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- Repair-Replace Steam Pipe Stanchions Federal contract opportunity
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- FA8601-15-R-0030
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Repair / Replace Steam Stanchions
Area B
Wright-Patterson AFB, Ohio
June 2015
PROJ No: 1080.01
Project No: ZHTV 090018
CONTRACT No: FA8601-13-D-0003
Specifications
100% DESIGN
VOLUME 1 OF 2
http://upload.wikimedia.org/wikipedia/commons/3/33/88th_Air_Base_Wing.png
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Repair / Replace Steam Stanchions
1 | P a g e
TABLE OF CONTENTS
Volume 1
Volume 2 Analysis
Cost Estimate
Estimated Construction Period
Bid Schedule
DD Form 1354
Design Schedule
Correspondence
Wright-Patterson AFB – Area B, Ohio 100% Submittal June, 2015
WPAFB Repair/Replace Steam Stanchions 108001 100% Submittal
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 01 00 SUMMARY (WPAFB)
01 01 50 PROJECT GENERAL REQUIREMENTS (WPAFB)
01 02 20 GENERAL ENVIRONMENTAL PROTECTION REQUIREMENTS (WPAFB)
01 33 00 SUBMITTAL PROCEDURES (WPAFB)
general procedures regarding submittals, data normally submitted for review to establish conformance with the design concept and contract documents, called for in other sections of the specifications
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
listing of organizations whose publications are referenced in other sections of the specifications.
DIVISION 02 - EXISTING CONDITIONS
02 08 10 REMOVAL AND DISPOSAL OF ASBESTOS CONTAINING MATERIALS
(WPAFB)
02 08 50 REMOVAL AND DISPOSAL OF ASBESTOS CONTAINING MATERIALS ON
UNDERGROUND UTILITY LINES (WPAFB)
02 09 00 REMOVAL AND DISPOSAL OF LEAD CONTAINING MATERIALS
INCLUDING LEAD-BASED PAINT (LBP) (WPAFB)
DIVISION 03 - CONCRETE
03 01 32 CONCRETE REHABILITATION FOR CIVIL WORKS
rehabilitation of concrete for Civil Works type structures
03 30 53 MISCELLANEOUS CAST-IN-PLACE CONCRETE
projects involving amounts of concrete less than 380 cubic meters (500 cubic yards)
DIVISION 05 - METALS
05 50 13 MISCELLANEOUS METAL FABRICATIONS
miscellaneous metalwork
05 51 33 METAL LADDERS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 13 53 ELASTOMERIC SHEET WATERPROOFING
sheet-applied elastomeric waterproofing
07 16 16 CRYSTALLINE WATERPROOFING
[scope]
PROJECT TABLE OF CONTENTS Page 1
DIVISION 09 - FINISHES
09 97 13.00 40 STEEL COATINGS
coating systems, materials, surface preparation, and application of protective coatings on carbon steel
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING
23 05 15 COMMON PIPING FOR HVAC
standard basic mechanical work
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 2
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SECTION TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
SECTION 01 01 00
SUMMARY (WPAFB)
3/15
-- End of Section Table of Contents --
SECTION 01 01 00 Page 1
SECTION 01 01 00
SUMMARY (WPAFB)
3/15
PART 1 - GENERAL
1.01 SCOPE OF WORK
A. The work covered by these specifications consists of furnishing all labor, equipment, appliances, devices and materials, and performing all operations necessary in connection with repair/replace steam stanchions including removals and miscellaneous work as herein specified and as shown, indicated, or noted on the drawings.
B. The work shall conform to the drawings listed in the following schedule.
SCHEDULE OF DRAWINGS
Number Sheet Designation Date Rev Date
GENERAL
01 G-001 DRAWING INDEX AND LOCATION MAPS 6/15
STRUCTURAL
02 S-001 STRUCTURAL GENERAL NOTES 6/15
03 S-101 BULL HEAD STEAM TUNNEL REPAIR LOCATION PLAN 6/15
04 S-101A BULL HEAD TUNNEL PHOTOS/DESCRIPTIONS 6/15
05 S-101B BULL HEAD TUNNEL PHOTOS/DESCRIPTIONS 6/15
06 S-101C BULL HEAD TUNNEL PHOTOS/DESCRIPTIONS 6/15
07 S-101D BULL HEAD TUNNEL PHOTOS/DESCRIPTIONS 6/15
08 S-101E BULL HEAD TUNNEL PHOTOS/DESCRIPTIONS 6/15
09 S-101F BULL HEAD TUNNEL PHOTOS/DESCRIPTIONS 6/15
10 S-101G BULL HEAD TUNNEL PHOTOS/DESCRIPTIONS 6/15
11 S-101H BULL HEAD TUNNEL PHOTOS/DESCRIPTIONS 6/15
12 S-102 56 STEAM TUNNEL REPAIR LOCATION PLAN 6/15
13 S-102A 56 TUNNEL PHOTOS/DESCRIPTIONS 6/15
14 S-102B 56 TUNNEL PHOTOS/DESCRIPTIONS 6/15
15 S-102C 56 TUNNEL PHOTOS/DESCRIPTIONS 6/15
16 S-102D 56 TUNNEL PHOTOS/DESCRIPTIONS 6/15
17 S-102E 56 TUNNEL PHOTOS/DESCRIPTIONS 6/15
18 S-102F 56 TUNNEL PHOTOS/DESCRIPTIONS 6/15
19 S-102G 56 TUNNEL PHOTOS/DESCRIPTIONS 6/15
20 S-102H 56 TUNNEL PHOTOS/DESCRIPTIONS 6/15
21 S-103 52 STEAM TUNNEL REPAIR LOCATION PLAN 6/15
22 S-103A 52 TUNNEL PHOTOS/DESCRIPTIONS 6/15
23 S-103B 52 TUNNEL PHOTOS/DESCRIPTIONS 6/15
24 S-103C 52 TUNNEL PHOTOS/DESCRIPTIONS 6/15
25 S-104 32 CROSSOVER STEAM TUNNEL REPAIR LOCATION PLAN 6/15
26 S-104A 32 CROSSOVER TUNNEL PHOTOS/DESCRIPTIONS 6/15
27 S-104B 32 CROSSOVER TUNNEL PHOTOS/DESCRIPTIONS 6/15
28 S-104C 32 CROSSOVER TUNNEL PHOTOS/DESCRIPTIONS 6/15
SECTION 01 01 00 Page 2
29 S-104D 32 CROSSOVER TUNNEL PHOTOS/DESCRIPTIONS 6/15
30 S-104E 32 CROSSOVER TUNNEL PHOTOS/DESCRIPTIONS 6/15
31 S-105 5th STREET STEAM TUNNEL REPAIR LOCATION PLAN 6/15 32 S-105A 5th STREET TUNNEL PHOTOS/DESCRIPTIONS 6/15 33 S-105B 5th STREET TUNNEL PHOTOS/DESCRIPTIONS 6/15 34 S-105C 5th STREET TUNNEL PHOTOS/DESCRIPTIONS 6/15 35 S-105D 5th STREET TUNNEL PHOTOS/DESCRIPTIONS 6/15 36 S-105E 5th STREET TUNNEL PHOTOS/DESCRIPTIONS 6/15 37 S-105F 5th STREET TUNNEL PHOTOS/DESCRIPTIONS 6/15 38 S-105G 5th STREET TUNNEL PHOTOS/DESCRIPTIONS 6/15
39 S-301 STRUCTURAL CONCRETE REPAIR DETAILS & SECTIONS 6/15
40 S-302 STEEL STANCHION REPAIR DETAILS & SECTIONS 6/15
41 S-303 CONCRETE TUNNEL ELEMENT&STEAM STANCHION REPLACEMENT DETAILS 6/15
1.02 LOCATION
A. The site of the work is Area 13 Wright-Patterson Air Force Base, Ohio.
1.03 GOVERNMENT FURNISHED PROPERTY
A. No Government furnished property will be included as part of this project.
1.04 REMOVALS AND SALVAGE
A. Remove and dismantle all items which are shown to be removed or which must be removed to complete the work.
B. All materials, equipment, and debris resulting from this work and not designated for reuse in new work, designated to be salvaged for the Government, nor recyclable in accordance with section 01 02 20, shall become the property of the contractor and shall be removed from the work site as it accumulates..
C. The contractor shall properly dispose of removed materials outside Wright-Patterson Air Force Base.
1.05 INSTRUCTIONS TO THE CONTRACTOR
A. The superintendent in charge of this work shall personally contact the contract Inspector 88CEG/CENMP and the Contracting Officer in the operational contracting construction office, a minimum of 72 hours before starting site operations of the contract, before resumption of seasonal work, before restarting work after a lengthy delay, and prior to moving men and equipment from one site of work to another.
B. Work areas to remain occupied by Government personnel are shown on the plans.
a) Bull Head Tunnel
- Electric manhole, electric swich, storm water lines
b) 56 tunnel
- Sanitary sewer junction, wastewater line, storm waer lines, water valve, water line mains, service water line, electric utility lines, electric manhole
c) 5th Street Tunnel
1) (Between Stansions 8&9) Water line, Storm Water Line(s)
SECTION 01 01 00 Page 3
1386670079C Cross-Out
1386670079C Inserted Text B
2) (Between Stansions 14 & 15) COMM lines, COMM Manhole, Storm Water Line(s), water lines
3) (Between Stansions 18 & 20) Storm Water Line(s), water lines
4) (Between Stansions 40 & 41) COMM lines, water valve, water mains Electric Utility Lines, Electric Manholes
5) (Between Stansions 46 & 50) COMM lines, COMM Manhole, water line mains, water valves, water service line
6) (Between Stansions 54 & 56) COMM lines, COMM Manhole, electric line, electric manhole, Water Main(s)
7) (Between Stansions 60 & 62) COMM lines, water mains, storm water lines, wastewater line
8) (Between Stansions 65) COMM line
9) (Between Stansions 78 & 83) COMM lines, COMM Manhole, electric lines, electric manhole, storm water line, wastewater line
d) 52 Tunnel
1) (@ Stansion 100) COMM lines, water mains, water service
2) (Between Stansions 81 & 79) COMM lines, COMM Manhole, wastewater line
3) (@ Stansion 67) COMM lines, COMM Manhole, wastewater line
4) (Between Stansions 61 & 62) COMM lines, COMM Manhole, wastewater line, storm water line, electric line
5) (@ Stansion 31) wastewater line, electric manhole
C. The display of signs of a commercial nature within the boundaries of the installation will not be permitted. In no event will the contractor be permitted to use the government installation for the resale of surplus, structures, other improvements, or related equipment.
D. All work must be performed while steam lines are in service; i.e.
active. Steam lines shut downs and outages will not be permitted. The Contractor should plan work required accordingly. Steam lines will be taken out of service (shutdown) by the Government during the first two weeks of June.
E. Existing utilites may be present in areas of excavation for tunnel repairs. Areas of signifigant congestion are noted, however utilites may be present in other aras as well.
The following items shall be complted prior to commencement of excavation:
a) The contractor shall conduct a utility survey in all areas of excavation and submit findings to the Government.
b) the Government will conduct a survey of utilities complete with form
AF 103
c) A "pre-dig" conference shall be conducated with the Contracting Officer's Representative to review planned excavation and repair means and methods.
Where necessary the Contractor shall hand dig around utilities to prevent damage and disruption to service.
F. Construction may encounter rock in areas of excavation. Refer to bid schedule for quanities of rock to inclue in bid.
G. Blasting is expressly prohibited.
SECTION 01 01 00 Page 4
END OF SECTION
SECTION 01 01 00 Page 5
SECTION TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
SECTION 01 01 50
PROJECT GENERAL REQUIREMENTS (WPAFB)
11/08
PART 1 GENERAL
1.1 SECTION INCLUDES
1.2 SUBMITTALS
1.3 COORDINATION AND SCHEDULING REQUIREMENTS
1.4 PROTECTION OF PERSONNEL AND GOVERNMENT PROPERTY
1.5 FIRE PROTECTION, WELDING AND CUTTING REQUIREMENTS
1.6 CONSTRUCTION FACILITIES AND JOB SITE STANDARDS
1.7 UTILITIES
1.8 TEMPORARY CONSTRUCTION CONTROLS
1.9 DEFINITIONS
1.10 ACRONYMS AND ABBREVIATIONS
1.11 APPLICABLE PUBLICATIONS
1.12 MATERIALS AND EQUIPMENT
1.13 TESTING
1.14 CLEANING REQUIREMENTS
1.15 PROJECT CLOSEOUT
1.16 SAFETY REQUIREMENTS
1.17 CONSTRUCTION AND WARRANTY SERVICE
PART 2 PRODUCTS
PART 3 EXECUTION
SECTION 01 01 50 Page 1
SECTION 01 01 50
PROJECT GENERAL REQUIREMENTS (WPAFB)
11/08
PART 1 GENERAL
1.1 SECTION INCLUDES
A. Submittals (1.2)
B. Coordination and scheduling requirements (1.3)
C. Protection of personnel and Government property (1.4)
D. Requirements for fire protection, welding and cutting (1.5)
E. Construction facilities and job site standards (1.6)
F. Utilities (1.7)
G. Temporary construction controls (1.8)
H. Definitions (1.9)
I. Acronyms and Abbreviations (1.10)
J. Applicable Publications (1.11)
K. Materials and Equipment (1.12)
L. Testing (1.13)
M. Cleaning Requirements (1.14)
N. Project Close-out (1.15)
O. Safety Requirements (1.16)
P. Warranty service (1.17)
Q. The requirements of this section apply to the entire project including all addenda or change orders which may be issued to modify the contract documents.
R. Due to the general nature of this section, paragraphs may exist which are not applicable to any required work. In general, every provision of this section applies to all of the work that the provision could conceivably relate.
1.2 SUBMITTALS
The following shall be submitted in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals SD-11 Closeout Submittals
SECTION 01 01 50 Page 2
1.3 COORDINATION AND SCHEDULING REQUIREMENTS
A. The Contractor shall visit the site to thoroughly familiarize himself with all details of the work and working conditions, to check and verify all dimensions in the field, and shall advise the Contracting Officer of any discrepancies before performing any work. The Contractor shall be specifically responsible for the coordination and proper relation of all work for the entire project and for the work of all trades, and for the neat appearance, correct fitting, required quantities, etc., of all work in this project.
B. Coordinate all construction activities with:
1. Project Inspector
2. Contracting Officer
3. Base Fire Department, 257-4075
4. Security Police, 257-6516
C. The Civil Engineering Directorate, 88 ABW/CE, Wright-Patterson Air Force Base, (Building 11, Area C) Ohio, is hereby designated as the representative of the Contracting Officer and responsibilities include but are not necessarily limited to the following:
1. Technical review of shop drawings, catalog cuts, and technical data for all material and equipment requiring approval.
2. Periodic inspection and final acceptance of the work under the contract.
3. Verifying progress is maintained in accordance with the contractor's approved progress schedule.
4. Verifying that contractor is accomplishing work in conformance with contract requirements.
D. Prior to the start of any construction operations, a schedule of work or operations in proper sequence shall be submitted by the contractor for approval by the Fire Protection Branch, Security Police, Safety Office, and the Contracting Officer so as to cause a minimum amount of disruption to the normal flow of traffic on streets, pedestrian travel, base security, and facility operations.
1. Submit to the Contracting Officer, who will submit to 88 ABW/CECM or CECP or CECW for approval, a construction progress schedule detailing on a weekly basis when work is to begin for each work area and what work is to be accomplished (including quantities), etc. While factors not under the contractor's control may cause the contractor to fall behind the schedule, the intent of the schedule is to inform base personnel of planned orderly progression of the work in proper sequence.
Once the construction progress schedule is approved, do not deviate from the sequence without prior approval.
2. The Government retains the right to limit the number and location of all material storage, construction and office trailers, temporary structures of any kind and open storage and staging areas requested by the contractor to support this project. The contractor shall be responsible to submit a site layout plan identifying number, purpose, proposed location and certification of compliance with section 01015, SECTION 01 01 50 Page 3
1.6.B of any and all material storage, office and construction trailers and temporary structures required for accomplishment of this project. The plan shall also identify any and all required open storage and staging areas. This plan must be submitted to 88 ABW/CEC for review and approval a minimum of two weeks prior to mobilization
E. Before starting any work where traffic will be impeded or hindered, especially fire trucks and security police vehicles, call and notify the Fire Protection Branch (extension 257-4075) and the Security Forces (257-6959, 257-3801, or cell 313-8446) 72 hours prior to placing barricades or starting any work. Under no circumstances place any barricades or start work until after the Fire Protection Branch and Security Police have been notified and have approved the barricading of work areas.
F. Furnish flagmen, barricades, and other warning devices as required to safely route traffic through the construction areas. Selected streets may be closed to traffic when necessary during the construction operations, upon prior approval of the Contracting Officer. When roads are closed, establish and mark safe detours for vehicles to follow.
Detours, road closures and lane closures shall be marked and signed in accordance with "Work Zone Traffic Control-Standards and Guidelines" (US Department of Transportation; Federal Highway Administration) or with the Ohio Department of Transportation, Ohio Manual of Uniform Traffic Control Devices (MUTCD). Furnish the Contracting Officer with the names, addresses and telephone numbers of two employees who will be responsible for warning light and barricade maintenance.
G. On site working hours for the contractor will be Monday through Friday between the hours of 7:30 a.m. and 5:00 p.m. unless otherwise noted. No on site work shall be performed on Saturdays, Sundays, and Federal holidays unless otherwise stated or shown. If the contractor wishes to work during periods other than above, permission must be requested from the contracting officer at least 48 hours in advance of his desire to work during these periods.
H. Perform all demolition operations on base between the hours of 8:30 a.m. and 4:00 p.m., Monday through Friday, except holidays. Movement of heavy or slow equipment within the base or work area before 8:30 a.m.
and after 4:00 p.m. is prohibited.
1.4 PROTECTION OF PERSONNEL AND GOVERNMENT PROPERTY
A. Areas requiring protection shall include the following:
1. Actual Construction Site - Area or areas within the work limits.
2. Storage Areas - Area or areas used for the storage of materials, devices, appliances and equipment to be used in the work.
3. Office and Shed Areas - Area or areas for placing or setting of temporary field office, tool sheds or storage sheds.
4. Transportation Areas - Streets, roads, driveways, parking areas, etc., paved and unpaved, and grass areas used for transportation purposes.
5. Areas surrounding the construction site.
SECTION 01 01 50 Page 4
B. The contractor shall conduct his work so that all property to remain and all personnel, shall be protected at all times from damage of any nature and from injury resulting from this work until completion of the contract.
C. The contractor shall furnish and spread dropcloths in the work areas as necessary to protect surfaces.
D. In the event of damages of any nature caused by this work due to improper protection, precaution or safety measures, such damages shall be repaired or such property shall be replaced by the contractor at no cost to the Government. In the event the contractor does not satisfactorily repair or replace such damage caused by the work of this contract, the Government will make the necessary corrections and the contractor shall reimburse the Government for inconveniences, labor, and materials, involved.
E. The contractor shall furnish, place and maintain all required barricades as specified and as directed by the Safety Office and the Contracting Officer. Access drives and doors shall remain clear at all times.
F. Provide temporary, insulated enclosures of openings in exterior surfaces of interior spaces to provide acceptable working conditions and protection of materials and property, to allow for temporary space conditioning, and to prevent entry of unauthorized persons. Maintain all existing exits unless shown otherwise.
G. Erect and maintain dustproof partitions as required to prevent the spread of dust and dirt to parts of the building near work areas. On completion, remove partitions and repair damaged surfaces to match adjacent surfaces.
H. Contractor shall be responsible for proper application of weather sensitive materials and shall not apply any such materials when weather conditions fall below the minimum recommended by the material manufacturer.
I. Contractor shall maintain 50 degrees F minimum temperatures throughout unoccupied interior portions of buildings under construction.
Contractor shall maintain 65 degrees F minimum temperatures throughout occupied portions of buildings undergoing construction or alteration.
This requirement shall apply also in the event that available heating supplied by the building heating system is rendered inadequate during the course of construction to maintain the above temperature. All costs incurred by the Government resulting from the Contractors failure to maintain the above temperatures shall be reimbursed by the Contractor to the Government.
J. It shall be the responsibility of the Contractor with assistance from base personnel to locate all existing utility lines in the field before starting excavation of any kind. Contractor shall process an AF Form 103, Base Civil Engineering Work Clearance Request. Contractor shall notify the inspector a minimum of 2 weeks prior to the expected start of work to schedule and complete an on-site work clearance.
K. In order to prevent damage, all digging around utilities shall be done by hand. The distance to stay clear from the utilities with power excavating equipment shall be as follows:
SECTION 01 01 50 Page 5
Minimum Clearance Type of Utility From Outside Face
Storm and Sanitary 15" size 1'-6" and larger
Storm and Sanitary less than 2'-0" 15" size
Gas, Electric, Water, Steam and 2'-0" Air, all sizes
Fuels, Communications, Cable TV, 5'-0" all sizes
These clearances shall not be measured from the centerline of the utility but from each outside face or limit of the utility in both the horizontal and vertical directions. It shall be the Contractor's responsibility to determine the clearances and layout or stake the distance around the utilities to be excavated by hand.
L. Damages of any nature caused by this work shall be repaired or damaged property replaced at no expense to the Government. If the Contractor does not satisfactorily repair or replace the damaged property, the Government reserves the right to make the necessary corrections. The Contractor shall reimburse the Government for consequential damages and for all materials and labor used for the corrections.
M. The contractor shall protect and preserve the existing vegetation (grass, flowers, shrubs, trees, etc.) and shall be liable for any damage to same.
N. Where temporary removal of plants is required to perform the work, each plant shall be removed, adequately balled, stored, watered, and replanted. The contractor shall be responsible for the replacement of plants which die within six months of replanting, at the contractors expense.
1.5 FIRE PROTECTION, WELDING AND CUTTING REQUIREMENTS
A. First Aid Fire Protection
1. Portable fire extinguishers shall be provided where needed and inspected and maintained in accordance with NFPA 10, Portable Fire Extinguishers.
2. Fire extinguishers shall be suitably placed, distinctly marked, readily accessible, and maintained in a fully charged and operable condition.
3. Fire barrels and buckets shall be painted red and marked "For Fire Only". Barrels shall be kept filled at all times. Anti-freeze protection shall be provided when necessary. Each barrel shall be provided with at least two fire buckets.
4. Approved fire blankets shall be provided and kept in conspicuous and accessible locations as warranted by the operations involved.
SECTION 01 01 50 Page 6
5. A fire extinguisher rated not less than 2-A:10-B:C, shall be provided for each 3,000 square feet of the protected building area, or major fraction thereof. Travel distance from any point of the protected area to the nearest fire extinguisher shall not exceed 75 feet.
6. One or more fire extinguishers, rated not less than 2-A:10-B:C, shall be provided on each floor. In multistory buildings, at least one fire extinguisher shall be located adjacent to each stairway.
7. A fire extinguisher, rated not less 10B shall be provided within 50 feet of wherever more than 5 gallons of flammable or combustible liquids or 5 pounds of flammable gas are being used on the worksite. This requirement does not apply to the integral fuel tanks of motor vehicles.
8. At least one portable fire extinguisher having a rating of not less than 20-B units shall be located outside of but not more than 10 feet from the door opening into any room used for storage of more than 60 gallons of flammable or combustible liquids.
9. At least one portable fire extinguisher having a rating of not less than 20-B units shall be located not less than 25 feet, nor more than 50 feet from any flammable liquid storage area located outside.
10. At least one portable fire extinguisher not less than 20-B:C units shall be provided on all tank trucks or other vehicles used for transporting and/or dispensing flammable or combustible liquids.
11. Each service or fueling area shall be provided with at least one fire extinguisher having a rating of not less than 20-B:C located so that an extinguisher will be within 50 feet of each pump, dispenser, underground fill pipe opening, and lubrication or service area.
12. Fire extinguisher equipment shall be provided in storage areas according to the hazard present.
13. Fire extinguisher or equivalent protection shall be provided at the head and tail pulleys of underground belt conveyors and at 300 foot intervals along the belt.
14. Fire extinguishers listed or approved by a nationally recognized testing laboratory shall be used.
15. No fire shall be fought where there is imminent danger of contact with explosives. All persons shall be removed to a safe area and the fire area guarded against intruders.
16. A fire extinguisher rated not less than 2-A:10-B:C shall be provided where melting pots, torches, or open flames are in use.
17. A 1/2-inch diameter garden hose line, not to exceed 100 feet in length and equipped with a nozzle, may be substituted for a 2-A rated fire extinguisher, provided it is capable of discharging a minimum of 5 gallons per minute with minimum hose stream range of 30 feet horizontally. The garden hose lines shall be mounted on conventional racks or reels. The number and location of hose racks or reels shall be such that at least one hose stream can be supplied to all points in the area.
18. Each bulldozer, scraper, dragline, crane, motor grader, SECTION 01 01 50 Page 7 front-end loader, mechanical shovel, backhoe, and other similar equipment shall be equipped with at least one dry chemical or carbon-dioxide fire extinguisher, having a minimum UL rating of 5-B:C.
B. Fire Patrols
1. When watchmen or guards are provided, they shall make frequent rounds through buildings and storage areas when work is suspended.
2. In any instance where combustible materials have been exposed to fire hazards, such as welding operations, hot metals, or open flame, a watcher shall be assigned to remain at the location for at least one hour after the exposure has ended.
C. Water Supply and Distribution
1. Where a water distribution system is required for the protection of buildings or other structures, water mains and hydrants shall be installed prior to or concurrently with the construction of the facilities.
2. Vehicles, equipment, materials, and supplies shall not be placed so that access to fire hydrants and other fire fighting equipment is obstructed.
3. If the facility being constructed includes the installation of automatic sprinkler protection, the installation shall closely follow the construction and be placed in service as soon as laws permit following completion of each story.
4. For demolition or alterations, existing automatic sprinkler installations shall be retained in service as long as reasonable. The operation of sprinkler control valves shall be permitted only when approved by the Contracting Officer. Modification of sprinkler systems to permit alterations or additional demolition should be expedited so that the automatic protection may be returned to service as quickly as possible. Sprinkler control valves shall be checked daily at close of work to ascertain that the protection is in service.
5. In all structures in which standpipes are required, or where standpipes exist in structures being altered, they shall be brought up as soon as construction permits, and shall be maintained as construction progresses so that they are always ready for fire protection use. The standpipes shall be provided with conspicuously marked fire department connections on the outside of the structure at the street level. There shall be at least one standard hose outlet at each floor.
D. Fire Alarm Devices
1. An alarm system shall be established by the contractor whereby workers on the site and the local fire department will be alerted in the event of an emergency.
2. The alarm code and reporting instructions shall be conspicuously posted at phones and at worker entrances.
E. Welding and Cutting General
1. All welding and cutting equipment and operations shall be in
SECTION 01 01 50 Page 8 accordance with standards and recommended practices of the American Welding Society, Safety in Welding and Cutting, ANSI 749.1, OSHA 1910.253 Oxygen-fuel gas welding and cutting and NFPA 51B Standard for Fire Protection During Welding, Cutting, and Other Hot Work.
2. Transformer-type electric welding apparatus shall be installed, maintained and operated in accordance with the National Electrical Code.
3. Gas, welding and cutting equipment shall be listed by Underwriters' Laboratories, Inc. Chicago, Illinois or by Factory Mutual Laboratories, Boston, Mass.
4. All welding equipment shall be inspected daily. Defective equipment shall be removed from service, replaced, or repaired and reinspected before again being placed in service.
5. Each welding or cutting unit shall be equipped with a compatible fire extinguisher.
6. Two 2-A:10-B:C fire extinguishers shall be provided in the immediate vicinity of the welding or torch operation whenever combustible material is exposed.
7. Objects to be welded, cut or heated shall be moved to a safe location or, if they cannot be moved, all movable fire hazards in the vicinity shall be taken to a safe place or the combustible material and construction shall be protected from the heat, sparks, and slag of welding.
8. Workers and the public shall be shielded from welding rays, flashes, sparks, molten metal, and slag.
9. Cable, hoses, and other equipment shall be kept clear of passageways, ladders, and stairways.
10. All hollow spaces, cavities, or containers shall be vented to permit the escape of air or gases before preheating, cutting, or welding.
Department of Transportation, Office of Pipeline Safety, 49 CFR Part 192, Minimum Federal Standards for Gas Pipelines, shall apply when welding, cutting, and heating on steel pipelines containing natural gas. Pipelines containing gases or flammable liquids or conduits containing electrical conductors shall not be used as a ground return.
11. When welding or cutting must be done an AF Form 592 USAF Welding, Cutting and Brazing Permit shall be obtained. Contact the WPAFB Fire Prevention Office at (937) 257-4075 at least 24 hours in advance to request a permit. Weekend Permits can only be authorized by the Contracting Officer who shall notify the Fire Prevention Office that work is authorized, Notification must be accomplished before Friday morning for permits to be issued for weekend work. The location shall be checked for latent fires after the work is completed.
12. Cylinders shall be kept beyond the range of sparks, hot slag, or flame and properly secured in a valve upright position. Backflash devices shall be installed on all tanks at the regulator location.
13. Positive mechanical and/or personal protective measures shall be taken when welding, cutting, or heating metals of toxic significance in enclosed spaces.
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14. Oxygen shall not be used for ventilation, comfort cooling, blowing dust from clothing, or for cleaning the work area.
15. Before welding, cutting, or heating is commenced on any surface covered by a preservation coating whose flammability is not known, a test shall be made to determine its flammability. Preservation coatings shall be considered to be highly flammable when scrapings burn with extreme rapidity.
16. Precautions shall be taken to prevent ignition of highly flammable hardened preservation coatings. When coatings are determined to be highly flammable, they shall be stripped from the area to be heated to prevent ignition.
17. In enclosed spaces, all surfaces covered with toxic preservatives shall be stripped of all toxic coatings for a distance of at least 4 inches from the area of heat application or the employees shall be protected by air line respirators.
18. In the open air, workers shall be protected against toxic preservation coatings by a respirator that meets the requirements of NIOSH.
19. Preservative coatings shall be removed a sufficient distance from the area to be heated to ensure that the temperature of the unstripped metal will not be appreciably raised.
20. When the welding, cutting, or heating operation is such that normal fire prevention precautions are not sufficient, additional personnel shall be assigned to guard against fire and instructed in anticipated fire hazards and how fire fighting equipment is to be used.
21. Hose which has been subject to flashback, or which shows severe wear or damage, shall be tested to twice the normal pressure to which it is subject but in no case less than 300 psi. Defective hose, or hose in doubtful condition, shall not be used.
22. No welding, cutting, or heating shall be done where the application of flammable paints, or the presence of other flammable compounds, or heavy dust concentrations creates a hazard.
23. Noncombustible barriers shall be installed below welding or burning operations in or over a shaft.
24. When welding, cutting, or heating is performed on walls, floors and ceilings, the same precautions shall be taken on the opposite side as are taken on the side on which the welding is being performed.
25. All structural welding accomplished by the contractor on critical items such as scaffolding, shoring, forms, ladders, piling, Gas and Fuel Lines, etc., shall be performed by certified welders using qualified welding procedures. The contractor shall provide copies of the welders certificate to the Contracting Officer and the Fire Prevention Inspector when Requested.
F. Gas Equipment
1. Torch valves shall be closed and gas supply shut off whenever work is suspended for 30 minutes or more.
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2. The torch and hose shall be removed from confined spaces whenever work is suspended.
3. All oxyacetylene or other fuel gas-oxygen combinations used in cutting or welding equipment shall have reverse-flow check valves between torch and regulator. Manifold systems shall have the reverse-flow valves installed at the manifold connections.
4. Boxes used for the storage of gas hose shall be ventilated.
5. Acetylene regulators shall not be adjusted to permit a discharge pressure greater than 15 psig.
6. Connection of multiple sets of oxyacetylene hoses to a single regulator on a single set of oxyacetylene tanks may only be accomplished by installing a commercially available fitting approved by Compressed Gas Association (CGA) Standards and UL listed. The fitting shall be installed on the output side of the regulator and shall have a built-in shut-off valve and reverse-flow check valve on each branch.
G. Electric Equipment
1. Switching equipment for shutting down the welding machine shall be provided on or near the welding machine.
2. The noncurrent carrying metal parts of electrically powered welding machines shall be grounded. Grounding circuits, other than by means of the structure, shall be checked to ensure that the circuit between the ground and the equipment to be grounded has resistance low enough to permit sufficient current to flow to cause the overcurrent device to interrupt the circuit.
3. Neither terminal of the welding generator shall be bonded to the frame of the welder.
4. Pipe lines containing gases or flammable liquids or conduits carrying electrical conductors shall not be used for a ground return circuit.
5. The equipment shall be shut down when the leads are unattended.
6. Cables with splices or repaired insulation within 10 feet of the holder shall not be used.
7. Welding leads shall not be placed near power supply cables or other high-tension wires.
8. Welding leads shall not be permitted to contact metal parts supporting suspended scaffolds.
9. Circuits from welding machines used for other than welding tools shall be grounded.
H. Inert-Gas Metal-Arc Welding
1. Chlorinated solvents shall be kept at least 200 feet unless shielded, from the exposed arc. Surfaces prepared with chlorinated solvents shall be dry before welding is permitted on such surfaces.
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2. Persons in the area not protected from the arc by screening shall be protected by filter lenses. When two or more welders are exposed to each other's arc, filter lens goggles shall be worn under welding helmets. Hand shields to protect the welders against flashes and radiant energy shall be used when either the helmet is lifted or the shield is removed.
3. Welders and other persons who are exposed to radiation shall be protected so that the skin is covered to prevent burns and other damage by ultraviolet rays. Welding helmets and shields shall be free of leaks, openings, and highly reflective surfaces.
4. When inert-gas metal-arc welding is performed on stainless steel, persons will be protected against dangerous concentrations of nitrogen dioxide by local exhaust ventilation or air line respirators.
1.6 CONSTRUCTION FACILITIES AND JOB SITE STANDARDS
A. The contractor shall be responsible for the storage and safekeeping of all material to be incorporated into the work. The contractor shall be responsible for all aspects of safety and security within the storage area.
B. If required the contractor may provide, but must minimize, material storage, construction and office trailers, temporary structures of any kind to support this project. The Government retains the right to limit the number and location of these facilities. If such facilities are required they must meet the following standards.
1. Facilities shall meet Air Force and Base fire regulations, and NFPA Fire Codes and be inspected and approved by the Fire Protection Branch.
2. The facilities must be sited and approved as required in section 01015, 1.3.D.3. The final approved site for these facilities will not necessarily be adjacent to the project.
3. The facilities shall be clean, in good condition, undamaged and free of rust or surface deterioration. Rental trailers shall be of a neutral color. Unsightly material storage or office trailers will not be permitted. (Trailers owned by the contractor or subcontractors which are other than a neutral color will be considered if identified and described in the job site plan required in section 01015, 1.03.D.3, and provided they meet all other required standards.)
4. The contractor shall be responsible to maintain the condition of these facilities, as defined above, and the entire construction site in a neat, orderly, professional and uncluttered manner at all times throughout the length of the contract. Daily site appearance, including control of debris, open storage of materials and weed and grass control, shall conform to section 01015, 1.14.
5. All facilities shall have a professionally made metal identification sign attached in a prominent location. The sign shall be 2' x 3' in size (with light colored lettering on a dark colored background) indicating the contractor's name, name and 24 hour phone number of someone to contact in case of emergency.
C. There shall be no storage of materials or equipment in other than
SECTION 01 01 50 Page 12 the approved storage areas.
1.7 UTILITIES
A. Electrical, water and other utility demands required for performing the work which exceed what is readily available at the work areas shall be supplemented as necessary by the Contractor.
B. All connections to the Government water system, either through direct connection to piping or via fire hydrants, shall be equipped with a reduced pressure principle backflow device approved for use by the Ohio Environmental Protection Agency (EPA) for public water supply.
C. All utilities, including Cable TV, are to be maintained for the duration of the project. The contractor shall coordinate any requirement for temporary disconnecting of a utility for any period of time through the Contracting Officer.
D. Utility shutdowns for the purpose of disconnecting or connecting services which will affect areas outside the immediate project work area shall be accomplished after normal workday hours of the Base or on weekends.
E. To effect a utility shutdown the contractor shall submit a request in writing a minimum of 336 hours (14 full days) in advance of necessity for such shutdown. The request shall contain the following:
1. Name of Contractor
2. Requested Date and Time for Shutdown
3. Duration of Shutdown
4. Buildings or Parts of Buildings Affected
5. Utilities Affected
F. Contractor shall not effect a shutdown until all approvals have been obtained and until a signed AF Form 103, Base Civil Engineering Work Clearance Request has been issued.
1.8 TEMPORARY CONSTRUCTION CONTROLS
A. Controlled entry into an occupied work area designated as a controlled area shall be maintained throughout the duration of construction. A sign-in desk, if required by the agency using the work area, shall be in operation and its location and relocation during construction shall be closely coordinated with the Contracting Officer and the heads of the departments affected by the work.
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