FTR-Specs-RemoteIO-Annunciation.pdf

For t Randal l Remot e I O and Annunci at i on Panel Suppl y FTRREMOI O

SECTI ON TABLE OF CONTENTS

DI VI SI ON 26 - ELECTRI CAL

SECTI ON 26 05 00. 00 26

BASI C ELECTRI CAL MATERI ALS AND METHODS

02/ 23

PART 1 GENERAL

1. 1 DESCRI PTI ON OF WORK

1. 2 REFERENCES

1. 3 SUBMI TTALS

1. 4 GENERAL REQUI REMENTS

1. 4. 1 Mat er i al s, Equi pment and I nst al l at i on

1. 4. 2 St andar d Pr oduct s

1. 4. 3 Cor r osi on Pr event i on

1. 4. 3. 1 Gener al

1. 4. 3. 2 Fast eni ngs and Fi t t i ngs

1. 5 DELI VERY, STORAGE, AND HANDLI NG

1. 6 CONTRACT DRAWI NGS

1. 6. 1 Gener al

1. 6. 2 Depar t ur e Fr om Dr awi ngs

PART 2 PRODUCTS

2. 1 MATERI ALS AND EQUI PMENT

2. 1. 1 Compl i ance wi t h St andar ds

2. 1. 2 St andar d Pr oduct s

2. 2 CONDUI T, RACEWAYS, DUCTS, FI TTI NGS AND HANGERS

2. 2. 1 Gener al

2. 2. 2 Ri gi d Met al Condui t

2. 2. 3 Li qui d- Ti ght Fl exi bl e Met al Condui t

2. 2. 4 Non- Met al l i c Wi r i ng Duct ( Channel )

2. 2. 5 Ri gi d Met al l i c Condui t Fi t t i ngs

2. 2. 6 Fl exi bl e Condui t Fi t t i ngs

2. 2. 7 Condui t Hanger s

2. 2. 8 Wi r e Ways

2. 3 BOXES AND ENCLOSURES

2. 3. 1 Recept acl e Boxes and Pul l Boxes

2. 3. 2 Encl osur es

2. 4 RECEPTACLES

2. 4. 1 120 V Recept acl e

2. 5 MOLDED CASE CI RCUI T BREAKERS

2. 5. 1 Tr i p Uni t s

2. 5. 2 120/ 240 V Ci r cui t Br eaker s

2. 5. 3 125 V dc Ci r cui t Br eaker s

2. 6 CONTROL EQUI PMENT

2. 6. 1 Ter mi nal Bl ocks

2. 6. 1. 1 Mar ki ngs

2. 6. 1. 2 Cont r ol Si gnal Type

2. 6. 1. 3 Shor t - Ci r cui t i ng Type

2. 6. 1. 4 Power Ter mi nal Bl ocks

2. 6. 2 Cont r ol , I nst r ument , and Sel ect or Swi t ches

SECTI ON TABLE OF CONTENTS 26 05 00. 00 26 Page 1

2. 6. 2. 1 Gener al

2. 6. 2. 2 Cont r ol Swi t ches

2. 6. 2. 3 I nst r ument Swi t ches

2. 6. 2. 4 Sel ect or Swi t ches

2. 6. 3 Rel ays

2. 6. 3. 1 Cont r ol Rel ays

2. 6. 4 I ndi cat i ng Lamp Assembl i es

2. 7 I SOLATI ON VOLTAGE TRANSFORMERS

2. 8 SPARE PARTS

PART 3 EXECUTI ON

3. 1 DEMOLI TI ON, I NSTALLATI ON, AND RECONFI GURATI ON

3. 1. 1 Demol i t i on

3. 1. 2 I nst al l at i on

3. 2 SAFETY SWI TCH I NSTALLATI ON

3. 3 BOX AND ENCLOSURE I NSTALLATI ON

3. 3. 1 Gener al

3. 3. 2 I nst al l at i on

3. 4 ESCUTCHEONS AND NAME PLATE I NSTALLATI ON

3. 5 PAI NTI NG

3. 5. 1 New Equi pment

3. 5. 2 Exi st i ng Equi pment

3. 6 I NSPECTI ON AND TESTI NG

- - End of Sect i on Tabl e of Cont ent s - -

SECTI ON TABLE OF CONTENTS 26 05 00. 00 26 Page 2

DI VI SI ON 26 - ELECTRI CAL

SECTI ON 26 05 00. 00 26

BASI C ELECTRI CAL MATERI ALS AND METHODS

02/ 23

PART 1 GENERAL

1. 1 DESCRI PTI ON OF WORK

1. 2 REFERENCES

1. 3 SUBMI TTALS

1. 4 GENERAL REQUI REMENTS

1. 4. 1 Mat er i al s, Equi pment and I nst al l at i on

1. 4. 2 St andar d Pr oduct s

1. 4. 3 Cor r osi on Pr event i on

1. 4. 3. 1 Gener al

1. 4. 3. 2 Fast eni ngs and Fi t t i ngs

1. 5 DELI VERY, STORAGE, AND HANDLI NG

1. 6 CONTRACT DRAWI NGS

1. 6. 1 Gener al

1. 6. 2 Depar t ur e Fr om Dr awi ngs

PART 2 PRODUCTS

2. 1 MATERI ALS AND EQUI PMENT

2. 1. 1 Compl i ance wi t h St andar ds

2. 1. 2 St andar d Pr oduct s

2. 2 CONDUI T, RACEWAYS, DUCTS, FI TTI NGS AND HANGERS

2. 2. 1 Gener al

2. 2. 2 Ri gi d Met al Condui t

2. 2. 3 Li qui d- Ti ght Fl exi bl e Met al Condui t

2. 2. 4 Non- Met al l i c Wi r i ng Duct ( Channel )

2. 2. 5 Ri gi d Met al l i c Condui t Fi t t i ngs

2. 2. 6 Fl exi bl e Condui t Fi t t i ngs

2. 2. 7 Condui t Hanger s

2. 2. 8 Wi r e Ways

2. 3 BOXES AND ENCLOSURES

2. 3. 1 Recept acl e Boxes and Pul l Boxes

2. 3. 2 Encl osur es

2. 4 RECEPTACLES

2. 4. 1 120 V Recept acl e

2. 5 MOLDED CASE CI RCUI T BREAKERS

2. 5. 1 Tr i p Uni t s

2. 5. 2 120/ 240 V Ci r cui t Br eaker s

2. 5. 3 125 V dc Ci r cui t Br eaker s

2. 6 CONTROL EQUI PMENT

2. 6. 1 Ter mi nal Bl ocks

2. 6. 1. 1 Mar ki ngs

2. 6. 1. 2 Cont r ol Si gnal Type

2. 6. 1. 3 Shor t - Ci r cui t i ng Type

2. 6. 1. 4 Power Ter mi nal Bl ocks

2. 6. 2 Cont r ol , I nst r ument , and Sel ect or Swi t ches

SECTI ON 26 05 00. 00 26 Page 1

2. 6. 2. 1 Gener al

2. 6. 2. 2 Cont r ol Swi t ches

2. 6. 2. 3 I nst r ument Swi t ches

2. 6. 2. 4 Sel ect or Swi t ches

2. 6. 3 Rel ays

2. 6. 3. 1 Cont r ol Rel ays

2. 6. 4 I ndi cat i ng Lamp Assembl i es

2. 7 I SOLATI ON VOLTAGE TRANSFORMERS

2. 8 SPARE PARTS

PART 3 EXECUTI ON

3. 1 DEMOLI TI ON, I NSTALLATI ON, AND RECONFI GURATI ON

3. 1. 1 Demol i t i on

3. 1. 2 I nst al l at i on

3. 2 SAFETY SWI TCH I NSTALLATI ON

3. 3 BOX AND ENCLOSURE I NSTALLATI ON

3. 3. 1 Gener al

3. 3. 2 I nst al l at i on

3. 4 ESCUTCHEONS AND NAME PLATE I NSTALLATI ON

3. 5 PAI NTI NG

3. 5. 1 New Equi pment

3. 5. 2 Exi st i ng Equi pment

3. 6 I NSPECTI ON AND TESTI NG

SECTI ON 26 05 00. 00 26 Page 2

SECTI ON 26 05 00. 00 26

BASI C ELECTRI CAL MATERI ALS AND METHODS

02/ 23

PART 1 GENERAL

1. 1 DESCRI PTI ON OF WORK

Pr ovi de t wo pr e- bui l t panel s r eady t o i nser t i n a bay as shown i n t he dr awi ngs, i ncl udi ng al l equi pment , component s, par t s, pi eces, and wi r i ng r equi r ed t o f abr i cat e panel . Compl et ed panel s wi l l be assembl ed and i nst al l ed on 19" r ack. The r ack and panel wi l l be r eady t o bol t i nt o f r ame, f ul l y wi r ed and assembl ed.

1. 2 REFERENCES

ASTM I NTERNATI ONAL ( ASTM)

ASTM A1011/ A1011M ( 2023) St andar d Speci f i cat i on f or St eel Sheet and St r i p, Hot - Rol l ed, Car bon, St r uct ur al , Hi gh- St r engt h Low- Al l oy, Hi gh- St r engt h Low- Al l oy wi t h I mpr oved For mabi l i t y , and Ul t r a- Hi gh St r engt h

I NSTI TUTE OF ELECTRI CAL AND ELECTRONI CS ENGI NEERS ( I EEE)

I EEE C2 ( 2023) Nat i onal El ect r i cal Saf et y Code

I EEE C57. 13 ( 2016) St andar d Requi r ement s f or I nst r ument Tr ansf or mer s

NATI ONAL ELECTRI CAL CONTRACTORS ASSOCI ATI ON ( NECA)

NECA 101 ( 2020) St andar d f or I nst al l i ng St eel Condui t s ( Ri gi d, I MC, EMT)

NECA/ NEI S 1 ( 2015) Good Wor kmanshi p i n El ect r i cal Const r uct i on

NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)

ANSI C80. 1 ( 2020) Amer i can Nat i onal St andar d f or El ect r i cal Ri gi d St eel Condui t ( ERSC)

NEMA 250 ( 2020) Encl osur es f or El ect r i cal Equi pment ( 1000 Vol t s Maxi mum)

NEMA FB 1 ( 2014) St andar d f or Fi t t i ngs, Cast Met al Boxes, and Condui t Bodi es f or Condui t , El ect r i cal Met al l i c Tubi ng, and Cabl e

NEMA I CS 4 ( 2015) Appl i cat i on Gui del i ne f or Ter mi nal Bl ocks

SECTI ON 26 05 00. 00 26 Page 3

NEMA I CS 5 ( 2017) I ndust r i al Cont r ol and Syst ems:

Cont r ol Ci r cui t and Pi l ot Devi ces

NEMA WD 6 ( 2021) Wi r i ng Devi ces Di mensi ons Speci f i cat i ons

NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)

NFPA 70 ( 2023; ERTA 7 2023; TI A 23- 15) Nat i onal El ect r i cal Code

UNDERWRI TERS LABORATORI ES ( UL)

UL 6 ( 2022) UL St andar d f or Saf et y El ect r i cal Ri gi d Met al Condui t - St eel

UL 50 ( 2024) UL St andar d f or Saf et y Encl osur es f or El ect r i cal Equi pment , Non- Envi r onment al Consi der at i ons

UL 94 ( 2023; Repr i nt Jan 2024) UL St andar d f or Saf et y Test s f or Fl ammabi l i t y of Pl ast i c Mat er i al s f or Par t s i n Devi ces and Appl i ances

UL 360 ( 2013; Repr i nt Jan 2024) UL St andar d f or Saf et y Li qui d- Ti ght Fl exi bl e Met al Condui t

UL 489 ( 2016; Rev 2019) UL St andar d f or Saf et y Mol ded- Case Ci r cui t Br eaker s, Mol ded- Case Swi t ches and Ci r cui t - Br eaker Encl osur es

UL 514A ( 2013; Repr i nt Jun 2022) UL St andar d f or Saf et y Met al l i c Out l et Boxes

UL 514B ( 2012; Repr i nt Mar 2024) UL St andar d f or Saf et y Condui t , Tubi ng and Cabl e Fi t t i ngs

UL 870 ( 2016; Repr i nt Nov 2023) UL St andar d f or Saf et y Wi r eways, Auxi l i ar y Gut t er s, and Associ at ed Fi t t i ngs

UL 1059 ( 2019; Repr i nt Jul 2022) UL St andar d f or Saf et y Ter mi nal Bl ocks

UL 1565 ( 2022) St andar d f or Saf et y Posi t i oni ng Devi ces

1. 3 SUBMI TTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s havi ng an " I " desi gnat i on ar e f or i nf or mat i on onl y. A desi gnat i on f ol l owi ng t he " G" or " I " desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . The f ol l owi ng must be submi t t ed i n accor dance wi t h SUBMI TTAL PROCEDURES:

SD- 03 Pr oduct Dat a

Wi t hi n 30 cal endar days af t er Not i ce t o Pr oceed, submi t compl et e

SECTI ON 26 05 00. 00 26 Page 4 descr i pt i ve l i t er at ur e and speci f i cat i ons of each pr oduct or syst em of pr oduct s l i s t ed wi t h or i gi nal , l egi bl e manuf act ur er ' s cut sheet s and dat a sheet s t o c l ear l y i ndi cat e physi cal const r uct i on, oper at i on, el ect r i cal char act er i st i cs, r at i ngs, and associ at ed har dwar e, as appl i cabl e. I ncl ude manuf act ur er ' s cat al og number s and desi gnat i ons, and cl ear l y cr oss- r ef er ence wi t h shop dr awi ngs as appr opr i at e. Pr oduct dat a submi t t ed f or appr oval must c l ear l y show conf or mance wi t h t hese speci f i cat i ons, i ncl udi ng, but not bei ng l i mi t ed t o, pr oduct manuf act ur er s ' decl ar at i ons of conf or mance t o appl i cabl e t echni cal st andar ds. Pr oduct dat a must be appr oved pr i or t o pr ocur ement of associ at ed mat er i al s and equi pment .

Ri gi d Met al Condui t ; G, HDC

Li qui d- Ti ght Fl exi bl e Met al Condui t ; G, HDC

Non- Met al l i c Wi r i ng Duct ( Channel ) ; G, HDC

Ri gi d Met al l i c Condui t Fi t t i ngs; G, HDC

Fl exi bl e Condui t Fi t t i ngs; G, HDC

Condui t Hanger s; G, HDC

Wi r e Ways; G, HDC

Recept acl es; G, HDC

Cont r ol , I nst r ument , and Sel ect or Swi t ches; G, HDC

Recept acl e Boxes and Pul l Boxes; G, HDC

Encl osur es; G, HDC

Mol ded Case Ci r cui t Br eaker s; G, HDC

Ter mi nal Bl ocks; G, HDC

Cont r ol Rel ays; G, HDC

I ndi cat i ng Lamp Assembl i es; G, HDC

SD- 08 Manuf act ur er ' s I nst r uct i ons

Spar e Par t s; G, HDC

1. 4 GENERAL REQUI REMENTS

1. 4. 1 Mat er i al s, Equi pment and I nst al l at i on

Fur ni sh new mat er i al s and equi pment . Repl ace or r epai r any def ect i ve mat er i al or equi pment damaged i n t he cour se of i nst al l at i on. Per f or m t est i ng t o check t he i nst al l at i on of and t he pr oper oper at i onal f unct i ons of t he el ect r i cal equi pment . Per f or m i nst al l at i on i n accor dance wi t h t he Nat i onal El ect r i cal Code, NFPA 70, NECA/ NEI S 1, NECA 101, and t he Nat i onal El ect r i cal Saf et y Code, I EEE C2, except wher e ot her wi se speci f i cal l y shown or speci f i ed, i n whi ch case t he dr awi ngs and speci f i cat i ons must gover n.

Do not const r ue omi ssi on of det ai l s on t he dr awi ngs or i n t he speci f i cat i ons as per mi t t i ng devi at i ons f r om Code r equi r ement s.

SECTI ON 26 05 00. 00 26 Page 5

1. 4. 2 St andar d Pr oduct s

Pr ovi de mat er i al and equi pment t hat ar e t he st andar d pr oduct s of manuf act ur er s r egul ar l y engaged i n t he manuf act ur e of t hese pr oduct s and ar e essent i al l y dupl i cat e i t ems t hat have been i n sat i sf act or y use f or at l east 5 year s pr i or t o pr oposal due dat e.

1. 4. 3 Cor r osi on Pr event i on

1. 4. 3. 1 Gener al

Pr ot ect al l equi pment t o pr event det er i or at i on f r om cor r osi on. The gener al r equi r ement s ar e speci f i ed bel ow; however , ot her cor r osi on- r esi st i ng t r eat ment s t hat ar e t he equi val ent of t hose speci f i ed may be used. Submi t mat er i al s used f or cor r osi on pr event i on f or appr oval under SD- 03 Pr oduct Dat a.

1. 4. 3. 2 Fast eni ngs and Fi t t i ngs

Scr ews, bol t s, nut s, pi ns, st uds, spr i ngs, washer s and ot her mi scel l aneous f ast eni ng and f i t t i ngs must be of cor r osi on- r esi st ant mat er i al or must be t r eat ed i n an appr oved manner t o r ender t hem r esi st ant t o cor r osi on.

Pr ovi de cor r osi on- r esi st i ng mat er i al s f or al l f ast eni ngs whi ch ar e t o be exposed di r ect l y t o t he weat her . Cor r osi on- r esi st i ng st eel , copper , br ass, br onze, copper - ni ckel - copper al l oys ar e accept abl e cor r osi on- r esi st i ng mat er i al s.

1. 5 DELI VERY, STORAGE, AND HANDLI NG

Shi p t he equi pment and/ or mat er i al s as compl et el y assembl ed and wi r ed as f easi bl e so as t o r equi r e a mi ni mum of i nst al l at i on wor k. Mat ch mar k each shi ppi ng sect i on t o f aci l i t at e r eassembl y. Pr ovi de equi pment wi t h r emovabl e l i f t i ng channel s wi t h eye bol t s f or at t achment of cr ane sl i ngs t o f aci l i t at e l i f t i ng and handl i ng. Car ef ul l y pack and shi p separ at el y any r el ay or ot her devi ce whi ch cannot wi t hst and t he hazar ds of shi pment when mount ed i n pl ace on t he equi pment . Mar k t hese devi ces wi t h t he number of t he panel whi ch t hey ar e t o be mount ed on and f ul l y i dent i f i ed.

Wr ap al l f i ni shed pai nt ed sur f aces and met al wor k t o pr ot ect f r om damage dur i ng shi pment . Pr epar e al l par t s f or shi pment so t hat s l i ngs f or handl i ng may be at t ached r eadi l y whi l e t he par t s ar e i n a r ai l way car or t r anspor t t r uck. Ensur e sect i ons of equi pment cr at ed f or shi pment wi l l pass t hough any l i mi t i ng door s, passageways, or hat ches i ncl udi ng t hose t hat wi l l be encount er ed when movi ng t he equi pment t o t he i nst al l at i on l ocat i on. Car ef ul l y package and cl ear l y mar k al l spar e par t s and accessor i es.

1. 6 CONTRACT DRAWI NGS

1. 6. 1 Gener al

a. The cont r act dr awi ngs i ndi cat e t he wor k t o be accompl i shed i n as much det ai l as i s pr act i cal . Except f or such modi f i cat i ons as may be r equi r ed f or coor di nat i on wi t h equi pment act ual l y f ur ni shed, t hey const i t ut e t he wor ki ng dr awi ngs f or const r uct i on and f or pur chase of r equi r ed mat er i al s. Super sede t he cont r act dr awi ngs by manuf act ur er ' s shop dr awi ngs when avai l abl e.

b. Fi el d ver i f y al l exi st i ng di mensi ons, det ai l s, and f eat ur es r el evant t o r equi r ement s f or equi pment , appar at us, and ot her

SECTI ON 26 05 00. 00 26 Page 6 coor di nat i ng f eat ur es r equi r ed f or t he desi gn, manuf act ur e, and i nst al l at i on of t he new equi pment and accessor i es.

1. 6. 2 Depar t ur e Fr om Dr awi ngs

I f depar t ur es f r om t he cont r act dr awi ngs ar e necessar y, det ai l s of such depar t ur es and r easons f or t hem must be submi t t ed not l at er t han 90 days bef or e schedul ed i nst al l at i on dat e. Do not make such depar t ur es wi t hout pr i or wr i t t en appr oval . The cont r ol schemes shown on t he cont r act dr awi ngs ar e not i nt ended t o excl ude ot her met hods f or accompl i shi ng t he f unct i ons i ndi cat ed. However , i f any al t er nat e equi pment i s appr oved, t he Cont r act or must bear t he cost and be r esponsi bl e f or f ur ni shi ng and i nst al l i ng any addi t i onal wi r i ng devi ces t hat ar e r equi r ed.

PART 2 PRODUCTS

2. 1 MATERI ALS AND EQUI PMENT

2. 1. 1 Compl i ance wi t h St andar ds

Pr ovi de new equi pment t hat meet s al l appl i cabl e NEMA and UL const r uct i on and r at i ng r equi r ement s. No equi val ent wi l l be accept abl e. I mmedi at el y not i f y t he Cont r act i ng Of f i cer of any r equi r ement s of t he speci f i cat i ons or Cont r act or pr oposed mat er i al s or assembl i es t hat do not compl y wi t h UL or NEMA. I nt er nat i onal El ect r ot echni cal Commi ssi on ( I EC) r at ed equi pment wi l l not be consi der ed an accept abl e al t er nat i ve t o speci f i ed NEMA r at i ngs.

2. 1. 2 St andar d Pr oduct s

Pr ovi de mat er i al s and equi pment t hat ar e pr oduct s of manuf act ur er s r egul ar l y engaged i n t he pr oduct i on of such pr oduct s whi ch ar e of equal mat er i al , desi gn and wor kmanshi p, and have been i n sat i sf act or y i ndust r i al use f or 5 year s pr i or t o bi d openi ng i ncl udi ng appl i cat i ons of equi pment and mat er i al s under s i mi l ar c i r cumst ances and of s i mi l ar s i ze.

2. 2 CONDUI T, RACEWAYS, DUCTS, FI TTI NGS AND HANGERS

2. 2. 1 Gener al

Onl y r i gi d met al condui t i s al l owed unl ess ot her wi se speci f i ed i n t hi s speci f i cat i on or as det ai l ed i n t he cont r act dr awi ngs.

2. 2. 2 Ri gi d Met al Condui t

Pr ovi de r i gi d met al condui t , i ncl udi ng coupl i ngs, conf or mi ng t o UL 6 and/ or ANSI C80. 1 and zi nc- coat ed bot h i nsi de and out si de by hot - di p gal vani z i ng met hod.

2. 2. 3 Li qui d- Ti ght Fl exi bl e Met al Condui t

Pr ovi de l i qui d- t i ght f l exi bl e met al condui t made f r om st eel st r i p t hat i s z i nc- coat ed by t he hot - di p gal vani z i ng met hod wi t h an i nt egr al or separ at e bondi ng wi r e or and wat er - pr oof ext r uded PVC cover and conf or mi ng t o UL 360.

2. 2. 4 Non- Met al l i c Wi r i ng Duct ( Channel )

Pr ovi de non- met al l i c wi r i ng duct ( channel ) wi t h t wo pi ece const r uct i on, hal ogen f r ee wi t h a f l ame cl ass of V- 0 as speci f i ed i n UL 94, be UL

SECTI ON 26 05 00. 00 26 Page 7 r ecogni zed f or cont i nuous use t emper at ur e of 95 degr ees Cel si us conf or mi ng t o UL 1565, and havi ng an open sl ot t ed base wi t h sol i d snap- on cover . Use of duct s i s l i mi t ed t o i nsi de encl osur es f or wi r e management .

2. 2. 5 Ri gi d Met al l i c Condui t Fi t t i ngs

Pr ovi de t hr eaded f i t t i ngs f or r i gi d condui t made of sol i d z i nc or mal l eabl e i r on and l i s t ed t o UL 514B and/ or NEMA FB 1. Do not use t hr eadl ess f i t t i ngs. Pr ovi de mal l eabl e i r on f i t t i ngs t hat ar e z i nc- coat ed bot h i nsi de and out si de by hot - di p gal vani z i ng met hod. Pr ovi de hubs wi t h a gr oundi ng scr ew on t he l ocknut . Pr ovi de expansi on f i t t i ngs wi t h an ext er nal f l exi bl e copper br ai d bondi ng j umper and a maxi mum of 4 i nches of t r avel .

2. 2. 6 Fl exi bl e Condui t Fi t t i ngs

Pr ovi de f l exi bl e condui t f i t t i ngs made f r om st eel or mal l eabl e i r on wi t h a z i nc coat i ng f or f l exi bl e met al condui t wi t h posi t i ve bondi ng, and conf or mi ng t o UL 514B.

2. 2. 7 Condui t Hanger s

Pr ovi de hanger s desi gned f or hangi ng condui t . Fabr i cat e condui t hanger s f r om t wo or mor e gal vani zed st eel hanger r ods, a gal vani zed st eel hor i zont al member , c l amps, and ot her at t achment s as necessar y f or secur i ng hanger r ods and condui t s. Pr ovi de hanger r ods no smal l er t han 3/ 8- i nch di amet er and t hr eaded ei t her f ul l l engt h or f or a suf f i c i ent di st ance at each end t o per mi t at l east 1- 1/ 2 i nches of adj ust ment . Pr ovi de hor i zont al member s manuf act ur ed f r om hot r ol l ed car bon st eel wi t h a gal vani zed f i ni sh conf or mi ng t o ASTM A1011/ A1011M. Pr ovi de condui t st r ut br acket s made f r om a mi ni mum of 12 gauge, hot r ol l ed car bon st eel wi t h a gal vani zed f i ni sh conf or mi ng t o ASTM A1011/ A1011M.

2. 2. 8 Wi r e Ways

Pr ovi de met al l i c wi r e ways t hat ar e pai nt ed and wi t hout knockout s. Wi r e ways must have hi nge/ scr ew cover s conf or mi ng t o UL 870.

2. 3 BOXES AND ENCLOSURES

2. 3. 1 Recept acl e Boxes and Pul l Boxes

Pr ovi de r ecept acl e boxes and pul l boxes made of mal l eabl e i r on conf or mi ng t o UL 514A wi t h t hr eaded f i t t i ngs and zi nc- coat ed bot h i nsi de and out si de by hot - di p gal vani z i ng met hod.

2. 3. 2 Encl osur es

Pr ovi de st eel NEMA Type 12 encl osur es t hat conf or m t o UL 50 and NEMA 250, made f r om a mi ni mum of 12 St andar d Gage t hi ckness and pai nt ed Munsel l col or syst em 5BG 7/ 0. 4 hi gh gl oss ( ANSI No. 70 gr ay) , wi t h pr ovi s i ons f or l ocki ng. Pi ano t ype hi nges ar e not accept abl e f or encl osur e door s.

2. 4 RECEPTACLES

2. 4. 1 120 V Recept acl e

Pr ovi de i ndust r i al gr ade, NEMA 5- 20R r ecept acl es, 20 A, 125 V, 2- pol e, 3- wi r e dupl ex or NEMA 5- 30R r ecept acl es, 30 A, 125 V, 2- pol e, 3- wi r e

SECTI ON 26 05 00. 00 26 Page 8 dupl ex conf or mi ng t o NEMA WD 6 as r equi r ed by t he cont r act dr awi ngs.

Pr ovi de gr ound f aul t cur r ent i nt er r upt i ng pr ot ect i on f or r ecept acl es l ocat ed i n damp or wet l ocat i ons or wher e i ndi cat ed by dr awi ngs. .

2. 5 MOLDED CASE CI RCUI T BREAKERS

Pr ovi de mol ded case DI N r ai l mount abl e c i r cui t br eaker s t hat conf or m t o t he appl i cabl e r equi r ement s of UL 489. Pr ovi de manual l y- oper at ed, qui ck- make, qui ck- br eak, common t r i p t ype, and of aut omat i c- t r i p t ype unl ess ot her wi se speci f i ed or i ndi cat ed on t he dr awi ngs. Al l pol es of each br eaker ar e r equi r ed t o oper at e s i mul t aneousl y by means of a common handl e. Ensur e oper at i ng handl es c l ear l y i ndi cat e whet her t he br eaker s ar e i n " On, " " Of f , " or " Tr i pped" posi t i on and have pr ovi s i ons f or padl ocki ng i n t he " Of f " posi t i on. Pr ovi de per sonnel saf et y l i ne t er mi nal shi el ds f or each br eaker . Pr ovi de ci r cui t br eaker s of onl y one manuf act ur er and t hat ar e i nt er changeabl e when of t he same f r ame si ze.

2. 5. 1 Tr i p Uni t s

Except as ot her wi se not ed, pr ovi de ci r cui t br eaker s wi t h f r ame si zes and t r i p uni t r at i ngs as shown on t he dr awi ngs, wi t h combi nat i on t her mal and i nst ant aneous magnet i c or sol i d st at e t r i p uni t s. The Gover nment r eser ves t he r i ght t o change t he i ndi cat ed t r i p r at i ngs, wi t hi n f r ame l i mi t s, of t he t r i p devi ces at t he t i me t he shop dr awi ngs ar e submi t t ed f or appr oval .

Submi t out l i ne dr awi ngs of al l equi pment t o be f ur ni shed under t hi s cont r act , t oget her wi t h wei ght s and over al l di mensi ons f or appr oval .

Pr ovi de t r i p uni t s t hat ar e i nt er changeabl e, have adj ust abl e i nst ant aneous magnet i c t r i p uni t s on f r ame si zes l ar ger t han 150 A, and ar e set at appr oxi mat el y 10 t i mes t he cont i nuous cur r ent r at i ngs of t he c i r cui t br eaker s.

2. 5. 2 120/ 240 V Ci r cui t Br eaker s

For 120 V ci r cui t s, pr ovi de ci r cui t br eaker s r at ed not l ess t han 120/ 240 V wi t h UL l i s t ed mi ni mum i nt er r upt i ng capaci t y of 14, 000 symmet r i cal amper es at 600 V.

2. 5. 3 125 V dc Ci r cui t Br eaker s

For 125 V dc c i r cui t s, pr ovi de t wo- pol e c i r cui t br eaker s r at ed 125/ 250 V dc or 125 V dc wi t h UL l i s t ed mi ni mum i nt er r upt i ng capaci t y of 14, 000 symmet r i cal amper es at 250 V dc.

2. 6 CONTROL EQUI PMENT

2. 6. 1 Ter mi nal Bl ocks

2. 6. 1. 1 Mar ki ngs

For each connect ed t er mi nal pr ovi de t he ci r cui t desi gnat i on or wi r e number mar ked on or near t he t er mi nal i n per manent cont r ast i ng col or . For cont r ol wi r e desi gnat i ons, pr ovi de whi t e or ot her l i ght - col or ed pl ast i c mar ki ng st r i ps, f ast ened by scr ews t o each t er mi nal bl ock. Show bot h t he manuf act ur er ' s wi r e number and t he Gover nment ' s wi r e number on t he mar ki ng st r i ps wi t h per manent mar ki ng f l ui d. Pr ovi de r ever si bl e mar ki ng st r i ps t o per mi t mar ki ng bot h s i des, or pr ovi de t wo mar ki ng st r i ps wi t h each bl ock.

SECTI ON 26 05 00. 00 26 Page 9

2. 6. 1. 2 Cont r ol Si gnal Type

Pr ovi de cont r ol s i gnal t ype t er mi nal bl ocks of doubl e r ow t er mi nal t ype r at ed f or 600 V and 30 A. Ter mi nal bl ocks must compl y wi t h NEMA I CS 4 and UL 1059. Ter mi nal bl ocks must be f i nger t ouch- saf e wi t hout cover s i nst al l ed. Ter mi nal bl ocks f or conduct or s exi t i ng cont r ol panel s must be t wo- way t ype wi t h doubl e t er mi nal s, one f or i nt er nal wi r i ng connect i ons and t he ot her f or ext er nal wi r i ng connect i ons. A t er mi nal i dent i f i cat i on st r i p must f or m par t of t he t er mi nal bl ock and each t er mi nal must be i dent i f i ed by a number i n accor dance wi t h t he number i ng scheme on t he appr oved wi r i ng di agr ams. DI N r ai l st y l e t er mi nal bl ocks may be used f or PLC modul e appl i cat i on and must be sui t abl e f or connect i ng a mi ni mum No.

18 AWG wi r e wi t h r i ng t ongue t er mi nal s.

2. 6. 1. 3 Shor t - Ci r cui t i ng Type

Pr ovi de shor t - c i r cui t i ng t ype t er mi nal bl ocks f or al l cur r ent t r ansf or mer secondar y l eads wi t h pr ovi s i ons f or shor t i ng t oget her al l l eads f r om each cur r ent t r ansf or mer wi t hout openi ng any ci r cui t . Ensur e shor t - c i r cui t i ng t he t er mi nal s of onl y one cur r ent t r ansf or mer does not shor t - c i r cui t t he t er mi nal s of any ot her cur r ent t r ansf or mer .

2. 6. 1. 4 Power Ter mi nal Bl ocks

Pr ovi de power di st r i but i on bl ocks f or br anch ci r cui t s and f eeder s 600 V and l ess, wi t h a mi ni mum r at i ng of 30 A t hat accommodat es wi r e s i ze #12 AWG and l ar ger . Pr ovi de power di st r i but i on bl ocks t hat ar e doubl e r ow t ype, have l ugs sui t abl e f or copper conduct or s, ar e t wo- pol e f or s i ngl e- phase ci r cui t s ( phase and neut r al conduct or s, or t wo phase conduct or s) , and ar e t hr ee- pol e f or t hr ee- phase ci r cui t s ( t hr ee phase conduct or s) . Thr ee- phase f our - wi r e c i r cui t s, wher e used, must have a t hr ee- pol e bl ock f or t he phase conduct or s and a s i ngl e- pol e bl ock f or t he neut r al , whi ch must be mount ed next t o t he bl ock f or t he phase conduct or s.

Pr ovi de hexagonal head scr ews f or conduct or s r at ed mor e t han 50 A. Ensur e conduct i ng par t s bet ween connect ed t er mi nal s have adequat e cont act sur f ace and cr oss- sect i on t o oper at e wi t hout over heat i ng.

2. 6. 2 Cont r ol , I nst r ument , and Sel ect or Swi t ches

2. 6. 2. 1 Gener al

Pr ovi de cont r ol , i nst r ument , and sel ect or swi t ches wi t h r ot ar y swi t chboar d t ype wi t h handl es on t he f r ont and oper at i ng cont act mechani sms on t he r ear of t he panel s, r at ed f or AC oper at i on at 600 V, or DC oper at i on at 250 V dc, as appl i cabl e, i n accor dance wi t h t he swi t ch devel opment speci f i ed i n t he cont r act dr awi ngs. Pr ovi de swi t ches and cont act s capabl e of sat i sf act or i l y wi t hst andi ng a l i f e t est of at l east 10, 000 oper at i ons wi t h r at ed cur r ent f l owi ng i n t he swi t ch cont act s, and capabl e of cont i nuousl y car r y i ng 20 A wi t hout exceedi ng a t emper at ur e r i se of mor e t han 30 degr ees C above ambi ent . Pr ovi de ampl e cont act st ages i ncl udi ng spar e cont act s t o per f or m t he f unct i ons of t he cont r ol syst em. Pr ovi de sel f - al i gni ng cont act s t hat oper at e wi t h a wi pi ng act i on and have a posi t i ve means of mai nt ai ni ng hi gh pr essur e on cl osed cont act s. Ensur e compr essi on spr i ngs or pi vot ed j oi nt s ar e not depended upon t o car r y cur r ent . Pr ovi de r eadi l y r emovabl e cover s or pl at es f or i nspect i on of cont act s. Pr ovi de an escut cheon cl ear l y mar ked t o show each oper at i ng posi t i on. Engr ave swi t ch i dent i f i cat i ons and handl e posi t i ons on escut cheons, or pr ovi de on separ at e namepl at es. Pr ovi de bl ack oval handl es unl ess ot her wi se speci f i ed on t he cont r act dr awi ngs.

SECTI ON 26 05 00. 00 26 Page 10

2. 6. 2. 2 Cont r ol Swi t ches

Pr ovi de cont r ol swi t ches wi t h t wo or t hr ee- posi t i on moment ar y cont act s wi t h spr i ng r et ur n t o neut r al posi t i on wi t h bl ack pi st ol - gr i p handl es or as r equi r ed by t he cont r act dr awi ngs.

2. 6. 2. 3 I nst r ument Swi t ches

Pr ovi de i nst r ument swi t ches wi t h mai nt ai ned cont act s wi t h t he r equi r ed number of posi t i ons. Ensur e ammet er swi t ches do not open t he secondar y c i r cui t s of cur r ent t r ansf or mer s at any t i me.

2. 6. 2. 4 Sel ect or Swi t ches

Pr ovi de sel ect or swi t ches wi t h mai nt ai ned cont act s, r emai ni ng i n t he l ast posi t i on unt i l del i ber at el y moved t o anot her posi t i on unl ess shown ot her wi se on t he cont r act dr awi ngs.

2. 6. 3 Rel ays

2. 6. 3. 1 Cont r ol Rel ays

Pr ovi de cont r ol r el ays desi gned f or panel mount i ng and conf or mi ng t o NEMA I CS 5. Rel ays i ncor por at i ng pl ug- i n modul es wi l l not be accept abl e.

Pr ovi de A600 r at i ng f or AC cont r ol c i r cui t cont act s and P600 r at i ng f or DC cont r ol c i r cui t cont act s. Pr ovi de r el ays wi t h:

a. Conver t i bl e cont act s f r om nor mal l y open t o nor mal l y c l osed or v i ce ver sa.

b. Cont act s t hat ar e doubl e br eak and si l ver al l oy.

c. Cont act s t hat ar e col or coded t o i ndi cat e st at us.

d. Expandabi l i t y f r om 2 pol es t o 12 pol es.

e. Accessor i es t o pr ovi de pneumat i c t i mi ng and mechani cal l at chi ng pr ovi s i ons as needed.

f . Coi l s t hat ar e mol ded const r uct i on and cont i nuous dut y r at ed.

g. Tr ansi ent sur ge suppr essor accessor y avai l abl e.

h. Coi l f or 125 V dc c i r cui t s r at ed t o oper at e at 140 V dc cont i nuousl y.

2. 6. 4 I ndi cat i ng Lamp Assembl i es

Pr ovi de l ong- l i f e LED swi t chboar d t ype i ndi cat i ng l amp assembl i es, r at ed f or 125 V dc and 120 V ac ser vi ce, wi t h appr opr i at e col or ed caps, a mi ni mum of 1- i nch di amet er , and a mi ni mum nor mal l i f e span of 50, 000 hour s. Ensur e col or cap mat er i al wi l l not be sof t ened by t he heat f r om t he l amps. Ensur e l i ght s ar e v i s i bl e f r om at l east 20 f t . away. Pr ovi de l amps t hat ar e r epl aceabl e f r om t he f r ont of t he panel s and any speci al t ool s r equi r ed f or l amp r epl acement . Pr ovi de al l l amps of t he same t ype and r at i ng, wi t h i nt er changabl e col or caps.

SECTI ON 26 05 00. 00 26 Page 11

2. 7 I SOLATI ON VOLTAGE TRANSFORMERS

Pr ovi de i sol at i on vol t age t r ansf or mer s r at ed I EEE C57. 13 Gr oup 1 or 2, 60 Hz, 120V: 120V r at i o, 600 V i nsul at i on, 10 kV BI L, 150 VA at 30 degr ees ambi ent , and accur acy c l ass of 0. 6 W, 1. 2X. Pr ovi de t r ansf or mer s wi t h r emovabl e pr i mar y f uses r at ed 4 A and r emovabl e secondar y f uses r at ed 1. 6 A. Ensur e pol ar i t y mar ks ar e v i sual l y evi dent and shown on t he dr awi ngs.

2. 8 SPARE PARTS

Fur ni sh t he f ol l owi ng spar e par t s t hat ar e dupl i cat es of t he or i gi nal par t s pr ovi ded and i nt er changeabl e t her ewi t h. Package and l egi bl y l abel t he spar e par t s f or l ong t er m pr ot ect i on and st or age accor di ng t o t he manuf act ur er ' s i nst r uct i ons. I ncl ude a l i s t of t he f ur ni shed spar e par t s i n t he Oper at i on and Mai nt enance Manual .

a. 1 spar e r ecept acl e of each t ype and r at i ng used.

b. 2 spar e cont r ol swi t ches of each t ype and r at i ng used.

c. 1 spar e sel ect or swi t ch of each t ype and r at i ng used.

d. 2 spar e c i r cui t br eaker s of each t ype and r at i ng used.

e. 15 spar e t er mi nal bl ocks of each t ype and r at i ng used.

f . 3 spar e cont r ol r el ays of each t ype and r at i ng used.

g. 10 spar e i ndi cat i ng l amps of each col or , t ype and r at i ng used.

h. 1 spar e i ndi cat i ng i nst r ument of each t ype and r at i ng used.

PART 3 EXECUTI ON

3. 1 DEMOLI TI ON, I NSTALLATI ON, AND RECONFI GURATI ON

3. 1. 1 Demol i t i on

No demol i t i on i s expect ed f or t hi s cont r act .

3. 1. 2 I nst al l at i on

No i nst al l at i on i s expect ed onsi t e f or t hi s cont r ct . Al l wor k wi l l be at t he cont r act or ' s shop or f aci l i t i es.

Compl y wi t h t he appl i cabl e r equi r ement s of I EEE C2 and NFPA 70

3. 2 SAFETY SWI TCH I NSTALLATI ON

Do not mount saf et y swi t ches i n an i naccessi bl e l ocat i on or wher e t he passageway t o t he swi t ch may become obst r uct ed. Locat e oper at i ng l ever s, handl es, or but t ons 60- i nches above t he f i ni sh f l oor l i ne. I n l ocat i ons wher e t hi s i s not possi bl e, do not i nst al l t he oper at i ng l ever s, handl es, or but t ons hi gher t han 79- i nches above t he f i ni sh f l oor l i ne.

SECTI ON 26 05 00. 00 26 Page 12

3. 3 BOX AND ENCLOSURE I NSTALLATI ON

3. 3. 1 Gener al

Pr ovi de boxes i n t he wi r i ng or r aceway syst ems wher ever r equi r ed by NFPA 70 f or pul l i ng of wi r es, maki ng connect i ons, and mount i ng of devi ces or f i x t ur es. I ndi cat ed el evat i ons ( i f any) ar e appr oxi mat e, except wher e mi ni mum mount i ng hei ght s f or hazar dous ar eas ar e r equi r ed by NFPA 70.

3. 3. 2 I nst al l at i on

I nst al l boxes and encl osur es st r ai ght and t r ue wi t h hor i zont al or ver t i cal st r uct ur al l i nes. Do not i nst al l out of pl umb mor e t han 1/ 4- i nch over t he f ul l l engt h nor def or m mor e t han 1/ 16- i nch per l i near f oot nor mor e t han a t ot al of 1/ 4- i nch i n any sur f ace. Tr eat gasket s f or gasket ed boxes wi t h gr aphi t e or ot her appr oved past e at t he t i me t he cover i s assembl ed t o t he box t o pr event i t f r om st i cki ng. I nst al l bl ank cover s on boxes wher e devi ces ar e not i ndi cat ed. Do not l eave open knockout s. Pl ug unused condui t openi ngs wi t h an appr oved f i t t i ng. Fast en exposed encl osur es on concr et e sur f aces wi t h anchor s near each cor ner . Pr ovi de pr oper s i ze hubs t o f i t condui t s at encl osur es wi t h t hr eaded hubs. Do not use t hr eaded r educer s.

3. 4 ESCUTCHEONS AND NAME PLATE I NSTALLATI ON

I nst al l escut cheons and name pl at es l evel , evenl y spaced, al i gned wi t h i t s associ at ed devi ces, and vi s i bl e t o t he oper at or s. I nst al l mount i ng scr ews f l ush wi t h t he back of t he panel t o pr event damagi ng wi r es.

3. 5 PAI NTI NG

3. 5. 1 New Equi pment

Pai nt new el ect r i cal equi pment as r equi r ed t o mat ch f i ni sh of adj acent sur f aces or t o t he speci f i ed cr i t er i a.

3. 5. 2 Exi st i ng Equi pment

Repai r any pai nt damaged dur i ng modi f i cat i ons t o exi st i ng equi pment by degr easi ng, sandi ng, f eat her - edgi ng, pr i mi ng, and f i ni shi ng wi t h an appr oved pai nt of mat chi ng col or . Ti ny ni cks and ot her s i mi l ar damage may, i f appr oved, be r epai r ed wi t h mat chi ng f i ni sh col or al one.

3. 6 I NSPECTI ON AND TESTI NG

Ver i f y end- t o- end cont i nui t y f r om each t er mi nal t o t he Remot e I O endpoi nt .

Ver i f y al l connect i ons and each ci r cui t mat ches t he schemat i cs. Dr i ve al l i nput s wi t h appl i cabl e s i gnal t ype t o ver i f y cor r ect oper at i on. Di scr et e ( Bi nar y) I nput s must act i vat e above t hr eshol d and not act i vat e bel ow t r i gger t hr eshol d. Anal og i nput s must be t est ed at mi ni mum, maxi mum, and mi ddl e of t he i nput r ange at a mi ni mum of 3 l evel s. Test t hat al l out put s oper at e cor r ect l y and t r i gger t he appr opr i at e out put cont act and i nt er posi ng r el ay ( i f pr esent ) . Ver i f y no shor t s ar e pr esent t hr oughout .

- - End of Sect i on - -

SECTI ON 26 05 00. 00 26 Page 13

DI VI SI ON 26 - ELECTRI CAL

SECTI ON 26 05 19. 00 26

I NSULATED WI RE AND CABLE

02/ 23

PART 1 GENERAL

1. 1 DESCRI PTI ON OF WORK

1. 2 REFERENCES

1. 3 SUBMI TTALS

1. 4 DELI VERY, STORAGE, AND HANDLI NG

1. 5 FACTORY I NSPECTI ON AND TESTS

1. 5. 1 Gener al

1. 5. 2 Fl ame Test s

1. 5. 3 I ndependent Test s

PART 2 PRODUCTS

2. 1 I NSULATED WI RE AND CABLE

2. 1. 1 Wi r e and Cabl e Schedul e

2. 1. 2 Gover ni ng St andar ds

2. 2 MATERI ALS

2. 2. 1 Submi t t al Requi r ement s

2. 2. 2 Rat ed Ci r cui t Vol t ages

2. 2. 3 Conduct or s

2. 2. 3. 1 Mat er i al f or Conduct or s

2. 2. 3. 2 Conduct or Si ze

2. 2. 3. 3 St r andi ng

2. 2. 4 I nsul at i on

2. 2. 4. 1 I nsul at i on Vol t age Rat i ng and I nsul at i on Level

2. 2. 4. 2 I nsul at i on Mat er i al

2. 2. 4. 3 I nsul at i on Thi ckness

2. 2. 4. 4 I nsul at i on Shi el di ng

2. 2. 5 Jacket s

2. 2. 5. 1 Jacket Mat er i al

2. 2. 5. 2 Jacket Thi ckness

2. 2. 6 Cabl i ng

2. 2. 7 Di mensi onal Tol er ance

2. 2. 8 Col or - Codi ng

2. 3 SPECI AL WI RE AND CABLE

2. 3. 1 Cont r ol Panel Shop Wi r i ng

2. 3. 2 Swi t chboar d Wi r e

2. 3. 3 Si gnal and Communi cat i ons Cabl e

2. 3. 4 Et her net Cabl e

2. 4 TERMI NATI ONS

PART 3 EXECUTI ON

3. 1 I NSTALLATI ON I NSTRUCTI ONS

3. 1. 1 Gener al

3. 1. 2 Ext er nal Wi r i ng

SECTI ON TABLE OF CONTENTS 26 05 19. 00 26 Page 1

3. 1. 3 Phasi ng

3. 1. 4 Cabl e Pul l i ng Requi r ement s

3. 1. 5 Bends

3. 1. 6 Spl i ces

3. 1. 7 Ter mi nat i ons

3. 1. 8 Wi r e Mar ki ng

3. 1. 8. 1 Mar ki ng

3. 1. 9 Gr ound Conduct or s

SECTI ON TABLE OF CONTENTS 26 05 19. 00 26 Page 2

DI VI SI ON 26 - ELECTRI CAL

SECTI ON 26 05 19. 00 26

I NSULATED WI RE AND CABLE

02/ 23

PART 1 GENERAL

1. 1 DESCRI PTI ON OF WORK

1. 2 REFERENCES

1. 3 SUBMI TTALS

1. 4 DELI VERY, STORAGE, AND HANDLI NG

1. 5 FACTORY I NSPECTI ON AND TESTS

1. 5. 1 Gener al

1. 5. 2 Fl ame Test s

1. 5. 3 I ndependent Test s

PART 2 PRODUCTS

2. 1 I NSULATED WI RE AND CABLE

2. 1. 1 Wi r e and Cabl e Schedul e

2. 1. 2 Gover ni ng St andar ds

2. 2 MATERI ALS

2. 2. 1 Submi t t al Requi r ement s

2. 2. 2 Rat ed Ci r cui t Vol t ages

2. 2. 3 Conduct or s

2. 2. 3. 1 Mat er i al f or Conduct or s

2. 2. 3. 2 Conduct or Si ze

2. 2. 3. 3 St r andi ng

2. 2. 4 I nsul at i on

2. 2. 4. 1 I nsul at i on Vol t age Rat i ng and I nsul at i on Level

2. 2. 4. 2 I nsul at i on Mat er i al

2. 2. 4. 3 I nsul at i on Thi ckness

2. 2. 4. 4 I nsul at i on Shi el di ng

2. 2. 5 Jacket s

2. 2. 5. 1 Jacket Mat er i al

2. 2. 5. 2 Jacket Thi ckness

2. 2. 6 Cabl i ng

2. 2. 7 Di mensi onal Tol er ance

2. 2. 8 Col or - Codi ng

2. 3 SPECI AL WI RE AND CABLE

2. 3. 1 Cont r ol Panel Shop Wi r i ng

2. 3. 2 Swi t chboar d Wi r e

2. 3. 3 Si gnal and Communi cat i ons Cabl e

2. 3. 4 Et her net Cabl e

2. 4 TERMI NATI ONS

PART 3 EXECUTI ON

3. 1 I NSTALLATI ON I NSTRUCTI ONS

3. 1. 1 Gener al

3. 1. 2 Ext er nal Wi r i ng

SECTI ON 26 05 19. 00 26 Page 1

3. 1. 3 Phasi ng

3. 1. 4 Cabl e Pul l i ng Requi r ement s

3. 1. 5 Bends

3. 1. 6 Spl i ces

3. 1. 7 Ter mi nat i ons

3. 1. 8 Wi r e Mar ki ng

3. 1. 8. 1 Mar ki ng

3. 1. 9 Gr ound Conduct or s

SECTI ON 26 05 19. 00 26 Page 2

SECTI ON 26 05 19. 00 26

I NSULATED WI RE AND CABLE

02/ 23

PART 1 GENERAL

1. 1 DESCRI PTI ON OF WORK

Pr ovi de t wo pr e- bui l t panel s r eady t o i nser t i n a bay as shown on t he dr awi ngs, i ncl udi ng al l equi pment , component s, par t s, pi eces, and wi r i ng r equi r ed t o f abr i cat e panel . Compl et ed panel s wi l l be assembl ed and i nst al l ed on 19" r ack. The r ack and panel wi l l be r eady t o bol t i nt o f r ame, f ul l y wi r ed and assembl ed.

1. 2 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

ASTM I NTERNATI ONAL ( ASTM)

ASTM B3 ( 2013) St andar d Speci f i cat i on f or Sof t or Anneal ed Copper Wi r e

ASTM B8 ( 2023) St andar d Speci f i cat i on f or Concent r i c- Lay- St r anded Copper Conduct or s, Har d, Medi um- Har d, or Sof t

ASTM B33 ( 2010; R 2020) St andar d Speci f i cat i on f or Ti nned Sof t or Anneal ed Copper Wi r e f or El ect r i cal Pur poses

I NSTI TUTE OF ELECTRI CAL AND ELECTRONI CS ENGI NEERS ( I EEE)

I EEE 1202 ( 2006; R 2012; CORR 1 2012)

Fl ame- Pr opagat i on Test i ng of Wi r e and Cabl e

I NSULATED CABLE ENGI NEERS ASSOCI ATI ON ( I CEA)

I CEA S- 100- 685 ( 2016) Ther mopl ast i c I nsul at ed and Jacket ed Tel ecommuni cat i ons St at i on Wi r e For I ndoor / Out door Use

I CEA T- 29- 520 ( 1986) Gui de f or Conduct i ng

NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)

NEMA WC 57/ I CEA S- 73- 532 ( 2021) Cont r ol , Ther mocoupl e, Ext ensi on, and I nst r ument at i on Cabl es

NEMA WC 66/ I CEA S- 116- 732 ( 2019) St andar d f or Cat egor y 6 and 6A, 100 Ohm, I ndi v i dual l y Unshi el ded Twi st ed

SECTI ON 26 05 19. 00 26 Page 3

Pai r s, I ndoor Cabl es ( Wi t h or Wi t hout an Over al l Shi el d) f or Use i n LAN Communi cat i on Wi r i ng Syst ems

NEMA WC 70/ I CEA S- 95- 658 ( 2009) Non- Shi el ded Power Cabl es Rat ed 2000 Vol t s or l ess f or t he Di st r i but i on of El ect r i cal Ener gy

NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)

NFPA 70 ( 2023; ERTA 7 2023; TI A 23- 15) Nat i onal El ect r i cal Code

UNDERWRI TERS LABORATORI ES ( UL)

UL 44 ( 2018; Repr i nt May 2021) UL St andar d f or Saf et y Ther moset - I nsul at ed Wi r es and Cabl es

UL 1581 ( 2019; Repr i nt Nov 2023) UL St andar d f or Saf et y Ref er ence St andar d f or El ect r i cal Wi r es, Cabl es, and Fl exi bl e Cor ds

UL 1685 ( 2015) UL St andar d f or Saf et y Ver t i cal - Tr ay Fi r e- Pr opagat i on and Smoke- Rel ease Test f or El ect r i cal and Opt i cal - Fi ber Cabl es

1. 3 SUBMI TTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s not havi ng a " G" desi gnat i on ar e f or i nf or mat i on onl y. When used, a desi gnat i on f ol l owi ng t he " G" desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . Submi t t he f ol l owi ng i n accor dance wi t h SUBMI TTAL PROCEDURES:

SD- 03 Pr oduct Dat a

Submi t wi t hi n 60 days af t er Not i ce To Pr oceed:

I nsul at ed Wi r e and Cabl e; G HDC

Si gnal and Communi cat i ons Cabl e; G HDC

Cont r ol Panel Shop Wi r i ng; G HDC

Swi t chboar d Wi r e; G HDC

Wi r e Mar ki ng

Ter mi nat i ons

Et her net Cabl e; G, HDC

SD- 06 Test Repor t s

Submi t t hr ee cer t i f i ed copi es wi t hi n 10 days af t er compl et i on of t est s:

Fact or y I nspect i on and Test s; G HDC

SECTI ON 26 05 19. 00 26 Page 4

1. 4 DELI VERY, STORAGE, AND HANDLI NG

Fur ni sh wi r e and cabl e one l engt h t o a r eel or coi l . Mar k or t ag each l engt h, and t he out si de of each r eel or coi l , t o i ndi cat e t he cabl e l engt h, vol t age r at i ng, conduct or s i ze, and manuf act ur er ' s l ot number and r eel number . Cabl es f or excl usi vel y DC appl i cat i ons must be i dent i f i ed as such. Reel s wi l l r emai n t he pr oper t y of t he Cont r act or . St or e cabl es on r eel s i n an ar ea r eser ved f or t hat pur pose and pr ot ect ed f r om damage.

Reel s must be st or ed wi t h t he axi s hol e par al l el t o t he hor i zont al pl ane.

Cabl es on r eel s st or ed l ayi ng f l at on t he si de of t he r eel wi l l not be accept ed. Reel s must be r ol l ed onl y i n t he di r ect i on i ndi cat ed by t he manuf act ur er . Unr eel or uncoi l cabl es s l owl y t o pr event damage t o t he sheat h by sudden bendi ng. Unr eel i ng or uncoi l i ng must be st opped i f k i nks appear and may not pr oceed unt i l k i nks have been r emoved. Ki nked wi r e and cabl e wi l l be r ej ect ed. I mpr oper l y handl ed wi r e and cabl e may be r ej ect ed.

1. 5 FACTORY I NSPECTI ON AND TESTS

1. 5. 1 Gener al

Per f or m f act or y i nspect i on and t est s of wi r e and cabl e by and at t he pl ant of t he manuf act ur er . Ensur e t est i ng compl i es wi t h Sect i on 6 of NEMA WC 57/ I CEA S- 73- 532 or Sect i on 6 of NEMA WC 70/ I CEA S- 95- 658 as appl i cabl e. I ncl ude speci f i c t est s r equi r ed f or par t i cul ar mat er i al s, component s, and compl et ed cabl es as speci f i ed i n t he sect i ons of t he above st andar ds appl i cabl e t o t hose mat er i al s, component s, and cabl e t ypes.

Al so per f or m t est s i n accor dance wi t h t he addi t i onal r equi r ement s speci f i ed bel ow. I n addi t i on t o t he manuf act ur er ' s r out i ne sampl e t est i ng, f or each r eel , per f or m an i nsul at i on r esi st ance t est , and a shi el d cont i nui t y t est as appl i cabl e. Do not shi p wi r e or cabl e unt i l af t er t he manuf act ur er ' s t est r epor t s have been submi t t ed and appr oved.

1. 5. 2 Fl ame Test s

Pr ovi de mul t i pl e- conduct or and si ngl e- conduct or cabl e assembl i es f or cabl e t r ays and r i ser s t hat have passed I EEE 1202 ( FT4) , UL 1685, or I CEA T- 29- 520 f l ame t est s. For al l ot her s i ngl e- conduct or cabl es and i ndi v i dual conduct or s of mul t i pl e- conduct or cabl es, pr ovi de cabl es t hat have at l east passed UL 1581 ( VW- 1 or FT1) f l ame t est s. I f such t est s have pr evi ousl y been per f or med on i dent i cal cabl es of t he same desi gn and i s i ndi cat ed i n t he pr oduct dat a, t hese t est s need not be r epeat ed.

1. 5. 3 I ndependent Test s

The Gover nment may at any t i me make vi sual i nspect i ons, cont i nui t y or r esi st ance checks, i nsul at i on r esi st ance r eadi ngs, par t i al di schar ge t est s, di ssi pat i on f act or t est s, or DC hi gh- pot ent i al t est s at f i el d t est val ues. A cabl e' s f ai l ur e t o pass t hese t est s and i nspect i ons, or f ai l ur e t o pr oduce r eadi ngs consi st ent wi t h accept abl e val ues f or t he appl i cat i on, wi l l be gr ounds f or r ej ect i on of t he cabl e.

PART 2 PRODUCTS

2. 1 I NSULATED WI RE AND CABLE

2. 1. 1 Wi r e and Cabl e Schedul e

Pr ovi de wi r e and cabl e i n accor dance wi t h t he r equi r ement s of t he Condui t

SECTI ON 26 05 19. 00 26 Page 5 and Cabl e Schedul es, and as i ndi cat ed on t he dr awi ngs. Est i mat ed quant i t i es l i s t ed i n t he Condui t and Cabl e Schedul es ar e appr oxi mat e f or bi ddi ng pur poses and must be ver i f i ed by t he Cont r act or .

2. 1. 2 Gover ni ng St andar ds

Mat er i al s, const r uct i on, and t est s, unl ess ot her wi se speci f i ed, must conf or m t o t he appl i cabl e r equi r ement s of NEMA WC 57/ I CEA S- 73- 532 and NEMA WC 70/ I CEA S- 95- 658 as appl i cabl e.

2. 2 MATERI ALS

2. 2. 1 Submi t t al Requi r ement s

Submi t cat al og dat a suf f i c i ent t o demonst r at e compl i ance wi t h t he speci f i cat i ons r equi r ement s f or al l wi r e and cabl e t ypes t o be pr ovi ded.

2. 2. 2 Rat ed Ci r cui t Vol t ages

Pr ovi de wi r e and cabl e wi t h a mi ni mum 600 vol t r at ed ci r cui t vol t ages i n accor dance wi t h NEMA WC 70/ I CEA S- 95- 658 unl ess speci f i ed ot her wi se.

2. 2. 3 Conduct or s

2. 2. 3. 1 Mat er i al f or Conduct or s

Pr ovi de conduct or s t hat conf or m t o al l t he appl i cabl e r equi r ement s of Sect i on 2 of NEMA WC 70/ I CEA S- 95- 658, anneal ed copper conf or mi ng t o ASTM B3 unl ess speci f i ed ot her wi se. Copper conduct or s must be bar e, or t i n- or l ead- al l oy- coat ed, i f r equi r ed by t he t ype of i nsul at i on used.

Ti n- coat ed copper conduct or s must conf or m t o ASTM B33. Ti nned st r anded wi r e must have each st r and i ndi v i dual l y t i nned, and not t i nned as a s i ngl e wi r e af t er st r andi ng.

2. 2. 3. 2 Conduct or Si ze

Mi ni mum wi r e s i zes ar e No. 12 AWG f or power and l i ght i ng c i r cui t s; No. 10 AWG f or cur r ent t r ansf or mer secondar y c i r cui t s; No. 12 AWG f or pot ent i al t r ansf or mer c i r cui t s; No. 14 AWG f or r el ayi ng, cont r ol , and annunci at i on c i r cui t s; and No. 16 AWG f or RTD, RTU, and PLC ci r cui t s. No. 18 AWG may be used f or PLC modul e wi r i ng t o t he t er mi nal bl ock wi t hi n t he encl osur e i f r equi r ed by PLC modul e t er mi nal s i ze l i mi t at i ons, but may not be r un out si de t he PLC encl osur e.

2. 2. 3. 3 St r andi ng

Pr ovi de conduct or st r andi ng cl asses ci t ed her ei n as def i ned i n Appendi x G of NEMA WC 70/ I CEA S- 95- 658. Pr ovi de sol i d conduct or s f or 120 vol t l i ght i ng and r ecept acl es no. 10 AWG and smal l er . For al l ot her uses of any s i ze pr ovi de Cl ass B or Cl ass C st r andi ng as def i ned i n Tabl e 1 of ASTM B8. For any conduct or s used bet ween st at i onar y and movi ng devi ces, such as hi nged door s or panel s, pr ovi de Cl ass H or K st r andi ng as def i ned i n Appendi x G of NEMA WC 70/ I CEA S- 95- 658.

2. 2. 4 I nsul at i on

2. 2. 4. 1 I nsul at i on Vol t age Rat i ng and I nsul at i on Level

The mi ni mum r at ed vol t age of t he i nsul at i on f or al l c i r cui t s oper at i ng

SECTI ON 26 05 19. 00 26 Page 6 bel ow 600 vol t s i s 600 vol t s, wi t h 100 per cent i nsul at i on l evel , unl ess ot her wi se speci f i ed.

2. 2. 4. 2 I nsul at i on Mat er i al

Except as ot her wi se speci f i ed under par agr aph SPECI AL WI RE AND CABLE, i nsul at i on mat er i al must be cr oss- l i nked t her moset t i ng t ype ( XLPE or XLPO) , or an et hyl ene- pr opyl ene r ubber ( EPR) t ype, meet i ng t he r equi r ement s of Sect i on 3 of NEMA WC 70/ I CEA S- 95- 658. Cabl es accept ed as a var i ance f or No. 18 under par agr aph WI RE SI ZE may have a non- PVC t her mopl ast i c i nsul at i on and must be UL Li st ed. Pol yvi nyl Chl or i de ( PVC) i nsul at i on wi l l not be accept ed.

2. 2. 4. 3 I nsul at i on Thi ckness

a. Si ngl e- Conduct or Cabl es - Pr ovi de i nsul at i on t hi ckness f or s i ngl e- conduct or cabl es t hat compl i es wi t h NEMA WC 70/ I CEA S- 95- 658 Sect i on 3. 3 Tabl es f or I nsul at i on Cl asses R, X, and E.

b. Mul t i pl e- Conduct or Cont r ol Cabl es - Pr ovi de i nsul at i on t hi ckness of t he i ndi v i dual conduct or s of mul t i pl e- conduct or ( mul t i conduct or ) cabl es t hat compl i es wi t h NEMA WC 70/ I CEA S- 95- 658 Sect i on 3. 3 Tabl es f or I nsul at i on Cl asses R, X, or E f or cabl es used f or power , or NEMA WC 57/ I CEA S- 73- 532 Sect i on 3. 3 Tabl es f or i nsul at i ons XLPE, ER, SR, CSPE, or EP composi t es f or cabl es used f or cont r ol and r el at ed pur poses.

2. 2. 4. 4 I nsul at i on Shi el di ng

Pr ovi de shi el di ng, wher e speci f i ed f or cont r ol cabl es, t hat compl i es wi t h Sect i on 4. 1 of NEMA WC 57/ I CEA S- 73- 532.

2. 2. 5 Jacket s

Pr ovi de j acket s meet i ng t he r equi r ement s of Sect i on 4. 2 of NEMA WC 57/ I CEA S- 73- 532 or Sect i on 4. 1 of NEMA WC 70/ I CEA S- 95- 658 as appl i cabl e f or al l cabl es. I ndi v i dual i nsul at ed conduct or s l i s t ed i n UL 44 Tabl e 19 as opt i onal or none f or j acket t ype need not be j acket ed.

I ndi v i dual conduct or s of mul t i pl e- conduct or cabl es ar e r equi r ed t o have j acket s onl y i f t hey ar e necessar y f or t he conduct or t o meet ot her speci f i cat i ons her ei n.