StatementWork_0820003_00_1.pdf

PERFORMANCE BASED

STATEMENT OF WORK (PWS)

FOR

AN/ALQ-172(V)

LRU-7 POWER SUPPLY

PRODUCTION FY08

DATE: 06 October, 2007

PREPARED BY: 561 CBSS/GBLB

APPROVED BY: WARNER ROBINS AIR LOGISTICS CENTER

COMBAT ELECTRONIC SYSTEMS DIRECTORATE

ELECTRONIC COMBAT DIVISION

SIGNATURE: __________________________________

DISTRIBUTION STATEMENT: Distribution authorized to U.S. government Agencies and their contractors (Critical Technical) (6 Feb 2006). Other requests for this document shall be referred to WR-ALC/LSKT, Robins AFB, GA 31098-5365. Questions concerning the technical content should be directed to 542 CBSG/GBEBA.

WARNING: This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751 et seq.) or the Export Administration Act 1979, as amended (Title 50, U.S.C., App. 2401 et seq.). Violators of these export laws are subject to severe criminal penalties.

HANDLING AND DESTRUCTION NOTICE: Comply with distribution statement and destroy by any method that will prevent disclosure of the contents or reconstruction of the document.

TABLE OF CONTENTS

1.0 DESCRIPTION OF SERVICES:

1.1 SCOPE

1.2 BACKGROUND

1.3 REQUIREMENTS

1.3.1 GENERAL REQUIREMENTS

1.3.2 DETAILED REQUIREMENTS

1.3.3 GOVERNMENT REQUIREMENTS

1.4 HARDWARE REQUIREMENTS SPECIFICATIONS

1.5 TESTING

1.5.1 QUALIFICATION TESTING

1.5.2CCEPTANCE TESTING

2.0 SERVICE DELIVERY SUMMARY:

3.0 GOVERNMENT FURNISHED PROPERTY AND SERVICES:

4.0 GENERAL INFORMATION:

4.1 RESTRICTIONS ON USE OF PROPRIETARY MATERIAL

4.2 START DATE

4.3 PERIOD OF PERFORMANCE

4.4 MANAGEMENT PLAN

4.5 CONTINUATION OF SERVICES

4.6 HANDLING OF CLASSIFIED

4.7 PROHIBITIONS AGAINST UNAUTHORIZED DISCLOSURES

4.8 SYSTEM SAFETY

4.9 CONTRACTOR TRAVEL

4.10 CONTACT POINTS

5.0 APPENDICES:

5.1 APPLICABLE DOCUMENTS

5.1.2 GOVERNMENT DOCUMENTS

5.2 ACRONYM LIST

1.0 DESCRIPTION OF SERVICES:

1.1 SCOPE

The purpose of this Statement of Work (SOW) is to direct procurement of the AN/ALQ-172 LRU-7 Electronic Countermeasures Low Voltage Power Supply (LVPS) designed/developed and accepted by the government as part of AN/ALQ-172 LRU-7 Reliability and Maintainability (R&M) study. Contract for the R&M Study was F09603-97-G-0025. A prototype Power Supply was developed in 2001.

1.2 BACKGROUND

The AN/ALQ-172(V) system was developed in the late 1970’s and initially fielded in 1984. In recent years the ALQ-172 LRU-7 developed serious reliability and maintainability problems due to aging and obsolescence of components. Mean Time Between Failures began to decrease and MICAP hours began to increase. As a result, Cost of Ownership increased and the ALQ-172(V) became one of the major problems with B-52H aircraft reliability and supportability. To counter these problems, a Reliability and Maintainability study was initiated in Jan 98 seeking improvements in LRU-7. The goals were to be accomplished by conducting a 3-phase effort to define, develop, test, evaluate and field R&M performance improvements in LRU-7.

Output of Phase 1 was a top-level drawing package, hardware/software specifications and a Return-On-Investment (ROI) report justifying all improvements to be demonstrated/validated in Phase 2.

The Phase 2 effort consisted of implementing the selected improvements into a prototype LRU in order to test and evaluate the selected R&M improvements. Option 2 of Phase 2 delivered a prototype Power Supply.

Phase 3 was to purchase production kits, unfortunately, at the time of completion of the R&M Study there were sufficient spares to support the old Power Supply, therefore, the new one could not be procured. Obsolescence has now become more of a problem and condemnations of non-supportable and non-repairable power supplies have generated a buy.

1.3 REQUIREMENTS

1.3.1 GENERAL REQUIREMENTS

The contractor shall build the LRU-7 Power Supply in the quantities indicated below.

Quantit y Description Part Number Type

2 LRU-7 Power Supply G635716-1 First Article TBD LRU-7 Power Supply G635716-1 Spares

1.3.2 DETAILED REQUIREMENTS

A. Design Requirements:

1. The contractor shall produce replacements for the current LRU-7 Power Supply that have the same form, fit, and function as the existing item (0498001-16).

2. No Performance Degradation: The contractor shall ensure that replacement Power Supplies have the same performance, as the original Power Supplies.

3. Qualification: The contractor shall ensure that items are qualified for operation in military environment.

B. Hardware Deliverables: The contractor shall deliver hardware produced under this contract as follows:

1. First articles: 2 ea

2. Production items: TBD

1.3.3 GOVERNMENT REQUIREMENTS

During the life of this task, the 542 CBSG will perform the following:

A. Provide overall Air Force program management and direction.

B. Provide interface with other Government organizations.

C. Provide technical approval/disapproval of all data submitted under this SOW.

1.4 HARDWARE REQUIREMENTS SPECIFICATION

The contractor shall provide updated hardware requirements specifications for the new Power Supply. (DI-IPSC-81431A, System/Subsystem Specification)

1.5 TESTING

1.5.1 QUALIFICATION TESTING

The contractor shall conduct qualification tests on the prototype per MIL-STD-810 in accordance with a government approved qualification test procedure. When satisfying qualification by similarity, the contractor shall provide rationale and documentation for similar item. The government reserves the right to witness all testing performed by the contractor. The contractor shall submit a test report for Government approval following testing. (DI-NDTI- 80603, Test Procedure, DI-MISC-80711A, Scientific and Technical Reports)

1.5.2 ACCEPTANCE TESTING

The contractor shall conduct a detailed acceptance test on each unit in accordance with a government approved Acceptance Test Procedure (ATP). The contractor shall develop an acceptance test procedure, which is adequate to verify the performance of the item, the requirements for which are established in the specification. The government reserves the right to witness all testing performed by the contractor. The contractor shall conduct a Burn-in/ESS test program prior to acceptance testing. The contractor shall submit a test report for Government approval following testing. (DI-NDTI-80603, Test Procedure, DI-NDTI-80809B, Test/Inspection Report)

2.0 SERVICE DELIVERY SUMMARY:

Performance Objective

SOW

Para

Performance Threshold

Contractor shall provide notification of any impact to the cost or schedule defined by the Management Plan

4.4 Within 48 hrs of contractor

awareness of cost or schedule impact.

3.0 GOVERNMENT FURNISHED PROPERTY AND SERVICES

No GFE shall be provided for this task.

4.0 GENERAL INFORMATION:

4.1 RESTRICTIONS ON USE OF PROPRIETARY MATERIAL: The Government shall have unlimited or unrestricted rights to all technical data, drawings and software developed exclusively with Government funding for this contract. The contractor shall identify any proprietary hardware, drawings or data referring or relating to Government logistics support that has been developed at private expense. The Government shall have Government Purpose License Rights for logistical support if any proprietary hardware or drawings or data developed at private expense is used. An index of all drawings and data developed under the contract shall be maintained and shall be made available to the procuring agency upon request.

4.2 START DATE

The start date shall be the effective date of award.

4.3 PERIOD OF PERFORMANCE

See Contract.

4.4 MANAGEMENT PLAN: NA

4.5 CONTINUATION OF SERVICES

In the event of a crisis, DODI 3020.37, Continuation of Essential DOD Contractor Services During Crisis, does not apply.

4.6 HANDLING OF CLASSIFIED: NA

4.7 PROHIBITIONS AGAINST UNAUTHORIZED DISCLOSURES

Without prior written permission from the Principal Contracting Officer (PCO), the contractor shall not disclose any information pertaining to this contract, other than publicly available information, to agencies or parties other than:

A. 561 CBSS/GBLB

B. The cognizant Air Force Representative Office of Defense Contract Management Area Office (DCMAO).

C. Subcontractors who need to know the information in performance of requirements subcontracted under this contract.

D. The Administrative Contracting Officer (ACO). Program information shall be released only through the reviews specifically referenced in this task or through 561 CBSS personnel.

4.8 SYSTEM SAFETY

The contractor shall implement system safety programs to ensure that all system and operation hazards are identified, eliminated or controlled, and verified. The contractor shall document the results of the system safety program in a Safety Assessment Report. This report shall be made available to 561 CBSS/GBLB. MIL-STD-882D is the controlling authority for the implementation of successful systems safety programs.

4.9 CONTRACTOR TRAVEL

No travel is required

4.10 CONTACT POINTS

Shirley Canady: 561 CBSS/GBLB, 478-926-6477 (COM) 472-6477 (DSN) Gerry Falen: 542 CBSSS/ENER, 478-472-4172 (COM), 472-4172 (DSN)

5.0 APPENDICES:

5.1 APPLICABLE DOCUMENTS

5.1.1 MILITARY STANDARDS - IN ITS ENTIRETY

MIL-DTL-31000A, Detail Specification Technical Data Packages

MIL-HDBK-781A, Reliability Test Methods, Plans, and Environments for Engineering Development, Qualification, and Production, 01 Apr 96

MIL-STD-100F, Engineering Drawing Practices, 9 Sept 96

MIL-STD-129P, Military Marking for Shipment and Storage, 29 Oct 04, w/change 3

MIL-STD-130L, Identification Marking of U.S. Military Property, 20 Dec 04, w/change 3

MIL-STD-202G Electronic and Electrical Component Parts, 08 Feb 02, Notice 1, 18 Jul 03

MIL-STD-461E, Requirements for the Control of Electromagnetic Interference Characteristics of Subsystems and Equipment, 20 Aug 99

MIL-STD-810F, Environmental Engineering Considerations and Laboratory Tests, 01 Jan 00 Change Notice 3, 05 May 03

MIL-STD-882D, System Safety, 10 Feb 00

MIL-STD-883F, Test Method Standard Microcircuits, 18 Jun 04

MIL-STD-1686C, Electrostatic Discharge Control Program for Protection of Electrical and Electronic Parts, Assemblies and Equipment, 25 Oct 95

MIL-STD-2073-1D, DOD Standard Practice for Military Packaging, 15 Dec 99 Change Notice 1, 10 May 02

5.1.2 GOVERNMENT DOCUMENTS

AN/ALQ-172 Security Classification Guide

5.2 ACRONYM LIST

ACC Air Combat Command ACO Administrative Contracting Officer ACWP Actual Cost of Work Performed AFSOC Air Force Special Operations Command ARO After Receipt of Order ASIC Application Specific Integrated Circuit ATP Acceptance Test Procedure BCWP Budgeted Cost of Work Performed CCA Circuit Card Assembly CDR Critical Design Review CDRL Contract Data Requirements List COTS Commercial Off The Shelf CPCI Computer Program Configuration Item DAL Data Accession List DCMAO Defense Contract Management Area Office DID Data Item Description DVT Design Verification Test EO Engineering Order ESS Environmental Stress Screening FCA Functional Configuration Audit FDR Final Design Review FME Foreign Material Exploitation GFE Government Furnished Equipment LRU Line Replaceable Unit LVPS Low Voltage Power Supply MTBF Mean Time Between Failure MTTR Mean Time to Repair NDI Non Developmental Item NSN National Stock Number OCR Operational Change Request OFP Operational Flight Program PBSOW Performance Based Statement of Work PCA Physical Configuration Audit PCO Principal Contracting Officer PDR Preliminary Design Review R&M Reliability and Maintainability SOFTD Special Operations Forces Towed Decoy SRU Shop Replaceable Unit TDP Technical Data Package TRC Technical Repair Center TPS Test Program Set