FY27-09_Chip_Seal_(Addendum_#1_Revision).pdf

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FY27-09 Chip Seal
Solicitation number
FY27-09.1
Issued by
Berkshire County, Massachusetts

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FY27-09 Chip Seal Addendum Summary

This is an Invitation for Bids (IFB) addendum issued by the Berkshire Regional Group Purchasing Program (BRGPP), acting on behalf of 32 participating municipalities in Berkshire County, Massachusetts, for asphalt-rubber chip seal surface treatment services. The program solicits bids for the fiscal year period July 1, 2026 through June 30, 2027. The scope encompasses the application of asphalt-rubber binder combined with pre-coated crushed stone aggregate to treated roadway surfaces, with Lee (North County) identified as requiring 9,500 square yards of chip seal with 10% rubber content. Bidders may submit questions through March 27, 2026 at 4:00 p.m., with responses provided by March 30, 2026 at 4:00 p.m. All bids must be submitted electronically through the OpenGov procurement portal by April 2, 2026 at 1:00 p.m. Contract award is anticipated by April 20, 2026. The contract term runs for one year, concluding June 30, 2027, with no stated renewal options.

Pricing shall be submitted as a unit cost per square yard for complete in-place work, with a fluctuating price adjustment mechanism based on variance in asphalt cement pricing from a base price of $615.00 per ton. The estimated contract value is $59,580.00. A 5% bid deposit is required for bids exceeding $50,000, provided as a certified check, cashier's check, or bid bond. Bidders must obtain MassDOT prequalification for Stone Sealing work and provide evidence of at least two successfully completed similar projects from each of the last six years with verifiable references. All bidders are subject to Massachusetts prevailing wage requirements under General Laws Chapter 149, Sections 26-27F and Chapter 30, Section 39M, with mandatory weekly certified payroll submission. Successful bidders must maintain general liability insurance of $1,000,000 per occurrence and $3,000,000 aggregate, provide a labor and materials payment bond equal to 50% of the awarded contract value, and submit quarterly reports detailing purchases with an administrative fee of 1.75% of reported amounts. All work must comply with MassDOT 2026 Standard Specifications for Highways and Bridges, with environmental restrictions limiting application between May 15 and September 15, minimum ambient temperatures of 50°F, and requirements for road surface preparation, material testing, and equipment calibration prior to project commencement.

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Text version

Invitation for Bids

FY27-09 Chip Seal

1. Introduction

1.1. Program Background

The Berkshire Regional Planning Commission (BRPC) administers the Berkshire

Regional Group Purchasing Program (BRGPP) on behalf of all 32 Berkshire County municipalities and other public sector entities within Berkshire County.

Invitations to bid for each product category allow vendors to offer products and services based on the municipalities’ location in Northern, Central, or Southern

Berkshire County, or on any combination of the three. The BRGPP services are designed to provide municipalities with the lowest prices available, while also relieving municipal staff of performing the necessary activities required for bidding products and services under the Massachusetts procurement laws.

1.2. Legal Advertisement

The Berkshire Regional Group Purchasing Program (BRGPP), acting on behalf of its participating members, invites bids for joint cooperative purchases for July 1, 2026 through June 30, 2027 for the following highway supplies and service categories:

• FY27-01 Aggregates & Loam

• FY27-02 Cold Patch

• FY27-03 Calcium & Magnesium Chloride

• FY27-04 Culvert Products

• FY27-05 Guardrail Delivered

• FY27-06 Guardrail Installed

• FY27-07 Line Painting

• FY27-08 Pavement Preservation Products

• FY27-09 Chip Seal

• FY27-10 Hot Mix Asphalt

• FY27-10A Paving

• FY27-11 Winter Rock Salt

• FY27-12 Winter Sand

• FY27-13 Pre-Treat Liquid and Treated Winter Salt

• FY27-14 Gasoline

• FY27-15 Diesel Fuel

• FY27-16 Heating Oil

• FY27-17 Liquid Propane

• FY27-18 Catch Basin Cleaning & Line Jetting

• FY27-19 Tree Work

• FY27-20 Street Sweeping

Bid packages are available starting Thursday, March 12, 2026 at BRGPP's OpenGov online procurement portal found at:

https://procurement.opengov.com/portal/berkshire-planning.

Bids must be submitted through the online procurement portal no later than

Thursday, April 2, 2026 at 1:00 pm. Bids will then be opened publicly and read aloud.

All bids for services are subject to the prevailing wage rates as per Massachusetts

General Laws Chapter 149, Section 26 to 27F inclusive and Chapter 30, Section

39M, and a 5% bid deposit is required, in the form of a bid bond or certified check, unless specified in the bid package.

All bidders must be pre-qualified by MassDOT for the following approved classes of work and their respective estimated values:

• FY27-06 Guardrail and Fencing: $40,114.00

• FY27-07 Pavement Markings: $607,154.50

• FY27-08 Pavement Surfacing: $1,748,500.00

• FY27-09 Pavement Surfacing: $59,580.00

• FY27-10A Pavement Surfacing:

o Northern Berkshire County: $985,671.00 o Central Berkshire County: $332,730.00 o Southern Berkshire County: $1,729,980.00

• FY27-29-18 Catch Basin Cleaning: $591,000.00

• FY27-29-19 Tree Trimming, Maintenance, and Removal: $1,230,240.00

• FY27-20 Street Sweeping: $61,440.00 https://procurement.opengov.com/portal/berkshire-planning

As the awarding authority, BRGPP and its participants reserve the right to accept or reject any or all bids, in total or in part, and to take whatever action is deemed most favorable to the best interest of all the participants. Minority and woman-owned businesses are encouraged to submit bids. All bids will receive consideration without regard to race, color, religion, national origin, sex, age, sexual orientation, or disability. BRGPP is an Affirmative Action/Equal Opportunity Employer.

1.3. Program Timeline

Release Project Date: March 12, 2026

Question Submission Deadline: March 27, 2026, 4:00pm

Question Response Deadline: March 30, 2026, 4:00pm

Proposal Submission Deadline: April 2, 2026, 1:00pm

Contractor Selection Date: April 20, 2026

2. General Instructions - G.L. c.30, §39M

1. Duration of Contract – The Period of the contract is from July 1, 2026 through June 30, 2027.

2. Applicable Bidding Laws – All bids for this project are subject to applicable public bidding laws of Massachusetts, including, but not limited to G.L. c.30, §39M.

3. Prevailing Wage – Attention is directed to the prevailing wage rates to be paid as determined by the Commissioner of Labor and Workforce

Development and the weekly payroll record submittal requirements under the provisions of Massachusetts General Laws, Chapter 149, Section 26 through 27D inclusive.

4. Bid Response Instructions – All bid responses must be submitted through

BRGPP's OpenGov procurement portal posting for this project found at https://procurement.opengov.com/portal/berkshire-planning/projects/245743. All bid responses must be submitted by Thursday, April 2, 2026 at 1:00 pm. All required documents must be submitted in the format specified, all fields must be completed as specified and the documents must be submitted to the correct project folder in order for the bid response to be complete. Hard copy bid responses will not be accepted. It is the https://procurement.opengov.com/portal/berkshire-planning/projects/245743 bidder’s sole responsibility to familiarize themselves with the OpenGov procurement portal and the online bid submission process and requirements. Late bids will not be accepted. Any bid may be withdrawn prior to the above scheduled time for the opening of bids or authorized postponement thereof. Any bid received after the time and date specified will not be considered. The bidder agrees that its bid shall be good and may not be withdrawn for a period of 30 days, Saturdays, Sundays, and legal holidays excluded, after the opening of bids.

5. Minimum Requirements – You must have the following completed documents in the bid package in order to meet the minimum requirement:

a. Bid Form and Bid Signature Page

b. Tax Compliance Form

c. Non-Collusion Form

d. Debarment Form

e. OSHA Statement

f. Reference Form

If the total value of this bid exceeds $50,000:

g. Bid security consisting of a BID BOND, CASH, or, CERTIFIED CHECK issued by a responsible bank or trust company in the amount of 5% of the bid price.

6. Examination of Site and Documents – Before submitting a bid, each bidder should (a) examine the contract documents thoroughly; (b) address any questions, if necessary, ; (c) familiarize themselves with federal, state and local laws, bylaws, rules and regulations that may in any manner affect cost, progress or performance of the Work; and (d) study and carefully correlate bidder's observations with the contract documents. The submission of a bid will constitute an incontrovertible representation by the bidder that they have complied with every requirement of this article and that the contract documents are sufficient in scope and detail to indicate and convey understanding of all terms and conditions for performance of the work.

Withdrawing a bid could lead to bid bond/deposit forfeiture. The supplier will be bound by all applicable statutory provisions of law of the Federal

Government and the Commonwealth of Massachusetts.

7. Rejection of Bids – The BRGPP and program participants reserve the right to reject any and all bids, in total or in part. Bids which are incomplete, not properly endorsed or signed, or otherwise contrary to instructions will be rejected as non-responsive by the Chief Procurement Officer (CPO) and will cancel the bid process.

8. Subcontractors – If any aspect of this bid is to be subcontracted, prior approval by BRGPP is required. The bidder must submit the name of any subtractors and their relevant qualifications. Bidders shall be responsible for satisfactory performance and adequate oversight of any subcontractors.

Subcontractors are required to meet the same state and federal financing and program reporting requirements and are held to the same reimbursable cost standards as are bidders.

9. Taxes – The BRGPP and all program participants are exempt from the payment of Federal Excise Taxes and Massachusetts Sales Tax for the purposes of this specific contract Therefore, prices quoted herein are not to include these taxes.

10.Prices to Remain Firm – The bidder will be held to the terms and the prices on the bid form for the duration of the contract period. This bid will only be made available to the program participants. If the bid form requests a delivered price bid for a specific participant, that quotation will be for use by that participant only.

11.Modification or Withdrawal, Mistakes, or Minor Informalities – Minor defects on a bid submittal may be waived by the BRGPP as long as the error or variation is not prejudicial to the other bidders or preferential to one bidder and that it may be corrected without effect upon substantive elements of the bid such as, but not limited to, price, quality, payment terms or delivery schedule. Resolution will be determined by the CPO.

12.Indemnification – The successful bidder will indemnify and hold harmless the BRGPP and program participants for all damages to life and property that may occur due to bidder negligence or that of their employees, subcontractors, etc., during the contract.

13.Substitute Material or Equipment – Any restrictions, qualifications, or deviations from specifications must appear either on the bid form or on an attachment thereto. The contract, if awarded, will be so on the basis of material and equipment described/specified in the bid specifications. Whenever it is indicated in the bid specifications that a substitute or "approved equivalent" item of material or equipment may be furnished or used by bidder if acceptable, application for such acceptance will not be considered by the BRGPP until after the "effective date of the

Agreement".

14.Contract – A contract (or contracts) will be signed between the awarded bidder(s) and the BRGPP, acting on behalf of the program participants. If a specific town or other municipal entity is mentioned in the contract, that entity will be bound by the conditions of the contract. If the entity is bound by an existing contract for the bid item, the existing contract shall take precedence. The contract agreement is on file at https://procurement.opengov.com/portal/berkshire-planning/contracts. The contract will include, but not be limited to, all general and specific conditions contained in the Invitation for Bid, all changes, and the bid form submitted by the awarded bidder.

15.Rule for Award – The contract(s) resulting from this bid will be awarded to the lowest price eligible and responsive bidder taking into consideration past performance and reliability of the bidder, quality of product and/or service, and degree of exclusion, exemption, or restrictions on the bid form. BRGPP retains the right to award this bid, or any subsection therein, to more than one bidder. In this case, program participants retain the right to purchase from any of the awarded bidders.

16.Division of Award - Program participants may be grouped geographically and this bid awarded along the divisions of these groupings. In such a case, the participants will be grouped into the following county subsections:

https://procurement.opengov.com/portal/berkshire-planning/contracts

a. Northern Berkshire County - Adams, Cheshire, Clarksburg, Mount

Greylock Regional High School, New Ashford, North Adams, Savoy, Williamstown

b. Central Berkshire County - Dalton, Hinsdale, Lanesborough, Lenox, Peru, Pittsfield, Richmond, Washington, Windsor

c. Southern Berkshire County - Alford, Becket, Egremont, Great Barrington, Lee, Monterey, Mount Washington, Otis, Sandisfield, Sheffield, Stockbridge, Tolland, Tyringham, West Stockbridge

17.Contract Award – The CPO shall award the contract by written notice to the winning bidder within 30 days of the IFB deadline. The parties may extend the time for acceptance by mutual agreement.

18.Contractual Terms – Contractual terms and conditions will consist of the standard terms and conditions clauses contained within the Standard

Contract within this IFB. Any term not objected to will be deemed to have been accepted by the bidder. Exceptions to the terms and conditions may result in the respondent’s offer being deemed as non-responsive.

19.Invoices – The BRGPP will in no way be responsible for the actions of program participants. Payments of invoices will be made within 30 days upon receipt of the invoice by each participant that requested goods or services.

All awards are dependent upon the participants receiving appropriate funding for the projects.

20.Quarterly Reporting– Any winning bidder agrees to submit to BRGPP quarterly reports on the OpenGov platform containing the total amount of goods and services purchased by program participants pursuant to the awarded contract. Quarterly reports will be due twenty-one days after the end of each fiscal quarter on the following dates:

a. October 21, 2026

b. January 21, 2027

c. April 21, 2027

d. July 21, 2027

21.Administrative Fee – Any winning bidder agrees to pay to BRGPP a quarterly administrative fee equal to 1.75% of the total amount reported in each quarterly report. This fee will be calculated by BRGPP upon receival of a quarterly report and the submitting winning bidder will be invoiced.

22.Changes and Addenda – Any clarification of requirements or requests for additional information by proposers must be submitted through BRGPP's

OpenGov procurement portal posting for this project found at https://procurement.opengov.com/portal/berkshire-planning/projects/245743 and submitted no later than Friday, March 27, 2026. Answers to all questions will be made in writing and posted online as an addendum in the same location. Only questions answered by formal written addenda will be binding. Oral and other interpretations or clarifications will be without legal effect.

23.Communication – For any bid document that is received electronically, it is the responsibility of every bidder who receives this bid and all associated documents to check BRGPP's OpenGov procurement portal posting for this project for any addenda. Bidders may not alter (manually or electronically) the bid language or any bid documents. Notices will be sent out to bidders to the email provided with any changes.

24.Massachusetts Department of Transportation Prequalification –

MassDOT Prequalification on the requisite category will be required for the following categories:

a. Guardrail Installed

b. Line Painting

c. Pavement Preservation Products

d. Stone Sealing

e. Paving (Applied in Place)

f. Catch Basin Cleaning & Line Jetting

g. Tree Work

h. Street Sweeping

Bidders are encouraged to visit the MA DOT Prequalification website at: https://www.mass.gov/prequalification-program?_gl=1*tb2kds*_ga*MTA5OTY5MjQ2LjE2MjYzNDU2MzU.*_ga_MC

LPEGW7WM*MTcxMDQyNTk1OS4yMTIuMC4xNzEwNDI1OTU5LjAuMC4w

27.Fair Employment Practices – During the performance of this contract, the bidder and all of their subcontractors, for themselves , their assignees, and successors in interest, agree as follows: The Bidder, in the performance of all work during, after and prior to completion of work under this Agreement, will not discriminate on grounds of race, color, religious creed, national origin, age or sex in employment practices, in the selection or retention of subcontractors, or in the procurement of materials and rentals of equipment. (Fair Employment Practices law of the Commonwealth M.G.L.

Chapter 151B.) The Bidder by signing this Agreement agrees to abide by the above paragraph to the best of their ability.

28.References – The bidder must provide the contact information (entity name, contact name, title, phone number & email address) for three client references on projects of similar type, scale, and complexity.

29.OSHA Certification is Required – All contractors working on public works projects will be required to certify that ALL employees employed at the worksite have successfully completed an OSHA-approved course in construction safety at least 10 hours in duration. This law requires general contractors to have on file records of all employee’s OSHA 10- hour training and provide proof to the various agencies in charge of the work. This also applies to all subcontractors, hired trucks, and hired equipment with operators. Every bidder must certify that all persons who are employed by them for this bid are certified. Proof does not have to be submitted with this bid but must be available upon request.

30.Contract Execution Will Be Conditioned upon Producing:

a. A labor and materials payment bond in the among 50% of the awarded contract, issued by a surety company licensed by the Massachusetts State

Division of Insurance;

i. An insurance certificate as outlined in the Insurance Requirements section of this bid.

https://www.mass.gov/prequalification-program?_gl=1*tb2kds*_ga*MTA5OTY5MjQ2LjE2MjYzNDU2MzU.*_ga_MCLPEGW7WM*MTcxMDQyNTk1OS4yMTIuMC4xNzEwNDI1OTU5LjAuMC4w https://www.mass.gov/prequalification-program?_gl=1*tb2kds*_ga*MTA5OTY5MjQ2LjE2MjYzNDU2MzU.*_ga_MCLPEGW7WM*MTcxMDQyNTk1OS4yMTIuMC4xNzEwNDI1OTU5LjAuMC4w https://www.mass.gov/prequalification-program?_gl=1*tb2kds*_ga*MTA5OTY5MjQ2LjE2MjYzNDU2MzU.*_ga_MCLPEGW7WM*MTcxMDQyNTk1OS4yMTIuMC4xNzEwNDI1OTU5LjAuMC4w

Failure or refusal of the winning bidder to execute and deliver a signed contract, worker’s compensation insurance affidavit, certificate of insurance, and labor and materials bond acceptable to the CPO within ten days after notice of contract award will result in the forfeiture of the bid bond as liquidated damages. The contract will be awarded to the next lowest qualified bidder or the IFB re-advertised, as the BRGPP believes is in the best public interest. The bid deposit shall be returned upon execution of the contract.

31.Prevailing Wage and Certified Payroll – Certified payroll is to be submitted to on a weekly basis directly to the program participant for which the work is being performed. If subcontractors are employed, a copy of the prevailing wage schedule shall be provided, and all certified payrolls shall include subcontractors. A certified payroll sheet can be found at https://www.mass.gov/prevailing-wage-program.

Attached are the pertinent tables in effect for this work.

32.Bid Deposit – If the total value of this bid exceeds $50,000, the bidder must submit with its bid a bid deposit equal to 5% of the total value. The total value is obtained by multiplying the total expected quantity of products by their respective bid prices. The bid deposit may be in the form of a certified check, bank treasurer's or cashier's check, or a bid bond from a licensed surety company. The surety bond may state the amount to be "five percent

(5%) of the amount bid". The bidder must submit the bid bond digitally through this electronic bid.

33.Price Reductions – It is understood that any price reduction for materials that occurs between the opening of this bid and delivery of any order, the benefit of all such reductions will be extended to program participants.

34.Defective Equipment, Material, and Workmanship – The bidder to whom a contract is awarded guarantees to the BRGPP and Participants all equipment, materials, or workmanship for a period of one (1) year after inspection and acceptance and shall replace promptly any defective equipment, material, or workmanship without additional cost to the https://www.mass.gov/prevailing-wage-program

Participants.

35.Non-Favoritism - The bidder shall not provide any other customer of similar size and similar terms and conditions with a lower price for the same commodity or service during the contract period, unless this same lower price is immediately effective for all program participants. The bidder shall also provide current or historical pricing offered or negotiated with other governmental or private entities at any time during the contract period at the request of the CPO.

36.Public Records Law - All responses and information submitted in response to this bid are subject to the Massachusetts Public Records Law including, but not limited to, G.L. c.66, §10 and c.4 §7. Any statement in submitted responses that are inconsistent with these statues shall be disregarded.

37.Police and Flagging – The program participant will remain responsible for any required police and flagging detail for the duration of the contract.

38.Scheduling - When program participants schedule services, they shall be placed in a considerate order and not be postponed for scheduling their service(s). Services cannot be postponed for more than two weeks from the originally scheduled date agreed upon between the participant and the awarded bidder. Postponement of services past two weeks may result in potential disqualification of the awarded bidder from future bid awards.

39.Delivery and Service Hours - Unless otherwise agreed with program participants, winning bidders shall deliver goods and render services during normal business hours (7AM - 5PM) on Monday through Friday, excepting applicable state and federal holidays.

3. Insurance Requirements

The winning bidder shall always during the contract maintain in full force and effect employer’s liability, worker’s compensation, bodily injury liability and property damage, and general liability insurance, including contractual liability coverage.

All insurance shall be by insurers and for policy limits acceptable to the BRGPP.

Before the commencement of work hereunder, the winning bidder agrees to furnish the BRGPP certificates of insurance or other evidence satisfactory to the BRGPP to the effect that such insurance has been procured and is in force.

For the purpose of the contract, the winning bidder shall carry the following types of insurance in at least the minimum amounts specified below:

Coverage Type Policy Limits

Worker’s Compensation Statutory*

Employer’s Liability $1,000,000

Automobile Liability $1,000,000 combined single limit for bodily injury and property damage

General Liability $1,000,000 each occurrence;

$3,000,000 aggregate

Excess/Umbrella Liability $4,000,000

* A Worker’s Compensation Insurance Affidavit: General Business as issued by the

Massachusetts Department of Industrial Accidents will be required of the winning bidder(s) at contract singing. See https://www.mass.gov/orgs/executive-office-of-labor-and-workforce-development

The BRGPP and the Program Participants shall be named as an additional insured under the liability and automobile insurance. The excess/umbrella liability insurance policy should contain a broad-form general liability endorsement.

4. Bid Specifications

The following section provides specifications for the goods and services contained in this bid. Unless otherwise noted, specifications for all product categories shall adhere to the Commonwealth of Massachusetts Department of Transportation

Standard Specifications for Highways and Bridges, 2026Edition. The documents provided by MassDOT outlining these specifications can be found attached to the end of this bid, as well as at the MassDOT website:

https://www.mass.gov/lists/construction-specifications.

4.1. Stone Seal Specifications

Materials

1. Liquid Asphalt

Liquid Asphalt grades shall be: CRS-2 (3% Latex), or HFRS-2 (3% Latex), RS-2 (3% Latex), HFMS-2 (3% Latex), or MC-3000 conforming to AASTHO specifications;

2. Latex Additive

The latex additive shall be SBR Latex. It is required that the latex be co-https://www.mass.gov/orgs/executive-office-of-labor-and-workforce-development https://www.mass.gov/orgs/executive-office-of-labor-and-workforce-development https://www.mass.gov/lists/construction-specifications milled at the bulk emulsion facility, to ensure complete and balanced blending. The emulsion manufacturing plant must be open to inspection by the awarding authority:

3. Stone

Stone shall be crushed quarry stone, free from dust, soft stone, or other contaminants, with a minimum of 70% of the stones having a fractured face.

All stone shall satisfy a 30% maximum for the L.A. Abrasion Test and a 35% maximum for the Flakiness Index Test. The maximum amount passing the

#200 sieve shall not exceed 1.0%. If this requirement is not attained, the

3/8" stone shall be pretreated. The stone shall meet or exceed the specifications in the section M2.01.6 of the MassDOT standard specifications:

4. Pretreated Stone

If required, 3/8" stone shall be treated with dilute RSS-1h or SS-1h asphalt emulsion at the rate of 1 to 2 gallons per ton of stone. The treatment process shall utilize a pugmill mixer to ensure uniform treatment of all stones. If pretreated stone is delivered in advance of application, it must be covered to prevent treatment from being washed off the stone;

Required Stone Gradations3/8" Stone1/2" StoneScreen

SizeAcceptable Passing Rate by WeightScreen SizeAcceptable passing Rate by Weight1/2" Sieve 100%5/8" Sieve1003/8" Sieve85-

100%1/2" Sieve85-100%1/4" Sieve10-60%3/8" Sieve15-45%#4 Sieve0-

25%#4 Sieve0-10%#8 Sieve0-2%#8 Sieve0-2%

Maximum passing #200 sieve shall not exceed 1.0%, wet washed, for all sized stone used in surface treatments. If #200 sieve exceeds 1.0%, stone must be pretreated.

The stone must meet or exceed the specifications in section M2.01.6 of the

MassDOT standard specifications.

If pre-stone is delivered in advance of application, it must be covered to prevent treatment from being washed off the stones.

Material Quantities

1. Old Work: 1 Asphalt / 1 Stone

The quantity of asphalt material to be used on the Old Work application shall be in the range of 0.35 to 0.5 gallons per square yard. Cover stone shall be spread in the range of 20 to 30 pounds per square yards. Stone shall be applied in one layer of 3/8";

2. Double Seal, 2 Asphalt / 2 Stone

The quantity of asphalt material to be used shall be in the range of 0.6 to

0.85 gallons per square yard. Cover stone shall be spread in the range of 45 to 85 pounds per square yard. The first layer of stone shall be 1/2" and second layer shall be 3/8";

3. New Work I, 2 Asphalt / 3 Stone

The quantity of asphalt material to be used on the New Work application shall be in the range of 0.8 to 1.5 gallons per square yard. The first and second layers of stone shall be 1/2", and the third layer shall be 3/8". If cutback is to be used, it should be applied in the range of 0.8 to 1.2 gallons per square yard. If emulsion is used, it should be applied in the range of 1.2 to 1.5 gallons per square yard;

4. New Work II, 2 Asphalt / 3 Stone

The quantity of asphalt material to be used on the New Work application shall be in the range of 0.8 to 1.5 gallons per square yard. Cover stone shall be spread in the range of 90 to 110 pounds per square yard. The first layer of stone shall be 1/4", the second layers of stone shall be 1/2", and the third layer shall be 3/8". If cutback is to be used, it should be applied in the range of 0.8 to 1.2 gallons per square yard. If emulsion is used, it should be applied in the range of 1.2 to 1.5 gallons per square yard;

5. The bidder will use lab tests to design specific material quantities to meet existing field conditions. Variation in material quantities will be made without adjustment to contract unit price;

Equipment

1. Asphalt Distributor

The asphalt distributor shall contain suitable mechanical circulating and heating mechanisms to provide a uniform approved temperature of the entire mass of material. The distributor shall be capable of applying asphalt material inaccurately measured quantities at any rate between 0.1 to 2.0 gallons per square yard of roadway surface, at any length of spray bar up to

24 feet. The distributor shall be capable of maintaining a uniform rate of distribution of asphalt materials regardless of change in grade, and width in direction of the road.

2. Stone Spreader

The stone spreaders hall be self-propelled and adjustable to control and accurately spread the specified size stone at the specified rate of application.

The spreader shall be mounted no pneumatic tires and shall apply the stone on the asphalt treated road surface in a manner that ensures that the tires do not contact the road surface until after the stone has been applied. The spread shall be capable of spreading stone uniformly over its entire width at the specified rate, to a maximum width of not less than 12 feet, adjustable in six-inch increments. The spreader shall be equipped with an integral hopper, with a minimum capacity of five tons of stone, which shall be filled by trucks in a manner which ensures that the truck tires never come into contact with the asphalt treated road surface until stone has been properly applied. The spreader shall be capable of accurately applying stone on any grade up to

0.6%.

3. Rollers

At least one rubber tire roller shall be used on each treated surface immediately after the stone has been applied on the Old Work. Double Seal shall be treated with either one rubber tire and one steel-wheeled tire roller

OR two treatments with rubber tire roller at the preference of the program participants. New Work shall be treated with one rubber tire and one steel-wheeled tire roller.

4. Trucks

"Live Bottom Trucks" or Dump Trucks of sufficient number and size shall be used to deliver stone to the spreader. A town with a specific need for so called "live bottom trucks" vs. dump trucks may specify so in their bid estimate and only award to a bidder who attests they will utilize that equipment for the work.

5. Loader

If stone is delivered to the program participant in advance of application, the bidder must provide their own loader to load the stone into the trucks.

However, other arrangements could be agreed upon between the program participant and the bidder but if participant equipment is used, there must be compensation to the participant. The compensation shall b e made at the most current FEMA reimbursement rate.

Construction Methods

1. Streets to be Treated

The bidder and the program participant shall mutually determine the streets which shall receive stone seal treatment. Measurements of streets to be treated shall be made by the bidder and the participant, and the bidder shall prepare a cost estimate for each street prior to beginning work.

2. Surface Preparation

Surface preparation, which may include pothole patching, truing and leveling, adjusting of street irons (valve covers, manhole covers, drop inlet gratings), etc., will be the responsibility of the program participant and will be completed before the bidder moves onto the job;

Immediately prior to the application of asphalt materials, the program participant shall remove small branches and other debris and use a mechanical street sweeper to clean any loose material from the pavement surface;

The program participant shall protect manhole covers, drop inlets, catch basins, curbs, and any other structures within the shoulder areas against the application of the surface treatment materials.

3. Weather Limitations

Work will not be done unless the road surface is dry. No work shall be done during rain or foggy periods, or if the local forecast calls for rain or fog on that day. No work shall be done if the ambient temperature is below 50F;

Work completed before May 15 or after September 15 are undertaken at the risk of the program participant. Warrantee needs to be negotiated and agreed in writing if life/early season work is undertaken.

4. Spreading of Asphalt and Stone

Prior to the application of asphalt material on any street, sufficient quantities of materials to cover the entire street at the specified rates shall be on the site and ready for application. The program participant shall be responsible for providing the bidder with a stone storage area near the job site. The asphalt material shall not be applied more than 300 feet in advance of the self-propelled stone spreader. At no time shall any asphalt material be on any road surface for more than fifteen minutes before it is covered with stone.

5. Rolling

Initial rolling shall be done immediately following the application of stone.

Rollers shall be operated at a speed that will not displace stone.

6. Traffic Control

Traffic control is the responsibility of the program participant. Unless otherwise specified, the roadway shall be kept open to traffic at all times, with traffic discontinued on the lane being surface treated. Controlled traffic may be permitted as soon as the final layer is applied and roller. A recommended maximum speed of 20mph should be maintained for a period of two hours succeeding treatment.

7. Surplus Stone

Surplus stone shall be swept off the road surface by the program participant and shall be the property of the participant. Excess stone in public areas such as parking lots where the bidder stoned stone must be swept clean at the end of the project by the bidder.

Method of Payment

Payment for work under this agreement shall be made at the contract unit price per square yard times the number of square yards, measured by the bidder and the program participant, of road surface treated. Price per square yard shall be for complete in place quantities. Upon completion of work, and acceptance of the participant, the bidder shall submit a payment to the participant. Payment shall be within 30 days.

Guarantee

Any material or workmanship found to be defective for up to one year from the date of acceptance by the program participant shall be replaced by the bidder at no cost to the participant. Upon notification of defective material or workmanship, the bidder shall immediately replace such defective areas, unless otherwise instructed by the participant.

4.2. Chip Seal Specifications

SPECIFICATIONS FOR ASPHALT-RUBBER SURFACE TREATMENT

STRESS ABSORBING MEMBRANE (SAM)

1. DEFINITIONS

The term Director [Superintendent, etc.] shall mean the Director of Public

Works of the awarding authority.

The term Designee shall mean an employee of the awarding authority, designated by the Director.

The term Contractor shall mean a professional company contracted by the awarding authority to perform work under this agreement.

2. DESCRIPTION

This guide specification provides requirements to construct asphalt rubber chip seals. An asphalt rubber chip seal is the application of a combined reacted mixture of hot paving grade asphalt and ground rubber, followed immediately by an application of a single layer of pre-coated aggregate.

3. MATERIALS

a. Base Asphalt Binder:

The base asphalt binder shall be a PG binder meeting AASHTO M320 that when blended with the appropriate quantity of granulated rubber meets the requirements of ASTM D 6114 type II (modified). The intended PG must be used in the mix design and for the Asphalt-Rubber blending.

b. Asphalt-Rubber Binder:

The physical requirements for the Asphalt-Rubber binder shall conform to

ASTM D 6114 type II (modified).

The reclaimed vulcanized rubber shall be produced primarily from the processing of automobile and truck tires. The rubber shall be produced by the ambient temperature grinding processes only.

The specific gravity of reclaimed vulcanized ground rubber shall be not less than 1.10 and not greater than 1.20.

Rubber for use in Asphalt-Rubber binder shall be free of loose fabric, wire and other contaminants. Up to 4 percent (by weight of rubber) calcium carbonate or talc may be added to prevent caking or sticking of the particles together. The ground rubber shall be sufficiently dry so as to be free flowing and not produce foaming when blended with the hot PG binder.

This specification does not preclude the use of other asphalt binder modifiers to meet and/or improve the required properties.

c. Aggregate:

Aggregate shall consist of 100% crushed ledge having durable particles. The percent wear of aggregate shall not exceed 35% as determined by AASHTO T-96. The flakiness of the aggregate, as determined by Central Federal Lands Highway Office FLH T 508, shall not exceed 35.

Prior to placing, the aggregate shall be uniformly pre-coated with a Performance-Graded Asphalt which meets the requirements of M 320 or M 332 and is typically used by the agency based on climate. The pre-coating shall be accomplished by mixing at a central hot mix plant. The binder shall have a minimum temperature of 250°F at the time of pre-coating with approximately 0.40 to 0.80 percent asphalt cement, by weight of the aggregate. The end result shall be a dust free aggregate. The pre-coated aggregate shall meet the following gradation requirements at the time of production:

Sieve AADT>1000 AADT<1000

Size Percent

Passing

Percent

Passing

½ 100 100

3/8 85-100 85-100

No. 4 0-8 0-25

No. 8 0-4 0-5

No. 200 0-2 0-2

Commentary: The above gradations are recommended based on average daily traffic counts and may vary within the range of 750 to 2500 AADT based on mix design and prior performance.

6. ASPHALT-RUBBER MIXING AND REACTION

d. Mixing and Reaction Equipment:

The method and equipment for combining the PG asphalt binder, ground rubber, and modifiers (if used) shall be so designed and accessible that the

Engineer can readily determine the percentage of each material being incorporated into the mixture.

Equipment utilized in the production and proportioning of Asphalt-Rubber binder shall include the following as a minimum:

• An asphalt heating tank or heat exchanger with hot oil heat transfer to heat the PG asphalt binder to the necessary temperature before blending with the ground rubber. This unit shall be equipped with a thermostatic heat control device.

• A mechanical blender shall be utilized for proper proportioning and thorough mixing of the PG asphalt binder and ground rubber. This unit shall have a Coriolis type mass flow meter capable of measuring and recording the total quantity of asphalt binder in tons. The quantity of ground rubber shall be determined by weight utilizing either a hopper equipped with load cells or a feeder equipped with a belt scale. The total weight in tons and percentage of ground rubber based on total asphalt rubber binder shall be recorded. All data shall be reported to the awarding authority as outlined in

Section 4.4, Reporting.

• A dedicated asphalt rubber reaction/storage tank equipped with a heating system to maintain the proper temperature of the binder and an internal mixing unit capable of maintaining a homogeneous mixture of asphalt and ground rubber.

e. Mixing:

The temperature of the asphalt binder shall be between 325°F and 400°F at the time of addition of the ground rubber. Ensure that there are no agglomerations of rubber particles in excess of two inches in the least dimension in the mixing chamber.

The Contractor shall document that the proportions are accurate and that the rubber has been uniformly incorporated into the mixture. Ensure that the crumb rubber and asphalt binder are thoroughly mixed. Rubber floating on the surface or agglomerations of rubber particles is evidence of insufficient mixing. Maintain the temperature of the asphalt-rubber binder immediately after mixing between 325°F and 375°F for a minimum of 45 minutes before use.

f. Testing and Certification:

The materials shall be sampled once per lot at the point of manufacture, tested and certified by an AASHTO re:source (formally AMRL) accredited laboratory approved for asphalt rubber binder testing. The laboratory shall certify that the material meets the requirements of ASTM D 6114 type II specifications as modified below. A lot shall be defined as each batch produced, but not to exceed the volume of the manufacturer’s dedicated asphalt rubber reaction/storage tank.

Table 1 in ASTM D 6114 Type II specification shall be replaced by the following properties:

Test (on the produced asphalt rubber binder) Result

D2196 Apparent Viscosity 300 to 1500

D36 Softening Point Min.

130°F

D5329 Resilience Min.

20%

D5 Penetration 25 to 75

AASHTO T315 Original Binder 2mm DSR @ 82: G*/sin(d) >1.00 kPA

All data shall be reported to the awarding authority as outlined in Section

4.4, Reporting.

g. Reporting:

Prior to starting the project, the contractor shall submit a Quality Control

Plan from the Asphalt Rubber supplier meeting the requirements of AASHTO

R-26 format.

The contractor shall submit a weekly manufacturer’s report for each lot of asphalt rubber produced that includes the following as a minimum:

• Total quantity of asphalt binder in tons

• Tons and percentage of ground rubber based on total asphalt rubber binder

• Modified ASTM D 6114 certified test results (as noted in Section 4.3)

10.EQUIPMENT

h. Distributor Truck:

On projects exceeding 35 tons of liquid asphalt rubber, at least two pressure-type bituminous distributor trucks in good condition will be required. The distributor shall be equipped with an internal heating device capable of heating the material evenly up to 425°F; an internal mixing unit capable of maintaining a proper mixture of asphalt cement and granulated rubber; have adequate pump capacity to maintain a high rate of circulation in the tank and to spray the asphalt-rubber at a viscosity of 1,500 to 5,000 centipoise; have adequate pressure devices and suitable manifolds to provide constant positive cut-off to prevent dripping from the nozzles. Distributor shall be equipped with an electronically controlled computerized compensation unit for controlling application rates at various width and speed changes. The application unit shall have electronic controls and a digital read out installed and operated from the inside of the cab of the distributor. The distribution bar on the distributor shall be fully circulating. Any distributor that produces a streaked or irregular distribution of the material shall be promptly repaired or removed from the project.

Distributor equipment shall include a tachometer, pressure gauges, volume measuring devices, and a thermometer for reading temperature of tank contents. Controls for spray bar shall be located in cab of truck, for controlling width and rate of spray of product. It shall be so constructed that uniform applications may be made at the specified rate per square yard with a tolerance of plus or minus 0.05 gallon per square yard.

The distributor shall be equipped with a continuous mechanical means to ensure that all nozzles are clean at all times. If a continuous mechanical means is not present, then a “bootman” shall accompany the distributor and ride in a position so that all spray bar nozzles are in his full view and readily accessible for unplugging.

i. Hauling Equipment:

Tank trucks utilized for the transportation of asphalt rubber shall be equipped with a heating system to maintain the proper temperature of the binder and an internal mixing/agitation unit capable of maintaining a homogeneous mixture of asphalt and ground tire rubber while in transit.

Trucks for hauling cover material shall be rear discharge conveyor-fed or

“live bottom” trucks and shall be equipped with a device to lock onto the hitch at the rear of the chip spreader to prevent aggregate spillage.

Sufficient hauling vehicles will be available to ensure continuous operation of the distributor and chip spreader.

j. Aggregate Spreader:

The aggregate spreader shall be hydrostatically driven and self-propelled. It must be equipped with a hydraulically controlled variable adjustable head that is capable of spreading stone in widths from 4.5 to 18 feet. The spreader shall be mounted on pneumatic tires, and shall apply the stone on the road surface in a manner that ensures that the tires do not contact the road surface until after the stone has been applied. The unit shall be equipped with an electronic radar type sensor used to measure ground speed and will automatically adjust the stone application rate depending on width of application and the speed of chip spreader. It shall have the ability to apply stone on any grade from 0 - 6%. The spreader shall be equipped with an integral hopper with a minimum capacity of 5 tons of stone which shall be filled by trucks in a manner which ensures that the truck tires never come in contact with asphalt treated road surfaces until the stone has been properly applied. To maintain constant stone application, a self-locking truck hitch will permit towing of aggregate trucks without stopping the chip spreader. It will be capable of maintaining positive engagement over irregular terrain.

k. Pneumatic-Tired Roller:

A minimum of two (2) self-propelled, multiple wheel, pneumatic-tired rollers shall be used, and at least one shall weigh a minimum of 12 tons, and shall have a total compacting width of at least 56 inches.

l. Self-Propelled Rotary Pick-up Sweepers:

A minimum of two (2) self-propelled rotary pick-up sweepers shall be used.

They shall be designed, maintained, equipped, and operated so that the pavement surface can be swept clean. The rotary sweepers shall be equipped with adjustable down pressure on the sweeper heads and shall be capable of temporarily storing the picked up material from the surface of the pavement for disposal offsite.

15.CONSTRUCTION PROCEDURES

m. Streets to be Treated:

The Contractor and the Director or his/her Designee shall mutually determine the streets which shall receive asphalt-rubber surface treatment. Measurements of streets to be treated shall be made by the

Contractor and the Director or his/her Designee, and the Contractor shall prepare a cost estimate for each street prior to beginning work.

n. Preconstruction Meeting:

The Contractor and the Director or his/her Designee shall coordinate a preconstruction meeting prior to construction with the engineer to discuss the following schedule:

• Construction process

• Quality control plan, required to be submitted

• Mix design, required to be submitted

• Materials control

• Materials measurement

• Equipment calibration, required to be submitted

• Traffic control plan

• Equipment/process overview

• Inspection

• Test strip

• Unique project conditions

• Project documentation

• Expectations

o. Staging Location

The awarding authority shall provide a staging area for equipment and materials to be used on the project. The Contractor and Director or his/her

Designee shall mutually review and agree that the location is of adequate size and condition to allow for safe and secure usage for the required operation(s).

The awarding authority shall provide a location for disposal of asphalt/aggregate debris created in the adjustment of utility castings/structures, milling of keyways, and any pre- or post- project sweeping.

p. Surface Preparation:

All surface preparations shall be completed by the awarding authority prior to applying the surface treatment unless otherwise noted or bid as separate items.

The awarding authority shall be responsible for removal of all thermoplastic traffic markings, cleaning and flush filling all cracks and joints greater than

1/4” wide. The awarding authority shall place a leveling course on planed, milled or existing surface, if required.

The contractor shall cover all manhole covers, water boxes, gas boxes, catch basins and other such utility structures with plastic or building felt. Reference each for location and uncovering after application.

The contractor shall thoroughly clean the surface by sweeping immediately prior to application of the asphalt-rubber. Prior to sweeping, the awarding authority shall have removed all vegetation and soil that is bound to the roadway surface.

q. Seasonal and Weather Limitations:

The asphalt rubber chip seal shall only be placed on existing pavement that is thoroughly dry and free from all dust, dirt, and loose material and when the air temperature is above fifty (50) degrees Fahrenheit. No water shall be present on the road surface. The asphalt rubber chip seal shall not be applied after September 15 as a final surface.

r. Equipment Calibration:

The contractor shall provide proof of calibration of the asphalt distributor and the aggregate spreader. Both shall be calibrated prior to the job using ASTM

D2995 (asphalt distributor) and ASTM D5624 (aggregate spreader) and the application rates will be verified daily.

s. Test Strip:

A test strip shall be constructed on the first 500 feet of the project to verify the design and application. Adjustments to the mixture formula shall be permitted provided they do not exceed the values stated in the mix design.

The Director or his/her Designee will witness the control strip application and will approve commencement of the project application.

t. Asphalt-Rubber Application:

The asphalt-rubber mixture shall be applied at a maximum temperature of

375°F at a rate of 0.50 to 0.65 gallons per square yard. Exact application rate to be determined by the aggregate gradation, traffic volume and pavement condition.

Longitudinal joints shall be reasonably true to line and parallel to centerline. Where any construction joint occurs, the edges shall be broomed back and blended so there are no gaps and the elevations are the same, and free from ridges and depressions. Longitudinal joints shall be overlapped from 4 to 6 inches.

During application, adequate provision shall be made to prevent marring and discoloration of adjacent pavements, structures, vehicles, foliage or personal property.

u. Aggregate Application:

The application of aggregate shall follow as close as possible behind the application of the hot asphalt-rubber which shall not be spread further in advance of the aggregate spread than can be immediately covered. Construction equipment or other vehicles shall not drive on the uncovered asphalt-rubber. The hot-precoated aggregate shall be spread uniformly by a self-propelled spreader at a rate of spread directed by the

Agency, generally between 30 to 40 pounds per square yard. Any deficient areas shall be covered with additional material.

v. Rolling:

A minimum of two (2) pneumatic-tired rollers shall be used for aggregate embedment into the hot asphalt-rubber. Rolling shall commence immediately following spread of aggregate. There shall be at least three coverages by the pneumatic-tired roller to embed the aggregate particles firmly into the asphalt-rubber. Coverage shall be as many passes as are necessary to cover the entire width being spread with a pass being one movement of a roller in either direction.

w. Sweeping:

When the maximum amount of aggregate has been embedded into the asphalt-rubber and the pavement has cooled, all loose material shall be swept or otherwise removed by the contractor. Contractor shall supply two

(2) sweepers for the day of application. This will be done at a time and in a manner, which will not displace any embedded aggregate or damage the asphalt-rubber.

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