Data_Sheets.pdf

Air Force Research Laboratory Data Sheet #1 ROV 0611N

CONTROL AND REMOTE OPERATED VALVES

Customer: United States Air Force Research Laboratory Date: 02 MAY 2016

Project: HCB Full Scale Test Stand 2A Rev: 1

By: SPZ/PMR & DRB

TAG NO.: ROV0611N PID: 1150

Drawing No.: X20141150-01

Description: GN2 TPA Run Line Isolation Valve

GENERAL

Manufacturer: TBD Model and Type: Full Port Ball

Specifications: ROSS 1005 Rev 3, KTI-5210C Cleaning Requirements: IEST-STD-CC1246E Cleanliness Level 300; AFRL Specification 15022

BODY AND TRIM

Nominal Body Size (IN): 6” Body Rating (PSIG): 6,000 PSIG

Face-to-Face Dimension (IN): TBD By MFG Inlet Pipe Spec.: 6”-SX6K-C; AFRL Section 15060 (6” XXS A304 pipe)

End Connections: Grayloc 6GR G52 Outlet Pipe Spec: 6”-SX6K-C; AFRL Section 15060 (6” XXS A304 pipe)

Body Material: 304 or 316SS or approved equivalent Seat Leak Class: VI

Seat Material: Metal or LOX compatible soft seat Leak Rate: Per Spec

Packing Material: Teflon or Approved LOX Compatible Bonnet Type: Standard

Trim Material: Stainless Steel per MFG recommendation Inspection Ports: No

ACTUATOR

Hydraulic/Pneumatic (H/P): H Manufacturer: TBD

Servo (GPM): N/A Model: TBD by MFG

Frequency Response (Hz): N/A Actuation Pressure (PSIG): 3000 PSIG nominal, 2500 PSIG minimum

Open Stroke Time (SEC): 2 to 3 Close Stroke Time (SEC): 2 to 3

Flow Action to (OPEN/CLOSE): N/A Sizing Dp (PSI): 250 PSID

Spring (Y/N): No Mode: Close (2) Failure Mode (Electrical): Close (1) (2)

Positioner: N/A Internal Filter/Moisture Separator (Y/N): No

Position Indicator: Open/Close Limit Switches Manual Hydraulic Mode Hand Pump: No

Mechanical Stem Lock (Y/N): Yes Declutchable Manual Handwheel (Y/N): No

FLUID DATA

Fluid: GN2 Molecular Weight: 28

Min./Max. Temp. (F): -50F to +200F Critical Pressure (PSIG): 493

CONDITION

Flow: 575 LB/SEC @ 6000 PSIG to 4000 PSIG Density:

Inlet Pressure (PSIG): 0-6,000 PSIG Outlet Pressure (PSIG): 6,000-0 PSIG

Type (Gas/Liquid/etc): Gas Vapor Pressure:

Estimated SL (dBA): N/A

Keep Cv Within: 750 Min (3) Selected 100% Travel Cv: N/A

Desired Minimum Cv Turndown: N/A

(1) Solenoid valve(s) shall be provided on the valve manifold to ensure the valve fails in the designated electrical fail position.

(3) The Cv selected is a desired minimum. The larger the Cv the better within the envelope of the 6” valve size constraint.

(2) The valve shall be designed to open with 250 psig holding it in the closed position and 0 psig (atmosphere) on the outlet. The function of the valve is described above.

Revision History:

Rev 1: Changed ROSS 1005 from rev 2 to rev 3, changed Date

Data Sheet #2 ROV 0657N

Project: HCB Full Scale Test Stand 2A Rev: 0

By: JBD & PMR & DRB

TAG NO.: ROV0657N PID: 1147

Drawing No.: X20141147-01

Description: V-737 LP LOX Run Tank Pressurization Main Iso Valve

GENERAL

Manufacturer: TBD Model and Type: Full Port Ball

Specifications: ROSS 1005 Rev 3, KTI-5210C Cleaning Requirements: IEST-STD-CC1246E Cleanliness Level 300A; AFRL Specification 15022

Nominal Body Size (IN): 3” Body Rating (PSIG): 6,000 PSIG

Face-to-Face Dimension (IN): TBD by MFG Inlet Pipe Spec.: 3”-S6K-A; AFRL Section 15060 (3” XXS A304 pipe)

End Connections: 3” SCH XXS GR23 (Grayloc) Outlet Pipe Spec: 3”-S6K-A; AFRL Section 15060 (3” XXS A304 pipe)

Body Material: 304 or 316SS or approved equivalent Seat Leak Class: VI

Seat Material: Metal or LOX compatible soft seat Leak Rate: Per Spec

Packing Material: Teflon Bonnet Type: Standard

Hydraulic/Pneumatic (H/P): P Manufacturer: TBD

Servo (GPM): N/A Model: TBD by MFG

Frequency Response (Hz): N/A Actuation Pressure (PSIG): 150 PSIG MAX

Open Stroke Time (SEC): 2 to 3 Close Stroke Time (SEC): 2 to 3

Flow Action to (OPEN/CLOSE): N/A Sizing Dp (PSI): 250 PSID

Spring (Y/N): (5) Mode: Close (2) Failure Mode (Electrical): Close (1) Normally closed (5) (2)

Positioner: N/A Internal Filter/Moisture Separator (Y/N): Yes (3)

Flow: 48 LB/SEC @ 4,000 PSIG Density:

Inlet Pressure (PSIG): 0-6,000 PSIG Outlet Pressure (PSIG): 6,000-0 PSIG

Type (Gas/Liquid/etc): Gas Vapor Pressure:

Estimated SL (dBA): N/A

Keep Cv Within: 322 Min (4) Selected 100% Travel Cv: N/A

(4) The Cv selected is a desired minimum. The larger the Cv the better within the envelope of the 3” valve size constraint.

(2) Spring sized to keep the valve closed against 250 psi delta P when the valve is not in operation.

(5) Pneumatic or spring return are acceptable

(3) Filter shall be an integrally mounted on the valve actuator.

Rev 1: Changed ROSS 1005 from Rev 2 to Rev 3, changed Date

Data Sheet #3 ROV 0679N

Customer: United States Air Force Research Laboratory Date: 02 May 2016

Project: HCB Full Scale Test Stand 2A Rev: 1

By: JBD & PMR & DRB

TAG NO.: ROV0679N PID: 1148

Drawing No.: X20141148-01

Description: V-738 RP Run Tank Pressurization Main Iso Valve

GENERAL

Manufacturer: TBD Model and Type: Full Port Ball

Specifications: ROSS 1005 Rev 3, KTI-5210C Cleaning Requirements: IEST-STD-CC1246E Cleanliness Level 300; AFRL Specification 15022

Nominal Body Size (IN): 2” Body Rating (PSIG): 6,000 PSI

Face-to-Face Dimension (IN): TBD by MFG Inlet Pipe Spec.: 2”-S6K-A; AFRL Section 15060 (2” XXS A304 pipe)

End Connections: 2” SCH XXS GR14 (Grayloc) Outlet Pipe Spec: 2”-S6K-A; AFRL Section 15060 (2” XXS A304 pipe)

Body Material: 304 or 316SS or approved equivalent Seat Leak Class: VI

Seat Material: Metal or LOX compatible soft seat Leak Rate: Per Spec

Hydraulic/Pneumatic (H/P): P Manufacturer: TBD

Servo (GPM): N/A Model: TBD by MFG

Frequency Response (Hz): N/A Actuation Pressure (PSIG): 150 PSIG MAX

Open Stroke Time (SEC): 2 to 3 Close Stroke Time (SEC): 2 to 3

Flow Action to (OPEN/CLOSE): N/A Sizing Dp (PSI): 250 PSID

Spring (Y/N): (5) Mode: Close (2) Failure Mode (Electrical): Close (1) Normally closed (5) (2)

Positioner: N/A Internal Filter/Moisture Separator (Y/N): Yes (3)

Flow: 12 LB/SEC @ 4,000 PSIG Density:

Inlet Pressure (PSIG): 0-6,000 PSIG Outlet Pressure (PSIG): 6,000-0 PSIG

Type (Gas/Liquid/etc): Gas Vapor Pressure:

Estimated SL (dBA): N/A

Keep Cv Within: 133 Min (4) Selected 100% Travel Cv: N/A

(4) The Cv selected is a desired minimum. The larger the Cv the better within the envelope of the 2” valve size constraint.

(2) Spring sized to keep the valve closed against 250 psi delta P when the valve is not in operation.

(5) Pneumatic or spring return are acceptable

(3) Filter shall be an integrally mounted on the valve actuator.

Data Sheet #5 HV 0684N

Project: HCB Full Scale Test Stand 2A Rev: 1

By: JBD & PMR & DRB

TAG NO.: HV0684N PID: 1148

Drawing No.: X20141148-01

Description: RP-2 Tank Pressurization Main Supply Shutoff

GENERAL

Manufacturer: TBD Model and Type: Full Port Ball – Manually Operated

Specifications: ROSS 1005 Rev 3; KTI-5210C Cleaning Requirements: IEST-STD-CC1246E Cleanliness Level 300; AFRL Specification 15022.

Nominal Body Size (IN): 2” Body Rating (PSIG): 6,000 PSIG

Face-to-Face Dimension (IN): TBD by MFG Inlet Pipe Spec.: 2”-S6K-A-AFRL Section 15060 (2” XXS A304 pipe)

End Connections: 2” SCH XX GR14 (Grayloc) Outlet Pipe Spec: 2”-S6K-A-AFRL Section 15060 (2” XXS A304 pipe)

Body Material: 304 or 316SS or approved equivalent Seat Leak Class: VI

Seat Material: Metal or LOX compatible soft seat Leak Rate: Per Spec

Hydraulic/Pneumatic (H/P): N/A Manufacturer: N/A

Servo (GPM): N/A Model: N/A

Frequency Response (Hz): N/A Actuation Pressure (PSIG): N/A

Open Stroke Time (MSEC): N/A Close Stroke Time (MSEC): N/A

Flow Action to (OPEN/CLOSE): N/A Sizing Dp (PSI): 250

Spring (Y/N): N/A Mode: N/A Failure Mode (Electrical): N/A

Positioner: N/A Internal Filter/Moisture Separator (Y/N): N/A

Position Indicator: N/A Manual Hydraulic Mode Hand Pump: N/A

Mechanical Stem Lock (Y/N): No Declutchable Manual Handwheel (Y/N): No

Flow: 12 LB/SEC @ 4000 PSIG Density:

Inlet Pressure (PSIG): 0-6,000 PSIG Outlet Pressure (PSIG): 6,000-0 PSIG

Type (Gas/Liquid/etc): Gas Vapor Pressure:

Estimated SL (dBA):

Keep Cv Within: 133 Min (1) Selected 100% Travel Cv: N/A

(1) The Cv selected is a desired minimum. The larger the Cv the better within the envelope of the 4” valve size constraint.

Data Sheet #4 HV 0665N

Project: HCB Full Scale Test Stand 2A Rev: 1

By: JBD & PMR & DRB

TAG NO.: HV0665N

Drawing No.: X20141147-01

Description: GN2 Pressurization

GENERAL

Manufacturer: TBD Model and Type: Full Port Ball – Manually Operated

Specifications: ROSS 1005 Rev 3; KTI-5210C Cleaning Requirements: IEST-STD-CC1246E Cleanliness Level 300A; AFRL Specification 15022.

Nominal Body Size (IN): 3” Body Rating (PSIG): 6,000 PSIG

Face-to-Face Dimension (IN): TBD by MFG Inlet Pipe Spec.: 3”-S6K-A-AFRL Section 15060 (3” XXS A304 pipe)

End Connections: 3” SCH XXS GR23 (Grayloc) Outlet Pipe Spec: 3”-S6K-A; AFRL Section 15060 (3” XXS A304 pipe)

Body Material: 304 or 316SS or approved equivalent Seat Leak Class: VI

Seat Material: Metal or LOX compatible soft seat Leak Rate: Per Spec

Hydraulic/Pneumatic (H/P): N/A Manufacturer: N/A

Servo (GPM): N/A Model: N/A

Frequency Response (Hz): N/A Actuation Pressure (PSIG): N/A

Open Stroke Time (MSEC): N/A Close Stroke Time (MSEC): N/A

Flow Action to (OPEN/CLOSE): N/A Sizing Dp (PSI): 250

Spring (Y/N): N/A Mode: N/A Failure Mode (Electrical): N/A

Positioner: N/A Internal Filter/Moisture Separator (Y/N): N/A

Position Indicator: N/A Manual Hydraulic Mode Hand Pump: N/A

Mechanical Stem Lock (Y/N): No Declutchable Manual Handwheel (Y/N): No

Flow: 48 LB/SEC @ 4000 PSIG

Inlet Pressure (PSIG): 0-6,000 PSIG Outlet Pressure (PSIG): 6,000-0 PSIG

Type (Gas/Liquid/etc): Gas Vapor Pressure:

Estimated SL (dBA): N/A

Keep Cv Within: 322 Min (1) Selected 100% Travel Cv: N/A

(1) The Cv selected is a desired minimum. The larger the Cv the better within the envelope of the 3” valve size constraint.

AREA 1-120 TEST STAND 2A Statement of Work 4-14-2016 6000 PSI Ball Valves Page 1 of 4

UNITED STATES AIR FORCE RESEARCH LABORATORY

(AFRL)

Statement of Work for

Area 1-120, Test Stand 2A

6000 PSI, Ball Valves

6000 PSI Ball Valves Page 2 of 4

SCOPE:

The scope of work includes designing, fabricating, testing, and delivering five high-pressure (6000 psig) ball valves (ROVs & HVs) for gaseous nitrogen service. The valve tag numbers are as follows:

Remote Operated Valves:

ROV 0611N (6” Remote Operated Full Port Ball Valve), see Data Sheet #1 ROV 0657N (3” Remote Operated Full Port Ball Valve), see Data Sheet #2 ROV 0679N (2” Remote Operated Full Port Ball Valve), see Data Sheet #3

Hand Operated Valves:

HV 0665N (3” Manually Operated Full Port Ball Valves), see Data Sheet #4 HV 0684N (2” Manually Operated Full Port Ball Valves), see Data Sheet #5

For the purposes of this Statement of Work (SOW), the term Contractor shall apply to the vendor or manufacturer who will perform the work identified herein. The term Contracting Officer shall apply to the United States Air Force or its designated representative.

Task:

Provide five (5) ball valves per the attached data sheets.

The Contractor shall also provide 3 sets of spare soft goods for each valve in addition to the new soft goods required to reassemble the valve after precision cleaning (total of 4 packaged sets of soft goods).

Precision cleaning, reassembly, and final testing of the valves is included in this scope. The Contractor shall deliver the valve fully assembled and ready for installation. Note that the valve shall be leak tested at full delta pressure (6,000 psi) after final assembly using clean, dry GN2 as specified in ROSS-1005.

Acceptance criteria are the same as class VI.

DOCUMENTS:

The above scope is supported by the following documents that form the technical basis for the bid package:

Specification Number ROSS-1005 Revision 3 “Engineering Specification for High Pressure Ball Valves” and the accompanying technical data sheets.

6000 PSI Ball Valves Page 3 of 4

SCHEDULE: (all durations are after award of contract except as noted)

Initial submittal of engineering drawings for valve 30 days

Delivery of the valve 120 days

Receipt of all other reports and documentation 7 days (Delivered to AFRL) after shipment of the valve

MEETINGS:

An initial kick-off meeting will be held by teleconference to review the technical requirements, scope of work, and schedule within 2 days after award of contract.

The Contracting Officer shall at his discretion inspect the valve prior to shipment to the AFRL. The Contractor will notify the Contracting Officer at least 10 days in advance of when they are ready for final inspection.

The Contractor Officer, may at their discretion, make other interim inspections, which may include, but not be limited to, witnessing fabrication of the valve, various testing, cleaning, and final assembly of the valve. The Contractor will notify the Contracting officer at least 10 days in advance of hydrostatic testing, cleaning, or final assembly of the valve. The Contracting Officer may obtain still photographs and/or video of the valve at any stage of the manufacturing.

PROPOSAL

The Contractor shall provide a price for the valve that includes all design, engineering, materials, fabrication, testing, inspection, cleaning, transportation, or any other costs associated with the valve.

The Contractor shall carefully read specification ROSS-1005 and the accompanying data sheets and address how they intend to meet the technical requirements for this valve.

The Contractor shall provide a resume to clearly demonstrate they have the capability to fabricate, test, and deliver a valve operating under similar requirements (size, configuration, pressure, temperature, materials, etc.). The Contractor shall provide contact information (references) for their customers using those valves.

6000 PSI Ball Valves Page 4 of 4

OTHER

The Contractor shall provide a point of contact that is knowledgeable about the current design, material procurement, fabrication, cleaning, and testing status for the valve. The Contracting Officer will frequently contact this individual to obtain status and assure them that the completion date for the valves is on schedule, and technical requirements are met.

At the kick-off meeting identified above the Contractor shall prepare and have available for review and discussion a detailed schedule indicating the following activities for the valve: Engineering, Procurement of Materials, Fabrication, Assembly, Testing, Cleaning, Final Assembly and Test, and Shipment to the

AFRL.

All requirements identified in the Contract documents are important. The following requirements are emphasized as they are often overlooked during review of the Contract documents:

● Correct end connections

● Meet correct precision cleaning and packaging requirements.

● Rigorous attention to ensure the valve meets all criteria for pressure, leak, and functionality testing.

● Design and fabricate a valve that will not easily trap and accumulate dirt, particulate, or other foreign materials; will not trap or compress fluids.

● Contractor shall submit accurate engineering drawings (envelope, and major design features such as hubs, operating schematics, weight, etc.) of the valve to the Contracting Officer for review. Other deliverables shall be as stated in the specification (ROSS-1005. 3 complete sets of maintenance manuals bound and identified with the valve tag number and the Contractor’s serial number shall be provided.

● Contractor shall provide detailed envelope engineering drawings specifying face-to- face dimensions, width, height, actuator size and angle, weight, and any other pertinent physical characteristics shall be provided to the Contracting Officer. The drawings shall include detailed information on bolt torque values and sequences for all valves, and a schematic indicating the electro-hydraulic or electro-pneumatic control configuration (if applicable).

6000 PSI Ball Valves Page 5 of 4

● Ensure the valve meets the process and operational requirements identified on the data sheet.