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Overhauling Turbochargers
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HSCG40-08-R-50034
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HSCG40-08-R-50034 PAGE 4

Any and all questions or inquiries regarding this solicitation SHALL be submitted in writing. You may either fax your questions to Sharon Johnson at (410) 762-6056 or e-mail them to Sharon.D.Johnson@uscg.mil. No questions or inquiries shall be answered verbally!

Please provide the following information with your bid:

Taxpayer Identification Number: _________________________________________

Duns Number: __________________________________________________________

NOTICE FOR FILING AGENCY PROTESTS

United States Coast Guard Ombudsman Program

It is the policy of the United States Coast Guard (USCG) to issue solicitations and make contract awards in a fair and timely manner. The Ombudsman Program for Agency Protests (OPAP) was established to investigate agency protest issues and resolve them without expensive and time-consuming litigation. OPAP is an independent reviewing authority that is empowered to grant a prevailing protester essentially the same relief as the General Accountability Office (GAO).

Interested parties are encouraged to seek resolution of their concerns within the USCG as an Alternative Dispute Resolution (ADR) forum, rather than filing a protest with the GAO or some external forum. Interested parties may seek resolution of their concerns informally or opt to file a formal agency protest with the contracting officer or Ombudsman.

Informal forum with the Ombudsman. Interested parties who believe a specific USCG procurement is unfair or otherwise defective should first direct their concerns to the cognizant contracting officer. If the contracting officer is unable to satisfy the concerns, the interested party is encouraged to contact the USCG Ombudsman for Agency Protests. Under this informal process, the agency is not required to suspend contract award performance. Use of an informal forum does not suspend any time requirement for filing a protest with the agency or other forum. In order to ensure a timely response, interested parties should provide the following information to the Ombudsman: solicitation/contract number, contracting office, contracting officer, and solicitation closing date (if applicable).

Formal Agency Protest with the Ombudsman. Prior to submitting a formal agency protest, protesters must first use their best efforts to resolve their concerns with the contracting officer through open and frank discussions. If the protester’s concerns are unresolved, an independent review is available by the Ombudsman. The protester may file a formal agency protest to either the contracting officer or as an alternative to that, the Ombudsman under the OPAP program. Contract award or performance will be suspended during the protest period unless contract award or performance is justified, in writing, for urgent and compelling reasons or is determined in writing to be in the best interest of the Government. The agency’s goal is to resolve protests in less than 35 calendar days from the date of filing. Protests shall include the information set forth in FAR 33.103. If the protester fails to submit the required information, resolution of the protest may be delayed or the protest may be dismissed. This will not preclude re-filing of the protest to meet the requirement. To be timely, protests must be filed within the period specified in FAR 33.103(e). Formal protests filed under the OPAP program should be submitted to:

Department of Homeland Security

United States Coast Guard (CG-9131)

Ombudsman Program for Agency Protests

1900 Half Street, SW, Room 11-0602

Washington, D. C. 20593-0001

FAX: 202.475.3904

The Ombudsman Hotline telephone number is 202.372.3695.

SECTION B – DESCRIPTION/SPECIFICATIONS/STATEMENT OF WORK

(A) BRAND NAME SPECIFIED IS MANDATORY

All items listed in Section B and C are parts manufactured by or for Cameron Compression Systems in order to produce a Turbocharger. Therefore, compatibility with the original equipment manufacturer is required. All type 1 and 2 turbochargers shall be overhauled at an OEM (Original Equipment Manufacturer) authorized overhaul facility for Compression Systems. Items submitted under this contract, which are other than Original Equipment Manufacturer (OEM) parts specified, will be rejected as unacceptable.

(B) TYPE OF CONTRACT

A requirement type contract with one (1) Base year and four (4) option years will result from this solicitation. Each Turbocharger to be reconditioned will be issued on an individual delivery order.

(C) ESTIMATED OR MAXIMUM QUANTITIES

This is a Fixed Price (with a portion of Time and materials) requirements contract to overhaul Turbochargers; Type 1 (Model Number H 564, P/N H 564) used on 378’ WHEC and Type 2 (Model BC370H, P/N BC 370H) used on 110’ WPB.

(D) INITIAL INSPECTION

Contractor shall inspect each Turbocharger delivered for overhaul services to ensure it corresponds to the information cited in the individual contract delivery order. If in the event the contractor receives a Turbocharger that does not conform, is incomplete or discrepant in any way, he shall report the discrepancy to the Contracting Officer by completing the Government Furnished Property Discrepancy Report. (See J.7)

The Government reserves the right to provide at its discretion any of the listed items as Government Furnished Property.

(E) LABOR RATES

The loaded hourly labor rate for CLINs 003, 004, 005, & 0014 shall include direct labor rates and applicable indirect rates, G&A, and profit. These rates shall represent the total amount, per hour; the Government shall be required to pay for services performed.

SECTION B

SCHEDULE OF SUPPLIES/SERVICES

BASE YEAR

CLIN/DESCRIPTION

001 Quality Program for approval in accordance with Specification R-245-52, Section C, paragraph 4.3.

1 Each $NSP $NSP

002 Arrival Report 1 Each $NSP $NSP

003 Labor to uncrate turbocharger, inspect for missing and unacceptable items, clean and disassemble, preparation and submittal of Arrival Inspection Report, in accordance with Section C, paragraph 3.3.

Number Loaded Shop Estimated

Of Hours X Hrly Rate = Unit Price X Qty = Total

_____ X _____ = $________ X *20 = $______

*2950-01-057-7734 (8 Each)

*2950-01-211-3165 (12 Each)

004 Labor to reassemble and prepare for shipment any turbocharger not repairable.

Number Loaded Shop Estimated

Of Hours X Hrly Rate = Unit Price X Qty = Total

_____ X _____ = $________ X 1 = $______

005 Labor to complete the overhaul of the turbocharger. This includes all testing, painting, preservation and packing. (Excluding all parts and component replacement, but including labor for installation thereof).

Number Loaded Shop Estimated

Of Hours X Hrly Rate = Unit Price X Qty = Total

_____ X _____ = $________ X *20 = $______

*2950-01-057-7734 (8 Each)

*2950-01-211-3165 (12 Each)

006 Final Test & Inspection Report for approval, in accordance with Section C, paragraph 4.7 (1 each for each Turbocharger overhauled)

1 Each $NSP $NSP

007 Government Property Report in accordance with Section H.

008 Standard Form 294 2 Each $NSP $NSP

009 Standard Form 295 1 Each $NSP $NSP

*NOT SEPARATELY PRICED

0010 Mandatory Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52, section 3.5(a)

ITEM

NAME

P/N

QTY

PRICE

TOTAL

10AA

Gasket

831237-1 01 Ea

10AB

Capscrew

P23T203 16 Ea

10AC

Lockwasher P25A43 16 Ea

10AD

Oil Seal Style-B 380170-1 01 Ea

10AE

Snap Ring

P27C58 01 Ea

10AF

Bearing, Turbine end 822349-1 01 Ea

10AG

Bearing, Blower end 822200-3 01 Ea

10AH

Oil Seal, blower end 380130-1 01 Ea

10AI

Stud, blower casing P50A86 12 Ea

10AJ

Nut, blower casing P11M14 12 Ea

10AK

Lockwasher P25A44 12 Ea

10AL

Bolt, blower inlet P10A176 12 Ea

10AM

Lockwasher P25A44 12 Ea

10AN

Machine Screw P20A199 05 Ea

10AO

Bolt, blower inlet P10C261 12 Ea

10AP

Lockwasher P25A49 12 Ea

10AQ

Bolt, Nozzle Ring 390592-1 04 Ea

10AR

Locking clip 390454-1 04 Ea

10AS

Key, Rotor assy P37B214 01 Ea

10AT

Nose piece

390800-2 01 Ea

10AU

Washer, Rotor Assy 390242-9 01 Ea

10AW

Machine Screw P20A136 06 Ea

10AX

Nameplate

P6200E370 01 Ea

10AY

Machine Screw P22C22 04 Ea

10AZ

Blower Outlet Gasket P09004 01 Ea

10BA

Blower Inlet Gasket P09005 01 Ea

10BB

Turbine Inlet Gasket 381066-1 01 Ea

10BC

Turbine Outlet Gasket P09002SA 01 Ea

Total Mandatory Parts

(Items 10AA thru 10BC) $________ $_________

The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.

0011 Mandatory Replacement Parts, type 2, (Model BC370H) Turbocharger in accordance with specification no. R-245-52, section 3.5(b)

ITEM

NAME

P/N

QTY

PRICE

TOTAL

11AA

Gasket

371175-1 01 Ea

11AB

Capscrew

P23T203 16 Ea

11AC

Lockwasher P25A43 16 Ea

11AD

Oil Seal Turbo end 831550-1 01 Ea

11AE

Snap Ring

P27C53 01 Ea

11AF

Bearing, Turbo end 370877-1 01 Ea

11AG

Bearing, Blower end 370878-1 01 Ea

11AH

Oil Seal, blower end 380130-1 01 Ea

11AI

Stud, blower casing P50A87 12 Ea

11AJ

Nut, blower casing P11M14 12 Ea

11AK

Lockwasher P25A44 12 Ea

11AL

Bolt, blower inlet P10A177 12 Ea

11AM

Lockwasher P05A44 12 Ea

11AN

Machine Screw P20A200 05 Ea

11AO

Bolt

P10C261 12 Ea

11AP

Lockwasher P25A49 12 Ea

11AQ

Bolt, Nozzle Ring P10Z9189 04 Ea

11AR

Locking clip P12X304 04 Ea

11AS

Washer, Nozzle ring P25D585 04 Ea

11AT

Spacer, Nozzle ring P390845-2 04 Ea

11AU

Key, Rotor assy P37B218 01 Ea

11AV

Washer, Rotor assy 390242-9 01 Ea

11AW

Elastic stop nut P14G24 01 Ea

11AX

Machine screw P20A136 06 Ea

11AY

Nameplate

P6200E370 01 Ea

11AZ

Machine screw P22C22 04 Ea

11BA

Blower Outlet Gasket P09004 01 Ea

11BB

Blower Inlet Gasket P09005 01 Ea

11BC

Turbine Inlet Gasket 381066-1 01 Ea

11BD

Turbine Outlet Gasket

P09002SA

01 Ea

Total Mandatory Parts

(Items 11AA thru 11BD) $________ $_________

The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.

0012 Contingency Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52

ITEM

NAME

P/N

QTY

PRICE

TOTAL

12AA

Turbine Casing 380496-4 1 Ea

12AB

Pipe plug

P4OD15

1 Ea

12AC

Pipe plug

P4OE12

1 Ea

12AD

Pipe plug

P4OE12

1 Ea

12AE

Intermediate casing 360340-26 1 Ea

12AF

Lifting lug

390441-1 2 Ea

12AG

Pin, locating T10218-135 1 Ea

12AH

Blower casing 380460-3 1 Ea

12AI

Plug

P40611 1 Ea

12AJ

Plug

P40612 1 Ea

12AK

Blower inlet 812532-1 1 Ea

12AL

Diffuser ring 812146-2 1 Ea

12AM

Turbine inlet casing 370488-4 1 Ea

12AN

Nozzle ring 19” 371020 1 Ea

12AO

Plug

P4OH15

1 Ea

12AP

Oil pipe

390426-1 2 Ea

12AQ

“O” ring

390425-1 4 Ea

12AR

Disk assembly 360278-70 1 Ea

12AS

Dowel pin

P36L104 4 Ea

12AT

Shaft

370176-1 1 Ea

12AU

Stud

380891-1 1 Ea

12AV

Impeller inducer 370890-7 1 Ea

12AW

Inducer

812434-1 1 Ea

12AX

Thrust collar 842658-1 1 Ea

12AY

Rotor, (incl 75-86) 360768-21 1 Ea

12AZ

Sealing unit 390427-1 2 Ea

12BA

Bushing

P41U22 1 Ea

12BB

Oil Inlet Tube 390426-1 1 Ea

Total Contingency Parts

(Items 12AA thru 12BC) $________ $_________

Subtotal $_________

Items 12AA thru 12BA will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________ Item 12BB will have a 40% bid Factor use (Multiply this item by .40 to come up with a

Total $_________________

THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.

0013 Contingency Replacement Parts, type 2, (Model BC370H) Turbocharger in accordance with specification no. R-245-52

ITEM

NAME

P/N

QTY

PRICE

TOTAL

13AA

Turbine Casing 360605-5 1 Ea

13AB

Plug, Turbo casing

P4OH19

1 Ea

13AC

Plug, Turbo drain

P4OE12

1 Ea

13AD

Plug, water jacket

P4OE12

1 Ea

13AE

Intermediate casing 350115-22 1 Ea

13AF

Adaptor

P47T9114 1 Ea

13AG

Lifting lug

39044-1 2 Ea

13AH

Pin

T10218-135 1 Ea

13AI

Compressor casing 371064-3 1 Ea

13AJ

Casing drain

P4OL11

1 Ea

13AK

Air inlet casing 360602-1 1 Ea

13AL

Diffuser ring 812146-1 1 Ea

13AM

Turbine inlet casing 360617-1 1 Ea

13AN

Nozzle ring 21.7” 371011 1 Ea

13AO

Plug

P40H15 1 Ea

13AP

Oil pipe

390426-1 1 Ea

13AQ

Disc assembly 360278-70 3 Ea

13AR

Dowl pin

P36L104 1 Ea

13AS

Shaft

371096-1 1 Ea

13AT

Stud

380891-1 1 Ea

13AU

Impeller/Inducer 370890-7 1 Ea

13AV

Thrust collar 390835-1 1 Ea

13AW

Nose piece

390836-1 1 Ea

13AX

Rotor assembly 371172-23 1 Ea

13AY

Sealing nut

390427-1 2 Ea

13AZ

Bushing, oil inlet 390514-1 1 Ea

13BA

Adaptor, oil pipe P47T9113 1 Ea

13BB

Lockwasher P25P44 4 Ea

13BC

Housing, tach pickup 370918-1 1 Ea

13BD

O Ring

P700D222 4 Ea

13BE

O Ring

390425-1 6 Ea

13BF

Shim, Diffuser 22610210-1 1 Ea

13BG

Insert, Impeller 380828-1 1 Ea

Total Contingency Parts

(Items 13AA thru 13BG) $________ $_________

Subtotal $_________

THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.

Items 13AA thru 13BC will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________

Item 13BD will have a 80% bid Factor use (Multiply this item by .80 to come up with a

Total $_________________

Item 13BE will have a 70% bid Factor use (Multiply this item by .70 to come up with a

Total $_________________

Item 13BF will have a 60% bid Factor use (Multiply this item by .60 to come up with a

Total $_________________

Item 13BG will have a 40% bid Factor use (Multiply this item by .40 to come up with a

Total $_________________

0014 TIME AND MATERIAL PORTIONS MISCELLANEOUS CONTIGENCY REPAIR RATES

During the performance of the contract, the contractor may require additional repairs and/or turbocharger modifications not specifically addressed in the schedule under a loaded composite hourly labor rate arrangement during turbocharger overhaul. As a result, offerors must provide a loaded composite hourly labor rate for the categories listed below.

Labor hours proposed by the contractor to accomplish repairs and/or modifications shall be identified in the initial turbocharger condition repair, Section C, paragraph C.3.3, and shall be subject to negotiation and separate delivery order modification. The rate provided herein will be used against negotiated labor hours to arrive at a total price to accomplish such repairs and/or modification(s). In addition, required replacement parts will be paid for at cost.

Loaded shop Est. Hrs**

Hourly rate Per year **Price

(a) Mechanic’s Helper 40 $_________

(b) Journeyman Mechanic 40 $_________

(c) Machinist 40 $_________

(d) Support Personnel 40 $_________

* - Estimated Material Cost

** - Estimated hours, estimated material, price, and total are intended solely for bid evaluation purposes.

The Ceiling price for CLIN B0014 is $1,000.00. The Ceiling price for each delivery order will be established upon issuance of delivery order.

NOTE: The contractor shall not begin any repairs or component replacements until authorized, in writing, by the Contracting Officer or his/her authorized representative. The government shall provide guidance to the contractor within 10 calendar days of receipt of the arrival Test & Inspection Report, CLIN 002. In the event that during the Major Shop Inspection, the turbocharger is found to be not repairable, the contractor shall immediately notify the Contracting Officer for further instructions.

SECTION B

SCHEDULE OF SUPPLIES/SERVICES

FIRST OPTION YEAR

CLIN/DESCRIPTION

001 Quality Program for approval in accordance with Specification R-245-52, Section C, paragraph 4.3.

1 Each $NSP $NSP

002 Arrival Report 1 Each $NSP $NSP

003 Labor to uncrate turbocharger, inspect for missing and unacceptable items, clean and disassemble, preparation and submittal of Arrival Inspection Report, in accordance with Section C, paragraph 3.3.

Number Loaded Shop Estimated

Of Hours X Hrly Rate = Unit Price X Qty = Total

_____ X _____ = $________ X *20 = $______

*2950-01-057-7734 (8 Each)

*2950-01-211-3165 (12 Each)

004 Labor to reassemble and prepare for shipment any turbocharger not repairable.

Number Loaded Shop Estimated

Of Hours X Hrly Rate = Unit Price X Qty = Total

_____ X _____ = $________ X 1 = $______

005 Labor to complete the overhaul of the turbocharger. This includes all testing, painting, preservation and packing. (Excluding all parts and component replacement, but including labor for installation thereof).

Number Loaded Shop Estimated

_____ X _____ = $________ X *20 = $______

006 Final Test & Inspection Report for approval, in accordance with Section C, paragraph 4.7 (1 each for each Turbocharger overhauled)

008 Standard Form 294 2 Each $NSP $NSP

009 Standard Form 295 1 Each $NSP $NSP

*NOT SEPARATELY PRICED

0010 Mandatory Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52, section 3.5(a)

ITEM

NAME

P/N

QTY

PRICE

TOTAL

10AA

Gasket

831237-1 01 Ea

10AB

Capscrew

P23T203 16 Ea

10AC

Lockwasher P25A43 16 Ea

10AD

Oil Seal Style-B 380170-1 01 Ea

10AE

Snap Ring

P27C58 01 Ea

10AF

Bearing, Turbine end 822349-1 01 Ea

10AG

Bearing, Blower end 822200-3 01 Ea

10AH

Oil Seal, blower end 380130-1 01 Ea

10AI

Stud, blower casing P50A86 12 Ea

10AJ

Nut, blower casing P11M14 12 Ea

10AK

Lockwasher P25A44 12 Ea

10AL

Bolt, blower inlet P10A176 12 Ea

10AM

Lockwasher P25A44 12 Ea

10AN

Machine Screw P20A199 05 Ea

10AO

Bolt, blower inlet P10C261 12 Ea

10AP

Lockwasher P25A49 12 Ea

10AQ

Bolt, Nozzle Ring 390592-1 04 Ea

10AR

Locking clip 390454-1 04 Ea

10AS

Key, Rotor assy P37B214 01 Ea

10AT

Nose piece

390800-2 01 Ea

10AU

Washer, Rotor Assy 390242-9 01 Ea

10AW

Machine Screw P20A136 06 Ea

10AX

Nameplate

P6200E370 01 Ea

10AY

Machine Screw P22C22 04 Ea

10AZ

Blower Outlet Gasket P09004 01 Ea

10BA

Blower Inlet Gasket P09005 01 Ea

10BB

Turbine Inlet Gasket 381066-1 01 Ea

10BC

Turbine Outlet Gasket P09002SA 01 Ea

Total Mandatory Parts

The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.

ITEM

NAME

P/N

QTY

PRICE

TOTAL

11AA

Gasket

371175-1 01 Ea

11AB

Capscrew

P23T203 16 Ea

11AC

Lockwasher P25A43 16 Ea

11AD

Oil Seal Turbo end 831550-1 01 Ea

11AE

Snap Ring

P27C53 01 Ea

11AF

Bearing, Turbo end 370877-1 01 Ea

11AG

Bearing, Blower end 370878-1 01 Ea

11AH

Oil Seal, blower end 380130-1 01 Ea

11AI

Stud, blower casing P50A87 12 Ea

11AJ

Nut, blower casing P11M14 12 Ea

11AK

Lockwasher P25A44 12 Ea

11AL

Bolt, blower inlet P10A177 12 Ea

11AM

Lockwasher P05A44 12 Ea

11AN

Machine Screw P20A200 05 Ea

11AO

Bolt

P10C261 12 Ea

11AP

Lockwasher P25A49 12 Ea

11AQ

Bolt, Nozzle Ring P10Z9189 04 Ea

11AR

Locking clip P12X304 04 Ea

11AS

Washer, Nozzle ring P25D585 04 Ea

11AT

Spacer, Nozzle ring P390845-2 04 Ea

11AU

Key, Rotor assy P37B218 01 Ea

11AV

Washer, Rotor assy 390242-9 01 Ea

11AW

Elastic stop nut P14G24 01 Ea

11AX

Machine screw P20A136 06 Ea

11AY

Nameplate

P6200E370 01 Ea

11AZ

Machine screw P22C22 04 Ea

11BA

Blower Outlet Gasket P09004 01 Ea

11BB

Blower Inlet Gasket P09005 01 Ea

11BC

Turbine Inlet Gasket 381066-1 01 Ea

11BD

Turbine Outlet Gasket

P09002SA

01 Ea

Total Mandatory Parts

(Items 11AA thru 11BD) $________ $_________

The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.

0012 Contingency Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52

ITEM

NAME

P/N

QTY

PRICE

TOTAL

12AA

Turbine Casing 380496-4 1 Ea

12AB

Pipe plug

P4OD15

1 Ea

12AC

Pipe plug

P4OE12

1 Ea

12AD

Pipe plug

P4OE12

1 Ea

12AE

Intermediate casing 360340-26 1 Ea

12AF

Lifting lug

390441-1 2 Ea

12AG

Pin, locating T10218-135 1 Ea

12AH

Blower casing 380460-3 1 Ea

12AI

Plug

P40611 1 Ea

12AJ

Plug

P40612 1 Ea

12AK

Blower inlet 812532-1 1 Ea

12AL

Diffuser ring 812146-2 1 Ea

12AM

Turbine inlet casing 370488-4 1 Ea

12AN

Nozzle ring 19” 371020 1 Ea

12AO

Plug

P4OH15

1 Ea

12AP

Oil pipe

390426-1 2 Ea

12AQ

“O” ring

390425-1 4 Ea

12AR

Disk assembly 360278-70 1 Ea

12AS

Dowel pin

P36L104 4 Ea

12AT

Shaft

370176-1 1 Ea

12AU

Stud

380891-1 1 Ea

12AV

Impeller inducer 370890-7 1 Ea

12AW

Inducer

812434-1 1 Ea

12AX

Thrust collar 842658-1 1 Ea

12AY

Rotor, (incl 75-86) 360768-21 1 Ea

12AZ

Sealing unit 390427-1 2 Ea

12BA

Bushing

P41U22 1 Ea

12BB

Oil Inlet Tube 390426-1 1 Ea

Subtotal $_________

Items 12AA thru 12BA will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________

Item 12BB will have a 40% bid Factor use (Multiply this item by .40 to come up with a

Total $_________________

THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.

0013 Contingency Replacement Parts, type 2, (Model BC370H) Turbocharger in accordance with specification no. R-245-52

ITEM

NAME

P/N

QTY

PRICE

TOTAL

13AA

Turbine Casing 360605-5 1 Ea

13AB

Plug, Turbo casing

P4OH19

1 Ea

13AC

Plug, Turbo drain

P4OE12

1 Ea

13AD

Plug, water jacket

P4OE12

1 Ea

13AE

Intermediate casing 350115-22 1 Ea

13AF

Adaptor

P47T9114 1 Ea

13AG

Lifting lug

39044-1 2 Ea

13AH

Pin

T10218-135 1 Ea

13AI

Compressor casing 371064-3 1 Ea

13AJ

Casing drain

P4OL11

1 Ea

13AK

Air inlet casing 360602-1 1 Ea

13AL

Diffuser ring 812146-1 1 Ea

13AM

Turbine inlet casing 360617-1 1 Ea

13AN

Nozzle ring 21.7” 371011 1 Ea

13AO

Plug

P40H15 1 Ea

13AP

Oil pipe

390426-1 1 Ea

13AQ

Disc assembly 360278-70 3 Ea

13AR

Dowl pin

P36L104 1 Ea

13AS

Shaft

371096-1 1 Ea

13AT

Stud

380891-1 1 Ea

13AU

Impeller/Inducer 370890-7 1 Ea

13AV

Thrust collar 390835-1 1 Ea

13AW

Nose piece

390836-1 1 Ea

13AX

Rotor assembly 371172-23 1 Ea

13AY

Sealing nut

390427-1 2 Ea

13AZ

Bushing, oil inlet 390514-1 1 Ea

13BA

Adaptor, oil pipe P47T9113 1 Ea

13BB

Lockwasher P25P44 4 Ea

13BC

Housing, tach pickup 370918-1 1 Ea

13BD

O Ring

P700D222 4 Ea

13BE

O Ring

390425-1 6 Ea

13BF

Shim, Diffuser 22610210-1 1 Ea

13BG

Insert, Impeller 380828-1 1 Ea

Total Contingency Parts

(Items 13AA thru 13BG) $________ $_________

Subtotal $_________

THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.

Items 13AA thru 13BC will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________

Item 13BD will have a 80% bid Factor use (Multiply this item by .80 to come up with a

Total $_________________

Item 13BE will have a 70% bid Factor use (Multiply this item by .70 to come up with a

Total $_________________

Item 13BF will have a 60% bid Factor use (Multiply this item by .60 to come up with a

Total $_________________

Item 13BG will have a 40% bid Factor use (Multiply this item by .40 to come up with a

Total $_________________

0014 TIME AND MATERIAL PORTIONS MISCELLANEOUS CONTIGENCY REPAIR RATES

During the performance of the contract, the contractor may require additional repairs and/or turbocharger modifications not specifically addressed in the schedule under a loaded composite hourly labor rate arrangement during turbocharger overhaul. As a result, offerors must provide a loaded composite hourly labor rate for the categories listed below.

Labor hours proposed by the contractor to accomplish repairs and/or modifications shall be identified in the initial turbocharger condition repair, Section C, paragraph C.3.3, and shall be subject to negotiation and separate delivery order modification. The rate provided herein will be used against negotiated labor hours to arrive at a total price to accomplish such repairs and/or modification(s). In addition, required replacement parts will be paid for at cost.

Loaded shop Est. Hrs**

Hourly rate Per year **Price

(a) Mechanic’s Helper 40 $_________

(b) Journeyman Mechanic 40 $_________

(c) Machinist 40 $_________

(d) Support Personnel 40 $_________

** - Estimated hours, estimated material, price, and total are intended solely for bid evaluation purposes.

The Ceiling price for CLIN B0014 is $1,000.00. The Ceiling price for each delivery order will be established upon issuance of delivery order.

NOTE: The contractor shall not begin any repairs or component replacements until authorized, in writing, by the Contracting Officer or his/her authorized representative. The government shall provide guidance to the contractor within 10 calendar days of receipt of the arrival Test & Inspection Report, CLIN 002. In the event that during the Major Shop Inspection, the turbocharger is found to be not repairable, the contractor shall immediately notify the Contracting Officer for further instructions.

SECTION B

SCHEDULE OF SUPPLIES/SERVICES

SECOND OPTION YEAR

CLIN/DESCRIPTION

001 Quality Program for approval in accordance with Specification R-245-52, Section C, paragraph 4.3.

1 Each $NSP $NSP

002 Arrival Report 1 Each $NSP $NSP

003 Labor to uncrate turbocharger, inspect for missing and unacceptable items, clean and disassemble, preparation and submittal of Arrival Inspection Report, in accordance with Section C, paragraph 3.3.

Number Loaded Shop Estimated

Of Hours X Hrly Rate = Unit Price X Qty = Total

_____ X _____ = $________ X *20 = $______

*2950-01-057-7734 (8 Each)

*2950-01-211-3165 (12 Each)

004 Labor to reassemble and prepare for shipment any turbocharger not repairable.

Number Loaded Shop Estimated

Of Hours X Hrly Rate = Unit Price X Qty = Total

_____ X _____ = $________ X 1 = $______

005 Labor to complete the overhaul of the turbocharger. This includes all testing, painting, preservation and packing. (Excluding all parts and component replacement, but including labor for installation thereof).

Number Loaded Shop Estimated

_____ X _____ = $________ X *20 = $______

006 Final Test & Inspection Report for approval, in accordance with Section C, paragraph 4.7 (1 each for each Turbocharger overhauled)

008 Standard Form 294 2 Each $NSP $NSP

009 Standard Form 295 1 Each $NSP $NSP

*NOT SEPARATELY PRICED

0010 Mandatory Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52, section 3.5(a)

ITEM

NAME

P/N

QTY

PRICE

TOTAL

10AA

Gasket

831237-1 01 Ea

10AB

Capscrew

P23T203 16 Ea

10AC

Lockwasher P25A43 16 Ea

10AD

Oil Seal Style-B 380170-1 01 Ea

10AE

Snap Ring

P27C58 01 Ea

10AF

Bearing, Turbine end 822349-1 01 Ea

10AG

Bearing, Blower end 822200-3 01 Ea

10AH

Oil Seal, blower end 380130-1 01 Ea

10AI

Stud, blower casing P50A86 12 Ea

10AJ

Nut, blower casing P11M14 12 Ea

10AK

Lockwasher P25A44 12 Ea

10AL

Bolt, blower inlet P10A176 12 Ea

10AM

Lockwasher P25A44 12 Ea

10AN

Machine Screw P20A199 05 Ea

10AO

Bolt, blower inlet P10C261 12 Ea

10AP

Lockwasher P25A49 12 Ea

10AQ

Bolt, Nozzle Ring 390592-1 04 Ea

10AR

Locking clip 390454-1 04 Ea

10AS

Key, Rotor assy P37B214 01 Ea

10AT

Nose piece

390800-2 01 Ea

10AU

Washer, Rotor Assy 390242-9 01 Ea

10AW

Machine Screw P20A136 06 Ea

10AX

Nameplate

P6200E370 01 Ea

10AY

Machine Screw P22C22 04 Ea

10AZ

Blower Outlet Gasket P09004 01 Ea

10BA

Blower Inlet Gasket P09005 01 Ea

10BB

Turbine Inlet Gasket 381066-1 01 Ea

10BC

Turbine Outlet Gasket P09002SA 01 Ea

Total Mandatory Parts

The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.

ITEM

NAME

P/N

QTY

PRICE

TOTAL

11AA

Gasket

371175-1 01 Ea

11AB

Capscrew

P23T203 16 Ea

11AC

Lockwasher P25A43 16 Ea

11AD

Oil Seal Turbo end 831550-1 01 Ea

11AE

Snap Ring

P27C53 01 Ea

11AF

Bearing, Turbo end 370877-1 01 Ea

11AG

Bearing, Blower end 370878-1 01 Ea

11AH

Oil Seal, blower end 380130-1 01 Ea

11AI

Stud, blower casing P50A87 12 Ea

11AJ

Nut, blower casing P11M14 12 Ea

11AK

Lockwasher P25A44 12 Ea

11AL

Bolt, blower inlet P10A177 12 Ea

11AM

Lockwasher P05A44 12 Ea

11AN

Machine Screw P20A200 05 Ea

11AO

Bolt

P10C261 12 Ea

11AP

Lockwasher P25A49 12 Ea

11AQ

Bolt, Nozzle Ring P10Z9189 04 Ea

11AR

Locking clip P12X304 04 Ea

11AS

Washer, Nozzle ring P25D585 04 Ea

11AT

Spacer, Nozzle ring P390845-2 04 Ea

11AU

Key, Rotor assy P37B218 01 Ea

11AV

Washer, Rotor assy 390242-9 01 Ea

11AW

Elastic stop nut P14G24 01 Ea

11AX

Machine screw P20A136 06 Ea

11AY

Nameplate

P6200E370 01 Ea

11AZ

Machine screw P22C22 04 Ea

11BA

Blower Outlet Gasket P09004 01 Ea

11BB

Blower Inlet Gasket P09005 01 Ea

11BC

Turbine Inlet Gasket 381066-1 01 Ea

11BD

Turbine Outlet Gasket

P09002SA

01 Ea

Total Mandatory Parts

(Items 11AA thru 11BD) $________ $_________

The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.

0012 Contingency Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52

ITEM

NAME

P/N

QTY

PRICE

TOTAL

12AA

Turbine Casing 380496-4 1 Ea

12AB

Pipe plug

P4OD15

1 Ea

12AC

Pipe plug

P4OE12

1 Ea

12AD

Pipe plug

P4OE12

1 Ea

12AE

Intermediate casing 360340-26 1 Ea

12AF

Lifting lug

390441-1 2 Ea

12AG

Pin, locating T10218-135 1 Ea

12AH

Blower casing 380460-3 1 Ea

12AI

Plug

P40611 1 Ea

12AJ

Plug

P40612 1 Ea

12AK

Blower inlet 812532-1 1 Ea

12AL

Diffuser ring 812146-2 1 Ea

12AM

Turbine inlet casing 370488-4 1 Ea

12AN

Nozzle ring 19” 371020 1 Ea

12AO

Plug

P4OH15

1 Ea

12AP

Oil pipe

390426-1 2 Ea

12AQ

“O” ring

390425-1 4 Ea

12AR

Disk assembly 360278-70 1 Ea

12AS

Dowel pin

P36L104 4 Ea

12AT

Shaft

370176-1 1 Ea

12AU

Stud

380891-1 1 Ea

12AV

Impeller inducer 370890-7 1 Ea

12AW

Inducer

812434-1 1 Ea

12AX

Thrust collar 842658-1 1 Ea

12AY

Rotor, (incl 75-86) 360768-21 1 Ea

12AZ

Sealing unit 390427-1 2 Ea

12BA

Bushing

P41U22 1 Ea

12BB

Oil Inlet Tube 390426-1 1 Ea

Subtotal $_________

Items 12AA thru 12BA will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________

Item 12BB will have a 40% bid Factor use (Multiply this item by .40 to come up with a

Total $_________________

THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.

0013 Contingency Replacement Parts, type 2, (Model BC370H) Turbocharger in accordance with specification no. R-245-52

ITEM

NAME

P/N

QTY

PRICE

TOTAL

13AA

Turbine Casing 360605-5 1 Ea

13AB

Plug, Turbo casing

P4OH19

1 Ea

13AC

Plug, Turbo drain

P4OE12

1 Ea

13AD

Plug, water jacket

P4OE12

1 Ea

13AE

Intermediate casing 350115-22 1 Ea

13AF

Adaptor

P47T9114 1 Ea

13AG

Lifting lug

39044-1 2 Ea

13AH

Pin

T10218-135 1 Ea

13AI

Compressor casing 371064-3 1 Ea

13AJ

Casing drain

P4OL11

1 Ea

13AK

Air inlet casing 360602-1 1 Ea

13AL

Diffuser ring 812146-1 1 Ea

13AM

Turbine inlet casing 360617-1 1 Ea

13AN

Nozzle ring 21.7” 371011 1 Ea

13AO

Plug

P40H15 1 Ea

13AP

Oil pipe

390426-1 1 Ea

13AQ

Disc assembly 360278-70 3 Ea

13AR

Dowl pin

P36L104 1 Ea

13AS

Shaft

371096-1 1 Ea

13AT

Stud

380891-1 1 Ea

13AU

Impeller/Inducer 370890-7 1 Ea

13AV

Thrust collar 390835-1 1 Ea

13AW

Nose piece

390836-1 1 Ea

13AX

Rotor assembly 371172-23 1 Ea

13AY

Sealing nut

390427-1 2 Ea

13AZ

Bushing, oil inlet 390514-1 1 Ea

13BA

Adaptor, oil pipe P47T9113 1 Ea

13BB

Lockwasher P25P44 4 Ea

13BC

Housing, tach pickup 370918-1 1 Ea

13BD

O Ring

P700D222 4 Ea

13BE

O Ring

390425-1 6 Ea

13BF

Shim, Diffuser 22610210-1 1 Ea

13BG

Insert, Impeller 380828-1 1 Ea

Total Contingency Parts

(Items 13AA thru 13BG) $________ $_________

Subtotal $_________

THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.

Items 13AA thru 13BC will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________

Item 13BD will have a 80% bid Factor use (Multiply this item by .80 to come up with a

Total $_________________

Item 13BE will have a 70% bid Factor use (Multiply this item by .70 to come up with a

Total $_________________

Item 13BF will have a 60% bid Factor use (Multiply this item by .60 to come up with a

Total $_________________

Item 13BG will have a 40% bid Factor use (Multiply this item by .40 to come up with a

Total $_________________

0014 TIME AND MATERIAL PORTIONS MISCELLANEOUS CONTIGENCY REPAIR RATES

During the performance of the contract, the contractor may require additional repairs and/or turbocharger modifications not specifically addressed in the schedule under a loaded composite hourly labor rate arrangement during turbocharger overhaul. As a result, offerors must provide a loaded composite hourly labor rate for the categories listed below.

Labor hours proposed by the contractor to accomplish repairs and/or modifications shall be identified in the initial turbocharger condition repair, Section C, paragraph C.3.3, and shall be subject to negotiation and separate delivery order modification. The rate provided herein will be used against negotiated labor hours to arrive at a total price to accomplish such repairs and/or modification(s). In addition, required replacement parts will be paid for at cost.

Loaded shop Est. Hrs**

Hourly rate Per year **Price

(a) Mechanic’s Helper 40 $_________

(b) Journeyman Mechanic 40 $_________

(c) Machinist 40 $_________

(d) Support Personnel 40 $_________

** - Estimated hours, estimated material, price, and total are intended solely for bid evaluation purposes.

The Ceiling price for CLIN B0014 is $1,000.00. The Ceiling price for each delivery order will be established upon issuance of delivery order.

NOTE: The contractor shall not begin any repairs or component replacements until authorized, in writing, by the Contracting Officer or his/her authorized representative. The government shall provide guidance to the contractor within 10 calendar days of receipt of the arrival Test & Inspection Report, CLIN 002. In the event that during the Major Shop Inspection, the turbocharger is found to be not repairable, the contractor shall immediately notify the Contracting Officer for further instructions.

SECTION B

SCHEDULE OF SUPPLIES/SERVICES

THIRD OPTION YEAR

CLIN/DESCRIPTION

001 Quality Program for approval in accordance with Specification R-245-52, Section C, paragraph 4.3.

1 Each $NSP $NSP

002 Arrival Report 1 Each $NSP $NSP

003 Labor to uncrate turbocharger, inspect for missing and unacceptable items, clean and disassemble, preparation and submittal of Arrival Inspection Report, in accordance with Section C, paragraph 3.3.

Number Loaded Shop Estimated

Of Hours X Hrly Rate = Unit Price X Qty = Total

_____ X _____ = $________ X *20 = $______

*2950-01-057-7734 (8 Each)

*2950-01-211-3165 (12 Each)

004 Labor to reassemble and prepare for shipment any turbocharger not repairable.

Number Loaded Shop Estimated

Of Hours X Hrly Rate = Unit Price X Qty = Total

_____ X _____ = $________ X 1 = $______

005 Labor to complete the overhaul of the turbocharger. This includes all testing, painting, preservation and packing. (Excluding all parts and component replacement, but including labor for installation thereof).

Number Loaded Shop Estimated

_____ X _____ = $________ X *20 = $______

006 Final Test & Inspection Report for approval, in accordance with Section C, paragraph 4.7 (1 each for each Turbocharger overhauled)

008 Standard Form 294 2 Each $NSP $NSP

009 Standard Form 295 1 Each $NSP $NSP

*NOT SEPARATELY PRICED

0010 Mandatory Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52, section 3.5(a)

ITEM

NAME

P/N

QTY

PRICE

TOTAL

10AA

Gasket

831237-1 01 Ea

10AB

Capscrew

P23T203 16 Ea

10AC

Lockwasher P25A43 16 Ea

10AD

Oil Seal Style-B 380170-1 01 Ea

10AE

Snap Ring

P27C58 01 Ea

10AF

Bearing, Turbine end 822349-1 01 Ea

10AG

Bearing, Blower end 822200-3 01 Ea

10AH

Oil Seal, blower end 380130-1 01 Ea

10AI

Stud, blower casing P50A86 12 Ea

10AJ

Nut, blower casing P11M14 12 Ea

10AK

Lockwasher P25A44 12 Ea

10AL

Bolt, blower inlet P10A176 12 Ea

10AM

Lockwasher P25A44 12 Ea

10AN

Machine Screw P20A199 05 Ea

10AO

Bolt, blower inlet P10C261 12 Ea

10AP

Lockwasher P25A49 12 Ea

10AQ

Bolt, Nozzle Ring 390592-1 04 Ea

10AR

Locking clip 390454-1 04 Ea

10AS

Key, Rotor assy P37B214 01 Ea

10AT

Nose piece

390800-2 01 Ea

10AU

Washer, Rotor Assy 390242-9 01 Ea

10AW

Machine Screw P20A136 06 Ea

10AX

Nameplate

P6200E370 01 Ea

10AY

Machine Screw P22C22 04 Ea

10AZ

Blower Outlet Gasket P09004 01 Ea

10BA

Blower Inlet Gasket P09005 01 Ea

10BB

Turbine Inlet Gasket 381066-1 01 Ea

10BC

Turbine Outlet Gasket P09002SA 01 Ea

Total Mandatory Parts

The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.

ITEM

NAME

P/N

QTY

PRICE

TOTAL

11AA

Gasket

371175-1 01 Ea

11AB

Capscrew

P23T203 16 Ea

11AC

Lockwasher P25A43 16 Ea

11AD

Oil Seal Turbo end 831550-1 01 Ea

11AE

Snap Ring

P27C53 01 Ea

11AF

Bearing, Turbo end 370877-1 01 Ea

11AG

Bearing, Blower end 370878-1 01 Ea

11AH

Oil Seal, blower end 380130-1 01 Ea

11AI

Stud, blower casing P50A87 12 Ea

11AJ

Nut, blower casing P11M14 12 Ea

11AK

Lockwasher P25A44 12 Ea

11AL

Bolt, blower inlet P10A177 12 Ea

11AM

Lockwasher P05A44 12 Ea

11AN

Machine Screw P20A200 05 Ea

11AO

Bolt

P10C261 12 Ea

11AP

Lockwasher P25A49 12 Ea

11AQ

Bolt, Nozzle Ring P10Z9189 04 Ea

11AR

Locking clip P12X304 04 Ea

11AS

Washer, Nozzle ring P25D585 04 Ea

11AT

Spacer, Nozzle ring P390845-2 04 Ea

11AU

Key, Rotor assy P37B218 01 Ea

11AV

Washer, Rotor assy 390242-9 01 Ea

11AW

Elastic stop nut P14G24 01 Ea

11AX

Machine screw P20A136 06 Ea

11AY

Nameplate

P6200E370 01 Ea

11AZ

Machine screw P22C22 04 Ea

11BA

Blower Outlet Gasket P09004 01 Ea

11BB

Blower Inlet Gasket P09005 01 Ea

11BC

Turbine Inlet Gasket 381066-1 01 Ea

11BD

Turbine Outlet Gasket

P09002SA

01 Ea

Total Mandatory Parts

(Items 11AA thru 11BD) $________ $_________

The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.

0012 Contingency Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52

ITEM

NAME

P/N

QTY

PRICE

TOTAL

12AA

Turbine Casing 380496-4 1 Ea

12AB

Pipe plug

P4OD15

1 Ea

12AC

Pipe plug

P4OE12

1 Ea

12AD

Pipe plug

P4OE12

1 Ea

12AE

Intermediate casing 360340-26 1 Ea

12AF

Lifting lug

390441-1 2 Ea

12AG

Pin, locating T10218-135 1 Ea

12AH

Blower casing 380460-3 1 Ea

12AI

Plug

P40611 1 Ea

12AJ

Plug

P40612 1 Ea

12AK

Blower inlet 812532-1 1 Ea

12AL

Diffuser ring 812146-2 1 Ea

12AM

Turbine inlet casing 370488-4 1 Ea

12AN

Nozzle ring 19” 371020 1 Ea

12AO

Plug

P4OH15

1 Ea

12AP

Oil pipe

390426-1 2 Ea

12AQ

“O” ring

390425-1 4 Ea

12AR

Disk assembly 360278-70 1 Ea

12AS

Dowel pin

P36L104 4 Ea

12AT

Shaft

370176-1 1 Ea

12AU

Stud

380891-1 1 Ea

12AV

Impeller inducer 370890-7 1 Ea

12AW

Inducer

812434-1 1 Ea

12AX

Thrust collar 842658-1 1 Ea

12AY

Rotor, (incl 75-86) 360768-21 1 Ea

12AZ

Sealing unit 390427-1 2 Ea

12BA

Bushing

P41U22 1 Ea

12BB

Oil Inlet Tube 390426-1 1 Ea

Subtotal $_________

Items 12AA thru 12BA will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________

Item 12BB will have a 40% bid Factor use (Multiply this item by .40 to come up with a

Total $_________________

THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.

0013 Contingency Replacement Parts, type 2, (Model BC370H) Turbocharger in accordance with specification no. R-245-52

ITEM

NAME

P/N

QTY

PRICE

TOTAL

13AA

Turbine Casing 360605-5 1 Ea

13AB

Plug, Turbo casing

P4OH19

1 Ea

13AC

Plug, Turbo drain

P4OE12

1 Ea

13AD

Plug, water jacket

P4OE12

1 Ea

13AE

Intermediate casing 350115-22 1 Ea

13AF

Adaptor

P47T9114 1 Ea

13AG

Lifting lug

39044-1 2 Ea

13AH

Pin

T10218-135 1 Ea

13AI

Compressor casing 371064-3 1 Ea

13AJ

Casing drain

P4OL11

1 Ea

13AK

Air inlet casing 360602-1 1 Ea

13AL

Diffuser ring 812146-1 1 Ea

13AM

Turbine inlet casing 360617-1 1 Ea

13AN

Nozzle ring 21.7” 371011 1 Ea

13AO

Plug

P40H15 1 Ea

13AP

Oil pipe

390426-1 1 Ea

13AQ

Disc assembly 360278-70 3 Ea

13AR

Dowl pin

P36L104 1 Ea

13AS

Shaft

371096-1 1 Ea

13AT

Stud

380891-1 1 Ea

13AU

Impeller/Inducer 370890-7 1 Ea

13AV

Thrust collar 390835-1 1 Ea

13AW

Nose piece

390836-1 1 Ea

13AX

Rotor assembly 371172-23 1 Ea

13AY

Sealing nut

390427-1 2 Ea

13AZ

Bushing, oil inlet 390514-1 1 Ea

13BA

Adaptor, oil pipe P47T9113 1 Ea

13BB

Lockwasher P25P44 4 Ea

13BC

Housing, tach pickup 370918-1 1 Ea

13BD

O Ring

P700D222 4 Ea

13BE

O Ring

390425-1 6 Ea

13BF

Shim, Diffuser 22610210-1 1 Ea

13BG

Insert, Impeller 380828-1 1 Ea

Total Contingency Parts

(Items 13AA thru 13BG) $________ $_________

Subtotal $_________

THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.

Items 13AA thru 13BC will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________

Item 13BD will have a 80% bid Factor use (Multiply this item by .80 to come up with a

Total $_________________

Item 13BE will have a 70% bid Factor use (Multiply this item by .70 to come up with a

Total $_________________

Item 13BF will have a 60% bid Factor use (Multiply this item by .60 to come up with a

Total $_________________

Item 13BG will have a 40% bid Factor use (Multiply this item by .40 to come up with a

Total $_________________

0014 TIME AND MATERIAL PORTIONS MISCELLANEOUS CONTIGENCY REPAIR RATES

During the performance of the contract, the contractor may require additional repairs and/or turbocharger modifications not specifically addressed in the schedule under a loaded composite hourly labor rate arrangement during turbocharger overhaul. As a result, offerors must provide a loaded composite hourly labor rate for the categories listed below.

Labor hours proposed by the contractor to accomplish repairs and/or modifications shall be identified in the initial turbocharger condition repair, Section C, paragraph C.3.3, and shall be subject to negotiation and separate delivery order modification. The rate provided herein will be used against negotiated labor hours to arrive at a total price to accomplish such repairs and/or modification(s). In addition, required replacement parts will be paid for at cost.

Loaded shop Est. Hrs**

Hourly rate Per year **Price

(a) Mechanic’s Helper 40 $_________

(b) Journeyman Mechanic 40 $_________

(c) Machinist 40 $_________

(d) Support Personnel 40 $_________

** - Estimated hours, estimated material, price, and total are intended solely for bid evaluation purposes.

The Ceiling price for CLIN B0014 is $1,000.00. The Ceiling price for each delivery order will be established upon issuance of delivery order.

NOTE: The contractor shall not begin any repairs or component replacements until authorized, in writing, by the Contracting Officer or his/her authorized representative. The government shall provide guidance to the contractor within 10 calendar days of receipt of the arrival Test & Inspection Report, CLIN 002. In the event that during the Major Shop Inspection, the turbocharger is found to be not repairable, the contractor shall immediately notify the Contracting Officer for further instructions.

SECTION B

SCHEDULE OF SUPPLIES/SERVICES

FOURTH OPTION YEAR

CLIN/DESCRIPTION

001 Quality Program for approval in accordance with Specification R-245-52, Section C, paragraph 4.3.

1 Each $NSP $NSP

002 Arrival Report 1 Each $NSP $NSP

003 Labor to uncrate turbocharger, inspect for missing and unacceptable items, clean and disassemble, preparation and submittal of Arrival Inspection Report, in accordance with Section C, paragraph 3.3.

Number Loaded Shop Estimated

Of Hours X Hrly Rate = Unit Price X Qty = Total

_____ X _____ = $________ X *20 = $______

*2950-01-057-7734 (8 Each)

*2950-01-211-3165 (12 Each)

004 Labor to reassemble and prepare for shipment any turbocharger not repairable.

Number Loaded Shop Estimated

Of Hours X Hrly Rate = Unit Price X Qty = Total

_____ X _____ = $________ X 1 = $______

005 Labor to complete the overhaul of the turbocharger. This includes all testing, painting, preservation and packing. (Excluding all parts and component replacement, but including labor for installation thereof).

Number Loaded Shop Estimated

_____ X _____ = $________ X *20 = $______

006 Final Test & Inspection Report for approval, in accordance with Section C, paragraph 4.7 (1 each for each Turbocharger overhauled)

008 Standard Form 294 2 Each $NSP $NSP

009 Standard Form 295 1 Each $NSP $NSP

*NOT SEPARATELY PRICED

0010 Mandatory Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52, section 3.5(a)

ITEM

NAME

P/N

QTY

PRICE

TOTAL

10AA

Gasket

831237-1 01 Ea

10AB

Capscrew

P23T203 16 Ea

10AC

Lockwasher P25A43 16 Ea

10AD

Oil Seal Style-B 380170-1 01 Ea

10AE

Snap Ring

P27C58 01 Ea

10AF

Bearing, Turbine end 822349-1 01 Ea

10AG

Bearing, Blower end 822200-3 01 Ea

10AH

Oil Seal, blower end 380130-1 01 Ea

10AI

Stud, blower casing P50A86 12 Ea

10AJ

Nut, blower casing P11M14 12 Ea

10AK

Lockwasher P25A44 12 Ea

10AL

Bolt, blower inlet P10A176 12 Ea

10AM

Lockwasher P25A44 12 Ea

10AN

Machine Screw P20A199 05 Ea

10AO

Bolt, blower inlet P10C261 12 Ea

10AP

Lockwasher P25A49 12 Ea

10AQ

Bolt, Nozzle Ring 390592-1 04 Ea

10AR

Locking clip 390454-1 04 Ea

10AS

Key, Rotor assy P37B214 01 Ea

10AT

Nose piece

390800-2 01 Ea

10AU

Washer, Rotor Assy 390242-9 01 Ea

10AW

Machine Screw P20A136 06 Ea

10AX

Nameplate

P6200E370 01 Ea

10AY

Machine Screw P22C22 04 Ea

10AZ

Blower Outlet Gasket P09004 01 Ea

10BA

Blower Inlet Gasket P09005 01 Ea

10BB

Turbine Inlet Gasket 381066-1 01 Ea

10BC

Turbine Outlet Gasket P09002SA 01 Ea

Total Mandatory Parts

The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.

ITEM

NAME

P/N

QTY

PRICE

TOTAL

11AA

Gasket

371175-1 01 Ea

11AB

Capscrew

P23T203 16 Ea

11AC

Lockwasher P25A43 16 Ea

11AD

Oil Seal Turbo end 831550-1 01 Ea

11AE

Snap Ring

P27C53 01 Ea

11AF

Bearing, Turbo end 370877-1 01 Ea

11AG

Bearing, Blower end 370878-1 01 Ea

11AH

Oil Seal, blower end 380130-1 01 Ea

11AI

Stud, blower casing P50A87 12 Ea

11AJ

Nut, blower casing P11M14 12 Ea

11AK

Lockwasher P25A44 12 Ea

11AL

Bolt, blower inlet P10A177 12 Ea

11AM

Lockwasher P05A44 12 Ea

11AN

Machine Screw P20A200 05 Ea

11AO

Bolt

P10C261 12 Ea

11AP

Lockwasher P25A49 12 Ea

11AQ

Bolt, Nozzle Ring P10Z9189 04 Ea

11AR

Locking clip P12X304 04 Ea

11AS

Washer, Nozzle ring P25D585 04 Ea

11AT

Spacer, Nozzle ring P390845-2 04 Ea

11AU

Key, Rotor assy P37B218 01 Ea

11AV

Washer, Rotor assy 390242-9 01 Ea

11AW

Elastic stop nut P14G24 01 Ea

11AX

Machine screw P20A136 06 Ea

11AY

Nameplate

P6200E370 01 Ea

11AZ

Machine screw P22C22 04 Ea

11BA

Blower Outlet Gasket P09004 01 Ea

11BB

Blower Inlet Gasket P09005 01 Ea

11BC

Turbine Inlet Gasket 381066-1 01 Ea

11BD

Turbine Outlet Gasket

P09002SA

01 Ea

Total Mandatory Parts

(Items 11AA thru 11BD) $________ $_________

The parts listed above shall be replaced during the course of each overhaul. Labor for the installation of these parts shall be included under CLIN 005. Quantities are actual quantities per Turbocharger.

0012 Contingency Replacement Parts, type 1, (Model H564) Turbocharger in accordance with specification no. R-245-52

ITEM

NAME

P/N

QTY

PRICE

TOTAL

12AA

Turbine Casing 380496-4 1 Ea

12AB

Pipe plug

P4OD15

1 Ea

12AC

Pipe plug

P4OE12

1 Ea

12AD

Pipe plug

P4OE12

1 Ea

12AE

Intermediate casing 360340-26 1 Ea

12AF

Lifting lug

390441-1 2 Ea

12AG

Pin, locating T10218-135 1 Ea

12AH

Blower casing 380460-3 1 Ea

12AI

Plug

P40611 1 Ea

12AJ

Plug

P40612 1 Ea

12AK

Blower inlet 812532-1 1 Ea

12AL

Diffuser ring 812146-2 1 Ea

12AM

Turbine inlet casing 370488-4 1 Ea

12AN

Nozzle ring 19” 371020 1 Ea

12AO

Plug

P4OH15

1 Ea

12AP

Oil pipe

390426-1 2 Ea

12AQ

“O” ring

390425-1 4 Ea

12AR

Disk assembly 360278-70 1 Ea

12AS

Dowel pin

P36L104 4 Ea

12AT

Shaft

370176-1 1 Ea

12AU

Stud

380891-1 1 Ea

12AV

Impeller inducer 370890-7 1 Ea

12AW

Inducer

812434-1 1 Ea

12AX

Thrust collar 842658-1 1 Ea

12AY

Rotor, (incl 75-86) 360768-21 1 Ea

12AZ

Sealing unit 390427-1 2 Ea

12BA

Bushing

P41U22 1 Ea

12BB

Oil Inlet Tube 390426-1 1 Ea

Subtotal $_________

Items 12AA thru 12BA will have a 5% bid Factor use (Multiply these items by .05 to come up with a total) $_________________

Item 12BB will have a 40% bid Factor use (Multiply this item by .40 to come up with a

Total $_________________

THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005. UNDER NO CIRCUSTANCES SHALL ANY WORK COMMENCE ON ANY OF THE CONTINGENCY ITEMS WITHOUT RECEIVING PRIOR APPROVAL FROM THE CONTRACTING OFFICER.

0013 Contingency Replacement Parts, type 2, (Model BC370H) Turbocharger in accordance with specification no. R-245-52

ITEM

NAME

P/N

QTY

PRICE

TOTAL

13AA

Turbine Casing 360605-5 1 Ea

13AB

Plug, Turbo casing

P4OH19

1 Ea

13AC

Plug, Turbo drain

P4OE12

1 Ea

13AD

Plug, water jacket

P4OE12

1 Ea

13AE

Intermediate casing 350115-22 1 Ea

13AF

Adaptor

P47T9114 1 Ea

13AG

Lifting lug

39044-1 2 Ea

13AH

Pin

T10218-135 1 Ea

13AI

Compressor casing 371064-3 1 Ea

13AJ

Casing drain

P4OL11

1 Ea

13AK

Air inlet casing 360602-1 1 Ea

13AL

Diffuser ring 812146-1 1 Ea

13AM

Turbine inlet casing 360617-1 1 Ea

13AN

Nozzle ring 21.7” 371011 1 Ea

13AO

Plug

P40H15 1 Ea

13AP

Oil pipe

390426-1 1 Ea

13AQ

Disc assembly 360278-70 3 Ea

13AR

Dowl pin

P36L104 1 Ea

13AS

Shaft

371096-1 1 Ea

13AT

Stud

380891-1 1 Ea

13AU

Impeller/Inducer 370890-7 1 Ea

13AV

Thrust collar 390835-1 1 Ea

13AW

Nose piece

390836-1 1 Ea

13AX

Rotor assembly 371172-23 1 Ea

13AY

Sealing nut

390427-1 2 Ea

13AZ

Bushing, oil inlet 390514-1 1 Ea

13BA

Adaptor, oil pipe P47T9113 1 Ea

13BB

Lockwasher P25P44 4 Ea

13BC

Housing, tach pickup 370918-1 1 Ea

13BD

O Ring

P700D222 4 Ea

13BE

O Ring

390425-1 6 Ea

13BF

Shim, Diffuser 22610210-1 1 Ea

13BG

Insert, Impeller 380828-1 1 Ea

Total Contingency Parts

(Items 13AA thru 13BG) $________ $_________

Subtotal $_________

THE PARTS LISTED ABOVE MAY NEED REPLACING DURING THE OVERHAUL. THESE CONTINGENCY PARTS ARE TO BE PRICED AS SHOWN ABOVE. LABOR FOR THE INSTALLATION OF THESE PARTS SHALL BE INCLUDED IN CLIN 005.

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