feedback

The intent of this section is to inform all users that a spec feedback mechanism is in place, and is located on the MLCA Naval Engineering Division’s website. Spec feedback is a very important part of our overall continuous improvement process, and is crucial to specification development. It will allow spec writers to capture all specification-related lessons learned, and avoid mistakes or ambiguities in follow-on availabilities.

All feedback will be reviewed, evaluated, and responded to in a timely manner.

If you have access to the CGWeb (Intranet), please use the following link, which will connect you to the MLCA(v) Naval Engineering website, for submitting your feedbacks:

http://webapps.mlca.uscg.mil/vdiv/specifications/feedback/defaul t.cfm

If you do not have access to the CGWeb (Intranet), you may still submit your feedbacks, using the following web link:

http://www.uscg.mil/mlclant/vdiv/specfeedback.asp

Page xxi (Rev-0)

PC_110C_WPB

(22 Jan 2007)

Principal Characteristics

110’WPB (C-CLASS) PATROL BOAT

Length Overall 113’ 0”

Depth (main deck at side to baseline) 10’ 0-1/2”

Maximum Beam 21’ 3”

Height of Highest Projection (above baseline) 55'

Frame Spacing various

Full Load Draft 6’ 5-3/4”

Full Load Displacement 165 long tons

Shore Tie Voltage Requirements 450VAC 400A 3PH 60H ungrounded

PROPELLER / SHAFT

Number of Propellers 2

Number of Blades per Propeller 5

Diameter of Propeller 49.6”

Pitch 61.4”

Revolutions per Minute (RPM) N/A

Shaft Diameter 4”

USCGC BLOCK ISLAND (WPB-1344) DOCKSIDE AVAILABILITY 2009

Page 1 (Rev-0)

00000_DLA_FLT (23 Oct 2008)

General Requirements

1. SCOPE

1.1 Intent. This item describes the general requirements to be followed by the Contractor while conducting this availability.

1.2 Government-furnished property.

None.

2. APPLICABLE DOCUMENTS

Coast Guard Maintenance and Logistics Command Atlantic (MLCA), Standard Specification 0000_STD, 2006 Edition, General Requirements

Coast Guard Maintenance and Logistics Command Atlantic (MLCA) Standard Specification 0740_STD, 2004 Edition, Welding and Allied Processes

Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and Color Manual

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in Std Spec 0000_STD and in this item, as applicable, during the performance of this availability.

NOTICE!

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor

shall provide fire watch personnel and equipment.

3.3 Welding and brazing requirements. The Contractor shall

perform all welding and allied processes, and nondestructive inspection (NDI), in accordance with Std Spec 0740_STD.

Page 2 (Rev-0)

3.4 Term substitution - COTR for COR. The Contractor shall be aware that the term "COR" (Contracting Officer's Representative) has been discontinued in favor of "COTR" (Contracting Officer's Technical Representative); consequently, whenever "COR" is encountered in this specification package, including referenced standard specifications and other referenced documents, it shall refer to "COTR", explicitly.

3.5 Small boat storage. When a small boat (Motor Surf Boat

(MSB)/Motor Cargo Boat (MCB)/Rigid Hull Inflatable (RHI) boat) is removed as interference to Contractor-work, the Contractor shall provide a suitable pier side storage cradle, for safely storing said boat.

3.5.1 Cradle design. Ensure that the temporary cradle meets

the following criteria:

• Structure is templated from the geometry and arrangement of the contact support areas of the existing cradle onboard the vessel, to provide same or more support area as that which is provided by the existing cradle.

• Arrangement will allow ship's force to perform maintenance on the small boat, without modification of the cradle.

• Structure is manufactured using the most economical methods and materials available, and is capable of supporting the full weight of the small boat under normal conditions experienced during routine maintenance.

• Contact surfaces are no harder or rougher than the contact surfaces for existing cradle onboard the vessel.

3.5.2 Boat accessibility. Ensure the storage is located in the vicinity of the vessel, and is unrestricted, to allow for ship's force to complete maintenance during normal working hours for the entire performance period.

3.5.3 Boat protection. Provide full protection that can be

safely and completely secured when the small boat is left unattended (e.g. watertight cover, storage in a warehouse or shop, etc.), in addition to isolating the boat from the elements.

3.5.4 Boat transportation. Transport each small boat to its

storage area within one week of docking the vessel and back to the vessel prior to the end of the performance period.

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4. NOTES

4.1 Access to COMDTINST M10360.3. The COMDTINST M10360.3 may

be accessed at the following URL address:

http://www.uscg.mil/directives/cim.asp

4.2 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in Std Spec 0000_STD to be completed and submitted during preservation of "critical-coated surfaces", are provided at the end of this item.

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QA-1: QUALITY ASSURANCE INSPECTION FORM - PRESERVATION CHECKLIST

CHECKPOINT 1 - COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with COMDTINST M10360.3, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating manufacturer(s).

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-based coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating manufacturer(s).

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10?).

Verify surface anchor profile (1.5-3.5 mils for abrasive-blasted steel surfaces;

1.0 mil (minimum) for power-tool cleaned surfaces; 1.0-1.5 mils for abrasive-blasted aluminum surfaces); and 1.5 -2.5 for surfaces to be coated w/single coat of inorganic zinc).

Measure soluble salt conductivity (5 measurements per 1000 sqft) - maximum threshold: 70 microsiemens/cm for non-submerged surfaces and 30 microsiemens/cm for submerged surfaces.

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the Coating

Manufacturer(s).

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 - STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer's instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 - TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer's instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 - FINAL INSPECTION

Verify final system dry film thickness.

Verify system cure for service resumption - U/W Body surfaces: 5-8 hours @ 77 degrees F; Potable water tanks: 7 days @ 77 degrees F.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure (minimum 7 days @ 77 degrees F.), to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

CHECKPOINT 10 - RECORD KEEPING

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Complete, sign, and submit all provided QA Inspection Forms.

Signature of Inspector:______________________________________________________Date:________

Page 6 (Rev-0)

QA-2. QUALITY ASSURANCE INSPECTION FORM

ENVIRONMENTAL READINGS

(Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat)

DATE TIME

ENTER ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc?)

LOCATION DEW

POINT

SURFACE

TEMP.

% REL.

HUMIDITY

SIGNATURE

OF

INSPECTOR

.Signature of Inspector:__________________________________________________Date:____________

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QA-3 QUALITY ASSURANCE INSPECTION FORM

SURFACE PROFILE LOG

Vessel Name And Hull Number:__________________________________________________

Work Item Title:_______________________________________________________________

Location Of Work (Including Frame Numbers):_____________________________________

Area (Square Feet):_____________

Surface Preparation Method:_____________________________________________________

Abrasive Manufacturer And Size:_________________________________________________

Degreasing Method Used:________________________________________________________

Number Of Hours Surfaces (Steel Only) Left Unpainted:______________________________

Sweep blasting performed to remove flash rusting (steel)?

Yes/No:_____________________

Place Surface Profile Replica Tapes In The Spaces Provided Below, To Serve As Permanent QA record.

Maintain separate log for each area/location. When an Area Is Divided Into Separate Sections, Maintain A Separate Log for Each Section.

AVERAGE MILS

(IAW ASTM D4417,

METHOD C)

Place Surface Profile Replica Tape Here

Reading:__________ mils

• Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Date and Time:__________________________________________________

Location of Surface Profile Measurements:___________________________________________________________

Signature of Inspector:____________________________________________________________________________

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QA-4. QUALITY ASSURANCE INSPECTION FORM

SURFACE SOLUBLE SALT CONDUCTIVITY LOG

Vessel Name and Hull Number:__________________________________________________

Work Item Title:_______________________________________________________________

Location of Work (including frame numbers):_______________________________________

Area (square feet):____________

DATE TEST LOCATIONS CONDUCTIVITY

(microsiemens/cm)

Date and Time:_________________________________________

Signature of Inspector:___________________________________

Page 9 (Rev-0)

QA-5. QUALITY ASSURANCE DATA FORM

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC PA-2

(Use one sheet for each sequence)

Vessel Name and Hull Number:__________________________________________________

Work Item Title:______________________________________________________________

Coating Manufacturer:_________________________________________________________

Product Name:________________________________________________________________

Batch Number:________________________________________________________________

Induction Time:_______________________________________________________________

Coating System Sequence (Indicate whether: primer, touch-up primer, barrier coat, 3rd coat?):__________________

DFT

MEASUREMENT

NUMBER

LOCATION OF READINGS MEASURED DFT

Application Method (Airless, Conventional Spray, Rolled):____________________

Average DFT: __________________________________________________________

Date and Time: _________________________________________________________

Signature of Inspector: ___________________________________

Page 10 (Rev-0)

11100_TEF_1/4"_AL_Plate (26 Nov 2008)

WORK ITEM 1: Perform Aluminum Hull and Structural Repairs - 1/4" Plate

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew 1/4" aluminum plating.

2. APPLICABLE DOCUMENTS

Coast Guard Maintenance and Logistics Command Atlantic (MLCA) Standard Specification 0740_STD, 2004 Edition, Welding and Allied Processes

3. REQUIREMENTS

3.1 General. The Contractor shall perform all welding and

nondestructive inspection (NDI) in accordance with Std Spec 0740_STD. Be aware that this work item includes all welding related activities only and does not include interference removal.

3.2 Renewal. If a Change Request has been authorized and

released by the KO, the Contractor shall renew 1/4" thick aluminum plating, as designated by the Coast Guard Inspector, up to 4 square feet.

4. NOTES

This section is not applicable to this work item.

Page 11 (Rev-0)

11100_TEF_5/16"_AL_Plate (26 Nov 2008)

WORK ITEM 2: Perform Aluminum Hull and Structural Repairs - 5/16" Plate

Contractor to renew 5/16" aluminum plating.

2. APPLICABLE DOCUMENTS

Coast Guard Maintenance and Logistics Command Atlantic (MLCA) Standard Specification 0740_STD, 2004 Edition, Welding and Allied Processes

3. REQUIREMENTS

3.1 General. The Contractor shall perform all welding and

nondestructive inspection (NDI) in accordance with Std Spec 0740_STD. Be aware that this work item includes all welding related activities only and does not include interference removal.

3.2 Renewal. If a Change Request has been authorized and

released by the KO, the Contractor shall renew 5/16" thick aluminum plating, as designated by the Coast Guard Inspector, up to 4 square feet.

Page 12 (Rev-0)

11100_TEF_OVERLAY_AL_WELDS (30 Oct 2008)

WORK ITEM 3: Perform Hull and Structural Plating Repairs - Overlay Welding (Aluminum)

Contractor to perform aluminum overlay welding repairs.

2. APPLICABLE DOCUMENTS

Coast Guard Maintenance and Logistics Command Atlantic (MLCA) Standard Specification 0740_STD, 2004 Edition, Welding and Allied Processes

3. REQUIREMENTS

3.1 General. The Contractor shall perform all welding and

nondestructive inspection (NDI) in accordance with Std Spec 0740_STD. Be aware that this work item includes all welding related activities only and does not include interference removal.

3.2 Repair particulars. If a Change Request has been

authorized and released by the KO, the Contractor shall perform aluminum overlay welding, up to 48 square inches in increments of 6 square inches.

Page 13 (Rev-0)

11100_TEF_OVERLAY_STL (30 Oct 2008)

WORK ITEM 4: Perform Hull and Structural Plating Repairs - Overlay Welding (Steel)

Contractor to perform overlay welding repairs.

2. APPLICABLE DOCUMENTS

Coast Guard Maintenance and Logistics Command Atlantic (MLCA) Standard Specification 0740_STD, 2004 Edition, Welding and Allied Processes

3. REQUIREMENTS

3.1 General. The Contractor shall perform all welding and

nondestructive inspection (NDI) in accordance with Std Spec 0740_STD. Be aware that this work item includes all welding related activities only and does not include interference removal.

3.2 Repair particulars. If a Change Request has been

authorized and released by the KO, the Contractor shall perform steel overlay welding repairs, up to 48 square inches in increments of 6 square inches.

Page 14 (Rev-0)

11100_TEF_5LB_Steel Plating_110 (21 Jul 2009)

110C (30 Oct 2008)

WORK ITEM 5: Perform Steel Hull and Structural Plating Repairs (5- Pound)

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew 5-pound (5-lb) steel plating.

2. APPLICABLE DOCUMENTS

Coast Guard Maintenance and Logistics Command Atlantic (MLCA), Standard Specification 0740_STD, 2004 Edition, Welding and Allied Processes

Coast Guard Maintenance and Logistics Command Atlantic (MLCA), Standard Specification 0000_STD, 2006 Edition, General Requirements

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Coast Guard Drawing 110C WPB 111-001, Rev B, Shell Expansion

American Petroleum Institute (API) Specification 5L, 2004, Specification for Line Pipe

ASTM International (ASTM) A572, 2007, Standard Specification for High-Strength Low-Alloy Columbium-Vanadium Structural Steel

3. REQUIREMENTS

3.1 General. The Contractor shall perform all welding and

nondestructive inspection (NDI) in accordance with Std Spec 0740_STD. Be aware that this work item includes all welding related activities only and does not include interference removal.

Page 15 (Rev-0)

3.2 Renewal particulars. If a Change Request has been

authorized and released by the KO, the Contractor shall renew 5-lb steel plating, as designated by the Coast Guard Inspector, up to 4 square feet, using Coast Guard Drawing 110C WPB 111-001 as guidance.

3.2.1 Material substitution. Be aware that the hull structure (shapes, plates, and bars) for the 110 WPB class cutters is made primarily with BS 4360 Type 43A British steel. If the British steel cannot be obtained for the hull structure, ASTM A572 Grade 50 or Grade 42 may be substituted. Replace original size plate with industry standard size plate specified below.

PLATE (LB/FT2)

SIZE

Original Industry Standard

B 5.0 5.1

3.2.2 Plate degradation. When measuring existing plate

thickness; use the nominal, as-built plate thickness specified below to calculate the percent wastage.

SIZE ORIGINAL

(LB/FT2)

AS-BUILT THICKNESS

(INCH)

B 5.0 .111

3.3 Welding qualification. For the purposes of qualifying

welding procedure specifications and welding personnel, the Contractor shall consider ASTM 572 Grade 50, ASTM 572 Grade 42, and API 5L Grade X52 steel, equivalent to BS 4360, Type 43A British steel.

3.4 Touch-up preservation. The Contractor shall prepare and

coat all new and disturbed exterior and interior surfaces to match existing adjacent surfaces, in accordance with COMDTINST M10360.3, Appendix A (Cutter and Boat Exterior Painting Systems) and Appendix B (Cutter and Boat Interior Painting Systems), respectively, and as applicable. Abide by all touch-up requirements outlined in MLCA Std Spec 0000, Appendix A (Requirements for Preservation of Ship Structures).

Page 16 (Rev-0)

11100_TEF_6.0LB_5.63LB_110_Plating (21 Jul 2009)

WORK ITEM 6: Perform Steel Hull and Structural Plating Repairs (6.0- Pound or 5.63-Pound)

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew 6.0-pound (6.0-lb) or 5.63-pound (5.63-lb) steel plating.

2. APPLICABLE DOCUMENTS

Coast Guard Maintenance and Logistics Command Atlantic (MLCA), Standard Specification 0740_STD, 2004 Edition, Welding and Allied Processes

Coast Guard Maintenance and Logistics Command Atlantic (MLCA), Standard Specification 0000_STD, 2006 Edition, General Requirements

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Coast Guard Drawing 110C WPB 111-001, Rev B, Shell Expansion

American Petroleum Institute (API) Specification 5L, 2004, Specification for Line Pipe

ASTM International (ASTM) A572, 2007, Standard Specification for High-Strength Low-Alloy Columbium-Vanadium Structural Steel

3. REQUIREMENTS

3.1 General. The Contractor shall perform all welding and

nondestructive inspection (NDI) in accordance with Std Spec 0740_STD. Be aware that this work item includes all welding related activities only and does not include interference removal.

Page 17 (Rev-0)

3.2 Renewal particulars. If a Change Request has been

authorized and released by the KO, the Contractor shall renew 6.0-lb or 5.63-l steel plating, as designated by the Coast Guard Inspector, up to 4 square feet, using Coast Guard Drawing 110C WPB 111-001 as guidance.

3.2.1 Material substitution. Be aware that the hull structure (shapes, plates, and bars) for the 110 WPB class cutters is made primarily with BS 4360 Type 43A British steel. If the British steel cannot be obtained for the hull structure, ASTM A572 Grade 50 or Grade 42 may be substituted. Replace original size plate with industry standard size plate specified below.

PLATE (LB/FT2)

SIZE

Original Industry Standard

C 6.0 5.63

3.2.2 Plate degradation. When measuring existing plate

thickness; use the nominal, as-built plate thickness specified below to calculate the percent wastage.

SIZE ORIGINAL

(LB/FT2)

AS-BUILT THICKNESS

(INCH)

C 6.0 .138

3.3 Welding qualification. For the purposes of qualifying

welding procedure specifications and welding personnel, the Contractor shall consider ASTM 572 Grade 50, ASTM 572 Grade 42, and API 5L Grade X52 steel, equivalent to BS 4360, Type 43A British steel.

3.4 Touch-up preservation. The Contractor shall prepare and

coat all new and disturbed exterior and interior surfaces to match existing adjacent surfaces, in accordance with COMDTINST M10360.3, Appendix A (Cutter and Boat Exterior Painting Systems) and Appendix B (Cutter and Boat Interior Painting Systems), respectively, and as applicable. Abide by all touch-up requirements outlined in MLCA Std Spec 0000, Appendix A (Requirements for Preservation of Ship Structures).

Page 18 (Rev-0)

11100_TEF_7.0LB/7.5LB/ 7.6LB_110_Steel Plating (21 Jul 2009)

WORK ITEM 7: Perform Steel Hull and Structural Plating Repairs (7.5- Pound or 7.65-Pound)

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew 7.0-pound (7.0-lb), 7.5-Pound (7.5-lb), or 7.65-Pound (7.65-lb) steel plating.

2. APPLICABLE DOCUMENTS

Coast Guard Maintenance and Logistics Command Atlantic (MLCA), Standard Specification 0740_STD, 2004 Edition, Welding and Allied Processes

Coast Guard Maintenance and Logistics Command Atlantic (MLCA), Standard Specification 0000_STD, 2006 Edition, General Requirements

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Coast Guard Drawing 110C WPB 111-001, Rev B, Shell Expansion

American Petroleum Institute (API) Specification 5L, 2004, Specification for Line Pipe

ASTM International (ASTM) A572, 2007, Standard Specification for High-Strength Low-Alloy Columbium-Vanadium Structural Steel

ASTM International (ASTM) A606, 2004, Standard Specification for Steel, Sheet and Strip, High-Strength, Low-Alloy

Page 19 (Rev-0)

3. REQUIREMENTS

3.1 General. The Contractor shall perform all welding and

nondestructive inspection (NDI) in accordance with Std Spec 0740_STD. Be aware that this work item includes all welding related activities only and does not include interference removal.

3.2 Renewal particulars. If a Change Request has been

authorized and released by the KO, the Contractor shall renew 7.0-lb, 7.5-lb, or 7.65-lb steel plating, as designated by the Coast Guard Inspector, up to 4 square feet, using Coast Guard Drawing 110C WPB 111-001 as guidance.

3.2.1 Structural steel replacement particulars. Be aware that the hull structure (shapes, plates, and bars) for the 110 WPB class cutters is made primarily with BS 4360 Type 43A British steel. If the British steel cannot be obtained for the hull structure, ASTM A572 Grade 50 or Grade 42 can be substituted.

If the ASTM A572 material cannot be obtained for plate sizes less than 7.0 lb/ft2, then ASTM A606 Type 2 may be substituted.

Replace original size plate with industry standard size plate specified below.

PLATE (LB/FT2)

SIZE

Original Industry Standard

D 7.0 and 7.5 7.65

3.2.2 Plate degradation. When measuring existing plate

thickness; use the nominal, as-built plate thickness specified below to calculate the percent wastage.

SIZE ORIGINAL

(LB/FT2)

AS-BUILT THICKNESS

(INCH)

D 7.0 .160

D 7.5 .172

3.3 Welding qualification. For the purposes of qualifying

welding procedure specifications and welding personnel, the Contractor shall consider ASTM 572 Grade 50, ASTM 572 Grade 42, and API 5L Grade X52 steel, equivalent to BS 4360, Type 43A British steel.

Page 20 (Rev-0)

3.4 Touch-up preservation. The Contractor shall prepare and

coat all new and disturbed exterior and interior surfaces to match existing adjacent surfaces, in accordance with COMDTINST M10360.3, Appendix A (Cutter and Boat Exterior Painting Systems) and Appendix B (Cutter and Boat Interior Painting Systems), respectively, and as applicable. Abide by all touch-up requirements outlined in MLCA Std Spec 0000, Appendix A (Requirements for Preservation of Ship Structures).

Page 21 (Rev-0)

11100_TEF_Steel Corrugated Plating (4.0-LB)_110 (21 Jul 2009)

WORK ITEM 8: Perform Hull and Structural Plating Repairs - Corrugated Plate (4.0-Pound)

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew 4.0-pound (4-lb) corrugated steel plating.

2. APPLICABLE DOCUMENTS

Coast Guard Maintenance and Logistics Command Atlantic (MLCA), Standard Specification 0740_STD, 2004 Edition, Welding and Allied Processes

Coast Guard Drawing 110C WPB 117-001, Rev D, Transverse Sections

3. REQUIREMENTS

3.1 General. The Contractor shall perform all welding and

nondestructive inspection (NDI) in accordance with Std Spec 0740_STD. Be aware that this work item includes all welding related activities only and does not include interference removal.

3.2 Renewal. If a Change Request has been authorized and

released by the KO, the Contractor shall renew 4-lb corrugated steel plating, as designated by the Coast Guard Inspector, up to 4 square feet, using Coast Guard Drawing 110C WPB 117-001 as guidance.

3.4 Touch-up preservation. The Contractor shall prepare and

coat all new and disturbed exterior and interior surfaces to match existing adjacent surfaces, in accordance with COMDTINST M10360.3, Appendix A (Cutter and Boat Exterior Painting Systems) and Appendix B (Cutter and Boat Interior Painting Systems), respectively, and as applicable. Abide by all touch-up requirements outlined in MLCA Std Spec 0000, Appendix A (Requirements for Preservation of Ship Structures).

Page 22 (Rev-0)

Page 23 (Rev-0)

11100_TEF_ERODED_AL_WELD (30 Oct 2008)

WORK ITEM 9: Perform Hull and Structural Plating Repairs – Eroded Weld (Aluminum)

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew eroded aluminum welds.

2. APPLICABLE DOCUMENTS

Coast Guard Maintenance and Logistics Command Atlantic (MLCA) Standard Specification 0740_STD, 2004 Edition, Welding and Allied Processes

3. REQUIREMENTS

3.1 General. The Contractor shall perform all welding and

nondestructive inspection (NDI) in accordance with Std Spec 0740_STD. Be aware that this work item includes all welding related activities only and does not include interference removal.

3.2 Renewal. If a Change Request has been authorized and

released by the KO, the Contractor shall renew the designated eroded aluminum welds, up to 10 linear feet in increments of one linear foot.

Page 24 (Rev-0)

11100_TEF_ERODED_STL_WELD (30 Oct 2008)

WORK ITEM 10: Perform Hull and Structural Plating Repairs – Eroded Welds (Steel)

1. SCOPE

1.1…