turbocharger.sol.pkg.doc
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- Overhauling Turbochargers
- Solicitation number
- HSCG40-08-R-50034
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HSCG40-08-R-50034 PAGE 4
Any and all questions or inquiries regarding this solicitation SHALL be submitted in writing. You may either fax your questions to Sharon Johnson at (410) 762-6056 or e-mail them to Sharon.D.Johnson@uscg.mil. No questions or inquiries shall be answered verbally!
Please provide the following information with your bid:
Taxpayer Identification Number: _________________________________________
Duns Number: __________________________________________________________
NOTICE FOR FILING AGENCY PROTESTS
United States Coast Guard Ombudsman Program
It is the policy of the United States Coast Guard (USCG) to issue solicitations and make contract awards in a fair and timely manner. The Ombudsman Program for Agency Protests (OPAP) was established to investigate agency protest issues and resolve them without expensive and time-consuming litigation. OPAP is an independent reviewing authority that is empowered to grant a prevailing protester essentially the same relief as the General Accountability Office (GAO).
Interested parties are encouraged to seek resolution of their concerns within the USCG as an Alternative Dispute Resolution (ADR) forum, rather than filing a protest with the GAO or some external forum. Interested parties may seek resolution of their concerns informally or opt to file a formal agency protest with the contracting officer or Ombudsman.
Informal forum with the Ombudsman. Interested parties who believe a specific USCG procurement is unfair or otherwise defective should first direct their concerns to the cognizant contracting officer. If the contracting officer is unable to satisfy the concerns, the interested party is encouraged to contact the USCG Ombudsman for Agency Protests. Under this informal process, the agency is not required to suspend contract award performance. Use of an informal forum does not suspend any time requirement for filing a protest with the agency or other forum. In order to ensure a timely response, interested parties should provide the following information to the Ombudsman: solicitation/contract number, contracting office, contracting officer, and solicitation closing date (if applicable).
Formal Agency Protest with the Ombudsman. Prior to submitting a formal agency protest, protesters must first use their best efforts to resolve their concerns with the contracting officer through open and frank discussions. If the protester’s concerns are unresolved, an independent review is available by the Ombudsman. The protester may file a formal agency protest to either the contracting officer or as an alternative to that, the Ombudsman under the OPAP program. Contract award or performance will be suspended during the protest period unless contract award or performance is justified, in writing, for urgent and compelling reasons or is determined in writing to be in the best interest of the Government. The agency’s goal is to resolve protests in less than 35 calendar days from the date of filing. Protests shall include the information set forth in FAR 33.103. If the protester fails to submit the required information, resolution of the protest may be delayed or the protest may be dismissed. This will not preclude re-filing of the protest to meet the requirement. To be timely, protests must be filed within the period specified in FAR 33.103(e). Formal protests filed under the OPAP program should be submitted to:
Department of Homeland Security
United States Coast Guard (CG-9131)
Ombudsman Program for Agency Protests
1900 Half Street, SW, Room 11-0602
Washington, D. C. 20593-0001
FAX: 202.475.3904
The Ombudsman Hotline telephone number is 202.372.3695.
SECTION B – DESCRIPTION/SPECIFICATIONS/STATEMENT OF WORK
(A) BRAND NAME SPECIFIED IS MANDATORY
All items listed in Section B and C are parts manufactured by or for Cameron Compression Systems in order to produce a Turbocharger. Therefore, compatibility with the original equipment manufacturer is required. All type 1 and 2 turbochargers shall be overhauled at an OEM (Original Equipment Manufacturer) authorized overhaul facility for Compression Systems. Items submitted under this contract, which are other than Original Equipment Manufacturer (OEM) parts specified, will be rejected as unacceptable.
(B) TYPE OF CONTRACT
A requirement type contract with one (1) Base year and four (4) option years will result from this solicitation. Each Turbocharger to be reconditioned will be issued on an individual delivery order.
(C) ESTIMATED OR MAXIMUM QUANTITIES
This is a Fixed Price (with a portion of Time and materials) requirements contract to overhaul Turbochargers; Type 1 (Model Number H 564, P/N H 564) used on 378’ WHEC and Type 2 (Model BC370H, P/N BC 370H) used on 110’ WPB.
(D) INITIAL INSPECTION
Contractor shall inspect each Turbocharger delivered for overhaul services to ensure it corresponds to the information cited in the individual contract delivery order. If in the event the contractor receives a Turbocharger that does not conform, is incomplete or discrepant in any way, he shall report the discrepancy to the Contracting Officer by completing the Government Furnished Property Discrepancy Report. (See J.7)
The Government reserves the right to provide at its discretion any of the listed items as Government Furnished Property.
(E) LABOR RATES
The loaded hourly labor rate for CLINs 003, 004, 005, & 0014 shall include direct labor rates and applicable indirect rates, G&A, and profit. These rates shall represent the total amount, per hour; the Government shall be required to pay for services performed.
SECTION B
SCHEDULE OF SUPPLIES/SERVICES
BASE YEAR
CLIN/DESCRIPTION
001 Quality Program for approval in accordance with Specification R-245-52, Section C, paragraph 4.3.
1 Each $NSP $NSP
002 Arrival Report 1 Each $NSP $NSP
003 Labor to uncrate turbocharger, inspect for missing and unacceptable items, clean and disassemble, preparation and submittal of Arrival Inspection Report, in accordance with Section C, paragraph 3.3.
Number Loaded Shop Estimated
Of Hours X Hrly Rate = Unit Price X Qty = Total
_____ X _____ = $________ X *20 = $______
*2950-01-057-7734 (8 Each)
*2950-01-211-3165 (12 Each)
004 Labor to reassemble and prepare for shipment any turbocharger not repairable.
Number Loaded Shop Estimated
Of Hours X Hrly Rate = Unit Price X Qty = Total
_____ X _____ = $________ X 1 = $______
005 Labor to complete the overhaul of the turbocharger. This includes all testing, painting, preservation and packing. (Excluding all parts and component replacement, but including labor for installation thereof).
Number Loaded Shop Estimated
Of Hours X Hrly Rate = Unit Price X Qty = Total
_____ X _____ = $________ X *20 = $______
*2950-01-057-7734 (8 Each)
*2950-01-211-3165 (12 Each)
006 Final Test & Inspection Report for approval, in accordance with Section C, paragraph 4.7 (1 each for each Turbocharger overhauled)
1 Each $NSP $NSP
007 Government Property Report in accordance with Section H.
008 Standard Form 294 2 Each $NSP $NSP
009 Standard Form 295 1 Each $NSP $NSP
*NOT SEPARATELY PRICED
0010 Mandatory Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52, section 3.5(a)
ITEM
NAME
P/N
QTY
PRICE
TOTAL
10AA
Gasket
831237-1 01 Ea
10AB
Capscrew
P23T203 16 Ea
10AC
Lockwasher P25A43 16 Ea
10AD
Oil Seal Style-B 380170-1 01 Ea
10AE
Snap Ring
P27C58 01 Ea
10AF
Bearing, Turbine end 822349-1 01 Ea
10AG
Bearing, Blower end 822200-3 01 Ea
10AH
Oil Seal, blower end 380130-1 01 Ea
10AI
Stud, blower casing P50A86 12 Ea
10AJ
Nut, blower casing P11M14 12 Ea
10AK
Lockwasher P25A44 12 Ea
10AL
Bolt, blower inlet P10A176 12 Ea
10AM
Lockwasher P25A44 12 Ea
10AN
Machine Screw P20A199 05 Ea
10AO
Bolt, blower inlet P10C261 12 Ea
10AP
Lockwasher P25A49 12 Ea
10AQ
Bolt, Nozzle Ring 390592-1 04 Ea
10AR
Locking clip 390454-1 04 Ea
10AS
Key, Rotor assy P37B214 01 Ea
10AT
Nose piece
390800-2 01 Ea
10AU
Washer, Rotor Assy 390242-9 01 Ea
10AW
Machine Screw P20A136 06 Ea
10AX
Nameplate
P6200E370 01 Ea
10AY
Machine Screw P22C22 04 Ea
10AZ
Blower Outlet Gasket P09004 01 Ea
10BA
Blower Inlet Gasket P09005 01 Ea
10BB
Turbine Inlet Gasket 381066-1 01 Ea
10BC
Turbine Outlet Gasket P09002SA 01 Ea
Total Mandatory Parts
(Items 10AA thru 10BC) $________ $_________
The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.
0011 Mandatory Replacement Parts, type 2, (Model BC370H) Turbocharger in accordance with specification no. R-245-52, section 3.5(b)
ITEM
NAME
P/N
QTY
PRICE
TOTAL
11AA
Gasket
371175-1 01 Ea
11AB
Capscrew
P23T203 16 Ea
11AC
Lockwasher P25A43 16 Ea
11AD
Oil Seal Turbo end 831550-1 01 Ea
11AE
Snap Ring
P27C53 01 Ea
11AF
Bearing, Turbo end 370877-1 01 Ea
11AG
Bearing, Blower end 370878-1 01 Ea
11AH
Oil Seal, blower end 380130-1 01 Ea
11AI
Stud, blower casing P50A87 12 Ea
11AJ
Nut, blower casing P11M14 12 Ea
11AK
Lockwasher P25A44 12 Ea
11AL
Bolt, blower inlet P10A177 12 Ea
11AM
Lockwasher P05A44 12 Ea
11AN
Machine Screw P20A200 05 Ea
11AO
Bolt
P10C261 12 Ea
11AP
Lockwasher P25A49 12 Ea
11AQ
Bolt, Nozzle Ring P10Z9189 04 Ea
11AR
Locking clip P12X304 04 Ea
11AS
Washer, Nozzle ring P25D585 04 Ea
11AT
Spacer, Nozzle ring P390845-2 04 Ea
11AU
Key, Rotor assy P37B218 01 Ea
11AV
Washer, Rotor assy 390242-9 01 Ea
11AW
Elastic stop nut P14G24 01 Ea
11AX
Machine screw P20A136 06 Ea
11AY
Nameplate
P6200E370 01 Ea
11AZ
Machine screw P22C22 04 Ea
11BA
Blower Outlet Gasket P09004 01 Ea
11BB
Blower Inlet Gasket P09005 01 Ea
11BC
Turbine Inlet Gasket 381066-1 01 Ea
11BD
Turbine Outlet Gasket
P09002SA
01 Ea
Total Mandatory Parts
(Items 11AA thru 11BD) $________ $_________
The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.
0012 Contingency Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52
ITEM
NAME
P/N
QTY
PRICE
TOTAL
12AA
Turbine Casing 380496-4 1 Ea
12AB
Pipe plug
P4OD15
1 Ea
12AC
Pipe plug
P4OE12
1 Ea
12AD
Pipe plug
P4OE12
1 Ea
12AE
Intermediate casing 360340-26 1 Ea
12AF
Lifting lug
390441-1 2 Ea
12AG
Pin, locating T10218-135 1 Ea
12AH
Blower casing 380460-3 1 Ea
12AI
Plug
P40611 1 Ea
12AJ
Plug
P40612 1 Ea
12AK
Blower inlet 812532-1 1 Ea
12AL
Diffuser ring 812146-2 1 Ea
12AM
Turbine inlet casing 370488-4 1 Ea
12AN
Nozzle ring 19” 371020 1 Ea
12AO
Plug
P4OH15
1 Ea
12AP
Oil pipe
390426-1 2 Ea
12AQ
“O” ring
390425-1 4 Ea
12AR
Disk assembly 360278-70 1 Ea
12AS
Dowel pin
P36L104 4 Ea
12AT
Shaft
370176-1 1 Ea
12AU
Stud
380891-1 1 Ea
12AV
Impeller inducer 370890-7 1 Ea
12AW
Inducer
812434-1 1 Ea
12AX
Thrust collar 842658-1 1 Ea
12AY
Rotor, (incl 75-86) 360768-21 1 Ea
12AZ
Sealing unit 390427-1 2 Ea
12BA
Bushing
P41U22 1 Ea
12BB
Oil Inlet Tube 390426-1 1 Ea
Total Contingency Parts
(Items 12AA thru 12BC) $________ $_________
Subtotal $_________
Items 12AA thru 12BA will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________ Item 12BB will have a 40% bid Factor use (Multiply this item by .40 to come up with a
Total $_________________
THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.
0013 Contingency Replacement Parts, type 2, (Model BC370H) Turbocharger in accordance with specification no. R-245-52
ITEM
NAME
P/N
QTY
PRICE
TOTAL
13AA
Turbine Casing 360605-5 1 Ea
13AB
Plug, Turbo casing
P4OH19
1 Ea
13AC
Plug, Turbo drain
P4OE12
1 Ea
13AD
Plug, water jacket
P4OE12
1 Ea
13AE
Intermediate casing 350115-22 1 Ea
13AF
Adaptor
P47T9114 1 Ea
13AG
Lifting lug
39044-1 2 Ea
13AH
Pin
T10218-135 1 Ea
13AI
Compressor casing 371064-3 1 Ea
13AJ
Casing drain
P4OL11
1 Ea
13AK
Air inlet casing 360602-1 1 Ea
13AL
Diffuser ring 812146-1 1 Ea
13AM
Turbine inlet casing 360617-1 1 Ea
13AN
Nozzle ring 21.7” 371011 1 Ea
13AO
Plug
P40H15 1 Ea
13AP
Oil pipe
390426-1 1 Ea
13AQ
Disc assembly 360278-70 3 Ea
13AR
Dowl pin
P36L104 1 Ea
13AS
Shaft
371096-1 1 Ea
13AT
Stud
380891-1 1 Ea
13AU
Impeller/Inducer 370890-7 1 Ea
13AV
Thrust collar 390835-1 1 Ea
13AW
Nose piece
390836-1 1 Ea
13AX
Rotor assembly 371172-23 1 Ea
13AY
Sealing nut
390427-1 2 Ea
13AZ
Bushing, oil inlet 390514-1 1 Ea
13BA
Adaptor, oil pipe P47T9113 1 Ea
13BB
Lockwasher P25P44 4 Ea
13BC
Housing, tach pickup 370918-1 1 Ea
13BD
O Ring
P700D222 4 Ea
13BE
O Ring
390425-1 6 Ea
13BF
Shim, Diffuser 22610210-1 1 Ea
13BG
Insert, Impeller 380828-1 1 Ea
Total Contingency Parts
(Items 13AA thru 13BG) $________ $_________
Subtotal $_________
THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.
Items 13AA thru 13BC will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________
Item 13BD will have a 80% bid Factor use (Multiply this item by .80 to come up with a
Total $_________________
Item 13BE will have a 70% bid Factor use (Multiply this item by .70 to come up with a
Total $_________________
Item 13BF will have a 60% bid Factor use (Multiply this item by .60 to come up with a
Total $_________________
Item 13BG will have a 40% bid Factor use (Multiply this item by .40 to come up with a
Total $_________________
0014 TIME AND MATERIAL PORTIONS MISCELLANEOUS CONTIGENCY REPAIR RATES
During the performance of the contract, the contractor may require additional repairs and/or turbocharger modifications not specifically addressed in the schedule under a loaded composite hourly labor rate arrangement during turbocharger overhaul. As a result, offerors must provide a loaded composite hourly labor rate for the categories listed below.
Labor hours proposed by the contractor to accomplish repairs and/or modifications shall be identified in the initial turbocharger condition repair, Section C, paragraph C.3.3, and shall be subject to negotiation and separate delivery order modification. The rate provided herein will be used against negotiated labor hours to arrive at a total price to accomplish such repairs and/or modification(s). In addition, required replacement parts will be paid for at cost.
Loaded shop Est. Hrs**
Hourly rate Per year **Price
(a) Mechanic’s Helper 40 $_________
(b) Journeyman Mechanic 40 $_________
(c) Machinist 40 $_________
(d) Support Personnel 40 $_________
* - Estimated Material Cost
** - Estimated hours, estimated material, price, and total are intended solely for bid evaluation purposes.
The Ceiling price for CLIN B0014 is $1,000.00. The Ceiling price for each delivery order will be established upon issuance of delivery order.
NOTE: The contractor shall not begin any repairs or component replacements until authorized, in writing, by the Contracting Officer or his/her authorized representative. The government shall provide guidance to the contractor within 10 calendar days of receipt of the arrival Test & Inspection Report, CLIN 002. In the event that during the Major Shop Inspection, the turbocharger is found to be not repairable, the contractor shall immediately notify the Contracting Officer for further instructions.
SECTION B
SCHEDULE OF SUPPLIES/SERVICES
FIRST OPTION YEAR
CLIN/DESCRIPTION
001 Quality Program for approval in accordance with Specification R-245-52, Section C, paragraph 4.3.
1 Each $NSP $NSP
002 Arrival Report 1 Each $NSP $NSP
003 Labor to uncrate turbocharger, inspect for missing and unacceptable items, clean and disassemble, preparation and submittal of Arrival Inspection Report, in accordance with Section C, paragraph 3.3.
Number Loaded Shop Estimated
Of Hours X Hrly Rate = Unit Price X Qty = Total
_____ X _____ = $________ X *20 = $______
*2950-01-057-7734 (8 Each)
*2950-01-211-3165 (12 Each)
004 Labor to reassemble and prepare for shipment any turbocharger not repairable.
Number Loaded Shop Estimated
Of Hours X Hrly Rate = Unit Price X Qty = Total
_____ X _____ = $________ X 1 = $______
005 Labor to complete the overhaul of the turbocharger. This includes all testing, painting, preservation and packing. (Excluding all parts and component replacement, but including labor for installation thereof).
Number Loaded Shop Estimated
_____ X _____ = $________ X *20 = $______
006 Final Test & Inspection Report for approval, in accordance with Section C, paragraph 4.7 (1 each for each Turbocharger overhauled)
008 Standard Form 294 2 Each $NSP $NSP
009 Standard Form 295 1 Each $NSP $NSP
*NOT SEPARATELY PRICED
0010 Mandatory Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52, section 3.5(a)
ITEM
NAME
P/N
QTY
PRICE
TOTAL
10AA
Gasket
831237-1 01 Ea
10AB
Capscrew
P23T203 16 Ea
10AC
Lockwasher P25A43 16 Ea
10AD
Oil Seal Style-B 380170-1 01 Ea
10AE
Snap Ring
P27C58 01 Ea
10AF
Bearing, Turbine end 822349-1 01 Ea
10AG
Bearing, Blower end 822200-3 01 Ea
10AH
Oil Seal, blower end 380130-1 01 Ea
10AI
Stud, blower casing P50A86 12 Ea
10AJ
Nut, blower casing P11M14 12 Ea
10AK
Lockwasher P25A44 12 Ea
10AL
Bolt, blower inlet P10A176 12 Ea
10AM
Lockwasher P25A44 12 Ea
10AN
Machine Screw P20A199 05 Ea
10AO
Bolt, blower inlet P10C261 12 Ea
10AP
Lockwasher P25A49 12 Ea
10AQ
Bolt, Nozzle Ring 390592-1 04 Ea
10AR
Locking clip 390454-1 04 Ea
10AS
Key, Rotor assy P37B214 01 Ea
10AT
Nose piece
390800-2 01 Ea
10AU
Washer, Rotor Assy 390242-9 01 Ea
10AW
Machine Screw P20A136 06 Ea
10AX
Nameplate
P6200E370 01 Ea
10AY
Machine Screw P22C22 04 Ea
10AZ
Blower Outlet Gasket P09004 01 Ea
10BA
Blower Inlet Gasket P09005 01 Ea
10BB
Turbine Inlet Gasket 381066-1 01 Ea
10BC
Turbine Outlet Gasket P09002SA 01 Ea
Total Mandatory Parts
The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.
ITEM
NAME
P/N
QTY
PRICE
TOTAL
11AA
Gasket
371175-1 01 Ea
11AB
Capscrew
P23T203 16 Ea
11AC
Lockwasher P25A43 16 Ea
11AD
Oil Seal Turbo end 831550-1 01 Ea
11AE
Snap Ring
P27C53 01 Ea
11AF
Bearing, Turbo end 370877-1 01 Ea
11AG
Bearing, Blower end 370878-1 01 Ea
11AH
Oil Seal, blower end 380130-1 01 Ea
11AI
Stud, blower casing P50A87 12 Ea
11AJ
Nut, blower casing P11M14 12 Ea
11AK
Lockwasher P25A44 12 Ea
11AL
Bolt, blower inlet P10A177 12 Ea
11AM
Lockwasher P05A44 12 Ea
11AN
Machine Screw P20A200 05 Ea
11AO
Bolt
P10C261 12 Ea
11AP
Lockwasher P25A49 12 Ea
11AQ
Bolt, Nozzle Ring P10Z9189 04 Ea
11AR
Locking clip P12X304 04 Ea
11AS
Washer, Nozzle ring P25D585 04 Ea
11AT
Spacer, Nozzle ring P390845-2 04 Ea
11AU
Key, Rotor assy P37B218 01 Ea
11AV
Washer, Rotor assy 390242-9 01 Ea
11AW
Elastic stop nut P14G24 01 Ea
11AX
Machine screw P20A136 06 Ea
11AY
Nameplate
P6200E370 01 Ea
11AZ
Machine screw P22C22 04 Ea
11BA
Blower Outlet Gasket P09004 01 Ea
11BB
Blower Inlet Gasket P09005 01 Ea
11BC
Turbine Inlet Gasket 381066-1 01 Ea
11BD
Turbine Outlet Gasket
P09002SA
01 Ea
Total Mandatory Parts
(Items 11AA thru 11BD) $________ $_________
The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.
0012 Contingency Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52
ITEM
NAME
P/N
QTY
PRICE
TOTAL
12AA
Turbine Casing 380496-4 1 Ea
12AB
Pipe plug
P4OD15
1 Ea
12AC
Pipe plug
P4OE12
1 Ea
12AD
Pipe plug
P4OE12
1 Ea
12AE
Intermediate casing 360340-26 1 Ea
12AF
Lifting lug
390441-1 2 Ea
12AG
Pin, locating T10218-135 1 Ea
12AH
Blower casing 380460-3 1 Ea
12AI
Plug
P40611 1 Ea
12AJ
Plug
P40612 1 Ea
12AK
Blower inlet 812532-1 1 Ea
12AL
Diffuser ring 812146-2 1 Ea
12AM
Turbine inlet casing 370488-4 1 Ea
12AN
Nozzle ring 19” 371020 1 Ea
12AO
Plug
P4OH15
1 Ea
12AP
Oil pipe
390426-1 2 Ea
12AQ
“O” ring
390425-1 4 Ea
12AR
Disk assembly 360278-70 1 Ea
12AS
Dowel pin
P36L104 4 Ea
12AT
Shaft
370176-1 1 Ea
12AU
Stud
380891-1 1 Ea
12AV
Impeller inducer 370890-7 1 Ea
12AW
Inducer
812434-1 1 Ea
12AX
Thrust collar 842658-1 1 Ea
12AY
Rotor, (incl 75-86) 360768-21 1 Ea
12AZ
Sealing unit 390427-1 2 Ea
12BA
Bushing
P41U22 1 Ea
12BB
Oil Inlet Tube 390426-1 1 Ea
Subtotal $_________
Items 12AA thru 12BA will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________
Item 12BB will have a 40% bid Factor use (Multiply this item by .40 to come up with a
Total $_________________
THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.
0013 Contingency Replacement Parts, type 2, (Model BC370H) Turbocharger in accordance with specification no. R-245-52
ITEM
NAME
P/N
QTY
PRICE
TOTAL
13AA
Turbine Casing 360605-5 1 Ea
13AB
Plug, Turbo casing
P4OH19
1 Ea
13AC
Plug, Turbo drain
P4OE12
1 Ea
13AD
Plug, water jacket
P4OE12
1 Ea
13AE
Intermediate casing 350115-22 1 Ea
13AF
Adaptor
P47T9114 1 Ea
13AG
Lifting lug
39044-1 2 Ea
13AH
Pin
T10218-135 1 Ea
13AI
Compressor casing 371064-3 1 Ea
13AJ
Casing drain
P4OL11
1 Ea
13AK
Air inlet casing 360602-1 1 Ea
13AL
Diffuser ring 812146-1 1 Ea
13AM
Turbine inlet casing 360617-1 1 Ea
13AN
Nozzle ring 21.7” 371011 1 Ea
13AO
Plug
P40H15 1 Ea
13AP
Oil pipe
390426-1 1 Ea
13AQ
Disc assembly 360278-70 3 Ea
13AR
Dowl pin
P36L104 1 Ea
13AS
Shaft
371096-1 1 Ea
13AT
Stud
380891-1 1 Ea
13AU
Impeller/Inducer 370890-7 1 Ea
13AV
Thrust collar 390835-1 1 Ea
13AW
Nose piece
390836-1 1 Ea
13AX
Rotor assembly 371172-23 1 Ea
13AY
Sealing nut
390427-1 2 Ea
13AZ
Bushing, oil inlet 390514-1 1 Ea
13BA
Adaptor, oil pipe P47T9113 1 Ea
13BB
Lockwasher P25P44 4 Ea
13BC
Housing, tach pickup 370918-1 1 Ea
13BD
O Ring
P700D222 4 Ea
13BE
O Ring
390425-1 6 Ea
13BF
Shim, Diffuser 22610210-1 1 Ea
13BG
Insert, Impeller 380828-1 1 Ea
Total Contingency Parts
(Items 13AA thru 13BG) $________ $_________
Subtotal $_________
THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.
Items 13AA thru 13BC will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________
Item 13BD will have a 80% bid Factor use (Multiply this item by .80 to come up with a
Total $_________________
Item 13BE will have a 70% bid Factor use (Multiply this item by .70 to come up with a
Total $_________________
Item 13BF will have a 60% bid Factor use (Multiply this item by .60 to come up with a
Total $_________________
Item 13BG will have a 40% bid Factor use (Multiply this item by .40 to come up with a
Total $_________________
0014 TIME AND MATERIAL PORTIONS MISCELLANEOUS CONTIGENCY REPAIR RATES
During the performance of the contract, the contractor may require additional repairs and/or turbocharger modifications not specifically addressed in the schedule under a loaded composite hourly labor rate arrangement during turbocharger overhaul. As a result, offerors must provide a loaded composite hourly labor rate for the categories listed below.
Labor hours proposed by the contractor to accomplish repairs and/or modifications shall be identified in the initial turbocharger condition repair, Section C, paragraph C.3.3, and shall be subject to negotiation and separate delivery order modification. The rate provided herein will be used against negotiated labor hours to arrive at a total price to accomplish such repairs and/or modification(s). In addition, required replacement parts will be paid for at cost.
Loaded shop Est. Hrs**
Hourly rate Per year **Price
(a) Mechanic’s Helper 40 $_________
(b) Journeyman Mechanic 40 $_________
(c) Machinist 40 $_________
(d) Support Personnel 40 $_________
** - Estimated hours, estimated material, price, and total are intended solely for bid evaluation purposes.
The Ceiling price for CLIN B0014 is $1,000.00. The Ceiling price for each delivery order will be established upon issuance of delivery order.
NOTE: The contractor shall not begin any repairs or component replacements until authorized, in writing, by the Contracting Officer or his/her authorized representative. The government shall provide guidance to the contractor within 10 calendar days of receipt of the arrival Test & Inspection Report, CLIN 002. In the event that during the Major Shop Inspection, the turbocharger is found to be not repairable, the contractor shall immediately notify the Contracting Officer for further instructions.
SECTION B
SCHEDULE OF SUPPLIES/SERVICES
SECOND OPTION YEAR
CLIN/DESCRIPTION
001 Quality Program for approval in accordance with Specification R-245-52, Section C, paragraph 4.3.
1 Each $NSP $NSP
002 Arrival Report 1 Each $NSP $NSP
003 Labor to uncrate turbocharger, inspect for missing and unacceptable items, clean and disassemble, preparation and submittal of Arrival Inspection Report, in accordance with Section C, paragraph 3.3.
Number Loaded Shop Estimated
Of Hours X Hrly Rate = Unit Price X Qty = Total
_____ X _____ = $________ X *20 = $______
*2950-01-057-7734 (8 Each)
*2950-01-211-3165 (12 Each)
004 Labor to reassemble and prepare for shipment any turbocharger not repairable.
Number Loaded Shop Estimated
Of Hours X Hrly Rate = Unit Price X Qty = Total
_____ X _____ = $________ X 1 = $______
005 Labor to complete the overhaul of the turbocharger. This includes all testing, painting, preservation and packing. (Excluding all parts and component replacement, but including labor for installation thereof).
Number Loaded Shop Estimated
_____ X _____ = $________ X *20 = $______
006 Final Test & Inspection Report for approval, in accordance with Section C, paragraph 4.7 (1 each for each Turbocharger overhauled)
008 Standard Form 294 2 Each $NSP $NSP
009 Standard Form 295 1 Each $NSP $NSP
*NOT SEPARATELY PRICED
0010 Mandatory Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52, section 3.5(a)
ITEM
NAME
P/N
QTY
PRICE
TOTAL
10AA
Gasket
831237-1 01 Ea
10AB
Capscrew
P23T203 16 Ea
10AC
Lockwasher P25A43 16 Ea
10AD
Oil Seal Style-B 380170-1 01 Ea
10AE
Snap Ring
P27C58 01 Ea
10AF
Bearing, Turbine end 822349-1 01 Ea
10AG
Bearing, Blower end 822200-3 01 Ea
10AH
Oil Seal, blower end 380130-1 01 Ea
10AI
Stud, blower casing P50A86 12 Ea
10AJ
Nut, blower casing P11M14 12 Ea
10AK
Lockwasher P25A44 12 Ea
10AL
Bolt, blower inlet P10A176 12 Ea
10AM
Lockwasher P25A44 12 Ea
10AN
Machine Screw P20A199 05 Ea
10AO
Bolt, blower inlet P10C261 12 Ea
10AP
Lockwasher P25A49 12 Ea
10AQ
Bolt, Nozzle Ring 390592-1 04 Ea
10AR
Locking clip 390454-1 04 Ea
10AS
Key, Rotor assy P37B214 01 Ea
10AT
Nose piece
390800-2 01 Ea
10AU
Washer, Rotor Assy 390242-9 01 Ea
10AW
Machine Screw P20A136 06 Ea
10AX
Nameplate
P6200E370 01 Ea
10AY
Machine Screw P22C22 04 Ea
10AZ
Blower Outlet Gasket P09004 01 Ea
10BA
Blower Inlet Gasket P09005 01 Ea
10BB
Turbine Inlet Gasket 381066-1 01 Ea
10BC
Turbine Outlet Gasket P09002SA 01 Ea
Total Mandatory Parts
The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.
ITEM
NAME
P/N
QTY
PRICE
TOTAL
11AA
Gasket
371175-1 01 Ea
11AB
Capscrew
P23T203 16 Ea
11AC
Lockwasher P25A43 16 Ea
11AD
Oil Seal Turbo end 831550-1 01 Ea
11AE
Snap Ring
P27C53 01 Ea
11AF
Bearing, Turbo end 370877-1 01 Ea
11AG
Bearing, Blower end 370878-1 01 Ea
11AH
Oil Seal, blower end 380130-1 01 Ea
11AI
Stud, blower casing P50A87 12 Ea
11AJ
Nut, blower casing P11M14 12 Ea
11AK
Lockwasher P25A44 12 Ea
11AL
Bolt, blower inlet P10A177 12 Ea
11AM
Lockwasher P05A44 12 Ea
11AN
Machine Screw P20A200 05 Ea
11AO
Bolt
P10C261 12 Ea
11AP
Lockwasher P25A49 12 Ea
11AQ
Bolt, Nozzle Ring P10Z9189 04 Ea
11AR
Locking clip P12X304 04 Ea
11AS
Washer, Nozzle ring P25D585 04 Ea
11AT
Spacer, Nozzle ring P390845-2 04 Ea
11AU
Key, Rotor assy P37B218 01 Ea
11AV
Washer, Rotor assy 390242-9 01 Ea
11AW
Elastic stop nut P14G24 01 Ea
11AX
Machine screw P20A136 06 Ea
11AY
Nameplate
P6200E370 01 Ea
11AZ
Machine screw P22C22 04 Ea
11BA
Blower Outlet Gasket P09004 01 Ea
11BB
Blower Inlet Gasket P09005 01 Ea
11BC
Turbine Inlet Gasket 381066-1 01 Ea
11BD
Turbine Outlet Gasket
P09002SA
01 Ea
Total Mandatory Parts
(Items 11AA thru 11BD) $________ $_________
The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.
0012 Contingency Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52
ITEM
NAME
P/N
QTY
PRICE
TOTAL
12AA
Turbine Casing 380496-4 1 Ea
12AB
Pipe plug
P4OD15
1 Ea
12AC
Pipe plug
P4OE12
1 Ea
12AD
Pipe plug
P4OE12
1 Ea
12AE
Intermediate casing 360340-26 1 Ea
12AF
Lifting lug
390441-1 2 Ea
12AG
Pin, locating T10218-135 1 Ea
12AH
Blower casing 380460-3 1 Ea
12AI
Plug
P40611 1 Ea
12AJ
Plug
P40612 1 Ea
12AK
Blower inlet 812532-1 1 Ea
12AL
Diffuser ring 812146-2 1 Ea
12AM
Turbine inlet casing 370488-4 1 Ea
12AN
Nozzle ring 19” 371020 1 Ea
12AO
Plug
P4OH15
1 Ea
12AP
Oil pipe
390426-1 2 Ea
12AQ
“O” ring
390425-1 4 Ea
12AR
Disk assembly 360278-70 1 Ea
12AS
Dowel pin
P36L104 4 Ea
12AT
Shaft
370176-1 1 Ea
12AU
Stud
380891-1 1 Ea
12AV
Impeller inducer 370890-7 1 Ea
12AW
Inducer
812434-1 1 Ea
12AX
Thrust collar 842658-1 1 Ea
12AY
Rotor, (incl 75-86) 360768-21 1 Ea
12AZ
Sealing unit 390427-1 2 Ea
12BA
Bushing
P41U22 1 Ea
12BB
Oil Inlet Tube 390426-1 1 Ea
Subtotal $_________
Items 12AA thru 12BA will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________
Item 12BB will have a 40% bid Factor use (Multiply this item by .40 to come up with a
Total $_________________
THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.
0013 Contingency Replacement Parts, type 2, (Model BC370H) Turbocharger in accordance with specification no. R-245-52
ITEM
NAME
P/N
QTY
PRICE
TOTAL
13AA
Turbine Casing 360605-5 1 Ea
13AB
Plug, Turbo casing
P4OH19
1 Ea
13AC
Plug, Turbo drain
P4OE12
1 Ea
13AD
Plug, water jacket
P4OE12
1 Ea
13AE
Intermediate casing 350115-22 1 Ea
13AF
Adaptor
P47T9114 1 Ea
13AG
Lifting lug
39044-1 2 Ea
13AH
Pin
T10218-135 1 Ea
13AI
Compressor casing 371064-3 1 Ea
13AJ
Casing drain
P4OL11
1 Ea
13AK
Air inlet casing 360602-1 1 Ea
13AL
Diffuser ring 812146-1 1 Ea
13AM
Turbine inlet casing 360617-1 1 Ea
13AN
Nozzle ring 21.7” 371011 1 Ea
13AO
Plug
P40H15 1 Ea
13AP
Oil pipe
390426-1 1 Ea
13AQ
Disc assembly 360278-70 3 Ea
13AR
Dowl pin
P36L104 1 Ea
13AS
Shaft
371096-1 1 Ea
13AT
Stud
380891-1 1 Ea
13AU
Impeller/Inducer 370890-7 1 Ea
13AV
Thrust collar 390835-1 1 Ea
13AW
Nose piece
390836-1 1 Ea
13AX
Rotor assembly 371172-23 1 Ea
13AY
Sealing nut
390427-1 2 Ea
13AZ
Bushing, oil inlet 390514-1 1 Ea
13BA
Adaptor, oil pipe P47T9113 1 Ea
13BB
Lockwasher P25P44 4 Ea
13BC
Housing, tach pickup 370918-1 1 Ea
13BD
O Ring
P700D222 4 Ea
13BE
O Ring
390425-1 6 Ea
13BF
Shim, Diffuser 22610210-1 1 Ea
13BG
Insert, Impeller 380828-1 1 Ea
Total Contingency Parts
(Items 13AA thru 13BG) $________ $_________
Subtotal $_________
THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.
Items 13AA thru 13BC will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________
Item 13BD will have a 80% bid Factor use (Multiply this item by .80 to come up with a
Total $_________________
Item 13BE will have a 70% bid Factor use (Multiply this item by .70 to come up with a
Total $_________________
Item 13BF will have a 60% bid Factor use (Multiply this item by .60 to come up with a
Total $_________________
Item 13BG will have a 40% bid Factor use (Multiply this item by .40 to come up with a
Total $_________________
0014 TIME AND MATERIAL PORTIONS MISCELLANEOUS CONTIGENCY REPAIR RATES
During the performance of the contract, the contractor may require additional repairs and/or turbocharger modifications not specifically addressed in the schedule under a loaded composite hourly labor rate arrangement during turbocharger overhaul. As a result, offerors must provide a loaded composite hourly labor rate for the categories listed below.
Labor hours proposed by the contractor to accomplish repairs and/or modifications shall be identified in the initial turbocharger condition repair, Section C, paragraph C.3.3, and shall be subject to negotiation and separate delivery order modification. The rate provided herein will be used against negotiated labor hours to arrive at a total price to accomplish such repairs and/or modification(s). In addition, required replacement parts will be paid for at cost.
Loaded shop Est. Hrs**
Hourly rate Per year **Price
(a) Mechanic’s Helper 40 $_________
(b) Journeyman Mechanic 40 $_________
(c) Machinist 40 $_________
(d) Support Personnel 40 $_________
** - Estimated hours, estimated material, price, and total are intended solely for bid evaluation purposes.
The Ceiling price for CLIN B0014 is $1,000.00. The Ceiling price for each delivery order will be established upon issuance of delivery order.
NOTE: The contractor shall not begin any repairs or component replacements until authorized, in writing, by the Contracting Officer or his/her authorized representative. The government shall provide guidance to the contractor within 10 calendar days of receipt of the arrival Test & Inspection Report, CLIN 002. In the event that during the Major Shop Inspection, the turbocharger is found to be not repairable, the contractor shall immediately notify the Contracting Officer for further instructions.
SECTION B
SCHEDULE OF SUPPLIES/SERVICES
THIRD OPTION YEAR
CLIN/DESCRIPTION
001 Quality Program for approval in accordance with Specification R-245-52, Section C, paragraph 4.3.
1 Each $NSP $NSP
002 Arrival Report 1 Each $NSP $NSP
003 Labor to uncrate turbocharger, inspect for missing and unacceptable items, clean and disassemble, preparation and submittal of Arrival Inspection Report, in accordance with Section C, paragraph 3.3.
Number Loaded Shop Estimated
Of Hours X Hrly Rate = Unit Price X Qty = Total
_____ X _____ = $________ X *20 = $______
*2950-01-057-7734 (8 Each)
*2950-01-211-3165 (12 Each)
004 Labor to reassemble and prepare for shipment any turbocharger not repairable.
Number Loaded Shop Estimated
Of Hours X Hrly Rate = Unit Price X Qty = Total
_____ X _____ = $________ X 1 = $______
005 Labor to complete the overhaul of the turbocharger. This includes all testing, painting, preservation and packing. (Excluding all parts and component replacement, but including labor for installation thereof).
Number Loaded Shop Estimated
_____ X _____ = $________ X *20 = $______
006 Final Test & Inspection Report for approval, in accordance with Section C, paragraph 4.7 (1 each for each Turbocharger overhauled)
008 Standard Form 294 2 Each $NSP $NSP
009 Standard Form 295 1 Each $NSP $NSP
*NOT SEPARATELY PRICED
0010 Mandatory Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52, section 3.5(a)
ITEM
NAME
P/N
QTY
PRICE
TOTAL
10AA
Gasket
831237-1 01 Ea
10AB
Capscrew
P23T203 16 Ea
10AC
Lockwasher P25A43 16 Ea
10AD
Oil Seal Style-B 380170-1 01 Ea
10AE
Snap Ring
P27C58 01 Ea
10AF
Bearing, Turbine end 822349-1 01 Ea
10AG
Bearing, Blower end 822200-3 01 Ea
10AH
Oil Seal, blower end 380130-1 01 Ea
10AI
Stud, blower casing P50A86 12 Ea
10AJ
Nut, blower casing P11M14 12 Ea
10AK
Lockwasher P25A44 12 Ea
10AL
Bolt, blower inlet P10A176 12 Ea
10AM
Lockwasher P25A44 12 Ea
10AN
Machine Screw P20A199 05 Ea
10AO
Bolt, blower inlet P10C261 12 Ea
10AP
Lockwasher P25A49 12 Ea
10AQ
Bolt, Nozzle Ring 390592-1 04 Ea
10AR
Locking clip 390454-1 04 Ea
10AS
Key, Rotor assy P37B214 01 Ea
10AT
Nose piece
390800-2 01 Ea
10AU
Washer, Rotor Assy 390242-9 01 Ea
10AW
Machine Screw P20A136 06 Ea
10AX
Nameplate
P6200E370 01 Ea
10AY
Machine Screw P22C22 04 Ea
10AZ
Blower Outlet Gasket P09004 01 Ea
10BA
Blower Inlet Gasket P09005 01 Ea
10BB
Turbine Inlet Gasket 381066-1 01 Ea
10BC
Turbine Outlet Gasket P09002SA 01 Ea
Total Mandatory Parts
The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.
ITEM
NAME
P/N
QTY
PRICE
TOTAL
11AA
Gasket
371175-1 01 Ea
11AB
Capscrew
P23T203 16 Ea
11AC
Lockwasher P25A43 16 Ea
11AD
Oil Seal Turbo end 831550-1 01 Ea
11AE
Snap Ring
P27C53 01 Ea
11AF
Bearing, Turbo end 370877-1 01 Ea
11AG
Bearing, Blower end 370878-1 01 Ea
11AH
Oil Seal, blower end 380130-1 01 Ea
11AI
Stud, blower casing P50A87 12 Ea
11AJ
Nut, blower casing P11M14 12 Ea
11AK
Lockwasher P25A44 12 Ea
11AL
Bolt, blower inlet P10A177 12 Ea
11AM
Lockwasher P05A44 12 Ea
11AN
Machine Screw P20A200 05 Ea
11AO
Bolt
P10C261 12 Ea
11AP
Lockwasher P25A49 12 Ea
11AQ
Bolt, Nozzle Ring P10Z9189 04 Ea
11AR
Locking clip P12X304 04 Ea
11AS
Washer, Nozzle ring P25D585 04 Ea
11AT
Spacer, Nozzle ring P390845-2 04 Ea
11AU
Key, Rotor assy P37B218 01 Ea
11AV
Washer, Rotor assy 390242-9 01 Ea
11AW
Elastic stop nut P14G24 01 Ea
11AX
Machine screw P20A136 06 Ea
11AY
Nameplate
P6200E370 01 Ea
11AZ
Machine screw P22C22 04 Ea
11BA
Blower Outlet Gasket P09004 01 Ea
11BB
Blower Inlet Gasket P09005 01 Ea
11BC
Turbine Inlet Gasket 381066-1 01 Ea
11BD
Turbine Outlet Gasket
P09002SA
01 Ea
Total Mandatory Parts
(Items 11AA thru 11BD) $________ $_________
The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.
0012 Contingency Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52
ITEM
NAME
P/N
QTY
PRICE
TOTAL
12AA
Turbine Casing 380496-4 1 Ea
12AB
Pipe plug
P4OD15
1 Ea
12AC
Pipe plug
P4OE12
1 Ea
12AD
Pipe plug
P4OE12
1 Ea
12AE
Intermediate casing 360340-26 1 Ea
12AF
Lifting lug
390441-1 2 Ea
12AG
Pin, locating T10218-135 1 Ea
12AH
Blower casing 380460-3 1 Ea
12AI
Plug
P40611 1 Ea
12AJ
Plug
P40612 1 Ea
12AK
Blower inlet 812532-1 1 Ea
12AL
Diffuser ring 812146-2 1 Ea
12AM
Turbine inlet casing 370488-4 1 Ea
12AN
Nozzle ring 19” 371020 1 Ea
12AO
Plug
P4OH15
1 Ea
12AP
Oil pipe
390426-1 2 Ea
12AQ
“O” ring
390425-1 4 Ea
12AR
Disk assembly 360278-70 1 Ea
12AS
Dowel pin
P36L104 4 Ea
12AT
Shaft
370176-1 1 Ea
12AU
Stud
380891-1 1 Ea
12AV
Impeller inducer 370890-7 1 Ea
12AW
Inducer
812434-1 1 Ea
12AX
Thrust collar 842658-1 1 Ea
12AY
Rotor, (incl 75-86) 360768-21 1 Ea
12AZ
Sealing unit 390427-1 2 Ea
12BA
Bushing
P41U22 1 Ea
12BB
Oil Inlet Tube 390426-1 1 Ea
Subtotal $_________
Items 12AA thru 12BA will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________
Item 12BB will have a 40% bid Factor use (Multiply this item by .40 to come up with a
Total $_________________
THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.
0013 Contingency Replacement Parts, type 2, (Model BC370H) Turbocharger in accordance with specification no. R-245-52
ITEM
NAME
P/N
QTY
PRICE
TOTAL
13AA
Turbine Casing 360605-5 1 Ea
13AB
Plug, Turbo casing
P4OH19
1 Ea
13AC
Plug, Turbo drain
P4OE12
1 Ea
13AD
Plug, water jacket
P4OE12
1 Ea
13AE
Intermediate casing 350115-22 1 Ea
13AF
Adaptor
P47T9114 1 Ea
13AG
Lifting lug
39044-1 2 Ea
13AH
Pin
T10218-135 1 Ea
13AI
Compressor casing 371064-3 1 Ea
13AJ
Casing drain
P4OL11
1 Ea
13AK
Air inlet casing 360602-1 1 Ea
13AL
Diffuser ring 812146-1 1 Ea
13AM
Turbine inlet casing 360617-1 1 Ea
13AN
Nozzle ring 21.7” 371011 1 Ea
13AO
Plug
P40H15 1 Ea
13AP
Oil pipe
390426-1 1 Ea
13AQ
Disc assembly 360278-70 3 Ea
13AR
Dowl pin
P36L104 1 Ea
13AS
Shaft
371096-1 1 Ea
13AT
Stud
380891-1 1 Ea
13AU
Impeller/Inducer 370890-7 1 Ea
13AV
Thrust collar 390835-1 1 Ea
13AW
Nose piece
390836-1 1 Ea
13AX
Rotor assembly 371172-23 1 Ea
13AY
Sealing nut
390427-1 2 Ea
13AZ
Bushing, oil inlet 390514-1 1 Ea
13BA
Adaptor, oil pipe P47T9113 1 Ea
13BB
Lockwasher P25P44 4 Ea
13BC
Housing, tach pickup 370918-1 1 Ea
13BD
O Ring
P700D222 4 Ea
13BE
O Ring
390425-1 6 Ea
13BF
Shim, Diffuser 22610210-1 1 Ea
13BG
Insert, Impeller 380828-1 1 Ea
Total Contingency Parts
(Items 13AA thru 13BG) $________ $_________
Subtotal $_________
THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.
Items 13AA thru 13BC will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________
Item 13BD will have a 80% bid Factor use (Multiply this item by .80 to come up with a
Total $_________________
Item 13BE will have a 70% bid Factor use (Multiply this item by .70 to come up with a
Total $_________________
Item 13BF will have a 60% bid Factor use (Multiply this item by .60 to come up with a
Total $_________________
Item 13BG will have a 40% bid Factor use (Multiply this item by .40 to come up with a
Total $_________________
0014 TIME AND MATERIAL PORTIONS MISCELLANEOUS CONTIGENCY REPAIR RATES
During the performance of the contract, the contractor may require additional repairs and/or turbocharger modifications not specifically addressed in the schedule under a loaded composite hourly labor rate arrangement during turbocharger overhaul. As a result, offerors must provide a loaded composite hourly labor rate for the categories listed below.
Labor hours proposed by the contractor to accomplish repairs and/or modifications shall be identified in the initial turbocharger condition repair, Section C, paragraph C.3.3, and shall be subject to negotiation and separate delivery order modification. The rate provided herein will be used against negotiated labor hours to arrive at a total price to accomplish such repairs and/or modification(s). In addition, required replacement parts will be paid for at cost.
Loaded shop Est. Hrs**
Hourly rate Per year **Price
(a) Mechanic’s Helper 40 $_________
(b) Journeyman Mechanic 40 $_________
(c) Machinist 40 $_________
(d) Support Personnel 40 $_________
** - Estimated hours, estimated material, price, and total are intended solely for bid evaluation purposes.
The Ceiling price for CLIN B0014 is $1,000.00. The Ceiling price for each delivery order will be established upon issuance of delivery order.
NOTE: The contractor shall not begin any repairs or component replacements until authorized, in writing, by the Contracting Officer or his/her authorized representative. The government shall provide guidance to the contractor within 10 calendar days of receipt of the arrival Test & Inspection Report, CLIN 002. In the event that during the Major Shop Inspection, the turbocharger is found to be not repairable, the contractor shall immediately notify the Contracting Officer for further instructions.
SECTION B
SCHEDULE OF SUPPLIES/SERVICES
FOURTH OPTION YEAR
CLIN/DESCRIPTION
001 Quality Program for approval in accordance with Specification R-245-52, Section C, paragraph 4.3.
1 Each $NSP $NSP
002 Arrival Report 1 Each $NSP $NSP
003 Labor to uncrate turbocharger, inspect for missing and unacceptable items, clean and disassemble, preparation and submittal of Arrival Inspection Report, in accordance with Section C, paragraph 3.3.
Number Loaded Shop Estimated
Of Hours X Hrly Rate = Unit Price X Qty = Total
_____ X _____ = $________ X *20 = $______
*2950-01-057-7734 (8 Each)
*2950-01-211-3165 (12 Each)
004 Labor to reassemble and prepare for shipment any turbocharger not repairable.
Number Loaded Shop Estimated
Of Hours X Hrly Rate = Unit Price X Qty = Total
_____ X _____ = $________ X 1 = $______
005 Labor to complete the overhaul of the turbocharger. This includes all testing, painting, preservation and packing. (Excluding all parts and component replacement, but including labor for installation thereof).
Number Loaded Shop Estimated
_____ X _____ = $________ X *20 = $______
006 Final Test & Inspection Report for approval, in accordance with Section C, paragraph 4.7 (1 each for each Turbocharger overhauled)
008 Standard Form 294 2 Each $NSP $NSP
009 Standard Form 295 1 Each $NSP $NSP
*NOT SEPARATELY PRICED
0010 Mandatory Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52, section 3.5(a)
ITEM
NAME
P/N
QTY
PRICE
TOTAL
10AA
Gasket
831237-1 01 Ea
10AB
Capscrew
P23T203 16 Ea
10AC
Lockwasher P25A43 16 Ea
10AD
Oil Seal Style-B 380170-1 01 Ea
10AE
Snap Ring
P27C58 01 Ea
10AF
Bearing, Turbine end 822349-1 01 Ea
10AG
Bearing, Blower end 822200-3 01 Ea
10AH
Oil Seal, blower end 380130-1 01 Ea
10AI
Stud, blower casing P50A86 12 Ea
10AJ
Nut, blower casing P11M14 12 Ea
10AK
Lockwasher P25A44 12 Ea
10AL
Bolt, blower inlet P10A176 12 Ea
10AM
Lockwasher P25A44 12 Ea
10AN
Machine Screw P20A199 05 Ea
10AO
Bolt, blower inlet P10C261 12 Ea
10AP
Lockwasher P25A49 12 Ea
10AQ
Bolt, Nozzle Ring 390592-1 04 Ea
10AR
Locking clip 390454-1 04 Ea
10AS
Key, Rotor assy P37B214 01 Ea
10AT
Nose piece
390800-2 01 Ea
10AU
Washer, Rotor Assy 390242-9 01 Ea
10AW
Machine Screw P20A136 06 Ea
10AX
Nameplate
P6200E370 01 Ea
10AY
Machine Screw P22C22 04 Ea
10AZ
Blower Outlet Gasket P09004 01 Ea
10BA
Blower Inlet Gasket P09005 01 Ea
10BB
Turbine Inlet Gasket 381066-1 01 Ea
10BC
Turbine Outlet Gasket P09002SA 01 Ea
Total Mandatory Parts
The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.
ITEM
NAME
P/N
QTY
PRICE
TOTAL
11AA
Gasket
371175-1 01 Ea
11AB
Capscrew
P23T203 16 Ea
11AC
Lockwasher P25A43 16 Ea
11AD
Oil Seal Turbo end 831550-1 01 Ea
11AE
Snap Ring
P27C53 01 Ea
11AF
Bearing, Turbo end 370877-1 01 Ea
11AG
Bearing, Blower end 370878-1 01 Ea
11AH
Oil Seal, blower end 380130-1 01 Ea
11AI
Stud, blower casing P50A87 12 Ea
11AJ
Nut, blower casing P11M14 12 Ea
11AK
Lockwasher P25A44 12 Ea
11AL
Bolt, blower inlet P10A177 12 Ea
11AM
Lockwasher P05A44 12 Ea
11AN
Machine Screw P20A200 05 Ea
11AO
Bolt
P10C261 12 Ea
11AP
Lockwasher P25A49 12 Ea
11AQ
Bolt, Nozzle Ring P10Z9189 04 Ea
11AR
Locking clip P12X304 04 Ea
11AS
Washer, Nozzle ring P25D585 04 Ea
11AT
Spacer, Nozzle ring P390845-2 04 Ea
11AU
Key, Rotor assy P37B218 01 Ea
11AV
Washer, Rotor assy 390242-9 01 Ea
11AW
Elastic stop nut P14G24 01 Ea
11AX
Machine screw P20A136 06 Ea
11AY
Nameplate
P6200E370 01 Ea
11AZ
Machine screw P22C22 04 Ea
11BA
Blower Outlet Gasket P09004 01 Ea
11BB
Blower Inlet Gasket P09005 01 Ea
11BC
Turbine Inlet Gasket 381066-1 01 Ea
11BD
Turbine Outlet Gasket
P09002SA
01 Ea
Total Mandatory Parts
(Items 11AA thru 11BD) $________ $_________
The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.
0012 Contingency Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52
ITEM
NAME
P/N
QTY
PRICE
TOTAL
12AA
Turbine Casing 380496-4 1 Ea
12AB
Pipe plug
P4OD15
1 Ea
12AC
Pipe plug
P4OE12
1 Ea
12AD
Pipe plug
P4OE12
1 Ea
12AE
Intermediate casing 360340-26 1 Ea
12AF
Lifting lug
390441-1 2 Ea
12AG
Pin, locating T10218-135 1 Ea
12AH
Blower casing 380460-3 1 Ea
12AI
Plug
P40611 1 Ea
12AJ
Plug
P40612 1 Ea
12AK
Blower inlet 812532-1 1 Ea
12AL
Diffuser ring 812146-2 1 Ea
12AM
Turbine inlet casing 370488-4 1 Ea
12AN
Nozzle ring 19” 371020 1 Ea
12AO
Plug
P4OH15
1 Ea
12AP
Oil pipe
390426-1 2 Ea
12AQ
“O” ring
390425-1 4 Ea
12AR
Disk assembly 360278-70 1 Ea
12AS
Dowel pin
P36L104 4 Ea
12AT
Shaft
370176-1 1 Ea
12AU
Stud
380891-1 1 Ea
12AV
Impeller inducer 370890-7 1 Ea
12AW
Inducer
812434-1 1 Ea
12AX
Thrust collar 842658-1 1 Ea
12AY
Rotor, (incl 75-86) 360768-21 1 Ea
12AZ
Sealing unit 390427-1 2 Ea
12BA
Bushing
P41U22 1 Ea
12BB
Oil Inlet Tube 390426-1 1 Ea
Subtotal $_________
Items 12AA thru 12BA will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________
Item 12BB will have a 40% bid Factor use (Multiply this item by .40 to come up with a
Total $_________________
THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.
0013 Contingency Replacement Parts, type 2, (Model BC370H) Turbocharger in accordance with specification no. R-245-52
ITEM
NAME
P/N
QTY
PRICE
TOTAL
13AA
Turbine Casing 360605-5 1 Ea
13AB
Plug, Turbo casing
P4OH19
1 Ea
13AC
Plug, Turbo drain
P4OE12
1 Ea
13AD
Plug, water jacket
P4OE12
1 Ea
13AE
Intermediate casing 350115-22 1 Ea
13AF
Adaptor
P47T9114 1 Ea
13AG
Lifting lug
39044-1 2 Ea
13AH
Pin
T10218-135 1 Ea
13AI
Compressor casing 371064-3 1 Ea
13AJ
Casing drain
P4OL11
1 Ea
13AK
Air inlet casing 360602-1 1 Ea
13AL
Diffuser ring 812146-1 1 Ea
13AM
Turbine inlet casing 360617-1 1 Ea
13AN
Nozzle ring 21.7” 371011 1 Ea
13AO
Plug
P40H15 1 Ea
13AP
Oil pipe
390426-1 1 Ea
13AQ
Disc assembly 360278-70 3 Ea
13AR
Dowl pin
P36L104 1 Ea
13AS
Shaft
371096-1 1 Ea
13AT
Stud
380891-1 1 Ea
13AU
Impeller/Inducer 370890-7 1 Ea
13AV
Thrust collar 390835-1 1 Ea
13AW
Nose piece
390836-1 1 Ea
13AX
Rotor assembly 371172-23 1 Ea
13AY
Sealing nut
390427-1 2 Ea
13AZ
Bushing, oil inlet 390514-1 1 Ea
13BA
Adaptor, oil pipe P47T9113 1 Ea
13BB
Lockwasher P25P44 4 Ea
13BC
Housing, tach pickup 370918-1 1 Ea
13BD
O Ring
P700D222 4 Ea
13BE
O Ring
390425-1 6 Ea
13BF
Shim, Diffuser 22610210-1 1 Ea
13BG
Insert, Impeller 380828-1 1 Ea
Total Contingency Parts
(Items 13AA thru 13BG) $________ $_________
Subtotal $_________
THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005.
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