Technical Manual - Illustrated Parts Breakdown (IPB)_MAAS.pdf

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Mobile Aircraft Arresting System (MAAS) Federal contract opportunity
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FA8534-23-R-0001
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Department of the Air Force Materiel Command Lifecycle Management Center Robins Air Force Base

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Text version

TO 35E8-2-10-4

TECHNICAL MANUAL

ILLUSTRATED PARTS BREAKDOWN

ARRESTING SYSTEMS, AIRCRAFT, MOBILE

MODEL NO. A/M 32A-96

PN 52D8013-101

PN 52D8013-103

PN 52D8013-104

F33657-85-C-0092 F09603-03-D-0078-0015

This manual supersedes TO 35E8-2-10-4 dated 1 September 2009, Change 3 dated 8 November 2011.

DISCLOSURE NOTICE - This information is furnished upon the condition that it will not be released to another nation without the specific authority of the Department of the Air Force of the United States, that it will be used for military purposes only, that individual or corporate rights originating in the information, whether patented or not, will be respected, that the recipient will report promptly to the United States, any known or suspected compromise, and that the information will be provided substantially the same degree of security afforded it by the Department of Defense of the United States. Also, regardless of any other markings on the document, it will not be downgraded or declassified without written approval of the originating United States agency.

DISTRIBUTION STATEMENT C - Distribution authorized to U.S. Government Agencies and their contractors (Administrative or Operational Use) (1 December 1986). Other requests for this document shall be referred to 406 SCMS/GUEE, Robins AFB, GA 31098. Questions concerning technical content shall be referred to AFLCMC/WNZEC.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401, et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

HANDLING AND DESTRUCTION NOTICE - Comply with distribution statement and destroy by any method that will prevent disclosure of contents or reconstruction of the document.

Published Under Authority of the Secretary of the Air Force

6 SEPTEMBER 2017

Dates of issue for original and changed pages are:

Original. . . . . . . .0. . . .6 September 2017

TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 274, CONSISTING OF THE FOLLOWING:

Page *Change No. No.

Page *Change No. No.

Page *Change No. No.

Title A i - iii iv Blank 1-1 - 1-8 2-1 - 2-3 2-4 Blank 2-5 - 2-8 2-9 Blank 2-10 - 2-24 2-25 Blank 2-26 - 2-27 2-28 Blank 2-29 - 2-32 2-33 Blank 2-34 - 2-52 2-53 Blank 2-54 - 2-55 2-56 Blank 2-57 - 2-60 2-61 Blank 2-62 - 2-66 2-67 Blank 2-68 - 2-76 2-77 Blank 2-78 - 2-86 2-87 Blank 2-88 - 2-101 2-102 Blank 2-103 - 2-110 2-111 Blank 2-112 - 2-118 2-119 Blank 2-120 - 2-122 2-123 Blank 2-124 - 2-131 2-132 Blank 2-133 - 2-135 2-136 Blank 2-137 - 2-162 2-163 Blank 2-164 - 2-165 2-166 Blank 2-167 - 2-180 2-181 Blank 2-182 - 2-185

2-186 Blank 2-187 - 2-194 2-195 Blank 2-196 - 2-210 2-211 Blank 2-212 - 2-230 2-231 Blank 2-232 - 2-234 2-235 Blank 2-236 - 2-237 2-238 Blank 3-1 - 3-22

TO 35E8-2-10-4

LIST OF EFFECTIVE PAGES

INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.

NOTE The portion of the text affected by the changes is indicated by a vertical line in the outer margins of the page. Changes to illustrations are indicated by shaded or screened areas, or by miniature pointing hands.

* Zero in this column indicates an original page.

A USAF

TABLE OF CONTENTS

Chapter Page

1 FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 MODELS COVERED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.3 FINDING PART NUMBERS, ILLUSTRATION, DESCRIPTION . . . . . . . . . . . . . . . . . . . . 1-1

1.4 SIMILAR ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.5 SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.6 ABBREVIATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.7 SHEET NUMBER EXPLANATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.8 UOC(S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.9 SOURCE, MAINTENANCE, AND RECOVERABILITY (SMR) CODES . . . . . . . . . . . . . . 1-3

1.10 HARDNESS CRITICAL ITEMS (HCI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.11 ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) ITEMS . . . . . . . . . . . . . . . . . . . . . 1-3

1.12 PARTS STANDARDIZATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.13 MANUFACTURER’S LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.14 RELATED PUBLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.15 RECORD OF APPLICABLE TIME COMPLIANCE TECHNICAL ORDERS (TCTOs) . . . . . 1-4

1.16 CHANGE RECOMMENDATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.17 MAINTENANCE PARTS LIST (MPL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.17.1 Figure and Index Number Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.17.2 Part Number Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.17.2.1 Commercial Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.17.2.2 Parts Not Illustrated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.17.2.3 Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.17.2.4 Government Furnished Equipment (GFE) and Contractor Furnished Equipment (CFE) Covered by Separate Manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.17.3 CAGE Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.17.4 Description Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.17.4.1 Indentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.17.5 Units Per Assembly Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.17.6 UOC Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.17.7 SMR Code Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.18 NUMERICAL INDEX (NI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.18.1 Part Number Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.18.2 Figure and Index Number Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.19 REFERENCE DESIGNATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.19.1 Reference Designator Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.19.2 Figure and Index Number Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

2 MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Accumulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-191 Actuator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66 Anchor Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-107 Auxiliary Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-130 BAK-12 Energy Absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-214 Bak-12/MAAS Tape/Pendant Connector Assembly, 1.25 Inch Diameter Cable . . . . . . . . . . . . . . . . . . . . 2-98 Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-203 Brake Assembly, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 Brake Assembly, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 Brake Carrier Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-205 Brake Control Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-152 Brake Cooling System Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-196 i

Brake Linkage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34 Breaker Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57 Coolant Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-145 Dash Panel and Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84 Dash Panel and Valve Assembly (PN 23775) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68 Energy Absorber. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-148 Engine Accessories, Deutz Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-234 Engine Accessories, Wisconsin Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-206 Engine and Blower Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78 Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62 Fluid Coupling Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-178 Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64 Frame Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80 Front Axle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Gear Reducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-177 Guard Kit (PN 9D00666-101). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-150 Guard Kit (PN 9D00666-102). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-216 Hammer Drill, Hydraulic Unit (Detail Breakdown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-116 Hammer Drill, Hydraulic Unit (Outer Parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-114 Hoses, Fittings and Clamps for Stanley (Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86 Hoses, Fittings and Clamps for Stanley (Gasoline). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72 Hub and Drum Assembly, LH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 Hub and Drum Assembly, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 Hydraulic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38 Hydraulic Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29 Hydraulic Breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-124 Hydraulic Hammer Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-120 Hydraulic Pedestal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-187 Hydraulic Power Unit (HPU) Assembly (PN 52D9014-101) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48 Hydraulic Power Unit Assembly (PN 9D00739-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60 Hydraulic Power Unit Assembly (PN 9D01257-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76 Hydraulic Reservoir Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-184 Hydraulic System (PN 9D00584-101) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-182 Hydraulic System (PN 9D00584-102) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-236 Hydraulic Tank Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82 Installation Kit, Bi-Directional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-103 Installation Kit, Uni-Directional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-100 Installation Tool Kit (PN 52D7821-102). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108 Installation Tool Kit (PN 52D7821-106). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-110 Installation Tool Kit (PN 52D7821-107). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112 Instrument Panel and Control Kit (PN 9D00662-101). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-158 Instrument Panel and Control Kit (PN 9D01232-101). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-218 Instrument Panel Assembly (PN 52E930-103) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-159 Instrument Panel Assembly (PN 9D00842-101) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-220 Leaf Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 Manifold Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-192 Mobile Aircraft Arresting System (MAAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Nameplate Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-146 Oil Drain Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-173 Panel with Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-232 Pillow Block/Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-202 Post Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-126 Post Puller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-128 Power Take Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-212 Pump/Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-198

TO 35E8-2-10-4

TABLE OF CONTENTS - CONTINUED

ii

Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26 Rewind Clutch Actuator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-180 Rewind Clutch and Bearing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-174 Rewind Clutch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-175 Rewind Clutch Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-176 Rewind Engine, 65 HP, Diesel Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-230 Rewind System Clutch Type (PN 9D00667-102) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-222 Rewind System, Clutch Type (PN 9D00667-101) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-167 Stake Puller Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-142 Storage Shelf Assembly, Hydraulic Unit (PN 52D7771-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54 Storage Shelf Assembly, Hydraulic Unit (PN 52D7771-3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74 Storage Shelf Assembly, Hydraulic Unit (PN 52D7771-4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88 Surge Actuator (Part Number (PN) 52C8164-2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Surge Actuator (PN 9D00987-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Synchronizing Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-154 Tachometer Drive and Tensioner Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-164 Tank Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70 Tape Guide Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-156 Tape Guide System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-95 Tape Reel and Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-199 Tape Sheave Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-99 Tool Kit, Basic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-141 Towbar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Trailer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Trailer Body Fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36 Trailer Light System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90 United Sates Air Force (USAF) MAAS Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Utility Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-137 Valve Gland Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-194 Winch Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-133 Yoke Assembly, Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-190

3 NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

TO 35E8-2-10-4

TABLE OF CONTENTS - CONTINUED

iii/(iv blank)

CHAPTER 1

FOREWORD

1.1 INTRODUCTION.

This Illustrated Parts Breakdown (IPB) is designed to assist supply and maintenance personnel in requisitioning, storing, issuing, and identifying parts, and to illustrate assembly and disassembly relationships. It is not intended to be used as an authority for procedures of disassembly or assembly. Maintenance or repair shall be performed by authorized personnel using the applicable maintenance instructions.

1.2 MODELS COVERED.

This IPB lists and describes items necessary for support of Aircraft Arresting Gear, Part Number (PN) A/M 32A-96, manufactured by Engineered Arresting Systems Corporation, 2550 Market Street, Aston, PA 19014.

1.3 FINDING PART NUMBERS, ILLUSTRATION, DESCRIPTION.

Refer to the illustrations at the end of this chapter for an explanation of how to find a part number or description using the table of contents and illustration titles and how to find the illustration or description if a part number or reference designation is known.

1.4 SIMILAR ASSEMBLIES.

Similar assemblies, which contain a majority of identical parts, are combined and listed as follows; otherwise, assemblies are listed separately.

• Similar assembly part numbers are listed first, followed by detail parts.

• A part common to all assemblies in the same quantity is listed once.

• A part common to all assemblies in differing quantities is listed once for each quantity and is related to the applicable assembly by Usable on Code(s)(UOC).

• Peculiar parts are listed once and related to the applicable assembly by UOC(s).

1.5 SYMBOLS.

- A dash (-) before an index number denotes a part which is not illustrated.

* An asterisk (*) flush right of the part number denotes a marking that is to be requisitioned in accor-dance with DODI 5330.03_AFI 33-395.

# A number sign (#) flush right of a part number indicates that detail parts are listed in a separate manual.

F The letter “F” before the figure number means “follows” and is used when an assembly or part has not been assigned an index number, and the figure and index number of the preceding part has been used.

1.6 ABBREVIATIONS.

All abbreviations used in this manual are shown in the list of abbreviations below. Standard abbreviations are in accordance with ASME Y14.38, Abbreviations and Acronyms for Use on Drawings and Related Documents.

AF Air Force AFTO Air Force Technical Order ALT Alternate AP Attaching Parts

1-1

AR As Required ASA American Standards Association ASSY Assembly AWG American Wire Gage CAGE Commercial and Government Entity CC Closed Center CE European Conformity CFE Contractor Furnished Equipment DLA Defense Logistics Agency DoD Department of Defense ESDS Electrostatic Discharge Sensitive ETIMS Enhanced Technical Information Management System GFE Government Furnished Equipment HCI Hardness Critical Items HHCS Hex Head Cap Screw HP horsepower HPU Hydraulic Power Unit I&S Interchangeability and Substitution ID inside diameter IPB Illustrated Parts Breakdown JIC Joint Industry Council LH left hand MAAS Mobile Aircraft Arresting System mm millimeter MPL Maintenance Parts List NDCC non-directional cross-country NHA Next Higher Assembly NI Numerical Index No. number NPT National Pipe Thread NPTF National Pipe Thread Female NPTM National Pipe Thread Male OC outside circumference OD outside diameter P/O part of PN Part Number PSI pound-force per square inch PTO power takeoff QD quick disconnect R/L right/left RDI Reference Designator Index REF Reference RH right hand RPM revolutions per minute SAE Society of Automotive Engineers SMR Source, Maintenance, and Recoverability TCTO Time Compliance Technical Order TFE polytetrafluorethylene TO Technical Order TOMA Technical Order Management Agency UOC Usable on Code USAF United States Air Force

1-2

V volt VDC volts direct current

1.7 SHEET NUMBER EXPLANATION.

If an illustration consists of more than one sheet, the sheet number follows the index number and is separated by a slash (/).

If an indexed item is on more than one sheet of an illustration, the first and last sheet numbers on which the item appears are given.

1.8 UOC(S).

When two or more assemblies are listed in the same parts list, a code letter (A, B, etc.) is assigned to each main assembly.

All subcomponents, peculiar to a particular assembly, are identified by the same code letter as the main assembly. If parts are common to all assemblies covered, the UOC column is left blank.

1.9 SOURCE, MAINTENANCE, AND RECOVERABILITY (SMR) CODES.

This manual contains Joint Military SMR codes. Definitions of these codes are available in Technical Order (TO) 00-25-195.

1.10 HARDNESS CRITICAL ITEMS (HCI).

The HCI symbol ( ) establishes special requirements limiting changes and substitutions and that the specific parts listed must be used to ensure hardness is not degraded.

If included, items with nuclear survivability requirements are marked with the HCI symbol ( ). All changes to, or proposed substitutions of, HCIs must be approved by the acquiring activity.

1.11 ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) ITEMS.

All ESDS parts shall be handled in accordance with the ESDS device handling procedures in TO 00-25-234.

If included, items containing ESDS parts are marked with the ESDS symbol ( ).

1.12 PARTS STANDARDIZATION.

Authority for use of a part number different than the part number listed in the IPB is established by the Department of Defense (DoD) Interchangeability and Substitution (I&S) Program. Refer to the D043B Master Item Identification Base for Air Force I&S information. The maintenance technician has final responsibility for determining acceptability of substitute parts. Authority for use of a part number different than the part number listed in this IPB shall be approved in writing by the cognizant engineering agency responsible for configuration control.

1.13 MANUFACTURER’S LIST.

Additional information about the Commercial and Government Entity (CAGE) codes listed in this manual can be found at the Defense Logistics Information Service website, http://www.dlis.dla.mil/cage_welcome.asp.

1.14 RELATED PUBLICATIONS.

NOTE

When searching TO numbers in the Enhanced Technical Information Management System (ETIMS) catalog, please use the wildcard (*) after typing in the TO number. Many TOs are not available in paper format, (i.e., digital (WA-1) or Compact Disk (CD-1)). This ensures TOs in all media formats will populate the search.

1-3

The following publications contain information in support of this technical manual.

List of Related Publications

Part Number Publication Number Title ASME Y14.38 Abbreviations and Acronyms for Use on Drawings and

Related Documents DODI 5330.03_AFI 33-395 Defense Logistics Agency (DLA) Document Services TO 00-5-1 AF Technical Order System TO 00-25-195 AF Technical Order System Source, Maintenance, and

Recoverability Coding of Air Force Weapons, Systems, and Equipments

TO 00-25-234 General Shop Practice Requirements for the Repair, Maintenance, and Test of Electrical Equipment

TO 38G1-113-3 Overhaul Instructions with Illustrated Parts Breakdown (IPB) Diesel Engines Model BF4L 1011T Model F4L 1011F Model F4L 2011

1.15 RECORD OF APPLICABLE TIME COMPLIANCE TECHNICAL ORDERS (TCTOS).

List of Time Compliance Technical Orders

TCTO

Number

TCTO

Title

TCTO

Date

None

1.16 CHANGE RECOMMENDATIONS.

Recommendations proposing changes to this technical order shall be submitted on an Air Force Technical Order (AFTO) Form 22 in accordance with TO 00-5-1. Forward completed AFTO Form 22 to the Technical Order Management Agency (TOMA) at: robins.ce.afto22@us.af.mil.

1.17 MAINTENANCE PARTS LIST (MPL).

The MPL is divided into figures by main equipment groups and/or assemblies. Each group or assembly is keyed to a related illustration by figure and index number. They are then broken down into assemblies, modules and detailed parts. The relation of each part to its next higher assembly (NHA) and/or group is shown either by indentation or by figure cross-reference notes. The MPL is divided into columns as described below.

1.17.1 Figure and Index Number Column. This column provides the figure and index numbers used to key a part or assembly listed in the MPL to its location in an illustration. The figure number precedes the first index number in each listing and the first index number on each page of a multi-page listing. Index numbers are listed in sequence. When an assembly or part has not been assigned an index number, the figure and index number of the preceding part in the MPL is used with the letter F before the figure number, such as F7-6. The letter F means follows.

1.17.2 Part Number Column. Part numbers, including dash numbers, are assigned to each listed part in accordance with current industry engineering practices. Appropriate numbers for types, models, specifications, specification control drawings, and source control drawings follow the nomenclature in the description column. If a drawing number is different from the part number (excluding dash differences), the drawing number follows the description. If a part is authorized for local manufacture, and a specific drawing is required, that drawing number follows the description. If only a model or type number identifies a component, that number is used in lieu of a part number.

1.17.2.1 Commercial Hardware. The letters COML in the part number column indicate commercial hardware procurable from normal commercial sources.

1.17.2.2 Parts Not Illustrated. Parts which are indexed in the MPL, but not shown on the illustration, have a dash (-) preceding the index number.

1-4

1.17.2.3 Markings. Decalcomanias, metalcals, vinyl film markings, etc., are considered parts. The identifying drawing number for each marking appears in the part number column. An asterisk (*) means the marking is to be requisitioned according to requirements of DODI 5330.03_AFI 33-395.

1.17.2.4 Government Furnished Equipment (GFE) and Contractor Furnished Equipment (CFE) Covered by Separate Manuals. A number symbol (#) following a part number means that detail parts are listed in a separate manual.

Refer to the List of Related Publications.

1.17.3 CAGE Column. Refer to the Manufacturer’s List for CAGE codes and manufacturers information applicable to this manual. When a CAGE code for the appropriate design or government agency is not found, the word “none” will appear in the CAGE column directly opposite the part, model or type number listed in the part number column.

1.17.4 Description Column. The description column contains indenture, nomenclature and cross-reference information.

The identifying noun is given first. Sizes, dimensions, materials, and tolerances are then indicated. If applicable, the appro-priate numbers for types, models, specifications, specification control drawings and source control drawings follow the nomenclature. When the drawing number for a part is different than the part number (excluding dash differences), the drawing number follows the description. When a part is authorized for local manufacture, and a specific drawing is required, the drawing number follows the description. References to other illustrations for information on detail parts or information on NHAs are given. Attaching parts are identified by the abbreviation (AP) following the description.

1.17.4.1 Indentation. Parts listed in the MPL are indented to indicate item relationship or NHA. Nomenclature of each assembly is followed in the list (except for attaching parts) by nomenclature of its component indented one column to the right. This indentation indicates relationship of component to assembly. To determine NHA of a part or assembly, note column in which the first word of nomenclature appears. First item directly above, which appears one column to the left (except for attaching parts), is NHA.

Description 1 2 3 4 5 6 7

END ITEM, COMPONENT, MAJOR ASSEMBLY

. DETAIL PARTS FOR END ITEM, COMPONENT, MAJOR ASSEMBLY

. ASSEMBLY

. Attaching parts for assembly (AP) . . Detail parts for assembly . . Subassemblies . . Attaching parts for subassemblies (AP) . . . Detail parts for subassemblies . . . Sub-subassemblies . . . Attaching parts for sub-subassemblies (AP) . . . . Detail parts for sub-subassemblies

1.17.5 Units Per Assembly Column. Quantities shown in this column represent units required for each detail part in an assembly, each assembly in the NHA, and each attaching part to attach one unit or one assembly. The abbreviation AR (as required) is used when quantity required must be determined when parts are installed. The abbreviation REF (reference) indicates that item has been previously listed under its NHA. The SEE FIGURE notation in the item description indicates figure and index numbers at which units per assembly can be determined.

1.17.6 UOC Column. These codes indicate the configuration of the end items to which listed assemblies and parts apply.

No code is shown in this column if a part applies to all configurations.

1.17.7 SMR Code Column. This column contains the five-digit Joint Military Services Uniform SMR codes. For com-plete information about SMR codes, refer to TO 00-25-195.

1.18 NUMERICAL INDEX (NI).

If applicable, an NI is provided which contains an alphanumerical listing of all drawings and parts listed in the MPL (including model and type numbers for components not assigned part numbers).

1-5

1.18.1 Part Number Column. Part numbers begin at the extreme left and continue from left to right, one position at a time. For the first character of the part number, the letters A through N and P through Z take precedence over the numerals, 0 through 9 (alphabetic Os are considered numeric zeros). For the second and succeeding characters of a part number, precedence is as follows: (1) diagonal, (2) period, (3) dash, (4) letters A through N and P through Z, and (5) numerals 0 through 9.

1.18.2 Figure and Index Number Column. This column contains the figure and index numbers for all parts listed. If an assembly or part is not indexed, the figure and index number of the preceding part in the MPL is used with the letter F in front of the figure number. The letter F means follows.

1.19 REFERENCE DESIGNATION.

If applicable, reference designators may be shown on the applicable illustrations or contained in a Reference Designator Index (RDI). The RDI contains a listing of the reference designations that have been assigned to parts listed in the MPL. Not all parts in the MPL will have an associated reference designation. Columns in the RDI are explained below.

1.19.1 Reference Designator Column. This column contains all applicable reference designators which are arranged in alphanumeric sequence.

1.19.2 Figure and Index Number Column. This column lists the figure and index numbers applicable to all reference designations. An F before the figure number means an assembly or part has a reference designator, but not an index number, and the figure/index number of the preceding part in the MPL has been used. The F means follows.

1-6

1-7

1-8

CHAPTER 2

MAINTENANCE PARTS LIST

FIGURE &

INDEX/

SHEET NO.

PART

NUMBER CAGE

DESCRIPTION

1 2 3 4 5 6 7

UNITS

PER

ASSY

USABLE

ON

CODE

SMR

CODE

1- 52D8013-101 21439 MOBILE AIRCRAFT ARRESTING SYSTEM . . . . . 1 A PEODD

52D8013-103 21439 MOBILE AIRCRAFT ARRESTING SYSTEM . . . . . 1 B PEODD

52D8013-104 21439 MOBILE AIRCRAFT ARRESTING SYSTEM . . . . . 1 C PEODD

1 52D7272-911 21439 . USAF MAAS UNIT (See Figure 2 for detailed . . .

breakdown)

2 A PAODD

52D7272-940 21439 . USAF MAAS UNIT (See Figure 2 for detailed . . .

breakdown)

2 B XB

52D7272-941 21439 . USAF MAAS UNIT (See Figure 2 for detailed . . .

breakdown)

2 C XB

2 515053-90 80020 . HOOK CABLE ASSEMBLY . . . . . . . . . . . . . . . . 1 PAOZZ

515053-153 80020 . HOOK CABLE ASSEMBLY . . . . . . . . . . . . . . . . 1 PAOZZ

3 7545764-01 80020 . SUPPORT, Donut type . . . . . . . . . . . . . . . . . . . 15 XB

CODES USABLE ON

A 52D8013-101 B 52D8013-103 C 52D8013-104

Figure 1. Mobile Aircraft Arresting System (MAAS)

2-1

Figure 2. United Sates Air Force (USAF) MAAS Unit

2-2

FIGURE &

INDEX/

SHEET NO.

PART

NUMBER CAGE

DESCRIPTION

1 2 3 4 5 6 7

UNITS

PER

ASSY

USABLE

ON

CODE

SMR

CODE

2- 52D7272-911 21439 USAF MAAS UNIT (See Figure 1 for NHA) . . . . . . REF A PAODD 52D7272-940 21439 USAF MAAS UNIT (See Figure 1 for NHA) . . . . . . REF B XB 52D7272-941 21439 USAF MAAS UNIT (See Figure 1 for NHA) . . . . . . REF C XB

1 52D7817-102 21439 . TRAILER ASSEMBLY (See Figure 3 for de-tailed breakdown)

1 XB

2 52D7254-105 21439 . TAPE GUIDE SYSTEM (See Figure 37 for detailed breakdown)

1 XB

3 52D7800-107 21439 . INSTALLATION KIT, Uni-directional (See Fig- . . .

ure 40 for detailed breakdown)

1 A,B XB

52D7800-115 21439 . INSTALLATION KIT, Bi-directional (See Fig-ure 41 for detailed breakdown)

1 C XB

4 52D7781-101 21439 . HYDRAULIC ASSEMBLY (See Figure 17 for detailed breakdown)

1 A XB

52D7781-108 21439 . HYDRAULIC ASSEMBLY (See Figure 17 for detailed breakdown)

1 B XB

52D7781-110 21439 . HYDRAULIC ASSEMBLY (See Figure 17 for detailed breakdown)

1 B,C XB

5 52D7782-101 21439 . TRAILER LIGHT SYSTEM ASSEMBLY (See Figure 36 for detailed breakdown)

1 XB

6 52D7260-911 21439 . AUXILIARY PARTS (See Figure 52 for de-tailed breakdown)

1 A XB

52D7260-940 21439 . AUXILIARY PARTS (See Figure 52 for de-tailed breakdown)

1 B,C XB

7 52D7821-102 21439 . TOOL KIT, Installation, Portarrest® P-IV (See . . .

Figure 43 for detailed breakdown)

1 A XB

52D7821-106 21439 . TOOL KIT, Installation, Portarrest® P-IV (See . . .

Figure 44 for detailed breakdown)

1 B XB

52D7821-107 21439 . TOOL KIT, Installation, Portarrest® P-IV (See . . .

Figure 45 for detailed breakdown)

1 C XB

8 52W2291-901 21439 . ENERGY ABSORBER, BAK-12 (See Figure 59 for detailed breakdown)

1 A PAODD

52W2291-D901 21439 . ENERGY ABSORBER, BAK-12 (See Figure 90 for detailed breakdown)

1 B XB

52W2291-D901ER 21439 . ENERGY ABSORBER, BAK-12 (See Figure 90 for detailed breakdown)

1 C PAODD

9 52D7271-104 21439 . MECHANICAL MOUNTING KIT (AP) . . . . . . . . . 1 A XB

52D7271-105 21439 . MECHANICAL MOUNTING KIT (AP) . . . . . . . . . 1 B,C XB

18257-092 21439 . . SCREW, Cap, hex head (AP) . . . . . . . . . . . . . . 8 PAOZZ 18257-027 21439 . . SCREW, Cap, hex head (AP) . . . . . . . . . . . . . . 4 PAOZZ 14218-009 21439 . . LOCK WASHER (AP) . . . . . . . . . . . . . . . . . . . 4 PAOZZ 01857-007 21439 . . NUT, Hex (AP) . . . . . . . . . . . . . . . . . . . . . . . . 4 PAOZZ 90108A033 21439 . . WASHER, Flat (AP) . . . . . . . . . . . . . . . . . . . . 20 PAOZZ 14218-012 21439 . . LOCK WASHER (AP) . . . . . . . . . . . . . . . . . . . 8 PAOZZ 13393-066 21439 . . FLAT WASHER (AP) . . . . . . . . . . . . . . . . . . . . 16 A XB 13393-066 21439 . . FLAT WASHER (AP) . . . . . . . . . . . . . . . . . . . . 8 B,C XB

10 52W1203-17 21439 . NYLON TAPE (1060 feet) . . . . . . . . . . . . . . . . . 1 A,B PAOZZ 52W1203-24 21439 . NYLON TAPE (1250 feet) . . . . . . . . . . . . . . . . . 1 XB 68C37215-13 98750 . NYLON TAPE (1500 feet) . . . . . . . . . . . . . . . . . 1 C PAOZZ

CODES USABLE ON

A 52D8013-101 B 52D8013-103 C 52D8013-104

2-3/(2-4 blank)

Figure 3. Trailer Assembly (Sheet 1 of 2)

2-5

Figure 3. Trailer Assembly (Sheet 2)

2-6

SHEET NO.

PART

NUMBER CAGE

DESCRIPTION

1 2 3 4 5 6 7

UNITS

PER

ASSY

USABLE

ON

CODE

SMR

CODE

3- 52D7817-102 21439 TRAILER ASSEMBLY (See Figure 2 for NHA) . . . . REF XB 1/1 52C8177-1 21439 . GUARD, Tape . . . . . . . . . . . . . . . . . . . . . . . . . 1 XB 2/1 85-11-420-16 94222 . FASTENER, 1/4 turn, oval head (AP) . . . . . . . . . 6 PAOZZ 3/1 85-34-101-20 94222 . SPLIT RING (AP) . . . . . . . . . . . . . . . . . . . . . . . 6 PAOZZ 4/1 85-35-308-55 94222 . RECEPTACLE (AP) . . . . . . . . . . . . . . . . . . . . . 6 PAOZZ 5/1 CL-8-BLP-T-3.5C 99862 . BALL-LOCK PIN . . . . . . . . . . . . . . . . . . . . . . . . 1 PAOZZ 6/1 01868-008 21439 . SCREW, Pan head, self-tapping (AP) . . . . . . . . . 1 PAOZZ 7/1 52C8372-101 21439 . BRAKE LINKAGE ASSEMBLY (See Figure

15 for detailed breakdown)

1 XB

8/1 52D9011-1 21439 . GUARD, Front sheave . . . . . . . . . . . . . . . . . . . 1 XB 9/1 85-11-420-16 94222 . FASTENER, 1/4 turn, oval head (AP) . . . . . . . . . 4 PAOZZ

10/1 85-34-101-20 94222 . SPLIT RING (AP) . . . . . . . . . . . . . . . . . . . . . . . 4 PAOZZ 11/1 85-35-308-55 94222 . RECEPTACLE (AP) . . . . . . . . . . . . . . . . . . . . . 4 PAOZZ 12/1 52C8232-1 21439 . BRACKET, Marker lamp . . . . . . . . . . . . . . . . . . 2 XB 13/1 06657-009 21439 . SCREW, Machine, round head (AP) . . . . . . . . . . 4 PAOZZ 14/1 29725-002 21439 . NUT, Hex, self-locking (AP) . . . . . . . . . . . . . . . . 4 PAOZZ 15/1 52B10945-1 21439 . GUARD, Splash (Front) . . . . . . . . . . . . . . . . . . . 2 XB 16/1 18257-005 21439 . SCREW, Cap, hex head (AP) . . . . . . . . . . . . . . 6 PAOZZ 17/1 18257-007 21439 . SCREW, Cap, hex head (AP) . . . . . . . . . . . . . . 2 PAOZZ 18/1 13393-004 21439 . WASHER, Flat (AP) . . . . . . . . . . . . . . . . . . . . . 16 XB 19/1 14218-006 21439 . WASHER, Lock (AP) . . . . . . . . . . . . . . . . . . . . . 8 XB 20/1 01857-003 21439 . NUT, Hex (AP) . . . . . . . . . . . . . . . . . . . . . . . . . 8 PAOZZ 21/1 52C8138-1 21439 . SUPPORT, Splash guard (LH) . . . . . . . . . . . . . . 1 XB 22/1 18257-025 21439 . SCREW, Cap, hex head (AP) . . . . . . . . . . . . . . 2 PAOZZ 23/1 14218-009 21439 . WASHER, Lock (AP) . . . . . . . . . . . . . . . . . . . . . 2 PAOZZ 24/1 52C8138-2 21439 . SUPPORT, Splash guard (RH) . . . . . . . . . . . . . . 1 XB 25/1 18257-025 21439 . SCREW, Cap, hex head (AP) . . . . . . . . . . . . . . 2 PAOZZ 26/1 14218-009 21439 . WASHER, Lock (AP) . . . . . . . . . . . . . . . . . . . . . 2 PAOZZ 27/1 52B10945-2 21439 . GUARD, Splash (Rear) . . . . . . . . . . . . . . . . . . . 2 XB 28/1 18257-003 21439 . SCREW, Cap, hex head (AP) . . . . . . . . . . . . . . 8 PAOZZ 29/1 13393-004 21439 . WASHER, Flat (AP) . . . . . . . . . . . . . . . . . . . . . 16 XB 30/1 14218-006 21439 . WASHER, Lock (AP) . . . . . . . . . . . . . . . . . . . . . 8 XB 31/1 01857-003 21439 . NUT, Hex, self-locking (AP) . . . . . . . . . . . . . . . . 8 PAOZZ 32/1 52C8176-1 21439 . FENDER, Rear (LH) . . . . . . . . . . . . . . . . . . . . . 1 XB 33/1 18257-002 21439 . SCREW, Cap, hex head (AP) . . . . . . . . . . . . . . 4 PAOZZ 34/1 13393-004 21439 . WASHER, Flat (AP) . . . . . . . . . . . . . . . . . . . . . 4 XB 35/1 14218-006 21439 . WASHER, Lock (AP) . . . . . . . . . . . . . . . . . . . . . 4 XB 36/1 52C8176-2 21439 . FENDER, Rear (RH) . . . . . . . . . . . . . . . . . . . . . 1 XB 37/1 18257-002 21439 . SCREW, Cap, hex head (AP) . . . . . . . . . . . . . . 4 PAOZZ 38/1 13393-004 21439 . WASHER, Flat (AP) . . . . . . . . . . . . . . . . . . . . . 4 XB 39/1 14218-006 21439 . WASHER, Lock (AP) . . . . . . . . . . . . . . . . . . . . . 4 XB 40/1 52C8181-1 21439 . BRACKET, Coupling mounting . . . . . . . . . . . . . . 1 XB 41/1 18257-132 21439 . SCREW, Cap, hex head (AP) . . . . . . . . . . . . . . 2 PAOZZ 42/1 14218-007 21439 . WASHER, Lock (AP) . . . . . . . . . . . . . . . . . . . . . 2 PAOZZ 43/1 18257-001 21439 . SCREW, Cap, hex head (AP) . . . . . . . . . . . . . . 1 PAOZZ 44/1 14218-006 21439 . WASHER, Lock (AP) . . . . . . . . . . . . . . . . . . . . . 1 XB 45/1 52B10820-3 21439 . MOULDING, Cable shield . . . . . . . . . . . . . . . . . 1 PAOZZ 46/1 01868-008 21439 . SCREW, Pan head, self-tapping (AP) . . . . . . . . . 2 PAOZZ 47/1 52B10820-2 21439 . MOULDING, Cable shield . . . . . . . . . . . . . . . . . 1 PAOZZ 48/1 01868-008 21439 . SCREW, Pan head, self-tapping (AP) . . . . . . . . . 2 PAOZZ 49/1 52B10820-1 21439 . MOULDING, Cable . . . . . . . . . . . . . . . . . . . . . . 1 XB 50/1 01868-008 21439 . SCREW, Pan head, self-tapping (AP) . . . . . . . . . 3 PAOZZ 51/1 Z-2410 76385 . GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PAOZZ 52/1 Z-230 76385 . GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 XB 53/2 52C8694-1 21439 . PIN ASSEMBLY, Towbar . . . . . . . . . . . . . . . . . . 1 PAOZZ 54/2 NO. 6 65029 . HITCH PIN CLIP (AP) . . . . . . . . . . . . . . . . . . . . 1 XB

55/2 52B11002-1 21439 . KEEPER CHAIN ASSEMBLY (AP) . . . . . . . . . . . 2 PAOZZ

56/2 52C9246-1 21439 . GUIDE CLAMP, Towbar . . . . . . . . . . . . . . . . . . . 1 XB 57/2 18257-005 21439 . SCREW, Cap, hex head (AP) . . . . . . . . . . . . . . 4 PAOZZ 58/2 14218-006 21439 . WASHER, Lock (AP) . . . . . . . . . . . . . . . . . . . . . 4 XB 59/2 MS51335-2 96906 . PINTLE ASSEMBLY, Towing . . . . . . . . . . . . . . . 1 PAOZZ 60/2 18257-079 21439 . SCREW, Cap, hex head (AP) . . . . . . . . . . . . . . 4 PAOZZ 61/2 14218-009 21439 . WASHER, Lock (AP) . . . . . . . . . . . . . . . . . . . . . 4 PAOZZ 62/2 01857-007 21439 . NUT, Hex (AP) . . . . . . . . . . . . . . . . . . . . . . . . . 4 PAOZZ 63/2 52D7784-1 21439 . HYDRAULIC BRAKE SYSTEM (See Figure

14 for detailed breakdown)

1 XB

64/2 52B10229-4 21439 . WHEEL ASSEMBLY (12 ply NDCC) . . . . . . . . . . 4 PAOFF

2-7

SHEET NO.

PART

NUMBER CAGE

DESCRIPTION

1 2 3 4 5 6 7

UNITS

PER

ASSY

USABLE

ON

CODE

SMR

CODE

3- 65/2 52B10928-1 21439 . . TIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 XB 66/2 52B10823-1 21439 . . WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 XB 67/2 52B11026-1 21439 . . FOAM TIRE FILL . . . . . . . . . . . . . . . . . . . . . . 1 XB 68/2 52C8637-1 21439 . . INNER TUBE . . . . . . . . . . . . . . . . . . . . . . . . . 1 XB 69/2 52D7764-101 21439 . AXLE ASSEMBLY, Front (See Figure 4 for detailed breakdown)

1 XB

70/2 52D7768-101 21439 . AXLE ASSEMBLY, Rear (See Figure 13 for detailed breakdown)

1 XB

71/2 52D9281-101 21439 . TOWBAR ASSEMBLY (See Figure 5 for de-tailed breakdown)

1 XB

72/2 13599-001 21439 . PIN, Cotter (AP) . . . . . . . . . . . . . . . . . . . . . . . . 1 PAOZZ 73/2 52C8501-1 21439 . BOLT, Towbar pivot (AP) . . . . . . . . . . . . . . . . . . 1 PAOZZ 74/2 90126A040 39428 . WASHER, Flat (AP) . . . . . . . . . . . . . . . . . . . . . 6 PAOZZ 75/2 01857-073 21439 . NUT, Hex, castellated (AP) . . . . . . . . . . . . . . . . 1 PAOZZ 76/2 52D7808-102 21439 . TRAILER BODY FABRICATION (See Figure

16 for detailed breakdown)

1 XB

2-8

Figure 4. Front Axle Assembly

(2-9 blank)/2-10

SHEET NO.

PART

NUMBER CAGE

DESCRIPTION

1 2 3 4 5 6 7

UNITS

PER

ASSY

USABLE

ON

CODE

SMR

CODE

4- 52D7764-101 21439 FRONT AXLE ASSEMBLY (See Figure 3 for

NHA)

REF XB

1 52D7786-1 21439 . HUB AND DRUM ASSEMBLY, LH (See Fig-ure 8 for detailed breakdown)

1 XB

2 52D7786-2 21439 . HUB AND DRUM ASSEMBLY, RH (See Fig-ure 9 for detailed breakdown)

1 XB

3 13599-001 21439 . PIN, Cotter (AP) . . . . . . . . . . . . . . . . . . . . . . . . 2 PAOZZ 4 549300 20988 . NUT, Hex, castellated (AP) . . . . . . . . . . . . . . . . 2 XB 5 516060 20988 . WASHER, Key . . . . . . . . . . . . . . . . . . . . . . . . . 2 XB 6 52D7795-101 21439 . BRAKE ASSEMBLY, LH (See Figure 10 for detailed breakdown)

1 PAOFF

7 52D7795-102 21439 . BRAKE ASSEMBLY, RH (See Figure 11 for detailed breakdown)

1 PAOFF

8 18257-182 21439 . SCREW, Machine (AP) . . . . . . . . . . . . . . . . . . . 8 PAOZZ 9 18257-183 21439 . SCREW, Machine (AP) . . . . . . . . . . . . . . . . . . . 8 PAOZZ

10 14218-008 21439 . WASHER, Lock (AP) . . . . . . . . . . . . . . . . . . . . . 16 PAOZZ 11 01857-006 21439 . NUT, Hex (AP) . . . . . . . . . . . . . . . . . . . . . . . . . 16 PAOZZ 12 1610-BL 70270 . LUBRICATION FITTING . . . . . . . . . . . . . . . . . . 4 PAOZZ 13 52C8144-1 21439 . TIE-ROD ASSEMBLY . . . . . . . . . . . . . . . . . . . . 2 XB 14 13599-009 21439 . . PIN, Cotter (AP) . . . . . . . . . . . . . . . . . . . . . . . 2 PAOZZ 15 52B10817-1 21439 . . TIE-ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PAOZZ 16 ES142-R 05419 . . TIE-ROD END . . . . . . . . . . . . . . . . . . . . . . . . 1 PAOZZ 17 ES142-L 05419 . . TIE-ROD END . . . . . . . . . . . . . . . . . . . . . . . . 1 XB 18 2011 31337 . . CLAMP (AP) . . . . . . . . . . . . . . . . . . . . . . . . . 2 PAOZZ 19 1610-BL 70270 . LUBRICATION FITTING . . . . . . . . . . . . . . . . . . 1 PAOZZ 20 52C8408-1 21439 . TONGUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PAOZZ 21 1613-B 70270 . LUBRICATION FITTING, 90 degree . . . . . . . . . . 1 XB 22 13599-001 21439 . PIN, Cotter (AP) . . . . . . . . . . . . . . . . . . . . . . . . 1 PAOZZ 23 52B10816-1 21439 . BOLT, Pivot (AP) . . . . . . . . . . . . . . . . . . . . . . . 1 XB 24 01857-073 21439 . NUT, Hex (AP) . . . . . . . . . . . . . . . . . . . . . . . . . 1 PAOZZ 25 TT-1900 72741 . BEARING, Thrust . . . . . . . . . . . . . . . . . . . . . . .

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