CNC Multiple Application Sensor System (Mass) Scanning CMM System_Spec (003).pdf
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- Attached to
- Large Zeiss Coordinate Measurement Machine
- Solicitation number
- FA9101LZCMM
About this file
This document is a specification for procuring a Large Multisensor Zeiss CMM Coordinate Measurement Machine for Arnold Air Force Base, Tennessee, at the Arnold Engineering Development Complex (AEDC).
The requirement is for a new Zeiss CMM Prismo 16-24-14 (Item 622916-9999-010) with a measuring volume of 1600mm (X), 2400mm (Y), and 1400mm (Z). The machine must feature VAST probing measurement technology, bridge-type design with moveable bridge, PC-based integrated scanning control, and active vibration dampening. Key measuring capabilities include VAST G-D1 active scanning at up to 500 points/second, VAST XXT TL3 tactile sensor with specified axial and radial measurement ranges, and axis travel speeds up to 300mm/s with vector travel speeds up to 520mm/s. The contractor must provide a complete system including an HP Z4 V5 Performance Workstation configured with Windows 11 IOT Enterprise, Intel Xeon processor, 64GB RAM, NVIDIA T1000 graphics, and workstation accessories (monitor, printer, cables, keyboard, mouse). Software deliverables include CALYPSO CNC with navigation, performance, and probing modules; CALYPSO STEP IN/OUT; and CALYPSO PiWeb reporting capabilities, along with one-year software maintenance agreements covering all licensed modules.
Installation services, training, and verification must be completed at AEDC's Model Shop Inspection Lab in Building 451 following ISO Standards for accuracy testing. The contractor must provide installation guides, acceptance documents, maintenance and electrical manuals on hard copy with DVDs or internet download, initial hands-on training beginning at machine startup, one year of real-time telephone support for hardware and software, and four days of CALYPSO basic training at Zeiss for one person. The machine includes a 24-month warranty against defects in material, parts, and workmanship from the installation date. The contractor or representative must be capable of responding to on-site repair service calls within 36 hours and delivering repair parts within 48 hours of order placement. Delivery is FOB Arnold Air Force Base, TN 37389, with the contractor providing all preservation and packaging for safe delivery; AEDC personnel will handle off-loading. Refurbished or remanufactured machines or parts are not authorized.
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Specifications for Large Multisensor Zeiss CMM Coordinate Measurement Machine at Arnold Air Force Base, TN; Arnold
Engineering Development Complex (AEDC)
Provide all materials, labor, and equipment necessary to provide a new fully functional Multiple Application Sensor System, (Mass) Scanning Coordinate Measurement Machine. Refurbished or remanufactured machine or parts are not authorized for this requirement.
Precision Inspection Machine Specifications:
The specific machine brand/model is the Zeiss CMM Prismo 16-24-14, Item 622916-9999-010.
• Machine General o Measuring Volume X= 1600 mm (63.0”), Y=mm (94.5”), Z=1400mm (55.1”) o Bridge-Type CMM with Moveable Bridge o VAST probing measurement technology o Pre-wired for tactile active and tactile passive sensors o Pc-based integrated Scanning Control o Integrated active vibration dampening o Temperature sensors for workpiece o Thermal insulation of granite base
• Measuring Capabilities o VAST G-D1 Active Scanning with scan rate of up to 500 points/s o VAST XXT TL3 Tactile Sensor supporting 30/150mm axial and 65 mm radial measurement o RDS-D-CAA Articulating Unit for optical and contact sensors with rotation increments of 2.5° o Axis Travel Speed of up to 300 mm/s and Vector Travel Speed of up to 520 mm/s o Axis Acceleration of up to .8 mm/s and Vector Acceleration of up to 1.38 mm/s o Stylus Max Length up to 800mm and Max Weight up to 600 Grams including stylus adapter
• Sensors and Accessories o Zeiss Sensor Mount Adapter, ID Encoded RDS to VAST XXT Adapter Plate o Sensor Storage Receptacle for Storing VAST Probe heads on MSR Rack o 3-Position Rack for Holding VAST XXT TL1 or TL3 Adapter Plates o M5 compatible, 23-Piece Stylus System Kit consisting of 5 aluminum extensions, 6 tungsten shaft styli with ruby balls and 2 connection joints.
• Compatible Data Analysis Stand Alone Workstation o HP Z4 V5 Performance Workstation Includes:
Windows 11 IOT Enterprise 64-bit Operating System, LTSC Intel Xeon W-2123 3.6 4C 2123 3.6 4C CPU
64GB RAM (4X16GB) DDR4 2666 ECC REG2 CPU
NVIDIA T1000 4GB 1st GFX 512 GB HP Turbo 1st SSD 4TB 7200 RPM SATA 2nd HDD ACRONIS Backup V16 for PC License o Workstation Accessories
27” Monitor 2560x1440 QHD HDMI DP OFFiceJet Pro 9110B HP Printer Cable USB-2.0 A-4pin/B-4pin 1.8m Compatible Keyboard and Mouse Display swivels for portrait or landscape viewing All connection cables
• Software o CALYPSO cnc+nav+perf+prob SWSet Dgl Lic o Calypso STEP IN/OUT Dgl Lic, BasLic, o Calypso PiWeb report + Dgl Lic
• Software Maintenance Agreement o SMA Fee Calypso CNC Base Dgl Lic o SMA Fee Calypso PiWeb report + Dgl Lic o SMA Fee Calypso VAST probing Dgl Lic o SMA Fee Calypso STEM IN/OUT Dgl Lic o SMA Fee Calypso VAST-Navigator Dgl Lic o SMA Fee Calypso VAST Performance Dgl Lic
• Installation Service, Manuals Training and Verification o After delivery the Contractor shall work with AEDC Personnel to install, set up and test run the machine at the site in accordance with functional tests for accuracy required by ISO Standards. Installation will be in the Model Shop Inspection Lab located on the Southeast Corner of Building 451 (AEDC Model Shop) o Contractor shall provide the following documentation during the installation.
Installation Guide and Acceptance documents
Maintenance Manual, Electrical Manual, & Schematics. One Hard copy with DVD disks or downloadable from Internet o Training Requirements, Initial hands-on training including machine features, operation and user maintenance, requirements shall be done beginning at machine startup following machine installation and should be included in machine cost.
One Year of Real-Time Telephone Support on Hardware and all Ca packages
CALYPSO Basic Training 4 days at ZEISS for 1 Persons
• Warranty o This machine shall be warranted against any defects in material, parts, and workmanship for 24 months after the date of installation.
• Maintenance, Parts and Service o The Contractor or representative shall be capable of responding to a repair service call on-site within 36 hours and repair parts delivery within 48 hours after placement of order.
• Packaging/Delivery o Provide all preservation, packaging, and packing to ensure safe delivery of the machine and related components to AEDC (FOB Arnold Air Force Base, TN 37389). Deliver Machine to AEDC for off-loading by AEDC personnel.
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